Inspired By Challenge. Trunnion mounted ball valves

Transcription

1 Inspired y Challenge Trunnion mounted ball valves

2 Trunnion Mounted all Valves Trunnion 81/ /92 93/94 95/96 Ordering code system Introduction The Habonim trunnion mounted valve series is specially designed to endure the harsh conditions of the oil & gas and petrochemical industries, including both underground and above ground installation. The robust design tolerates the heavy loads applied to the valve trim that result from of large sizes, high pressures and dynamic temperature cycles. The trunnion valve series is certified to PI 6D (Habonim monogram #6D-1278) with a valve wall thickness that is in full compliance with NSI The complete line is fire safe, designed according to PI 607, ISO10497 and PI 6F. Up to class 600 Habonim offers a cost-effective solution consisting of a 2-piece solid cast full- valve. With classes 900 (94 series), 1500 (95 series) and 2500 (96 series), Habonim uses a robust 3-piece forged design for body and ends. The trunnion valve line is operable under the full differential NSI class pressure rating, by manually applying a maximum operating force of 360N (80 lbf ). variety of end connectors ensures design flexibility according to customer needs. Technical summary Size range in range Pressure range Temperature range Materials End connections 2-16 (DN50 - DN400) Two piece design 81 series - Class 150/PN20 82 series - Class 300/PN50 83 series - Class 600/PN100 Three piece design 91 series - Class 150/PN20 92 series - Class 300/PN50 93 series - Class 600/PN series - Class 900/PN series - Class 1500/PN250 (up to 12 ) 96 series - Class 2500/PN400 (up to 8 ) Vacuum 10-6 Tor to 414 bar (6000 psi) -60 C (-76 F) to 260 C (418 F). Carbon Steel 350 LF2, 105, 216 WC, Stainless Steel 316/316L and more Extended weld end, flanged Standards of compliance Factory certification ISO Quality management system Valve design and tests NSI 16.34, PI 6D / Valve design ISO 14313, ISO NSI 16.25, EN uttweld end connection (Schedule 5, 10, 40, 80) NSI 16.5, EN 1092 Pt 1&2 Flange dimensions NSI 16.10, EN 558 Face-to-Face dimensions NCE MR-0175, Materials for use in oil and gas production environments containing H 2 S ISO /2/3 EN , PI 598 Testing of metallic valves - Pressure tests, test procedures and acceptance criteria. Certifications PI 607, ISO 10497, PI 6F Testing of valves - Fire type-testing requirements ISO Industrial valves - measurement, test and qualification procedures for fugitive emissions PED 97/23/EC Module H Pressure equipment directive TEX 94/9/EC Equipment and protective systems intended for use in potentially explosive atmospheres (optional for actuated unit only) IEC SIL 2/3 Safety integrity level - Functional safety of electrical/electronic/programmable electronic safety-related systems (optional for actuated unit only) Documentation EN / 3.1 / 3.2 Metallic materials - types of inspection documents 2

3 Two piece Upp Stem SPE or DPE s Inconel 718 maintain live under low p Seats sealan Injection Fit Design features 2-piece cast flanged valve Double block & bleed lowout-proof robust stem design i-directional as standard PI 6D certified (PI monogram #6D-1278) Fire safe designed to PI 6F, PI 607, ISO Comply with NCE MR0175/ISO Corrosion resistant low friction bearings Double Piston Effect or Single Piston Effect seat design Mixed SPE and DPE seats design also available Inconel springs, assist in low pressure sealing Stainless steel injection fittings for emergency stem or seat sealant & lubrication maintenance Integral top-works direct mounting pad to ISO and larger valves are equipped with lifting lugs 8 and above are equipped with vent and drain valves (Optional) ntistatic grounding between ball, stem & body Sealant Injection Fitting This feature is standard except in sizes 2 4 for pressure classes 150, 300 and 600. In the case of seat ring damage, sealant injection provides a fast, reliable way to restore tight sealing. This injection system can also be used for routine flushing of the seat ring area while in service. Double lock & leed ll Habonim trunnion mounted ball valves are designed and manufactured to facilitate block and bleed applications in the closed or fully open position. With the valve under pressure, in the closed position, the valve cavity can be flushed by utilizing the drain valve and vent hole in tandem. 3

4 Trunnion Mounted all Valves Trunnion 81/ /92 93/94 95/96 Ordering code system Three piece Upper trunnio Stem sealant Injection Fittin SPE or DPE sea Inconel 718 sp maintain live l under low pre Seats sealant Injection Fittin Design feature 3-piece robust, forged valve Double block & bleed lowout-proof robust stem design i-directional as standard PI 6D certified (PI monogram #6D-1278) Fire safe designed to PI 6F, PI 607, ISO Comply with NCE MR0175/ISO Corrosion resistant low friction bearings Double Piston Effect or Single Piston Effect seat design Mixed SPE and DPE seats design also available Inconel springs, assist in low pressure sealing Stainless steel injection fittings for emergency stem or seat sealant & lubrication maintenance Integral top-works direct mounting pad to ISO and larger valves are equipped with lifting lugs 8 and above are equipped with vent and drain valves (Optional) ntistatic grounding between ball, stem & body g 4

5 Seats design Single Piston Effect (SPE) trunnion valve seat design that allows automatic relief to the pipe line from excessive pressure built up inside the body cavity. With the SPE design the trunnion valve only seals on the upstream side. Pu Pc Pd SPE design Double Piston Effect (DPE) (PI 6D DI-1) trunnion valve seat design that allows both seats to seal with pressure acting from the same side of the valve. This double barrier, provides better sealing capability and extends mean time between maintenance. On the downside, the DPE doesn t allow self relief of over pressure from the valve cavity. ody cavity over-pressurization can be released through a relief valve on the body. Pu Pc Pd DPE design Mixed design of DPE and SPE (PI 6D DI-2) combination of double sealing features on the downstream side and single sealing on the upstream seat is available upon request. This configuration maintains the sealing capacity of the valve in case of failure of the upstream seat and release of the body cavity over pressure through the upstream seat. Valves with a mixed DPE and SPE seat design will be Uni-directional and equipped with highly visible arrow flow plate. 5

6 Trunnion Mounted all Valves Trunnion 81/ /92 93/94 95/96 Ordering code system Size 2-6 DN50-DN150 Class 150/300 81/82 Valve dimensions S D C H ø all C1 Preparation for actuation M P ø W M SQ TXL Depth F PCD Std. Unit all W Weight kg/ib Kv / Cv C C1 D M SQ P SQ H S F TxL DN50 mm (F10) x " inch (4 holes) DN80 mm (F12) x " inch (4 holes) DN100 mm (F14) x " inch (4 holes) DN150 mm (F16) x " inch (4 holes)

7 Trunnion Class 150/300 81/82 Size 8-16 DN200-DN400 Class 150/300 81/82 Valve dimensions D C ø all C1 Preparation for actuation M K P ø W TXL Depth F PCD Std. Unit all W Weight kg/ib Kv / Cv C C1 D P M K F TxL DN200 mm (F16) x " inch (4 holes) DN250 mm (F25) x " inch (8 holes) DN300 mm (F25) x " inch (8 holes) DN350 mm (F30) x " inch (8 holes) DN400 mm (F30) x " inch (8 holes)

8 Trunnion Mounted all Valves Trunnion 81/ /92 93/94 95/96 Ordering code system Size 2-6 DN50-DN150 Class Valve dimensions S D C H ø all C1 Preparation for actuation M P ø W M SQ TXL Depth F PCD Std. Unit all C C1 D W M SQ P SQ H S F TxL Weight kg/ib DN50 mm (F12) X " inch (4 holes) DN80 mm (F16) X " inch (4 holes) DN100 mm (F16) X " inch (4 holes) DN150 mm (F16) X " inch (4 holes) Kv Cv 8

9 Trunnion Class Size 8-16 DN200-DN400 Class Valve dimensions D C ø all C1 Preparation for actuation M K P ø W TXL Depth F PCD Std. Unit all C C1 D W P M K F TxL Weight kg/ib DN200 mm (F25) x " inch (8 holes) DN250 mm (F25) x " inch (8 holes) DN300 mm (F25) x " inch (8 holes) DN350 mm (F30) x " inch (8 holes) DN400 mm (F30) x " inch (8 holes) Kv Cv 9

10 Trunnion Mounted all Valves Trunnion 81/ /92 93/94 95/96 Ordering code system Components & materials Item Description Material specication Qty. ody 351 CF8M; 216 WC; 351 CN7M; 494 M-35-1; CW-12MW; 494 CX-2MW ; 351 CK3MCuN; 995 CD3MN 4 ; 995 CE3MN 5 End 351 CF8M; 216 WC; 351 CN7M; 494 M-35-1; CW-12MW; 494 CX-2MW ; 351 CK3MCuN; 995 CD3MN 4 ; 995 CE3MN 5 all 351 CF8M; 473 N08020 ; 164 N04400; N06022; 574 N10276; 574 N06022; 479 S31254; 479 S31600; 479 S32750 Stem L, 564 Gr 630 H1150D 17-4PH, N08020, 164 N04400, 574 N06022, 574 N10276, 479 S31254, 479 S31803, 479 S * Seat 350 LF2+ENP, 182 F316N, 182 F6 2 5 Seat insert PTFE, RPTFE, CF PTFE, PEEK, TFM, UHMWPE, VESPEL, PVDF,DEVLON, PCTFE (KEL-F) 2 5 Seat O-ring HNR, VITON, PTFE 4 5C Seat fire safe seal Graphite 2 6* ody seal PTFE, RPTFE, TFM, UHMWPE, Graphite 1 7* Stem thrust seal PEEK, CF PEEK, PCTFE (KEL-F), TFM, CF PTFE 1 7a** nti-abrasion ring PEEK, CF PEEK, PCTFE (KEL-F), TFM, CF PTFE 1 8 Stop pin * Stem seal CF PTFE, TFM, Graphite 1 10 Follower L 1 11 Disc spring PH 2 Item Description Material specication Qty. 12 Stem nut 194 8M, EN Tab lock washer Wrench handle L 1 14 Stop plate Wrench head 351 CF8M 1 16 Wrench bolt EN /4-80, 193 Gr 8/8M 1 17 Sleeve PVC 1 18 olt 193 8, DIN nti static spring nti static plunger Tag (not shown) Plug drain valve Seat grease fitting + 25** check valve ody stud 320 L7, 193 8M External trunnion bolts 320 L7, 193 8M 4 28 ody nut 320 L7, 193 8M ntistatic spring INCONEL Wrench head S.ST Wrench head bolt 193 8M, EN Pipe handle C.St Zink plate, L 1 * Repair kit components ** vailable from 6" size only C 5 10

11 Trunnion Class 150/300/600 81/82/ C

12 Trunnion Mounted all Valves Trunnion 81/ /92 93/94 95/96 Ordering code system Size 2-6 DN50-DN150 Class 150/300 91/92 Valve dimensions D C ø all C1 Preparation for actuation M P ø W M SQ TXL F PCD Std. Unit all W Weight kg/ib Kv / Cv C C1 D P M K F TxL DN50 mm (F10) X " inch (4 holes) DN80 mm (F12) x " inch (4 holes) DN100 mm (F14) x " inch (4 holes) DN150 mm (F16) x " inch (8 holes)

13 Trunnion Class 150/300 91/92 Components & materials Size 8-16 DN200-DN400 Class 150/300 91/92 D C ø all C1 Preparation for actuation P ø W M K TXL F PCD Std. Unit all C C1 D W P M K Weight kg/ib Kv / Cv F TxL DN200 mm (F16) x " inch (8 holes) DN250 mm (F25) x " inch (8 holes) DN300 mm (F25) x " inch (8 holes) DN350 mm (F30) x " inch (8 holes) DN400 mm (F30) x " inch (8 holes)

14 Trunnion Mounted all Valves Trunnion 81/ /92 93/94 95/96 Ordering code system Size 2-6 DN50-DN150 Class 600/900 93/94 Valve dimensions D C ø all C1 Preparation for actuation M P ø W M SQ TXL F PCD Std. Unit all C C1 D W Weight kg/ib Kv / Cv P M K F TxL DN50 mm (F12) X " inch (4 holes) DN80 mm (F16) x " inch (4 holes) DN100 mm (F16) x " inch (4 holes) DN150 mm (F25) x " inch (8 holes)

15 Trunnion Class 600/900 93/94 Size 8-16 DN200-DN400 Class 600/900 93/94 Valve dimensions D C ø all C1 Preparation for actuation P ø W M K TXL F PCD Std. Unit all C C1 D W Weight kg/ib Kv / Cv P M K F TxL DN200 mm (F25) x " inch (8 holes) DN250 mm (F25) x " inch (8 holes) DN300 mm (F25) x " inch (8 holes) DN350 mm (F30) x " inch (8 holes) DN400 mm (F30) x " inch (8 holes)

16 Trunnion Mounted all Valves Trunnion 81/ /92 93/94 95/96 Ordering code system Size 2-6 DN50-DN150 Class 1500/ /96 Valve dimensions D C ø all C1 Preparation for actuation M P ø W M SQ TXL F PCD Std. Unit all W Weight kg/ib Kv / Cv C C1 D P M K F TxL DN50 mm (F14) X " inch (4 holes) DN80 mm (F16) x " inch (4 holes) DN100 mm (F16) x " inch (4 holes) DN150 mm (F25) x " inch (8 holes)

17 Trunnion Class 1500/ /96 Size 8-12 DN200-DN300 Class 1500/ /96 Valve dimensions D C ø all C1 Preparation for actuation P ø W M K TXL F PCD Std. Unit all W Weight kg/ib Kv / Cv C C1 D P M K F TxL DN200 mm (F25) x " inch (8 holes) DN250 mm (F30) x " inch (8 holes) DN300 mm (F30) x " inch (8 holes)

18 Trunnion Mounted all Valves Trunnion 81/ /92 93/94 95/96 Ordering code system Components & materials , C

19 Trunnion Class 600/900/1500/ /94/95/ , C Item Description Material specication Qty. 1 ody 182 F316, 105, 350 LF2 1 2 End 182 F316, 105, 350 LF2 2 3 all 350 LF2+ENP, 105+ENP, 182 F6, N, CF8M Stem 564 Gr 630, H1150D 17-4PH, L, LF2+ENP, 182 F6, 479 XM19, ENP, * Seat 350 LF2+ENP, 182 F316N, 182 F6 2 5 Seat insert PEEK, VESPEL, PVDF, DEVLON, PCTFE (KEL-F) 2 5 Seat O-ring HNR, VITON, PTFE 4 5C Seat fire safe seal Graphite 2 6* ody fire safe seal Graphite 1 7* ody seal HNR, VITON, PTFE 1 8 all bearing 316L+PTFE 2 9 External trunnion 350 LF2+ENP, L 1 10* Gland plate & external trunnion fire safe seal Graphite 2 11* Gland plate & external trunnion seal HNR, VITON, PTFE LIP SEL 2 12 Lower thrust washer 316L+PTFE 1 13 Seat spring INCONEL Item Description Material specication Qty. 14 Gland pin ST Stem thrust seal 316L+PTFE 1 16 Gland plate bearing 316L+PTFE 1 17 Stem o-ring HNR, VITON, PTFE 2 18 Gland plate 350 LF2+ENP, L, 105 +ENP 1 19 Stem grease fitting Lower gland bolts 320 L7, 193 8M, C.St 8.8 ZP 2 21* Stem gasket Graphite 1 22 Iso plate 350 LF2, L, Upper gland bolts 320 L7, 193 8M, C.St 8.8 ZP 2 24 Plug drain valve ** Seat grease fitting + check valve ody stud 320 L7, 193 8M, C.St 8.8 ZP External trunnion bolts 320 L7, 193 8M, C.St 8.8 ZP 4 28 ody nut 320 L7, 193 8M, C.St 8.8 ZP ntistatic spring INCONEL stem key ENP, ST.37 1 * Repair kit components ** vailable from 6" size only 19

20 Trunnion Mounted all Valves Trunnion 81/ /92 93/94 94/95 Ordering code system Ordering code system The HONIM identification code F F D V / W Size Features ody & closure (ends) Stem all&seat ring Seat feature Seat insert Seal End conection Size Design ody & closure (ends) Stem Code inch mm F Fire safe 4 C. Steel 216 WC 6 S. Steel \316L 20 2" " " " " " " " " " 400 Full bore 2 Piece 81 NSI # NSI # NSI #600 3 Piece 91 NSI # NSI # NSI # NSI #900 R C. Steel 352 LC1 9 C. Steel 352 LC 6 S. Steel 351 CF8M 7 Monel 494 M-35-1 lloy CN7M C lloy-c CW-12MW W lloy-c CX-2MW D Duplex 995 CD3MN 4 K Super Duplex 995 CE3MN 5 S 254SMO 351 CK3MCuN F C. Steel 350 LF2+ENP M 17-4PH 564 Gr 630 H1150D Z Inconel N Monel 164 N04400 lloy N08020 C lloy-c N10276 W lloy-c N06022 D Duplex 479 S31803 K Super Duplex 479 S32750 S 254SMO 479 S31254 F C. Steel 350 LF2+ENP Q S. Steel 182 F6 95 NSI # NSI #2500 all & seat ring Seat feature End Connection F C. Steel 350 LF2+ENP D Double Piston Effect (DPE) Flanged 6 S. Steel \316L S SinglePpiston Effect (SPE) 150 Flanged NSI #150 Q S. Steel 182 F6 C DPE & SPE Combination 300 Flanged NSI #300 Z Inconel N Monel 164 N04400 lloy N08020 C lloy-c N10276 W lloy-c N06022 D Duplex 479 S31803 K L P V Seat insert CF PEEK Virgin PEEK CF PTFE Devlon 600 Flanged NSI # Flanged NSI #900 PN... Flanged DIN PN 16, 40, 64, RTJ 900RTJ Flanged RTJ Flanged NSI 16.5 class 600 RTJ Flanged NSI 16.5 class 900 RTJ K S Super Duplex 479 S SMO 479 S31254 V HNR Viton Seal Welded ends XW* uttweld sch 40 XW80 uttweld sch 80 XW160 uttweld sch 160 * y default W calls for W schedule 40 Other end connections are available upon request In some applications the available options above are limited to specific sizes please consult with Habonim for details 20

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22 w w w. h a b o n i m. c o m ISREL Habonim Headquarter Tel: Fax: sales_international@habonim.com US Habonim US Toll Free Phone: Toll Free Fax: sales_usa@habonim.com UK Habonim UK Tel: Fax: sales_uk@habonim.com China Habonim China Tel: *146 Fax: sales_china@habonim.com ustralia Habonim ustralia Tel: sales_au@habonimau.com Trunnion Mounted all Valves 12/15