Cartridge Valves Technical Information. Quick reference

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1 Quick reference Contents CPF CP CP handle kit MP MP X05-FD0 Traction manifold X05-FD6 Traction manifold X05-FD0 Traction manifold DIN connectors Pilot pistons Cavity plugs (CP cavities) Cavity plugs (NCS cavities) Seal kits (NCS cavities) Orifice plugs Screened orifice plug Quick reference 8.

2 CPF0 cavity screen Operation This cartridge assembly is a high pressure screen. Not recommended as a substitute for hydraulic system filters. Performance graph psi bar 5 SUS ( cst) hyd. 00 F (8 C) Schematic IN micron Pressure drop L/min US gal/min micron Flow P0 057E OUT Pressure rating Nominal flow: 0 micron Nominal flow: 60 micron Weight Cavity P bar [000 psi] 8 L/min [0 gpm] L/min [0 gpm] 0.7 kg [.0 lbs] SDC0- CPF0 Cavity screen Dimensions Cross section -5/8- UN /-0 UNC h.875 in t 5-68 N m [0-50 ft.lbs.] 85. [.5] 0. [.98] 6.8 [0.66] P0 058 Ordering information Seals Seal kit = una-n 0608 V = Viton 0609 Housing and ports Housing P/N 0 = No Housing No Housing 6=L,/ SP CP0--6 8=L, SP CP0--8 S=L, # SE CP0--S 6S=L, #6 SE CP0--6S Other housings available CPF0 ---0S -P-00 Filt er mesh 00 = 0 micron 060 = 60 micron Plug option P = Filter w/ #0 SE hex plug Omit = Filter only P0 060E 8.

3 CP600-5 pump Operation This is a manually operated uni-directional pump. Schematic force lbf kg Input Force vs Output Pressure cst [5 SUS] C [00 F] P0 0 0 bar Pressure rating 07 bar [000 psi] psi P0 8E Displacement. cu. cm [0.07 cu. in.]/stroke Leakage 6 rated pressure Weight 0. kg [0.5 lbs] Cavity SDC 0- Pump force N [7.7lbs] Dimensions [0.8] Stroke Push to Pressurize 9.0 [.66] h.00 in t -7 N m [0-5 lbf-ft] CP600-5 pump.9 [.8] P0 Ordering information CP S Seals Seal kit =una-n 005 V=Viton 006 Housing &Ports Housing P/N 0 = Cartridge only No Housing 6S = L, #6 SE CP0--6S 8S = L, #8 SE CP0--8S DG = L, /8 SPP SDC0--DG- DG = L, / SPP SDC0--DG- Other housings available P0 E 8.

4 CP60-5 hand pump Operation Manually operated pump. Schematic Pressure rating Displacement Leakage Cavity 07 bar [000 psi] 9. cm³ [0.56 in³] / stroke 6 drops/ rated pressure SDC6- P0 5 Perfromance graph Force lbs kg 88 0 Input Force vs Output Pressure cst [5 SUS] C [00 F] With Handle Kit 066 CP60-5 hand pump Dimensions Cross section 0 0 bar psi P0 9E.50 in -6 N m [90-00 lbf ft] 5/6- UN [.7] MX.9 [.77] P0 5 Ordering information 8. CP60-5--S Seal s Sealkit =una-n 009 V=Viton 000 Handle kit is required - sold separately PN Housing and Ports Housing P/N 0 =No Housing NoHousing 6S = #6 SE 087 8S = #8 SE 0869 S=L,#SE CP6--S 6S= L,#6SE CP6--6S 6=L,/SPP CP =L, SPP CP6--8 Other housings available P0 E

5 066 handle kit Dimensions Installation Drawing 89.0 [7.].8 [.5] Cavity C.L.To Mounting olt C.L [6.50] 97.8 [.58].0 [0.5] /8 - UNF - THD. Min. Depth 6. [0.6] at location Shown 8.6 [.] P handle kit Ordering information To order, request part number 066 handle kit 8.5

6 MP 06 and MP hand pumps Schematic P0 5 Size 06 Displacement Per Stroke cm [in ] 0.9 [0.057] 5 [0.05] Max. pressure bar 5 5 [psi] [569] [569] NCS Cavity 06/ / Max tightening torque Weight cartridge cartridge with handle with housing Nm [lbf in] kg [lb] kg [lb] kg [lb] 0 [5] 0.5 [0.560] [.] 0.85 [.88] 80 [708] MP06 and MP hand pump Dimensions Description These small displacement hand pumps are used typically for piloting the operation of small hydraulic cylinders or valves. These pumps can be mounted inline using the standard housing or in special blocks. For smooth operation, inlet lines should not be excessively long, and the vertical distance between pump and tank level no more than 00 mm. These pumps can work in outdoor applications if the ambient air is not contaminated by powder and dust. MP06 detail drawing 8.6 P0 556E

7 MP 06 and MP hand pumps Dimensions (continued) MP detail drawing P0 555E MP 06 and MP hand pump 8.7

8 MP 06 and MP hand pumps Ordering information Example of designation MP 06 MP 06 / GL - T500 - G/ - V 00 = without handle GL = with handle Seals V = Viton Omit = una N Seal kit T500 = extension Standard housing G/ = / SP 00 = Cartridge only Example of designation MP MP / GL - T500 - G/ - V 00 = without handle GL = with handle Seals V = Viton Omit = una N Seal kit MP06 and MP hand pump T500 = extension Standard housing G/ = / SP 00 = Cartridge only 8.8

9 DIN connectors Standard connectors to DIN 650 TYPE CONNECTOR Ø 9 [0.5] [.65] Ø 7 [.06] 8 [.0] Standard connector for use with DC input. Type Order no M [0.6] TYPE C CONNECTOR ( ) (+) Ø 9 [0.5] [.65] [.] Ø 7 [.06] Full wave bridge rectifier with diodes and VDR protecting the a.c. side against overvoltage from electrical power supply. Type C Order no M TYPE E CONNECTOR [0.6] DIN connectors ( ) (+) Ø 9 [0.5] [.65] Ø 7 [.06] 8 [.0] With diode blocking overvoltage on opening. Type E Order no M [0.6] TYPE K CONNECTOR PG 0 55 [.7] 0 [.57] Standard connector to Kostal patern,for use with DC input. Type K Order no P0 557E Remark For details of use, see technical data relevant to the individual solenoid valves. ll connector are supplied unassembled. Connectors with indicator lights are available on request (Consult factory). 8.

10 Pilot pistons Operation Pilot pistons used with check valve cartridges are an economical way to create pilotoperated check valve functions in custom Hydraulic Integrated Circuits (HIC). Example pplication of pilot pistons Lifting Lowering W W Pilot piston Check valve Pilot pistons Load holding W P

11 Pilot pistons Single-acting pilot pistons Series Compatible valves Pilot ratio Seals (optional) 8 CV08-NP : ) 7009 O-rings ) back-up rings Pilot piston order code [.06].7 [0.56] ore diameter* Ø.70 ± 0.0 [0.50 ± 0.00] P CV0-NP : ) 7078 O-ring ) 70 back-up rings CP00-.5: CP0- : ) 700 O-ring ) 7085 back-up rings [.750] [.875] [.500] [.75] 5.0 [.000] 8.58 [.5] 9.05 [0.750].9 [.75] Ø 5.90 ± 0.0 [0.66 ± 0.00] Ø.5 ± 0.0 [0.876 ± 0.00] P0 075 P CP0- : ) 700 O-ring ) 7075 back-up rings [.70].55 [0.97] Ø 8.6 ± 0.0 [.7 ± 0.00] Pilot pistons P0 077 Consult factory for bore details. 8.5

12 Pilot pistons Double-acting pilot pistons Series Compatible valves Pilot ratio Seals (optional) 8 CV08-NP : ) 7009 O-rings ) back-up rings 0 CV0-NP : ) 7078 O-ring ) 70 back-up rings Pilot piston order code [.65] [.06] [.500] [.950] [.8] [.50] CP00-.5: CP0- : ) 700 O-ring ) 7085 back-up rings [.750] [.600] [.50].7 [0.56] 9.8 [0.78].70 [0.500] 8. [0.75] 0.7 [0.86] 9.05 [0.750] 5.0 [.000].50 [0.95] 8.58 [.5] ore diameter* Ø.70 ± 0.0 [0.50 ± 0.00] Ø 5.90 ± 0.0 [0.66 ± 0.00] Ø.5 ± 0.0 [0.876 ± 0.00] P0 078 P0 079 P0 080 Pilot pistons 6 CP0- : ) 700 O-ring ) 7075 back-up rings 650 XXX XXX Ø 8.6 ± 0.0 [.7 ± 0.00] P0 08 Consult factory for bore details. 8.6

13 Cavity plugs (CP and SDC cavities) Function way plug Cavity plugs are used to block flow into and out of set ports or to block flow between given ports. Plug options P0 06 P0 065 way plug Plug options way plug P0 06 Plug options P0 066 Cavity plugs P0 06 P0 067 Ordering information Series 0 - Series 08-8 Series 0-0 Series - Series 6-6 Series 0-0 Series Seals - una-n (std.) V - Viton (opt.) CP0 --- Configuration See schematics Cavity type - Way - Way S - Way (0,, 6 & 0 series only) - Way P

14 Cavity plugs (NCS cavities) Plugs for ncs cavities NCS../0 NCS../ NCS../ NCS../ NCS../PT P008 Cavity plugs Dimensions Type NCS 0/0 NCS 0/ NCS 0/ NCS 0/ NCS 0/PT NCS 06/0 NCS 06/ NCS 06/ NCS 06/ NCS 06/PT NCS /0 NCS / NCS / NCS / NCS /PT Dimensions-mm C D E F G H M8x.5 M8x.5 M8x.5 M8x.5 M8x.5 Mx.5 Mx.5 Mx.5 Mx.5 Mx.5 Mx Mx Mx Mx Mx [0.87] [0.87] [0.87] [0.87] [0.87] 6 [.0] 6 [.0] 6 [.0] 6 [.0] 6 [.0] 8 [.50] 8 [.50] 8 [.50] 8 [.50] 8 [.50] [0.] [0.] [0.] [0.] [0.] [0.] [0.] [0.] [0.] [0.] [0.] [0.] [0.] [0.] [0.] 0.5 [0.] Order number for plug complete [0.0].5 [0.96] [0.] [0.08] 9.5 [.56] [0.] 5.5 [.5] [0.5] 5.5 [.5] [0.] [0.07] 8 [.0] 5 [0.59] [0.] 6 [.8] [0.] 6 [.5] [0.6] 6 [5] [0.] [0.6] 8 [.50] [0.] 6 [.8] [0.6] 88 [.6] [0.8] 88 [.6] [0.68] Weight of plug complete-kg [lbs.] 8.8

15 Seal kits (NCS cavities) NCS The position of the back-up washers is indicative only P000 Type Seals back-up washers (composition) Spares: Set of O-rings and back-up washers (pack of 0 sets minimum) Standard seals Viton seals NCS 0/ NCS 0/ NCS 0/ NCS 0/ NCS 06/ NCS 06/ NCS 06/ NCS 06/ NCS / NCS / NCS / NCS / Seal Kits 8.9

16 Orifice plugs Operation Install in manifold to restrict fluid flow. Schematic P Flow (l/min) 0 Flow vs.orifice size Typ. Hyd. Oil with Specific Gravity 0.87 andviscosity cst [50 SUS] DP=0 bar 0 bar 70 bar 5 bar 0 bar 5 bar Flow (US gal/min) Flow vs.orifice size Typ. Hyd. Oil with Specific Gravity 0.87 and Viscosity cst [50 SUS] D P=05 psi 00 psi 05 psi 508 psi 5 psi 7 psi Orifice Diameter (mm) P06 06E Orifice Diameter (in) P06 07E Orifice plug Dimensions 6.0 [0.] 5.0 [0.0] mm 8.0 [0.].0 [0.0] mm 8.0 [0.].0 [0.0] 5mm M6 x.0 Tapered Pipe Thread -5 N m[- lbf ft] M8 x.0 Tapered Pipe Thread 7-9 N m[5-7 lbf ft] M0 x.0 Tapered Pipe Thread 6-9 N m[- lbf ft].8 [0.5] 7. [0.9] 6. [0.5].0 [0.0] 0.0 [0.9] 7.9 [0.].0 [0.0]. [0.6].0 [0.0] SLOT 7mm 5/ in. M x.5 Tapered Pipe Thread 8- N m[- lbf ft] M x.5 Tapered Pipe Thread 5-8 N m[6-8 lbf ft] /6-7 NPTF -5 Nm[- lbf ft]. [0.56] 7.8 [0.]. [0.].0 [0.0].0 [0.0].0 [0.0] /6 in. / in. /8 in. /8-7 NPTF 7-9 N m[5-7 lbf ft] /-8 NPTF 6-9 N m[- lbf ft] /- NPTF Nm[9- lbf ft] P06 05E

17 Orifice plugs Ordering information OrificePlugPartNumber OrificeDiameter Plug Thread Size /6-7 NPTF /8-7 NPTF /-8 NPTF /- NPTF M6 x.0 TaperedPipe Thread M8 x.0 TaperedPipe Thread M0 x.0 TaperedPipe Thread M x.5 TaperedPipe Thread M x.5 TaperedPipe Thread None None P06 08E Orifice plug 8.

18 Screened orifice plug Operation Install in manifold to restrict fluid flow. Schematic Performance Refer to Orifice plug sizing chart on page 8.8 P06 0E Dimensions.8 [0.5] 7. [0.9] 6. [0.5] Screened orifice plug.0 [0.0] Slot M x.5 Tapered Pipe Thread 8- N m[- lbf ft] Screens are two stainless steel wire mesh layers sintered together: 00 x 00 x in 0 x0x0.0 in P06 09E Ordering information Orifice D ia mete r O rifice Plug Part Number P06 00E 8.

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