1701 SOUTH SUTRO TERRACE CARSON CITY, NV TELEPHONE (800) (775) FAX: DUAL CHANNEL SAMPLE COOLER

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1 0 SOUTH SUTRO TERRE RSON ITY, NV 0 TELEPHONE (00) -0 () -00 : -- MOEL 00 UL HNNEL SMPLE OOLER See us on the WE at address:sales@universalanalyzers.com MN00 Rev

2 0 SOUTH SUTRO TERRE RSON ITY, NV 0 TELEPHONE (00) -0 () -00 : -- LIMITE WRRNTY LL PROUTS MNUTURE Y UNIVERSL NLYZERS IN. RE WRRNTE TO E REE O MNUTURING EETS PERIO O ONE YER ROM THE TE O REEIPT T THE USTOMER S REEIVING RE N N ITIONL PERIO O UP TO 0 YS I THE PROUT IS PLE IN SERVIE TER EING IN STORGE. THIS WRRNTY OVERS MTERILS N LOR TO RESTORE NY PROUTS TO ORIGINL TORY SPEIITIONS I EET IS OUN WITHIN THE WRRNTY PERIO. THE EETIVE PROUT SHOUL E SENT, REIGHT PREPI, TO THE TORY IN RSON ITY, NEV. REPIRS WILL E PERME T THE TORY N RETURNE, PREPI, Y THE SME SHIPPING METHO USE TO SEN THE PROUT TO THE TORY. THIS WRRNTY OES NOT PPLY WHERE THE EQUIPMENT HS SUSTINE MGE UE TO NEGLET, MOIITION, ORROSION, OR OTHER RESON EYON THE SOPE O THE NORML EINITION O MNUTURING EET. URTHER, THIS WRRNTY IS LIMITE TO REPLING THE EETIVE OMPONENTS N RETURNING THE EQUIPMENT MNUTURE Y UNIVERSL NLYZERS IN. TO THE USTOMER IN WORKING ONITION. NY OTHER LIMS RE OUTSIE THE SOPE O THIS WRRNTY. NO WRRNTIES RE ME S TO THE SUITILITY O THE USE O THE EQUIPMENT IN NY PRTIULR PPLITION OR LOTION. THE SUITILITY O THE USE O THE EQUIPMENT IS THE RESPONSIILITY O THE USTOMER N THE INSTLLING ONTRTOR.

3 Universal nalyzers Inc. 0 SOUTH SUTRO TERRE RSON ITY, NV 0 TELEPHONE: () -00 : () - UNIVERSL NLYZERS MOEL 00 SMPLE OOLER SPEIITIONS SMPLE LOW RTE: 0 TO 0 L/M TOTL (at STP) TWO SMPLE PTHS INEPENENTLY TEMPERTURE ONTROLLE, 0 L/M EH. MIMUM INLET TEMPERTURE: STINLESS STEEL HET EHNGER: KYNR/GLSS HET EHNGER: MIMUM INLET GS EWPOINT: 00 o. ( o.) 0 o. ( o.) o. ( o.) MIMUM INLET WTER ONENTRTION: 0% MINIMUM MIENT TEMPERTURE: MIMUM MIENT TEMPERTURE: MIMUM OOLING POWER (SEON STGE): GS EW POINT LEVING IRST STGE: OUTLET SMPLE EW POINT: GS SMPLE INLET ITTINGS: GS SMPLE OUTLET ITTINGS: OTTOM WTER RIN ITTINGS: MIMUM INPUT POWER: VOLTGE: o. ( o.) 0 o. ( o.)* TUs PER HOUR (0 kj/hr.) MIENT PLUS o. (0 o.) o. ( o.) / TUING ITTINGS / TUING ITTINGS / TUING ITTINGS 0 WTTS 0- or 0- V, 0/0 Hz ELETRIL LSSIITION: GENERL PURPOSE, NEM IMENSIONS: WEIGHT: HIGH x WIE x EEP LS ( KG) SOLULE GS REMOVL RTES: NO 0% LOSS NO <0% LOSS SO < % LOSS O 0% LOSS O < % LOSS * at reduced flow rate above o. ( o.) ambient. 00 Text Rev -

4 UNIVERSL NLYZERS MOEL 00 SMPLE OOLER OPERTING INSTRUTIONS PPLITION In order to sample combustion product stack gas or exhaust from Internal ombustion (I) engines, a method to remove moisture from the sample without removing gas components of interest is a must. The Universal nalyzers Peltier Effect Sample ooler is an ideal way to decrease the dew point of combustion gasses to a repeatable, stable, constant low dew point. The Universal nalyzer Gas Sample oolers prevent water condensation in sample prefilters, sample pumps, and gas analyzers. or gas analyzers where water vapor is an interferrent, a stable, repeatable dew point becomes a part of the gas analyzer's performance specification. The Universal nalyzers sample cooler provides this constant water concentration resulting in an accurate analysis of the components of interest. The gas sample to be analyzed is brought to the sample cooler, first through a sample probe which usually contains a heated filter, and then through a heated sample line which keeps the sample above it's dew point. The Universal nalyzers Sample ooler then condenses water from the sample which lowers the dew point to degrees. ( degrees.). Particulate matter which escaped being filtered by the heated stack filter and which passes through the sample cooler can be removed by a visible sample prefilter, available from Universal nalyzers, located downstream from the sample cooler. gas sample pump should be provided as part of the sampling system. If the sample pump is placed ahead of the sample cooler, it should be provided with a heated head to avoid the condensation of water vapor due to the pump being below the dew point temperature of the sample. More commonly, the sample pump will be placed after the sample cooler in order to draw the sample through the cooler so that it has been dehydrated before the sample passes through the pump. means to control the flow of the sample through the system should be available and visible to the operator. This could be accomplished through the use of pressure regulators with gauges, flowmeters, and/or flow control needle valves. ondensate removal from the heat exchanger(s) within the Sample ooler can be accomplished through one of the following alternative methods:. continuously running peristaltic tubing pump.. Installing the heat exchanger as a bypass condenser, pulling excess sample through with an eductor.. Using float drain traps similar to a steam trap. This requires the sample within the cooler to be at a positive pressure.. Use of drain pots on level control with a removal pump.

5 ESRIPTION The Model 00 can condition two independent gas sample streams to remove the moisture in two parallel paths. Two dual stage heat exchange systems are provided. The first stage of cooling in each path is at ambient temperature. Each second stage is cooled thermoelectrically and controlled with independent temperature sensors and control circuitry. The key to the success of the Universal nalyzers Sample ooler being able to condense the water from a wet gas sample with a minimal loss of the water soluble gas fraction, is due to the design of the heat exchanger. The separation occurs in a classical impinger which has a highly polished cylindrical surface cooled to the desired dew point temperature. The gas sample is brought to the bottom of the cylinder through an insulated tube and allowed to rise through a narrow annular area at a relatively high Reynolds number to insure the entire sample is influenced by the cold surface. The condensate falls down the cold polished surface in the form of a sheet (as opposed to droplets or the bubbling of the gas sample through the condensate) which minimizes the surface area in contact with the gas sample. The temperature of the cylindrical condensation surface of the heat exchangers are maintained through intimate contact with aluminum heat transfer blocks. In the Model 00 Sample ooler, the first of the heat transfer blocks in each line is cooled by direct contact with the fan cooled heat sink. The temperature of the first of the two heat exchangers will be about o above the temperature of the air passing through the heat sink when under full load conditions. (The temperature differential depends on the amount of heat that is being extracted from the sample, which is a function of the water content of the sample.) The second of the heat exchangers in each line is cooled by the use of thermoelectric elements to a controlled temperature of o. The temperature sensors are type K thermocouples. The controllers are proportional controllers with a proportional band of one degree. The set points are factory set but field adjustable (0 o - o.) by opening the enclosure to reach the set point potentiometers. momentary snap action switch on the front panel changes the temperature display to read the control set point temperature for each of the thermoelectrically cooled heat transfer blocks. The fan cooled heat sink is constructed from anodized pure aluminum fins which carry and transfer heat to the air which is pulled through the heat sink with a high capacity fan. The pure aluminum material is a far better conductor of heat that the aluminum alloys which are normally used for extruded heat sinks. The result is an assembly which has superior heat exhausting capabilities under high ambient temperature conditions. Universal nalyzer Thermoelectric Sample oolers have a digital display as a front panel indication of the operating temperatures of each of the thermoelectrically cooled heat transfer blocks (switch selectable) in degrees entigrade. Two internal jumpers at the top of the control circuit board within the enclosure can be moved to change the indicated temperature to read out in degrees ahrenheit.

6 In addition, there are three LE lamps to indicate the status of each side of the cooler. The OOL lamps are green LEs which light when the operating temperature falls below the factory set temperature of 0 o. Over-temperature relays are powered when each of the ool lamps are on. The relay board within the enclosure has terminal strips to allow the relay contacts to be accessed for alarm purposes. The sample pump(s) can be interlocked with this relay. The RY lamps are green LEs which indicate that there is no water in contact with the moisture sensors listed as the WO or WO options. If no moisture sensors are used, these lamps should be turned off by installing jumpers on the moisture sensor input terminals on the relay board. Without moisture sensors installed, the RY lamps have no meaning. The moisture sensor relay which is energized in the dry condition can be used to provide contacts to activate an annunciator panel and/or turn off the sample pump(s) in the wet condition. The T lamps are red LEs which come on if there is an open connection in either of the temperature control thermocouples. If one turns on, it is an indication of temperature problems. The associated over-temperature relay will also transfer to the high temperature condition if the red T lamp comes on. The WO or WO option available with the Universal nalyzers Sample ooler is a sensor which detects the presence of liquid water. It is to be placed in each gas sample stream after the cooler, directly ahead of the visible sample filter to provide an alarm if condensate is found for any reason downstream from the sample cooler. The electronics associated with water carry-over sensors is included as a standard part of all Universal nalyzers Thermoelectric Sample oolers. Two orm relay contact sets are provided for each moisture sensor which transfer if water is present on the surface of the sensor. INSTLLTION INSTRUTIONS Installation shall be in accord with the manufacturer s instructions and the National Electrical ode (NSI/NP 0). Thermoelectric Sample oolers should be installed away from heat sources in a well ventilated area of an instrument rack or enclosure. ompletely enclosing any instrument generating 0 watts of energy will cause the temperature of the interior of the enclosure to rise to too great a level for the sample cooler to perform reliably. Universal nalyzers supplies NEM type enclosures modified to duct outside air directly into the heat sink. The heated air is then exhausted to the outside of the enclosure with two fans, thermostatically controlled. The interior of the enclosure is also insulated to reduce the solar heat loading in case the enclosure is mounted in the sun. If two independent samples are to be chilled, sample tubing from each sampling point should be brought to each heat exchanger. / tubing fitting is provided at the top of each of the first stage heat exchangers for the sample inlets to the sample cooler.

7 If a single sample is to be conditioned and both sides are to be used in order to handle a high sample flow rate, the two sides must be connected in parallel. When connecting the two sides in parallel, the tubing lengths should be selected to equalize the pressure drop at the inlets and outlets so the flow rates through each side will be approximately equal. onnected in this fashion will allow a maximum flow rate of liters per minute. The dry sample outlets from the second stages are / tubing fittings coming out of the top at an angle. Each sample should flow through an additional filter (with a clear bowl for checking the condition of the filter) as a safety measure before entering the analyzer(s). sample pump is normally required to pull the sample through the sample cooler and to force it through the visible filter. Moisture sensors, if used should be located ahead of the visible filters or should be incorporated as part of the visible filters. / tubing fitting is provided as the condensate drain connection at the bottom of each heat exchanger. This can be removed to expose / NPT female connections. Equipment required to remove the condensate must be installed. Several methods are discussed above. If peristaltic pumps are used and if two separate samples are cooled, the usual requirement will be for two dual head pumps or four single head pumps, one head for each heat exchanger. In the special case where the 00 is used for cooling a single gas sample stream and if the sample is split between the two sides with tees at the inlet and outlet, a single dual head peristaltic pump will be sufficient to remove the water from the sample cooler. The bottom connections of both of the first stage heat exchangers can be tee'd into one head of the pump. The bottom connections of both of the second stage heat exchangers can likewise be joined with a tee to have the water removed by the second head of the pump. The pressure at the bottom of the joined heat exchangers will be equal because of the equal sample flow through each side of the sample cooler. Therefore, each head of the peristaltic pump can service two heat exchangers. STRT UP PROEURE pply power to the sample cooler. The indicated temperature will start to drop immediately. It should be below the over-temperature set points in approximately four minutes and the OOL green LE lamps should light. When the temperature reaches the control points (set at o.), the rate at which the temperature drops will be reduced. It will stabilize between o and o. Start the sample gas flow. Water should be observed to be removed from the bottom of each heat exchanger when steady state conditions are established. If moisture sensors are installed, the (RY) lights should remain on as dry gas is transported to the analyzer(s). Turn on the analyzer(s) and calibrate as required.

8 ONTROLLER IRUIT OR ETILS (Refer to drawing P00 and schematic E000) The controller board takes volts from the power supply through silicone insulated, # wires to brass studs identified as POWER INPUT. The temperature sensors are type K thermocouples located near the gas outlet locations, one on each side, buried within the cold heat transfer blocks adjacent to the thermoelectrically cooled heat exchangers. n open thermocouple will be indicated. Signal conditioning from the thermocouples includes potentiometer, R0 to match the display to the output of the signal conditioning circuitry; zero and span controls for calibrating the thermocouples, R and R for hannel, and R and R for hannel. The ability to display either degrees or is also provided. djustments for the control and alarm set points for channel are R and R respectively; for hannel are R and R respectively. Switch S is a two position toggle switch, located on the right hand side of the front panel, which switches the temperature display to incicate either hannel or hannel functions. It is not shown on rawing P00 because it is on the back side of the board when observed from that orientation. It is shown on Schematic E000. When switched to the hannel position, the display indicates the temperature values for hannel dictated by switch S described below. When switched to the hannel position, it indicates the temperature values for hannel as required by S. Switch, S (also not shown on rawing P00), is a momentary action toggle switch located on the left hand side of the front panel which allows the display to indicate the temperature of each thermocouple when in the center, relaxed position. When S is held in the alarm relay set, RLY position, the temperature at which the alarm relay will transfer can be adjusted with R (hannel ) or R (hannel ). That temperature will be observed on the digital display. The alarm relay is energized below this temperature. The alarm temperature for both channels is set at the factory to 0 degrees but can be adjusted from 0 to degrees. When S is held in the control temperature set, SET position, the control temperature is indicated on the display and can be adjusted with R (hannel ) or R (hannel ). ontrol is provided for all Peltier elements through individual power ET's at the bottom of the control circuit board. The V power to the Peltiers is turned on and off three to five times a second. The duration of the ON part of the cycle depends on the temperature. ontrol is proportional only with a band of degree. The top of the band temperature is the temperature displayed when S is held in this position. The temperature of both channels is set at the factory to degrees but is adjustable from 0 to degrees. In order to cause the display to indicate in degrees instead of degrees as is provided by the factory, the two jumpers at the top of the ontrol oard should be moved from the marked positions to the marked positions. The offset between the two temperature

9 scales has been adjusted at the factory using R. The gain adjustment between the two temperature scales is set with fixed resistors. The Peltier elements are individually connected to P+ through P+ with flag connectors on red wires. The black wires with flag connectors are attached to P- through P- shown on the drawing. The amp slow blow fuse removes all power from the ontrol ircuit oard if blown. There will be no lights or indication on the display and the alarm relay will be in the deenergized, alarm position if the fuse is blown. onnector, P is the connection to both relay boards which contains the circuitry for the Moisture Sensors, and each of the ool and ry relays. ONTROLLER IRUIT OR ETILS (Refer to drawings P00, P000 and schematic E000.): Two relay boards, joined together are provided in the dual channel sample coolers. They allow the use of two moisture sensors, one on each channel and provide independent alarms for each channel. The upper section of the relay board is used for hannel and the lower portion is used for hannel. The moisture sensor connections are identified at the top end of each section of the relay board as PROE. In order to insure that the moisture sensor will function in a noisy environment, the shield around the active conductor should be connected to terminal # on the terminal strip. The jumper which is installed by the factory on the same terminal strip is to allow the moisture circuit to be wired as shown on drawing P000 through one set of orm contacts from the moisture alarm relay to require a manual reset if moisture is detected. Under normal operation, the moisture relay is energized when the sensor is dry and deenergized when it is wet. The relay will reset itself back into the energized condition when the water is removed from the sensor electrodes. One set of orm contacts on each moisture sensor relay is protected with MOVs and can be used to interrupt power to a fractional horsepower diaphragm pump (/0 HP at 0 V) used to draw the gas sample through the heat exchangers for each channel. The temperature alarm relays also have two sets of form contacts brought out to the terminal strips to be used as alarm and annunciator input contacts. ll notations of N and NO relay contact locations which are screened on the relay circuit board refer to the relay in a de-energized state. The relay is energized in the normal mode and is fail safe to relax into the alarm state if power is removed from the circuit board.

10 TROULE SHOOTING Tampering and replacement with nonfactory components may adversely affect the safe use of the system. The presence of water in liquid form after the sample cooler is an indication of a fault in the system. Reasons for the presence of condensate in the system after the sample cooler could be one or more of the following:. Overloading of the refrigeration capacity of the cooler due to too much water vapor or too great a sample flow rate.. fault in the condensate removal equipment. The heat exchanger has become full of condensate.. n air leak in the condensate removal tubing.. The temperature of the air passing through the heat sink is too high due to the cooler being in an enclosed box.. ailure of the sample cooler imensional drawings, installation drawings, and schematics are included as part of this manual. If additional information is required, assistance can be obtained by calling () -00 send request to () -.

11 / 0 / / / ONUIT PORT TYP TYP / SMPLE INLET / TUE TYP SMPLE INLET / TUE MIENT IMPINGER TYP 0 INSULTE HILLE IMPINGER TYP OOLING N (UPWR LOW) SMPLE OUTLET / TUE TYP UNIVERSL NLYZERS IN. / / LET SIE MOUNTING HOLES / HRWRE (SUPPLIE Y OTHERS) TYP RONT ONENSTE RIN /NPT ( TYP) UL HNNEL ONTROLLER & POWER SUPPLY ENLOSURE RIGHT ISOMETRI 0//00 ONE PGE RWING 00 STNR EM T TE ESRIPTION ISIONS WN PV MOEL 00 SMPLE OOLER OUTLINE & MOUNTING IMENSIONS PRT NO. NOT ISSUE INSTRUMENT UNIVERSL NLYZERS IN. RWN Y PV Y 0 South Sutro Terrace arson ity, Nevada 0 US EV MUSSELMN T. REN II RWING NO P00 TE SLE SIZE SHEET 0// NTS O

12 -/ INSULTE SETION L (SEE TLE) HILLE SURE TOP VIEW THERMOOUPLE (TYPE K) (TYPE J) (TYPE T) 0. INSIE IMETER NNULR SPE.00 WIE (GS TO E RIE RISES IN THIS SPE) SIE VIEW ONENSTE RIN / NPT (EMLE) RY GS OUTLET / NPT (EMLE) SMPLE GS INLET / NPT (EMLE) ). SEE SHEET SSEMLY INSTRUTIONS. PPRO LENGTH L 0 S.S. HSTELLOY LLOY 0 TITNIUM EHNGER EHNGER EHNGER EHNGER 00-SK0 00-K0 00-K0 00-TK0 00-SJ0 00-J0 00-J0 00-TJ0 00-ST0 00-T0 00-T0 00-TT0 00-SK0 00-K0 00-K0 00-TK0 00-SJ0 00-J0 00-J0 00-TJ0 00-ST0 00-T0 00-T0 00-TT0 UNIVERSL NLYZERS SERIES // SHOW NEW ESIGN W/THERMOOUPLE RKET EM HWM TE ESRIPTION WN PV ISIONS METLLI TEMPERTURE SENSING HET EHNGER OUTLINE PRT NO. SEE TLE SEE TLE EV MUSSELMN RWING NO HRVEY MITHELL P0 TE SLE SIZE SHEET // : O RWN Y PV Y UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 0 US

13 EPLOE METLLI HET EHNGER THERMOOUPLE SSY. (TYPE K) (TYPE J) (TYPE T) S.S. OMPRESSION ITTING W/TELON ERRULES VITON O-RING 0-00 (SEE NOTES) METLLI OUTER TUE SSEMLY S / TELON THERMOOUPLE SLEEVE - / PN HE SREW METLLI INNER TUE SSEMLY NOTES: - / PN HE SREW S L (SEE TLE) S ). O-RING IS TORY INSTLLE IN METLLI OUTER TUE SSY. ). LIGHTLY LURITE O-RING WITH SILIONE GRESE EE SSEMLY. SPRE PRTS LIST L LENGTH MTERIL ES. OMPLETE SSY OUTER TUE SSY INNER TUE SSY TYPE K THERMOOUPLE SSEMLY TYPE J THERMOOUPLE SSEMLY TYPE T THERMOOUPLE SSEMLY S.S. 00-SK SJ ST LLOY 0 00-K J0 00-T0 HSTELLOY 00-K J0 00-T0 TITNIUM 00-TK TJ TT S.S. 00-SK SJ ST LLOY 0 00-K J T0 0 HSTELLOY 00-K J T0 0 TITNIUM 00-TK TJ TT INNER TUE MTERIL IENTIIER OMPLETE SSEMLY ESRIPTION ISIONS METLLI TEMPERTURE SENSING HET EHNGER SSEMLY EV MUSSELMN RWING NO HRVEY MITHELL P0 TE SLE SIZE SHEET // : O PV Y TE PRT NO. SEE TLE RWN Y OUTER TUE MTERIL IENTIIER 0// SHOW NEW ESIGN W/THERMOOUPLE RKET EM HWM WN SERIES UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 0 US PV

14 VITON O-RING 0-00 INSULTE INNER TUE SSY.0 I.. OUTER TUE SSY SMPLE GS OUTLET / TUE TOP VIEW SMPLE GS INLET / TUE PPRO LENGTH L PLUG / NPT HET EHNGER L (SEE TLE) NNULR SPE.00 WIE (GS TO E RIE RISES IN THIS SPE) SETION - OUTER TUE MTERIL UNIVERSL NLYZERS SERIES 00-S00 S.S. 00/00 00-T00 TITNIUM 00/ LLOY 0 00/ HSTELLOY - 00/00 00-S0T TELON OTE S.S. 00/ S00 S.S. 00/000/00/ T00 TITNIUM 00/000/00/ LLOY 0 00/000/00/ HSTELLOY - 00/000/00/ S0T TELON OTE S.S. 00/000/00/000 ONENSTE RIN /NPT ). SEE SHEET SSEMLY INSTRUTIONS. 0/0/ ISE TLE TELON OTE EM R TE ESRIPTION ISIONS WN PV HET EHNGER METLLI NON-TEMPERTURE SENSING OUTLINE PRT NO. SEE TLE SEE TLE UNIVERSL NLYZERS IN. SETION - EV MUSSELMN RWING NO H. MITHELL P0 TE SLE SIZE SHEET // NONE O RWN Y PV Y 0 South Sutro Terrace arson ity, Nevada 0 US

15 INNER TUE MTERIL IENTIIER VITON O-RING #-0 SEE NOTES OUTER TUE SSEMLY METLLI S S INNER TUE SSEMLY L OUTER TUE MTERIL IENTIIER HET EHNGER SEPERLE SPRE PRTS LIST PPRO INNER OUTER VITON O-RING PLUG L TUE SSY TUE SSY #-0 /NPT LENGTH 00-S T S0T S T S0T NOTES: ). O-RING IS TORY INSTLLE IN METLLI OUTER TUE. ). LIGHTLY LURITE O-RING WITH SILIONE GRESE EE SSEMLY. 0/0/ ISE TLE TO INLUE TELON PRTS EM R TE HET EHNGER SSEMLY NON-TEMPERTURE SENSING METLLI PRT NO. SEE TLE INSTRUMENT EV MUSSELMN RWING NO H. MITHELL P0 TE SLE SIZE SHEET // NONE O RWN Y PV Y ESRIPTION ISIONS UNIVERSL NLYZERS IN. 0 South SutroTerrace arson ity, Nevada 0 US WN PV

16 -/ HILLE SURE NNULR SPE.00 WIE (GS TO E RIE RISES IN THIS SPE) INSULTE SETION TOP VIEW THERMOOUPLE (TYPE J) (TYPE K) (TYPE T) 0.00 INSIE IMETER L (SEE TLE) SIE VIEW ONENSTE RIN / NPT (EMLE) RY GS OUTLET / NPT (EMLE) SMPLE GS INLET / NPT (EMLE) LENGTH L 0 GLSS KYNR HET EHNGER SSEMLY 00-KK0 00-KJ0 00-KT0 00-KK0 00-KJ0 00-KT0 00-KK 00-KJ 00-KT UNIVERSL NLYZERS SMPLE OOLER MOELS G ). SEE SHEET SSEMLY INSTRUTIONS. 0/0/0 dd Heat Exchanger ata To Table EM JK TE ESRIPTION WN PV ISIONS Glass Kynar Temperature Sensing Heat Exchanger Outline PRT NO. SEE TLE E. Mussleman RWING NO H. Mitchell P0 TE SLE SIZE SHEET // : O RWN Y PV Y SEE TLE UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 0 US

17 EPLOE GLSS KYNR HET EHNGER THERMOOUPLE SSY. (TYPE K) (TYPE J) (TYPE T) S.S. OMPRESSION ITTING W/TELON ERRULES -00 / THERMOOUPLE TELON INSULTOR - / PN HE SREW #-0 VITON O-RING (SEE NOTE ) KYNR HE 0-00 (SEE NOTE ) KYNR INSULTE SETION SSEMLY GLSS TUE #-0 VITON O-RING (SEE NOTE ) KYNR RIN ITTING 0-00 (SEE NOTE ) GLSS KYNR HET EHNGER SSEMLY LENGTH L 00-KK0 00-KJ0 00-KT0 00-KK KJ0 00-KT0 00-KK 00-KJ 00-KT KYNR INSULTE SETION SSEMLY 0-00 SPRE PRTS LIST GLSS TUE TYPE K THERMOOUPLE 0-00 TYPE J THERMOOUPLE TYPE T THERMOOUPLE 0-00 NOTES: ). O-RINGS RE TORY INSTLLE IN KYNR HE N KYNR RIN ITTING. ). LIGHTLY LURITE O-RINGS WITH SILIONE GRESE EE SSEMLY. 0/0/0 dd ata To Parts List Table EM JK TE ESRIPTION ISIONS WN PV Glass Kynar Temperature Sensing Heat Exchanger Spare Parts List Exploded ssembly - / PN HE SREW OMPLETE GLSS KYNR HET EHNGER SSEMLY / WRENH LTS PRT NO. SEE TLE SMPLE OOLERS E. Musselman RWING NO H. Mitchell P0 TE SLE SIZE SHEET // : O RWN Y PV Y UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 0 US

18 PLUG / NPT HILLE SURE NNULR SPE.00 WIE (GS TO E RIE RISES IN THIS SPE) INSULTE SETION TOP VIEW 0.00 INSIE IMETER L (SEE TLE) SIE VIEW ONENSTE RIN /NPT RY GS OUTLET / TUE SMPLE GS INLET / TUE ). SEE SHEET SSEMLY INSTRUTIONS. LENGTH L 0 GLSS KYNR HET EHNGER SSEMLY 00-K00 00-K00 00-K0 UNIVERSL NLYZERS SMPLE OOLER MOELS G QTY O EHNGERS PER SMPLE OOLER 0/0/0 dd ata To Table EM R HET EHNGER GLSS / KYNR NON-TEMPERTURE SENSING OUTLINE PRT NO. SEE TLE INSTRUMENT EV MUSSELMN RWING NO H. MITHELL P0 TE SLE SIZE SHEET // : O RWN Y PV Y TE ESRIPTION ISIONS UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 0 US WN PV

19 PLUG /NPT EPLOE GLSS KYNR HET EHNGER #-0 VITON O-RING (SEE NOTE ) KYNR HE (SEE NOTE ) GLSS TUE KYNR INSULTE SETION SSEMLY #-0 VITON O-RING (SEE NOTE ) KYNR RIN ITTING (SEE NOTE ) GLSS KYNR HET EHNGER SSEMLY LENGTH L 00-K00 00-K00 00-K0 KYNR INSULTE SETION SSY 0-00 SPRE PRTS LIST KYNR GLSS RIN TUE ITTING #-0 VITON O-RING #-0 VITON O-RING KYNR HE / NPT PLUG / WRENH LTS OMPLETE GLSS KYNR HET EHNGER SSEMLY NOTES: ). O-RINGS RE TORY INSTLLE IN KYNR HE N KYNR RIN ITTINGS ). LIGHTLY LURITE O-RINGS WITH SILIONE GRESE EE SSEMLY. 0/0/0 dd ata to Table EM R HET EHNGER GLSS / KYNR NON-TEMPERTURE SENSING SPRE PRT INSTLLTION PRT NO. SEE TLE INSTRUMENT EV MUSSELMN RWING NO H. MITHELL P0 TE SLE SIZE SHEET // : O RWN Y PV Y TE ESRIPTION ISIONS UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 0 US WN PV

20 HET EHNGER HSSIS - + ONTROLLER OR GRN WHT N N OPTIONL MOISTURE SENSOR GROUN USER ONNETIONS TO MOISTURE SENSOR RELY. ENERGIZE WHEN SENSOR IS RY (RY LE ON). RTING: /0 HP 0V MPS 0V/ V RESISTIVE. USER ONNETIONS TO T TEMPERTURE RELY. ENERGIZE WHEN ELOW SET TEMPERTURE (OOL LE ON). RTING: /0 HP 0V MPS 0V/ V RESISTIVE. OPTIONL MOISTURE SENSOR GROUN USER ONNETIONS TO MOISTURE SENSOR RELY. ENERGIZE WHEN SENSOR IS RY (RY LE ON). RTING: /0 HP 0V MPS 0V/ V RESISTIVE. USER ONNETIONS TO T TEMPERTURE RELY. ENERGIZE WHEN ELOW SET TEMPERTURE (OOL LE ON). RTING: /0 HP 0V MPS 0V/ V RESISTIVE. WET RY WET RY HOT OL HOT OL WET RY WET RY HOT OL HOT OL PROE OM } J N.. RM N.O. N.. * RM * N.O. * N.. * RM * N.O. * N.. RM N.O. PROE OM } J SHOWN IN E-ENERGIZE N.. RM N.O. N.. * RM * N.O. * N.. * RM * N.O. * N.. RM N.O. UPPER RELY OR LET HN SIE LL RELY ONTTS UN-POWERE (RY IRUIT) SHOWN IN E-ENERGIZE (WET) POSITION SHOWN IN E-ENERGIZE (HOT) POSITION LOWER RELY OR RIGHT HN SIE (WET) POSITION SHOWN IN E-ENERGIZE (HOT) POSITION HNNEL LL RELY ONTTS UN-POWERE (RY IRUIT) HNNEL LK L - * ONTTS PROTETE WITH 0 VOLT MOV'S USE WITH /0 HP SMPLE PUMP // HNNEL & ORIENTTION ERSE HWM TE ESRIPTION WN ISIONS T PV V 0-0Hz POWER OR POWER SUPPLY M PPROVE NOTIE ISION O THIS OUMENT MUST E UTHORIZE Y PPROPRITE PPROVL GENIES R NORML WIRING 0/00/00 PRT NO. UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 0 US HRVEY MITHELL RWING NO TE REN P00 TE SLE SIZE SHEET // : O RWN Y PV Y

21 PROE OM J N.. RM N.O. N.. RM N.. N.. RM N.O. N.. RM N.. PROE OM J N.. RM N.O. N.. RM N.. N.. RM N.O. N.. RM N.. T T T T T T UNIVERSL NLYZERS 00-. K R TR TR TR TR P K R Q U R R R R UNIVERSL NLYZERS 00-. K R TR TR TR TR 0 K R Q U R R R R IMENSIONS IN INHES. Package To Prevent Handling nd Stocking amage INISH PER SPE. SUPERSEES WG. UNLESS OTHERWISE INITE: NGLES = ± MHINE INISH 00/OR ETTER HMER NGLE = ± HMER LENGTH = ±.0 IMENSIONS ENLOSE IN RE MORE RITIL THN PPLILE INUSTRY STNRS. LL IMENSIONS ±.00 UNLESS OTHERWISE SPEIIE. THIR NGLE PROJETIONS SSY OR /M WG. ITEM REQ' WG NO. SIZE SYM TE ISIONS HNGE PV PRT NO. NME / 000 PRTS LOTION UL HNNEL RELY SLE TE INTERNTIONL ULL // UNIVERSL NLYZERS IN. SIZE SHEET PRT NO. RWING NO. E000 ONT. ON. SHEMTI E000 E000. WN. HK.PV.ENGR. 0/00 REMOVE P/ E NME MRM T T T

22 0 G MOISTURE SENSOR +V HNNEL G T T N WET T N HOT E TO MOISTURE SENSOR PROE T T 000pf R.K.uf.uf 0 uf TNT U LM0N R.K T T JUMPER R.K +V +V R 0K Q N0 R K T T RM T T NO RY T T N T T RM T T NO MOISTURE SENSOR RELY TR TR P RY RELY P +V R K T RM T NO OOL TR T N T RM TR/ T NO OOLER TEMPERTURE RELY E MOISTURE SENSOR +V HNNEL T N WET RELY ONTTS REQUIRE V 00m M RESISTIVE LO IN LSS I GROUP OR IVISION RES T N HOT T RM TO MOISTURE SENSOR PROE ). LL MOV'S RE 0V. ). LL IOE VLUES RE N. ). LL PITORS RE ERMI. ). LL PITOR VLUES IN M. ). LL RESISTORS /W %. ). LL RESISTOR VLUES IN OHMS. NOTES: UNLESS OTHERWISE SPEIIE. 0 T T 000pf R.K.uf 0.uf uf TNT R U LM0N.K P P T.uf JUMPER T 0.uf R.K +V +V R 0K P RY +V Q N0 R K TE T RM T NO RY T N T RM T NO MOISTURE SENSOR RELY HNGE TR TR RELY /0 R N R TO.K 0/0 R N R TO K / RELY RTINGS P TE +V R NOTIE ISION O THIS OUMENT MUST E UTHORIZE Y PPROPRITE PPROVL GENIES K HNGE T NO OOL T N T RM T NO OOLER TEMPERTURE RELY SHEMTI TR TR UNIVERSL NLYZERS IN. NME: UL HNNEL SMPLE OOLER RELY OR PRT NO TE: // SHEET O M PPROVE E000 R WNMRM HK PV ENG T

23 . OSET ISPLY TESTPOINT OMMON ISPLY TESTPOINT.... J J JUMPERS R0 R ISPLY JUST P HNNEL HNNEL THERMOOUPLE INPUT ONTROL TEMP. SET POINT LRM RELY SET POINT LIRTE SPN LIRTE ZERO GREEN RE YELLOW R R R R MP SLOW LOW USE GREEN RE YELLOW PELTIER ONNETIONS R R R R THERMOOUPLE INPUT ONTROL TEMP. SET POINT LRM RELY SET POINT LIRTE SPN LIRTE ZERO P+ P+ + P+ P P- P- P- POWER INPUT P- T N N 0// ERSE R NUMERS HNNELS & EM T 0// HNNEL & ORIENTTION ERSE HWM T TE ESRIPTION WN PV ISIONS R ONTROL OR UL HNNEL SMPLE OOLERS M PPROVE NOTIE ISION O THIS OUMENT MUST E UTHORIZE Y PPROPRITE PPROVL GENIES PRT NO. NOT ISSUE PV Y INSTRUMENT UNIVERSL NLYZERS IN. HRVEY MITHELL RWING NO TE REN II P00 TE SLE SIZE SHEET 0// : O RWN Y 0 South Sutro Terrace arson ity, Nevada 0 US

24 0 G E RE T YEL T GRN T +V +V R LERE OPEN T R SPN K R OPEN R T 00K 00K - 0T U +.uf R -.K U + TLL.0uf.0uf 000pf ML ML ML -V +V R R ZERO 00K 0K R 0T.uf K -.V TEMP SET -.V R 0K 0T +V - R U +.K TLL.uf +V +V SET TEMP R K R K RELY SET R 00K.uf +V R0.MEG + U - LM uf POLYE R K -.V R 0K 0T + R0 K U - LM RLY -V R HNNEL R.K.0uf R 0 uf TNT U 0 0 R K OPEN T +V P OVER TEMP P SWITH USE OM +V +V +V 0 U 0 +V U R R 0 RELY RY P P P P R 0K R 0K +V 0 U 0 OPEN T R 00 R 00 R0 R R 00 GRN T TEMP LE 00 Q N0 G S P- G Q S UZ P- Q UZ TO HNNEL OOLING ELEMENTS (LK) R RY LE GRN G E V Hz.uf U R 0K uf TNT TRINGLE M PPROVE NOTIE ISION O THIS OUMENT MUST E UTHORIZE Y PPROPRITE PPROVL GENIES ). P, R, N R USE WITH ONE OVERTEMP SWITH. P N P USE WITH TWO OVERTEMP SW ITHES. ). + VOLTS INPUT: INSTLL WIRE + VOLTS INPUT: INSTLL U N. ). 0 USES Q N Q ONLY. 00 USES Q, Q, Q, N Q. ). LL IOES RE N. ). LL PTORS RE ML. ). LL RESISTORS RE /W, %, 0ppm/ o. NOTES: UNLESS OTHERWISE SPEIIE. 0 / TO uf V E /0 U TO TLL / P, P E TE HNGE R / / / TE P E E U & OVER TEMP SWITH HNGE SHEMTI UNIVERSL NLYZERS IN. NME: UL HNNEL SMPLE OOLER ONTROLLER OR SHEMTI PRT NO / TE: // SHEET O E000 WNMRM HKT PVT ENGT

25 0 G E RE T YEL T GRN T.0uf ML +V +V R LERE OPEN T R SPN K R OPEN R T 00K 00K - 0T TEMP U +.uf R - R.K U + 0 TLL K.0uf 000pf ML ML -.V -V +V RELY R R SET ZERO 00K 0K R R 0T.uf K K -.V R R 0K 0T K + R U - LM RLY -V HNNEL uf TNT 00K +V.uf OPEN T SET +V +V -.V +V R0.MEG + R - U R R U U - TEMP R +.K 0 LM.K TLL.0uf SET 0K 0T.uf uf POLYE R K R R K P +V R0 U 0K 0 U 0 U 0 R 0K +V 0 RELY RY P P R 00 R 00 R R 00 GRN T TEMP R LE 00 Q N0 G P- G Q S UZ P- Q S UZ TO HNNEL OOLING ELEMENTS (LK) R0 RY LE GRN G E TRINGLE T N+ T N+ SEE NOTE. +V R +V MP N00 P+ P+ TO OOLING P+ ELEMENTS (RE) P+ WIRE I U O uf V TNT uf TNT USE +V 0 uf TNT R.uf.uf.uf +V I U L0 uf TNT O uf TNT.uf +V.uf +V 0 uf TNT U 0S R K R LM -.V uf TNT.uf -V.uf -.V.uf OM T N- T N- 0 M PPROVE NOTIE ISION O THIS OUMENT MUST E UTHORIZE Y PPROPRITE PPROVL GENIES / TO uf V E /0 U TO TLL / P, P E TE HNGE / P E / E U & / OVER TEMP SWITH TE HNGE SHEMTI UNIVERSL NLYZERS IN. NME: UL HNNEL SMPLE OOLER ONTROLLER OR SHEMTI PRT NO / TE: // SHEET O E000 WNMRM HKT PVT ENGT

26 0 G G +V E RLY RLY TEMP TEMP SET SET S TEMP S RELY SET o OSET -.V R K R 0K 0T R.K ISPLY o 0 0V + o +.V o R J K o R TP 0K +V - R - U + 00K U TLL + TLL -V o J o ISPLY L -.V R.K R0 0K 0T R.K pf R K +V OS OS 0 OS RE P G E RE.uf POLYE U G /Z E.uf POLYE R 0 U. MEG IN+ E.uf POLYP IN+ 0 IN- POL 0 RE+ RE- TEST G.0uf TEST -V Q N0 R 00K TEST R MEG U / IGIT L E R 0 M PPROVE NOTIE ISION O THIS OUMENT MUST E UTHORIZE Y PPROPRITE PPROVL GENIES / TO uf V E /0 U TO TLL / P, P E TE HNGE / P E / E U & / OVER TEMP SWITH TE HNGE SHEMTI UNIVERSL NLYZERS IN. NME: UL HNNEL SMPLE OOLER ONTROLLER OR SHEMTI PRT NO / TE: // SHEET O E000 WNMRM HKT PVT ENGT

27 0 G LINE T MP NEUT/ LINE T GN T. 0V L R K Y 00pf 0V V 0V J. 0V T Y 00pf 0V RH 0V MOV RH L0 RH 0V MOV R PIL R 00K 0 /W 00V +0V OV R 00K 0 /W 00V -0V T T 0T R K /W R R N R R +VRE R /W +V - U + R.K 0. ML TL0 0. ML R 0K R MEG pf ML + U - TL0 G E R0.K R.K Q N0 +V J +VOUT R.0K R 00 T R.K R.K R. 0V ML R 0K +VRE +V R.K 0 00V ML 00pf ML R 0V POLYE.K R0 K R 000pf. 00V ML R.K 0 0 Q 0 N0 V TNT U R N00 R +V R 00 R R +V R R U KHz U U 0 0V POLYE +V V ML ML ML ML T T V TNT R0 N T R N T M PPROVE R N R N V TNT R. R. V TNT NOTIE ISION O THIS OUMENT MUST E UTHORIZE Y PPROPRITE PPROVL GENIES R N V R N V R 0K R N V R 0K R0 N V R +0V G Q R IRPR. S 00pf ML R0 0 W G Q R IRPR. S 00pf ML +V 0pf KV -0V V V V V V POLYP T +VRE R.S. R.K R K TNT R EP0P.S. R EP0P R EP0P R.S..S. R EP0P 0.0 ML +VOUT L 0 uh R.S. MH +VOUT OM MH R 0K E )..S. OMPONENTS R, R, R,, N RE NOT PRESENT. ). LL RESISTORS RE IN OHMS. ). LL PITORS RE IN M. ). LL RESISTORS RE /W, %, 0ppm/ o NOTES: UNLESS OTHERWISE SPEIIE. 0 / TO pf TE HNGE / /0 / TE RH TO L0 HNGE SHEMTI UNIVERSL NLYZERS IN. NME: 00 WTT POWER SUPPLY PRT NO TE: // SHEET O E00 WNMRM HK T PV T ENG T

28 Universal nalyzers Inc. 0 South Sutro Terrace arson ity, NV 0 Telephone () -00 (00) -0 ax () - SPRE PRTS REOMMENTIONS MOEL 00 Level, onsumable Parts (ll Models): Yr Req use, ontrol oard mp Slow low use, Power Supply oard mp Level, asic Parts (Model 00SS): 00-S00 Heat Exchanger/Impinger S.S. 0 Inch 0-00 O-Ring, S.S. Heat Exchanger Viton Paste, Heat Sinking - 0. Ounce ontainer Level, asic Parts (Model 00PV): 00-K00 Heat Exchanger/Impinger Glass/Kynar 0 Inch Glass Tube, Outer Heat Exchanger Replacement 0 Inch O-Ring, Glass/Kynar Heat Exchanger Viton O-Ring, Glass/Kynar Heat Exchanger Viton Paste, Heat Sinking - 0. Ounce ontainer Level, ritical Parts (ll Models): Peltier Element, Pair - Vdc. mp 0mm Sq Insulation Kit - Heat Transfer lock 0-00 Thermocouple, Type K - Peltier ontrol an, Heat Sink ooling an, Power Supply ooling Level, In-epth Parts (ll Models): ontroller ircuit oard - ual hannel larm Relay ircuit oard - ual hannel Power Supply oard - Vdc 00 Watt Optional Parts: -000 Motor, Peristaltic Pump - 0Vac RPM -000 Head, Peristaltic Pump - or # Tubing -00 Sample Pump - 0Vac Mini ia-vac lum/teflon Single Head -00 Sample Pump - 0Vac Mini ia-vac lum/teflon ual Head WO ssembly - Visible Moisture Sensor/µm Teflon ilter owl, WO ilter - Replacement with able 0-000* ilter Element - µm Teflon (WO) -000 Tube, Peristaltic Pump - eet Length # -00 Sample Pump Rebuild Kit - Mini ia-vac -00 Thermocouple Kit, Heat Exchanger - New Jersey Type K * ommissioning Spare Part 00 Spare Parts Rev

29 UNIVERSL NLYZERS IN. MOISTURE ONVERSION TLE EW POINT, % WTER Y VOLUME % WTER Y WEIGHT WTER VPOR EGREES. T STURTION T STURTION PRESSURE, mm. Hg