NATIONAL INSTITUTE OF JUSTICE COMPLIANCE TEST REPORT

Transcription

1 COMPLIANCE TESTING INFORMATION FACILITY DESCRIPTION: TESTING CERTIFICATION: Test Laboratory: United States Test Laboratory, LLC Report Number: 06N074 Laboratory Representative: Richard W. Mouser Witnessed by: Test Start Date: 06/07/06 Report Date: 06/07/06 Name Name Representing ARMOR DESCRIPTION: Manufacturer: Armor Shield, LLC *Ballistic Material Choices Model: See Remarks Date Rec'd: 05/17/06 Aramid PBO Ceramic Metal Style: N/A NIJ Armor Type: 4 Enter as: 1, 2A, 2, 3A, 3, 4, or Special *Ballistic Material: Hybrid Polyethylene Hybrid Composite Other Male/Female: Male NIJ STD Compliant: No SAMPLE DESCRIPTION: Sample 1 Penetration-Backface Signature (P-BFS) Baseline Ballistic Limit Sample 2 Sample 3 Sample 4 Sample 5 Sample 6 Sample 7 Sample 8 Sample 9 Sample 10 Front Back Front Back Front Back Front Back Front Back Front Back Front Back Front Back Front Back Front Back Size: See Remarks See Remarks See Remarks See Remarks See Remarks See Remarks See Remarks See Remarks See Remarks Panel Serial Number: *0001 *0001 *0005 *0002 *0002 *0004 *0004 *0003 *0003 Plate Serial Number: *0002 *0001 *0009 *0004 *0003 *0007 *0008 *0006 *0005 Lot Number: See Remarks See Remaks See Remarks See Remarks See Remarks See Remarks See Remarks See Remarks See Remarks Gross Weight (lb.): TEST DESCRIPTION: Penetration-Backface Signature (P-BFS) Baseline Ballistic Limit Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Sample 6 Sample 7 Sample 8 Sample 9 Sample 10 Front Back Front Back Front Back Front Back Front Back Front Back Front Back Front Back Front Back Front Back Test Condition: Wet Wet Wet Wet Wet Wet Wet Wet Dry Dry Dry Dry Dry Dry Dry Dry Dry Dry Dry Dry Threat Ammunition:.30 Caliber.30 Caliber.30 Caliber.30 Caliber.30 Caliber.30 Caliber.30 Caliber.30 Caliber.30 Caliber.30 Caliber.30 Caliber.30 Caliber.30 Caliber.30 Caliber.30 Caliber.30 Caliber Bullet (grain/type): 166/AP 166/AP 166/AP 166/AP 166/M2 AP 166/M2 AP 166/M2 AP 166/M2 AP 166/M2 AP 166/M2 AP 166/M2 AP 166/M2 AP 166/M2 AP 166/M2 AP 166/M2 AP 166/M2 AP NIJ Reference Velocity (ft/s): Provided BL Lower Velocity (ft/s): Bullet Manufacturer: Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Rem. Bullet Lot Number: Test Barrel Manufacturer: H.S H.S H.S H.S H.S H.S H.S H.S H.S H.S H.S H.S H.S H.S H.S H.S H.S H.S H.S H.S Test Barrel Length (in): ARMOR CONSTRUCTION: Front Panel Rear Panel Front Closure (Y/N): N N Removable Carrier (Y/N): Y Y Number of Layers: Description of Stitching: Layers 1-24: 3" horizontal bar tack at top center and bottom center. Layers 1-24: 3" horizontal bar tack at top center and bottom center. Individual Layer Description: REMARKS: Plate: Layer 1: Ceramic (0.52" thick). Panel: Layers 1-24: Flex woven aramid film. Layers 25-28: Plastic (0.14" thick). Layer 29: Foam (0.157" thick). Model #: 1012-GR-4 in conjunction with AS-VGT3-3A. * * Plate SN#: /0001; Plate Size: 10"x 12"; Lot# Panel SN#: ; Panel Size: LARGE; Lot# Plate: Layer 1: Ceramic (0.52" thick). Panel: Layers 1-24: Flex woven aramid film. Layers 25-28: Plastic (0.14" thick). Layer 29: Foam (0.157" thick). Information

2 HANDLOAD VERIFICATION WORKSHEET Report Number: 06N074 TEST CONDITIONS: TEST DIMENSIONS: Report Date: 06/07/06 Ambient Temp: 74 F Range Length: ft. NIJ Armor Type: 4 Rel. Humidity: 44 % Velocity 1: 5.73 ft. Velocity 2: 4.09 ft. Ammunition:.30 Caliber 166/AP Ammunition: Test Date: 06/07/06 Test Date: Test Round 1 Test Round 2 Shot Charge Time 1 Vel. 1 Time 2 Vel. 2 Vel. Avg. Shot Charge Time 1 Vel. 1 Time 2 Vel. 2 Vel. Avg. No. (grain) ( s) (ft/s) ( s) (ft/s) (ft/s) No. (grain) ( s) (ft/s) ( s) (ft/s) (ft/s) Mean: 60.9 Mean: 2877 Mean: Mean: Test Round 1 Test Round 2 NIJ Reference Velocity: 2880 ft/s NIJ Reference Velocity: ft/s Handload (NIJ Reference + 10 ft/s): 2877 ft/s Handload (NIJ Reference + 10 ft/s): #VALUE! ft/s Range (NIJ Reference + 30 ft/s): ft/s Range (NIJ Reference + 30 ft/s): #VALUE! #VALUE! ft/s Min Max Min Max Velocity Summary: ft/s Velocity Summary: 0 0 ft/s NOTE: Velocity input for time factor requires microsecond (10-6 ) format. Conduct handload verification test for each new compliance test series. Use 3-shot series (Sec ) to check handload viability within each compliance series when there are significant breaks during testing. Handloads

3 Manufacturer: Armor Shield, LLC Report Number: 06N074 Model: See Remarks Report Date: 06/07/06 Calibration Date: 06/07/06 Daily Wet Conditioning Spray Calibration Interval (min) Gauge Location inches inches inches inches inches Average: 0.9 inches Requirement: inches Pass: Y N N N N N Required Flow Rate: 4.0 +/- 0.8 in/hr 1.0 +/- 0.2 in/0.25 hr Conditioning Surface Dimensions: 30.0 x 30.0 inches square Gauge Locations Top View Spray Conditioning

4 Sample/Panel: Sample 1 Front Test Date: 06/07/06 Report Number: 06N074 Manufacturer: Armor Shield, LLC Range Conditions: Report Date: 06/07/06 Model: See Remarks Temperature: 74 F RH: 44 % Block ID: 1 Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Time of Day: 0948 hrs Depth of Indent: Clay Temperature: 85 deg. F Requirement: 19 ± 2 mm Pass: Y Drop Test Results Block ID: 1 Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Sample/Panel: Sample 1 Back Test Date: 06/07/06 Report Number: 06N074 Range Conditions: Report Date: 06/07/06 Temperature: 74 F RH: 44 % Block ID: 1 Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Time of Day: 1100 hrs Depth of Indent: Clay Temperature: 84 deg. F Requirement: 19 ± 2 mm Pass: Y Block ID: 1 Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Time of Day: 1120 hrs Depth of Indent: Clay Temperature: 82 deg. F Requirement: 19 ± 2 mm Pass: Y Drop Tests

5 Sample/Panel: Sample 2 Front Test Date: Report Number: 06N074 Manufacturer: Armor Shield, LLC Range Conditions: Report Date: 06/07/06 Model: See Remarks Temperature: F RH: % Block ID: Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. 5 Block ID: 0 Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Sample/Panel: Sample 2 Back Test Date: 01/00/00 Report Number: 06N074 Range Conditions: Report Date: 06/07/06 Temperature: 0 F RH: 0 % Block ID: Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Block ID: 0 Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Drop Tests

6 Sample/Panel: Sample 3 Front Test Date: Report Number: 06N074 Manufacturer: Armor Shield, LLC Range Conditions: Report Date: 06/07/06 Model: See Remarks Temperature: F RH: % Block ID: Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Drop Test Results Block ID: 0 Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Sample/Panel: Sample 3 Back Test Date: 01/00/00 Report Number: 06N074 Range Conditions: Report Date: 06/07/06 Temperature: 0 F RH: 0 % Block ID: Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Block ID: 0 Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Drop Tests

7 Sample/Panel: Sample 4 Front Test Date: Report Number: 06N074 Manufacturer: Armor Shield, LLC Range Conditions: Report Date: 06/07/06 Model: See Remarks Temperature: F RH: % Block ID: Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Drop Test Results Block ID: 0 Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Sample/Panel: Sample 4 Back Test Date: 01/00/00 Report Number: 06N074 Range Conditions: Report Date: 06/07/06 Temperature: 0 F RH: 0 % Block ID: Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Block ID: 0 Drop 1 Drop 2 Drop 3 Drop 4 Drop 5 Avg. Drop Tests

8 Penetration and BFS Firing Data - Sample 1 Sample No: Sample 1 Ammunition:.30 Caliber 166/AP Report Number: 06N074 Manufacturer: Armor Shield, LLC Conditioning: Wet Report Date: 06/07/06 Model: See Remarks Test Date: 06/07/06 NIJ Armor Type: 4 Panel Serial No: *0001 Panel Serial No: *0001 Plate Serial No: *0002 Plate Serial No: *0001 FRONT PANEL BACK PANEL COMPLIANCE Shot Time 1 Vel. 1 Time 2 Vel. 2 Vel. Avg. 30º Fair Penetrate BFS Shot Time 1 Vel. 1 Time 2 Vel. 2 Vel. Avg. 30º Fair Penetrate BFS Front Back No. ( s) (ft/s) ( s) (ft/s) (ft/s) (Y) (Y/N) (Y/N) Note (mm) No. ( s) (ft/s) ( s) (ft/s) (ft/s) (Y) (Y/N) (Y/N) Note (mm) Panel Panel Y N Y N 32 Y Y Y N Y N Y Y Y N Y N Y Y Y Y N Y Y N Y Y Y Y N Y Y N Y Y Y N Y N Y Y Velocity input for time factor requires microsecond (10-6 ) format. Firing Sequence Start: 1043 hrs Firing Sequence Start: 1104 hrs Firing Sequence End: 1053 hrs Firing Sequence End: 1118 hrs Duration: 10 min Duration: 14 min TEST CONDITIONS: TEST DIMENSIONS: VELOCITY SUMMARY: Ambient Temp: 74 F Range Length: ft. Min Max Handload Verification Velocity: 2877 ft/s Rel. Humidity: 44 % Velocity 1: 5.73 ft. Front Panel 0º: ft/s NIJ Reference Velocity: 2880 ft/s Velocity 2: 4.09 ft. Front Panel 30º: 0 0 ft/s Velocity Range: ft/s Back Panel 0º: ft/s Back Panel 30º: 0 0 ft/s NOTE: a - Excessive velocity e - Excessive total impacts (test terminated) b - Insufficient velocity f - Excessive area impacts (test terminated) c - Too close to edge g - Impact on seam d - Too close to prior impact P-BFS Samples 1 & 2

9 Penetration and BFS Firing Data - Sample 2 Sample No: Sample 2 Ammunition:.30 Caliber 166/AP Report Number: 06N074 Manufacturer: Armor Shield, LLC Conditioning: Wet Report Date: 06/07/06 Model: See Remarks Test Date: 01/00/00 NIJ Armor Type: 4 Panel Serial No: 0 Panel Serial No: 0 Plate Serial No: 0 Plate Serial No: 0 FRONT PANEL BACK PANEL COMPLIANCE Shot Time 1 Vel. 1 Time 2 Vel. 2 Vel. Avg. 30º Fair Penetrate BFS Shot Time 1 Vel. 1 Time 2 Vel. 2 Vel. Avg. 30º Fair Penetrate BFS Front Back No. ( s) (ft/s) ( s) (ft/s) (ft/s) (Y) (Y/N) (Y/N) Note (mm) No. ( s) (ft/s) ( s) (ft/s) (ft/s) (Y) (Y/N) (Y/N) Note (mm) Panel Panel Y N Y N Y Y Y N Y N Y Y Y N Y N Y Y Y Y N Y Y N Y Y Y Y N Y Y N Y Y Y N Y N Y Y Velocity input for time factor requires microsecond (10-6 ) format. Firing Sequence Start: hrs Firing Sequence Start: hrs Firing Sequence End: hrs Firing Sequence End: hrs Duration: min Duration: min TEST CONDITIONS: TEST DIMENSIONS: VELOCITY SUMMARY: Ambient Temp: 74 F Range Length: ft. Min Max Handload Verification Velocity: 2877 ft/s Rel. Humidity: 44 % Velocity 1: 5.73 ft. Front Panel 0º: 0 0 ft/s NIJ Reference Velocity: 2880 ft/s Velocity 2: 4.09 ft. Front Panel 30º: 0 0 ft/s Velocity Range: ft/s Back Panel 0º: 0 0 ft/s Back Panel 30º: 0 0 ft/s NOTE: a - Excessive velocity e - Excessive total impacts (test terminated) b - Insufficient velocity f - Excessive area impacts (test terminated) c - Too close to edge g - Impact on seam d - Too close to prior impact P-BFS Samples 1 & 2

10 Penetration and BFS Firing Data - Sample 3 Sample No: Sample 3 Ammunition: Report Number: 06N074 Manufacturer: Armor Shield, LLC Conditioning: Wet Report Date: 06/07/06 Model: See Remarks Test Date: 01/00/00 NIJ Armor Type: 4 Panel Serial No: 0 Panel Serial No: 0 Plate Serial No: 0 Plate Serial No: 0 FRONT PANEL BACK PANEL COMPLIANCE Shot Time 1 Vel. 1 Time 2 Vel. 2 Vel. Avg. 30º Fair Penetrate BFS Shot Time 1 Vel. 1 Time 2 Vel. 2 Vel. Avg. 30º Fair Penetrate BFS Front Back No. ( s) (ft/s) ( s) (ft/s) (ft/s) (Y) (Y/N) (Y/N) Note (mm) No. ( s) (ft/s) ( s) (ft/s) (ft/s) (Y) (Y/N) (Y/N) Note (mm) Panel Panel Y N Y N Y Y Y N Y N Y Y Y N Y N Y Y Y Y N Y Y N Y Y Y Y N Y Y N Y Y Y N Y N Y Y Velocity input for time factor requires microsecond (10-6 ) format. Firing Sequence Start: hrs Firing Sequence Start: hrs Firing Sequence End: hrs Firing Sequence End: hrs Duration: min Duration: min TEST CONDITIONS: TEST DIMENSIONS: VELOCITY SUMMARY: Ambient Temp: 0 F Range Length: ft. Min Max Handload Verification Velocity: ft/s Rel. Humidity: 0 % Velocity 1: 5.73 ft. Front Panel 0º: 0 0 ft/s NIJ Reference Velocity: ft/s Velocity 2: 4.09 ft. Front Panel 30º: 0 0 ft/s Velocity Range: ft/s Back Panel 0º: 0 0 ft/s Back Panel 30º: 0 0 ft/s NOTE: a - Excessive velocity e - Excessive total impacts (test terminated) b - Insufficient velocity f - Excessive area impacts (test terminated) c - Too close to edge g - Impact on seam d - Too close to prior impact P-BFS Samples 3 & 4

11 Penetration and BFS Firing Data - Sample 4 Sample No: Sample 4 Ammunition: Report Number: 06N074 Manufacturer: Armor Shield, LLC Conditioning: Wet Report Date: 06/07/06 Model: See Remarks Test Date: 01/00/00 NIJ Armor Type: 4 Panel Serial No: 0 Panel Serial No: 0 Plate Serial No: 0 Plate Serial No: 0 FRONT PANEL BACK PANEL COMPLIANCE Shot Time 1 Vel. 1 Time 2 Vel. 2 Vel. Avg. 30º Fair Penetrate BFS Shot Time 1 Vel. 1 Time 2 Vel. 2 Vel. Avg. 30º Fair Penetrate BFS Front Back No. ( s) (ft/s) ( s) (ft/s) (ft/s) (Y) (Y/N) (Y/N) Note (mm) No. ( s) (ft/s) ( s) (ft/s) (ft/s) (Y) (Y/N) (Y/N) Note (mm) Panel Panel Y N Y N Y Y Y N Y N Y Y Y N Y N Y Y Y Y N Y Y N Y Y Y Y N Y Y N Y Y Y N Y N Y Y Velocity input for time factor requires microsecond (10-6 ) format. Firing Sequence Start: hrs Firing Sequence Start: hrs Firing Sequence End: hrs Firing Sequence End: hrs Duration: min Duration: min TEST CONDITIONS: TEST DIMENSIONS: VELOCITY SUMMARY: Ambient Temp: 0 F Range Length: ft. Min Max Handload Verification Velocity: ft/s Rel. Humidity: 0 % Velocity 1: 5.73 ft. Front Panel 0º: 0 0 ft/s NIJ Reference Velocity: ft/s Velocity 2: 4.09 ft. Front Panel 30º: 0 0 ft/s Velocity Range: ft/s Back Panel 0º: 0 0 ft/s Back Panel 30º: 0 0 ft/s NOTE: a - Excessive velocity e - Excessive total impacts (test terminated) b - Insufficient velocity f - Excessive area impacts (test terminated) c - Too close to edge g - Impact on seam d - Too close to prior impact P-BFS Samples 3 & 4

12 Ballistic Limit Firing Data Manufacturer: Armor Shield, LLC Ammunition:.30 Caliber 166/M2 AP Report Number: 06N074 Model: See Remarks Conditioning: Dry Report Date: 06/07/06 Test Date: 06/07/06 NIJ Armor Type: 4 Enter NIJ Armor Types III and IV Sample Number(s) in Remarks Column as Applicable BL PANEL 1 BL PANEL 2 Shot Time 1 Vel. 1 Time 2 Vel. 2 Vel. Avg. Penetration Used Shot Time 1 Velocity Time 1 Velocity Vel. Avg. Penetration Used No. ( s) (ft/s) ( s) (ft/s) (ft/s) C P Remarks (Y/N) No. ( s) (f/s) ( s) (ft/s) (ft/s) C P Remarks (Y/N) x #9 n x #10 n x #11 n x #12 n x #13 y x #14 n x #15 y x #9 n x #10 n x #11 y x #12 y x #13 y x #14 y Count: Count: INSTRUCTIONS: 1. Fill in shaded cells - all others are automatic calcualtions 2. Enter an "x" to designate complete or partial penetrations 3. Enter a "y" to designate use of the shot for calculation purposes - calculation group must include highest partial and lowest complete. 4. Velocity input for time factor requires microsecond (10-6) format. TEST CONDITIONS: TEST DIMENSIONS: Provided Lower Velocity: ft/s Velocity Results: Min Max Ambient Temp: 72 F Range Length: ft. Calculated Lower Velocity: 3105 ft/s Panel 1: Rel. Humidity: 44 % Velocity 1: 5.73 ft. Calculated Upper Velocity: 3255 ft/s Panel 2: 0 0 Velocity 2: 4.09 ft. Calculated First Shot Velocity: 3180 ft/s Remarks: Enter Sample No. e.g., 5 10 CLAY BLOCK TEMPERATURE: a - Too close to edge Pre-Test: 85 F b - Too close to prior impact Post Test: 81 F c - Impact on seam Ballistic Limit

13 NIJ BASELINE BALLISTIC LIMIT CALCULATION Manufacturer: Armor Shield, LLC Ammunition:.30 Caliber 166/M2 AP Report Number: 06N074 Model: See Remarks Conditioning: Dry Report Date: 06/07/06 Test Date: 06/07/06 NIJ Armor Type: 4 BL PANEL 1 BL PANEL 2 BALLISTIC LIMIT SUMMARY Shot Velocity Penetration Shot Velocity Penetration Panel 1 BL: 3481 ft/s No. (ft/s) Complete Partial No. (ft/s) Complete Partial Velocity Range: 99 ft/s Standard Deviation ( ): 40 ft/s Panel 2 BL: ft/s Velocity Range: 0 ft/s x Standard Deviation ( ): ft/s x Difference Panel 1 to 2: #VALUE! ft/s Panel 1 & 2 Average BL: ft/s x x x x Count: Count: PAGE WILL AUTOMATICALLY CALCULATE Ballistic Limit

14 Summary of Results Armor Manufacturer: Armor Shield, LLC Armor Style: N/A Report Number: 06N074 Armor Model No: See Remarks NIJ Armor Type: 4 Report Date: 06/07/06 PENETRATION AND BACKFACE SIGNATURE Test Samples (b) Ballistic Threat Results Item Serial Weight No. of Obliquity Req'd Velocity (ft/s) Penetration BFS (mm) Number Number Panel (lbs) Plies Caliber (degrees) Shots Max. Min. (Y/N) BFS 1 BFS *0001 Front Caliber Sample 1 N 33 0 *0001 Back Caliber N 32 0 Sample 2 N N 0 0 Sample 3 N 0 N 0 Sample 4 N N 0 0 NOTES: P-BFS Result NIJ Baseline Ballistic Limit Maximum BFS: 44 mm Penetration: Pass Panel 1: Ballistic Material: Hybrid BFS: Pass Type: 6 shots Ballistic Limit: 3481 ft/s Std Dev. ( ): 40 ft/s Model Compliance: YES Panel 2: Type: 0 shots Ballistic Limit: ft/s CERTIFICATION: Std Dev. ( ): ft/s Test Data Certification: Richard W. Mouser Witnessed by: 0 0 Name Name Representing Signature Compliance Summary