Application PN 16 / 40 DN Product features. Compact overall height Body shape gives optimum flow characteristic
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- Georgiana Montgomery
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1 pplication Control of gases, vapours and liquids. The modular concept of valve, multi spring actuator and digital FOXBORO/Eckardt positioner Type SRD 992 facililates trouble free expansion to allow for the communication capability of the FOXPK Valve System. Optionally also using a PSL electric linear actuator. With its simple design the FOXPK modular concept has a wide range of application. Product features Compact overall height Body shape gives optimum flow characteristic Largest possible kvs-values Excellent flow dynamics when correctly selected Long service life and operational reliability Low clearence double guided valve stem achieved by an additional guide bushing, thus minimizing vibration and wear Replaceable trim Simple maintenance as the valve body remains in the piping when trim is replaced Seat = DN, screwed seat Wide range of application Trims are generally interchangeable Similar stem plug with both standard and bellows seal bonnet Quick delivery FOXPK Control Valves can be delivered within 4 hours Quality assurance system certificated acc. ISO 9001/EN PN / DN - 0 FOXPK Control Valve System
2 The System ctuator Bonnets Positioner direct mounting on SRD 991/2 surface MV- direct mounting on VDI/VDE 345 E surface Standard- Bonnet Bellows seal- Bonnet Trim Contoured Plug Gasket Body Within the series following combinations of body, trim, bonnets and actuators for each valve size are possible: Three-Flange Body, flanged 9 SC H ERR 2
3 Valve Selection Nominal Pressure Rating, Form of Connection Form of Connection Flange acc. to DIN Form C Form D, R, N PN Nominal Size DN Pressure-Temperature Ratings acc. to DIN 21 PN (bar) Body Material W.Nr.: , GS-C safe load operating pressure in bar at C Packing Box PN (bar) Body Material W.Nr.: 1.451, G-X5CrNiMoNb 1 safe load operating pressure in bar at C ,5 35,5 30,5 29 Type of Packing Standard Bonnet Bonnet Bellows seal Bonnet PTFE-Rings - C 0 C, BM PTFE-V-Ring, spring-loaded - C 0 C, maintenance-free Contoured Plug Characteristic: modified-equal percentage or linear Only for characteristic modified-equal percentage! 2) Seat facing for seat diameter < mm = mm 3) Full stellited Kvs (m 3/h) Seat ø standard Material / Design soft seated 2) partial stellited Incorporable seat diameter depends on nominal size DN Stroke = mm mm 0, 4 3) 0, 4 3) 0, 4 3) 0,63 6 1,6 2,5 4,0 5,6 6, , ,5 42 4, Seat Leakage Test ( Factory Standard ) Standard Trim Contoured plug, design standard, partial stellited Contoured plug, design soft seated DIN IEC Pressure of Test Medium ( bar ) Test Medium ( L - Water, G - ir ) Test Procedure acc. to Standard p p, min. 3,5 L G 2 1 Standard max. Seat Leakage acc. Leakage Class Class IV ( 0,01% ) Class VI ( dicht ) Extended Standard 3
4 ctuator Selection Multi-Spring ctuator ctuators are selected for use on FOXPK dependent upon spring action and air supply pressure: Effective area ( cm 2 ) ir supply (bar) 5 2, ,0 2,9 3,5 5,0 2,9 3,5 5,0 00 2,9 Spring closes *) Spring ranges (bar) Spring opens 3,5 0,5-1,9 5 / 4,3 2,0-4, 0,5-1,9 2,0-4, 2,0-4, 3,5 2,0-4, *) only using with a positioner and PTFE-V-ring ctuator Selection for Standard Bonnet max. differential pressure in bar for actuator selection Effective area 5 cm 2 Effective area 0 cm 2 Effective area 0 cm 2 Effective area 00 cm 2 Kvs (m 3 /h) Seat ø DN Stroke (mm) Spring closes Spring opens Spring closes Spring opens Spring closes Spring opens Spring closes Spring opens 2,0-4, 0,5-1,9 0,5-1,9 2,0-4, 2,0-4, 2,0-4, 2,9 5,0 3,5 5,0 2,9 5,0 3,5 5,0 2,9 5,0 3,5 5,0 2,9 5,0 3,5 4,3 0,63 1,6 2,5 4,0 5,6 6, ,5 4, ,,,, 32, 32, 32,,, , 0 0, , , Using the FOXPK valve system in the grey fields requires special knowledges and is recommended only for moderate operating conditions! 4
5 Positioner System Product features SRD 992 digital positioner ( direct mounting! ) Product Specifications PSS EVE6 uto-calibration Configuration via local panel Signal 4 - m or programmable split-ranges Low air consumption Resistant to vibration in all directions ir supply up to 6 bar Single and double-acting Direct mounting with integral pipework in compliance with US Health and Safety ct; alternatively according IEC 534 Teil 6 (NMUR) Enclosure IP65 EEx ia IIC T4 according CENELEC "Intrinsic safety" according FM and CS Limit switch set optional Optional gauges for supply and output Volume booster optional SRD 991 intelligent positioner ( direct mounting! ) Product Specifications PSS EVE5 Technical data same as SRD 992 with additional features Self-diagnostics Communication via HRT or FOXCOM Configuration via hand-terminal, PC or I/ - System nalog or digital input signal Built-in valve diagnostics features Optional pressure sensors to control supply and output SRD 992 digital positioner SRP 91 pneumatic positioner Product Specifications PSS EVE1 Input signal bar 3 split ranges adjustable Independent adjustment of zero and span Extreme low vibration influence ir supply up to 6 bar Single- and double acting version Mounting according IEC 534 Teil 6 ( NMUR - recommandation ) Limit switch set optional Optional gauges for signal, supply and output Volume booster optional FRS B2G airset Max. supply pressure up to bar Output range 0,3 - bar Filter 5 µm Manually operated drain With gauge MV - valve ( direct mounting! ) , Watt, 24 VDC, IP 65, standard-version ,9 Watt, 24 VDC, EEx em II T5/6-version ,5 Watt, 24 VDC, EEx ib IIC T6-version lternative voltages on request! SRP 91 pneumatic positioner Tubing Plastic-pipe ( standard ) Steel, chromatised Stainless steel ny further information see product specifications sheet. 5
6 ctuator Selection PSL-ctuator ctuators are selected for use on FOXPK: Linear actuator Voltage Power input P 2 P 4 P alternating current 0 V, Hz,9 W 21 W 49 W ctuator Selection for Standard Bonnet Kvs (m 3 /h) 0,63 1,6 2,5 4,0 5,6 6, ,5 4, Seat ø DN,,,, 32, 32, 32,,, 65 65, 0 0, Stroke (mm) 0, 4 0, 4 0, 4 max. differential pressure in bar for actuator selection P 2 P 4 P 4 P 4 Using the FOXPK valve system in the grey fields requires special knowledges and is recommended only for moderate operating conditions!
7 Dimensions and Weights ø D ø D H1 H2 H1 DN PN DN PN DN PN BL Valve with Standard Bonnet and IP-ctuator Valve with Bellows seal Bonnet and IP-ctuator Valve with Standard Bonnet and P-ctuator Nominal Size DN Designation ø D Stroke mm mm BL Face to Face Dimension H1 for Standard Bonnet IP IP IP IP P P P H2 for Bellows seal Bonnet IP IP IP 2 IP Weight in kg for Standard Bonnet, without accessories IP IP IP 2 IP P 2 P P Weight in kg for Bellows seal Bonnet, without accessories IP IP IP 2 IP Flanges Drilled and Dimensioned acc. to DIN 01, Form C, D, R, N
8 Parts List
9 Designation Part Materials Spare Parts Body Bonnet Gasket 1.2 Pure Graphite D Stud Bolt 1.3 G 2-0 Hex Nut 1.4 G 2-0 Screwed Seat 2.1 S Contoured Plug 2.2 K Bellows seal Unit 2.4 F Profil Ring 2.5 Pure Graphite S Head Gasket 2. Pure Graphite D Spring Washer only by bellows seal bonnet F Standard Bonnet Bellows seal Bonnet Bottom Ring 3.2 Packing Box 3.3 PTFE-Rings, PTFE-Graphite Rings V-Ring PTFE-Graphite D Yoke sleeve 3.4 / Iglidur X Gasket 3.13 Pure Graphite 2) D Locking Screw Hex Nut 3. G 2-0 Stud Bolt 3.1 G 2-0 Yoke Distance Ring 3. Separable Flange Pure Graphite on Support Plate from ) Pure Graphite on Support Plate from MYLR K Plug F Bellows seal Unit S Seat D Gasket Set 9 SC H ERR 9
10 SPM - Code Type DN PN Body./Cert. Plug Seat kvs Trim ctuator S V DCFN /BB PN1GG 42 Form of Connection IP 2 OZ Flange acc. to DIN Standard Bonnet Bellows seal Bonnet Standard Bonnet, for PSL PTFE-Rings, BM PTFE-V-Ring Form C Form D Form R Form N FN FF FP T Nominal Size DN - 0 Nominal Pressure PN Nominal Pressure PN Body Material Operation on air failure Z Stem retracted Stem extended Hand Wheel O L without top, light-weight-variant Spring Ranges B 0,5-1,9 V F 2,0-4, ctuator Size IP rea 5 cm 2 IP 2 rea 0 cm 2 IP 2 rea 0 cm 2 IP 00 rea 00 cm 2 Certificates unaccording International Standards P 4 ZQO Cert. for pressure stressed parts without O. acc. EN 4-2.2Z Z. acc. EN 4-3.1B B. Pressure / Tightness Certificate without. O acc. EN 4-2.2Z. Z acc. EN 4-3.1B. B Certificates according International Standards TRB 01 Valve group standard partial stellited full stellited soft seated Characteristic equal percentage linear PB N D K W G L 4-0 Seat Diameter Positioning electronics O M V Electric linear actuator P 2 P 4 P without Positioning electronics, input in m Positioning electronics, input in V Positioning feedback O E P M Q N without 2 ad. limit switches 00 Ω potentiometer 4 - m position feedback 00 Ω potentiometer and 2 add. limit switches 4 - m position feedback and 2 add. limit switches Mains power Z monophase current 0 V, Hz actuating power 2 kn actuating power 4,5 kn actuating power kn 0, - Kvs - Value
11 Description V = Control Valve System FOXPK Body Size: -OH = DN -3Q = DN -01 = DN -5Q = DN32-1H = DN -02 = DN -2H = DN65-03 = DN0-04 = DN0 Body Style: Model V -OH -3Q -01-5Q -1H -02-2H D = Three-Flange Body, D flanged Pressure Class: DN = PN DQ = PN Body Material: DN DQ Q = carbon steel Q K = stainless steel K End Connection: C = Flanges acc. DIN Form C C D = Flanges acc. DIN Form D D R = Flanges acc. DIN Form R R N = Flanges acc. DIN Form N N Bonnet: N = Standard Bonnet for pn. ctuator N F = Bellows seal Bonnet for pn. ctuator F P = Standard Bonnet for el. ctuator P Continuation Packing: = PTFE, adjustable T = PTFE-V-ring, maintenance-free T Material Certificate: N = without N Z = acc. EN Z B = acc. EN B B Q = acc. TRB 01 Q Pressure and Leakage Test N = without N Z = acc. EN Z B = acc. EN B Q = acc. TRB 01 B Q Plug: P = Contoured Plug P Plug Design: BM = standard BM SM = soft seated SM SP = partial stellited SP Plug Guidance: 1 = top guided 1 Plug Characteristic: G = modified equal percentage G L = linear L Continuation Direction of Flow: G = Flow to open Port Size / kvs: EW = 4 mm, 0, m 3 /h EW EY = 4 mm, 0, m 3 /h EY EZ = 4 mm, 0, m 3 /h EZ E = 6 mm, 0,63 m 3 /h E EC = mm, 1,6 m 3 /h EC EE = mm, 2,5 m 3 /h EE EG = mm, 4,0 m 3 /h EG EJ = mm, 5,6 m 3 /h EJ EL = mm, 6,3 m 3 /h EL EQ = mm, m 3 /h EQ EP = mm, m 3 /h EP ER = mm, 14 m 3 /h ER ET = mm, m 3 /h ET HC = 34 mm, 22,4 m 3 /h HC HD = 34 mm, m 3 /h HD HG = mm, 31,5 m 3 /h HG HI = 42 mm, m 3 /h HI HL = mm, 4,5 m 3 /h HL HO = 53 mm, 63 m 3 /h HO HR = 6 mm, 0 m 3 /h HR HT = 6 mm, 0 m 3 /h HT OG = 0 mm, 5 m 3 /h OG HX = 4 mm, 0 m 3 /h HX I = 0 mm, m 3 /h I Trim Material: S = - stainless steel S ctuator: I = with pneumatic actuator I = with electric linear actuator G Description IPS = Pneumatic Linear ctuator ctuator Size: Model IPS - = 5 cm = 0 cm = 0 cm = 00 cm 2-00 Stroke: B = mm = mm Spring Range: B V F = bar = 0,5-1,9 bar = bar = 2,0-4, bar Operation on air failure: Z Option: = Spring opens = Spring closes B B V F Z -N = ctuator without ccessories -N -P = with Positioner SRP 91 -P -E = with Positioner SRD 992 -E -I = with Positioner SRD 991 -I -K = with irset FRS 2 -K -O = with top mounted Hand Wheel -O Description SRD992 = Positioner Version: -B = Single acting Input / Communication: Model SRD992 I = Signal range 4 - m I dditional Inputs / Outputs: M = without Built-in limit switch: S = without Electrical connection: 2 = Cable gland Pg 13,5 2 Electrical certification: E4 = EEx ia IIC T4 ttachement kit: -B M S E4 D = for directly mounting (not for DN 1) D Manifold and Booster relay: = without Description PS = Electric Linear ctuator Size: Model PS -W = 1 kn positioning force, 0, mm/s -W -C = 4,5 kn positioning force, 0,5 mm/s -C -D = kn positioning force, 0,5 mm/s -D Supply: Z = 0V / Hz - C Z Positioning Feedback: O = without O E = 2 additional limit switches E P = 00 Ω potentiometer P Q = 00 Ω potentiometer and Q 2 additional limit switches M = 4 - m position feedback M N = 4 - m position feedback and N 2 additional limit switches Positioning Electronics: O = without O M = positioning electronics, Input in m M V = positioning electronics, Input in V V
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