17 01 SOUTH SUTRO TERRACE CARSON CITY, NV TELEPHONE (800) (775) FAX: SINGLE CHANNEL SAMPLE COOLER

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1 0 SOUTH SUTRO TERRE RSON ITY, NV 90 TELEPHONE (00) () -00 F: -- MOEL 0 SINGLE HNNEL SMPLE OOLER See us on the WE at address: sales@univresalanalyzers.com MN0 Rev

2 LIMITE WRRNTY 0 SOUTH SUTRO TERRE RSON ITY, NV 90 TELEPHONE (00) () -00 F: -- LL PROUTS MNUFTURE Y UNIVERSL NLYZERS IN. RE WRRNTE TO E FREE OF MNUFTURING EFETS PERIO OF ONE YER FROM THE TE OF REEIPT T THE USTOMER S REEIVING RE N N ITIONL PERIO OF UP TO 90 YS IF THE PROUT IS PLE IN SERVIE FTER EING IN STORGE. THIS WRRNTY OVERS MTERILS N LOR TO RESTORE NY PROUTS TO ORIGINL FTORY SPEIFITIONS IF EFET IS FOUN WITHIN THE WRRNTY PERIO. THE EFETIVE PROUT SHOUL E SENT, FREIGHT PREPI, TO THE FTORY IN RSON ITY, NEV. REPIRS WILL E PERME T THE FTORY N RETURNE, PREPI, Y THE SME SHIPPING METHO USE TO SEN THE PROUT TO THE FTORY. THIS WRRNTY OES NOT PPLY WHERE THE EQUIPMENT HS SUSTINE MGE UE TO NEGLET, MOIFITION, ORROSION, OR OTHER RESON EYON THE SOPE OF THE NORML EFINITION OF MNUFTURING EFET. FURTHER, THIS WRRNTY IS LIMITE TO REPLING THE EFETIVE OMPONENTS N RETURNING THE EQUIPMENT MNUFTURE Y UNIVERSL NLYZERS IN. TO THE USTOMER IN WORKING ONITION. NY OTHER LIMS RE OUTSIE THE SOPE OF THIS WRRNTY. NO WRRNTIES RE ME S TO THE SUITILITY OF THE USE OF THE EQUIPMENT IN NY PRTIULR PPLITION OR LOTION. THE SUITILITY OF THE USE OF THE EQUIPMENT IS THE RESPONSIILITY OF THE USTOMER N THE INSTLLING ONTRTOR.

3 Universal nalyzers Inc. 0 SOUTH SUTRO TERRE RSON ITY, NV 90 TELEPHONE: () -00 F: () - UNIVERSL NLYZERS MOEL 0 SMPLE OOLER SPEIFITIONS SMPLE FLOW RTE: MIMUM INLET TEMPERTURE: STINLESS STEEL HET EHNGER: KYNR/GLSS HET EHNGER: MIMUM INLET GS EWPOINT: 0 TO / L/M TOTL (at STP) 00 o F. ( o.) 0 o F. ( o.) o F. ( o.)* MIMUM INLET WTER ONENTRTION: 0%* MINIMUM MIENT TEMPERTURE: MIMUM MIENT TEMPERTURE: MIMUM OOLING POWER: OUTLET SMPLE EW POINT: GS SMPLE INLET FITTING: GS SMPLE OUTLET FITTING: OTTOM WTER RIN FITTING: MIMUM INPUT POWER: VOLTGE: o F. ( o.) 0 o F. ( o.)* TUs PER HOUR (0 kj/hr.) o F. ( o.) / TUING FITTING / TUING FITTING / TUING FITTING WTTS 90- or 0- V, 0/0 Hz ELETRIL LSSIFITION: GENERL PURPOSE, NEM IMENSIONS: WEIGHT: HIGH x 9 WIE x 9 EEP LS ( KG) SOLULE GS REMOVL RTES: NO 0% LOSS NO <0% LOSS SO < % LOSS O 0% LOSS O < % LOSS at reduced flow rate above 90 o F. ( o.) See next page. 0 Text Rev -

4 UNIVERSL NLYZERS MOEL 0 SMPLE OOLER OPERTING INSTRUTIONS PPLITION In order to sample combustion product stack gas or exhaust from Internal ombustion (I) engines, a method to remove moisture from the sample without removing gas components of interest is a must. The Universal nalyzers Peltier Effect Sample ooler is an ideal way to decrease the dew point of combustion gasses to a repeatable, stable, constant low dew point. The Universal nalyzer Gas Sample oolers prevent water condensation in sample prefilters, sample pumps, and gas analyzers. For gas analyzers where water vapor is an interferrent, a stable, repeatable dew point becomes a part of the gas analyzer's performance specification. The Universal nalyzers sample cooler provides this constant water concentration resulting in an accurate analysis of the components of interest. The gas sample to be analyzed is brought to the sample cooler, first through a sample probe which usually contains a heated filter, and then through a heated sample line which keeps the sample above it's dew point. The Universal nalyzers Sample ooler then condenses water from the sample which lowers the dew point to degrees. ( degrees F.). Particulate matter which escaped being filtered by the heated stack filter and which passes through the sample cooler can be removed by a visible sample prefilter, available from Universal nalyzers, located downstream from the sample cooler. gas sample pump should be provided as part of the sampling system. If the sample pump is placed ahead of the sample cooler, it should be provided with a heated head to avoid the condensation of water vapor due to the pump being below the dew point temperature of the sample. More commonly, the sample pump will be placed after the sample cooler in order to draw the sample through the cooler so that it has been dehydrated before the sample passes through the pump. means to control the flow of the sample through the system should be available and visible to the operator. This could be accomplished through the use of pressure regulators with gauges, flowmeters, and/or flow control needle valves. ondensate removal from the heat exchanger(s) within the Sample ooler can be accomplished through one of the following alternative methods:. continuously running peristaltic tubing pump.. Installing the heat exchanger as a bypass condenser, pulling excess sample through with an eductor.. Using float drain traps similar to a steam trap. This requires the sample within the cooler to be at a positive pressure.. Use of drain pots on level control with a removal pump.

5 ESRIPTION The Model 0 can condition a gas sample stream to remove water vapor. The gas sample is cooled thermoelectrically to a controlled temperature. The key to the success of the Universal nalyzers Sample ooler being able to condense the water from a wet gas sample with a minimal loss of the water soluble gas fraction, is due to the design of the heat exchanger. The separation occurs in a classical impinger which has a highly polished cylindrical surface cooled to the desired dew point temperature. The gas sample is brought to the bottom of the cylinder through an insulated tube and allowed to rise through a narrow annular area at a relatively high Reynolds number to insure the entire sample is influenced by the cold surface. The condensate falls down the cold polished surface in the form of a sheet (as opposed to droplets or the bubbling of the gas sample through the condensate) which minimizes the surface area in contact with the gas sample. The temperature of the cylindrical condensation surface of the heat exchangers are maintained through intimate contact with aluminum heat transfer blocks. In the Model 0 sample cooler, the heat exchanger is cooled by the use of thermoelectric elements to a controlled temperature of o. The temperature sensor is a type K thermocouple. The temperature controller is a proportional controller with a proportional band of one degree. The set point is factory set but field adjustable (0 o - o.) by opening the enclosure to reach the set point potentiometer. The internal momentary snap action switch changes the temperature display to read the control temperature set point of the thermoelectrically cooled heat transfer block. The fan cooled heat sink is constructed from anodized pure aluminum fins which carry and transfer heat to the air which is pulled through the heat sink with a high capacity fan. The pure aluminum material is a far better conductor of heat that the aluminum alloys which are normally used for extruded heat sinks. The result is an assembly which has superior heat exhausting capabilities under high ambient temperature conditions. Universal nalyzer Thermoelectric Sample oolers have a digital display as a front panel indication of the operating temperatures of each of the thermoelectrically cooled heat transfer blocks (switch selectable) in degrees entigrade. Two internal jumpers at the top of the control circuit board within the enclosure can be moved to change the indicated temperature to read out in degrees Fahrenheit. In addition, there are three LE lamps to indicate the status of the cooler. The OOL lamps is a green LE which lights when the operating temperature falls below the factory set temperature of 0 o. n Over-temperature relay is powered when the ool lamp is on. The relay board within the enclosure has terminal strips to allow the relay contacts to be accessed for alarm purposes. The sample pump can be interlocked with this relay.

6 The RY lamp is a green LE which indicates that there is no water in contact with the moisture sensor listed as the WO or WOF option. If no moisture sensor is used, the lamp should be turned off by installing a jumper on the moisture sensor input terminals on the relay board. Without a moisture sensor installed, the RY lamp has no meaning. The moisture sensor relay which is energized in the dry condition can be used to provide contacts to activate an annunciator panel and/or turn off the sample pump in the wet condition. The T lamp is a red LE which comes on if there is an open connection in the temperature control thermocouple. If it turns on, it is an indication of a temperature problem. The over-temperature relay will also transfer to the high temperature condition if the red T lamp comes on. The WO or WOF option available with the Universal nalyzers Sample ooler is a sensor which detects the presence of liquid water. It is to be placed in each gas sample stream after the cooler, directly ahead of the visible sample filter to provide an alarm if condensate is found for any reason downstream from the sample cooler. The electronics associated with water carry-over sensors is included as a standard part of all Universal nalyzers Thermoelectric Sample oolers. Two Form relay contact sets are provided for each moisture sensor which transfer if water is present on the surface of the sensor. INSTLLTION INSTRUTIONS Thermoelectric Sample oolers should be installed away from heat sources in a well ventilated area of an instrument rack or enclosure. ompletely enclosing any instrument generating watts of energy will cause the temperature of the interior of the enclosure to rise to too great a level for the sample cooler to perform reliably. Universal nalyzers supplies NEM type enclosures modified to duct outside air directly into the heat sink. The heated air is then exhausted to the outside of the enclosure with two fans, thermostatically controlled. The interior of the enclosure is also insulated to reduce the solar heat loading in case the enclosure is mounted in the sun. Sample tubing should be brought to the each heat exchanger inlet. / tubing fitting is provided at the top of the heat exchanger for the sample inlet to the sample cooler. The dry sample outlet is a / tubing fitting coming out of the top at an angle The gas sample should flow through an additional filter (with a clear bowl for checking the condition of the filter) as a safety measure before entering the analyzer(s). sample pump is normally required to pull the sample through the sample cooler and to force it through the visible filter. Moisture sensors, if used should be located ahead of the visible filters or should be incorporated as part of the visible filters.

7 / tubing fitting is provided as the condensate drain connection at the bottom of the heat exchanger. This can be removed to expose / NPT female connections. Equipment required to remove the condensate must be installed. Several methods are discussed above. If a peristaltic pump is used the requirement will be for a single head pump. STRT UP PROEURE pply power to the sample cooler. The indicated temperature will start to drop immediately. It should be below the over-temperature set point in approximately four minutes and the OOL green LE lamp should light. When the temperature reaches the control point (set at o.), the rate at which the temperature drops will be reduced. It will stabilize between o and o. Start the sample gas flow. Water should be observed to be removed from the bottom of the heat exchanger when steady state conditions are established. If moisture sensors are installed, the (RY) light should remain on as dry gas is transported to the analyzer(s). Turn on the analyzer(s) and calibrate as required. ONTROLLER IRUIT OR ETILS (Refer to drawing P00 and schematic E000) The controller board takes volts from the power supply through silicone insulated, # wires to brass studs identified as POWER INPUT. The temperature sensor is a type K thermocouple located near the gas outlet location, buried within the cold heat transfer block containing the thermoelectrically cooled heat exchanger. n open thermocouple will be indicated by the red LE on the panel. Signal conditioning of the thermocouple potential includes potentiometer, R0 to match the display to the output of the signal conditioning circuitry; zero and span controls for calibrating the thermocouple, R and R respectively. The ability to display either degrees or F is also provided. djustments for the temperature control and alarm set points are R9 and R respectively. Switch, S shown on rawing P00, is a momentary action toggle switch located on the board which allows the display to indicate the temperature of the thermocouple when in the center, relaxed position. When S is held in the alarm relay set, RLY position, the temperature at which the alarm relay will transfer can be adjusted with R. That temperature will be observed on the digital display. The alarm relay is energized below this temperature. The alarm temperature is set at the factory to 0 degrees but can be adjusted from 0 to degrees.

8 When S is held in the control temperature set, SET position, the control temperature is indicated on the display and can be adjusted with R9. ontrol is provided for all Peltier elements through individual power FET's at the bottom of the control circuit board. The V power to the Peltiers is turned on and off three to five times a second. The duration of the ON part of the cycle depends on the temperature. ontrol is proportional within a band of degree. The top of the band temperature is the temperature displayed when S is held in this position. The temperature is set at the factory to degrees but is adjustable from 0 to degrees. In order to cause the display to indicate in degrees F instead of degrees as is provided by the factory, the two jumpers at the top of the ontrol oard should be moved from the marked positions to the marked F positions. The offset between the two temperature scales has been adjusted at the factory using R. The gain adjustment between the two temperature scales is set with fixed resistors. The two Peltier elements are individually connected with red wires to any of terminals P+ through P+. The black wires are attached to any of the terminals P- through P-. The amp slow blow fuse removes all power from the ontrol ircuit oard if blown. There will be no lights or indication on the display and the alarm relay will be in the deenergized, alarm position if the fuse is blown. onnector, P is for to the relay board described below. RELY IRUIT OR ETILS (Refer to drawings P000, P000 and schematic E000.): relay board is provided in the sample cooler. It provides the circuitry for the moisture sensor including an alarm relay. The moisture sensor connections are identified at the top end of the relay board as PROE. In order to insure that the moisture sensor will function in a noisy environment, the shield around the active conductor should be connected to terminal # on the terminal strip. The jumper which is installed by the factory on the same terminal strip is to allow the moisture circuit to be wired as shown on drawing P000 through one set of Form contacts from the moisture alarm relay to require a manual reset if moisture is detected. Under normal operation, the moisture relay is energized when the sensor is dry and deenergized when it is wet. The relay will reset itself back into the energized condition when the water is removed from the sensor electrodes. One set of Form contacts on the moisture sensor relay is protected with MOVs and can be used to interrupt power to a fractional horsepower diaphragm pump (/0 HP at 0 V) used to draw the gas sample through the heat exchangers.

9 The temperature alarm relay also has two sets of form contacts brought out to the terminal strips to be used as alarm and annunciator input contacts. The top set of contacts can also be used to interrupt power to the sample pump. ll notations of N and NO relay contact locations which are screened on the relay circuit board refer to the relay in a de-energized state. The relay is energized in the normal mode and is fail safe to relax into the alarm state if power is removed from the circuit board. TROULE SHOOTING The presence of water in liquid form after the sample cooler is an indication of a fault in the system. Reasons for the presence of condensate in the system after the sample cooler could be one or more of the following:. Overloading of the refrigeration capacity of the cooler due to too much water vapor or too great a sample flow rate.. fault in the condensate removal equipment. The heat exchanger has become full of condensate.. n air leak in the condensate removal tubing.. The temperature of the air passing through the heat sink is too high due to the cooler being in an enclosed box.. Failure of the sample cooler imensional drawings, installation drawings, and schematics are included as part of this manual. If additional information is required, assistance can be obtained by calling () -00 or F request to () -.

10 TYP 9 / TYP / ONUIT PORT SMPLE INLET / TUE / SMPLE OUTLET / TUE OOLING FN (UPWR FLOW) / UNIVERSL NLYZERS IN. OOL RY T 0 9/ / TYP LEFT SIE MOUNTING HOLES / HRWRE (SUPPLIE Y OTHERS) TYP FRONT ONENSTE RIN /NPT SINGLE HNNEL ONTROLLER & POWER SUPPLY ENLOSURE INSULTE IMPINGER 0//00 MOVE ENLOSURE TO FRONT ESS EM T REV TE ESRIPTION WN PV REVISIONS MOEL 0 SMPLE OOLER OUTLINE N MOUNTING IMENSIONS PRT NO. NOT ISSUE INSTRUMENT UNIVERSL NLYZERS IN. EV MUSSELMN RWING NO T. REN II P000 TE SLE SIZE SHEET 0/0/99 : E OF RWN Y PV Y 0 South Sutro Terrace arson ity, Nevada 90 US

11 -/ INSULTE SETION L (SEE TLE) HILLE SURFE TOP VIEW THERMOOUPLE (TYPE K) (TYPE J) (TYPE T) 0. INSIE IMETER NNULR SPE.00 WIE (GS TO E RIE RISES IN THIS SPE) SIE VIEW ONENSTE RIN / NPT (FEMLE) RY GS OUTLET / NPT (FEMLE) SMPLE GS INLET / NPT (FEMLE) ). SEE SHEET SSEMLY INSTRUTIONS. PPRO LENGTH L 0 S.S. HSTELLOY LLOY 0 TITNIUM EHNGER EHNGER EHNGER EHNGER 00-SK0 00-K0 00-K0 00-TK0 00-SJ0 00-J0 00-J0 00-TJ0 00-ST0 00-T0 00-T0 00-TT0 00-SK0 00-K0 00-K0 00-TK0 00-SJ0 00-J0 00-J0 00-TJ0 00-ST0 00-T0 00-T0 00-TT0 UNIVERSL NLYZERS SERIES //9 SHOW NEW ESIGN W/THERMOOUPLE RKET EM HWM REV TE ESRIPTION WN PV REVISIONS METLLI TEMPERTURE SENSING HET EHNGER OUTLINE PRT NO. SEE TLE SEE TLE EV MUSSELMN RWING NO HRVEY MITHELL P0 TE SLE SIZE SHEET //9 : OF RWN Y PV Y UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 90 US

12 EPLOE METLLI HET EHNGER THERMOOUPLE SSY. (TYPE K) (TYPE J) (TYPE T) S.S. OMPRESSION FITTING W/TEFLON FERRULES VITON O-RING (SEE NOTES) METLLI OUTER TUE SSEMLY S / TEFLON THERMOOUPLE SLEEVE - / PN HE SREW METLLI INNER TUE SSEMLY NOTES: - / PN HE SREW S L (SEE TLE) S ). O-RING IS FTORY INSTLLE IN METLLI OUTER TUE SSY. ). LIGHTLY LURITE O-RING WITH SILIONE GRESE EE SSEMLY. SPRE PRTS LIST L LENGTH MTERIL ES. OMPLETE SSY OUTER TUE SSY INNER TUE SSY TYPE K THERMOOUPLE SSEMLY TYPE J THERMOOUPLE SSEMLY TYPE T THERMOOUPLE SSEMLY S.S. 00-SK SJ ST LLOY 0 00-K J0 00-T0 HSTELLOY 00-K J0 00-T0 TITNIUM 00-TK TJ TT S.S. 00-SK SJ ST LLOY 0 00-K J T0 0 HSTELLOY 00-K J T0 0 TITNIUM 00-TK TJ TT INNER TUE MTERIL IENTIFIER OMPLETE SSEMLY ESRIPTION REVISIONS METLLI TEMPERTURE SENSING HET EHNGER SSEMLY EV MUSSELMN RWING NO HRVEY MITHELL P0 TE SLE SIZE SHEET //9 : OF REV PV Y TE PRT NO. SEE TLE RWN Y OUTER TUE MTERIL IENTIFIER 0//9 SHOW NEW ESIGN W/THERMOOUPLE RKET EM HWM WN SERIES UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 90 US PV

13 VITON O-RING INSULTE INNER TUE SSY.0 I.. OUTER TUE SSY SMPLE GS OUTLET / TUE TOP VIEW SMPLE GS INLET / TUE PPRO LENGTH L PLUG / NPT HET EHNGER L (SEE TLE) NNULR SPE.00 WIE (GS TO E RIE RISES IN THIS SPE) SETION - OUTER TUE MTERIL UNIVERSL NLYZERS SERIES 00-S00 S.S. 00/00 00-T00 TITNIUM 00/ LLOY 0 00/ HSTELLOY - 00/00 00-S0T TEFLON OTE S.S. 00/ S00 S.S. 00/000/00/ T00 TITNIUM 00/000/00/ LLOY 0 00/000/00/ HSTELLOY - 00/000/00/ S0T TEFLON OTE S.S. 00/000/00/000 ONENSTE RIN /NPT ). SEE SHEET SSEMLY INSTRUTIONS. 0/09/99 REVISE TLE TEFLON OTE EM R REV TE ESRIPTION REVISIONS WN PV HET EHNGER METLLI NON-TEMPERTURE SENSING OUTLINE PRT NO. SEE TLE SEE TLE UNIVERSL NLYZERS IN. SETION - EV MUSSELMN RWING NO H. MITHELL P0 TE SLE SIZE SHEET //9 NONE OF RWN Y PV Y 0 South Sutro Terrace arson ity, Nevada 90 US

14 INNER TUE MTERIL IENTIFIER VITON O-RING #-0 SEE NOTES OUTER TUE SSEMLY METLLI S S INNER TUE SSEMLY L OUTER TUE MTERIL IENTIFIER HET EHNGER SEPERLE SPRE PRTS LIST PPRO INNER OUTER VITON O-RING PLUG L TUE SSY TUE SSY #-0 /NPT LENGTH 00-S T S0T S T S0T NOTES: ). O-RING IS FTORY INSTLLE IN METLLI OUTER TUE. ). LIGHTLY LURITE O-RING WITH SILIONE GRESE EE SSEMLY. 0/09/99 REVISE TLE TO INLUE TEFLON PRTS EM R REV TE HET EHNGER SSEMLY NON-TEMPERTURE SENSING METLLI PRT NO. SEE TLE INSTRUMENT EV MUSSELMN RWING NO H. MITHELL P0 TE SLE SIZE SHEET //9 NONE OF RWN Y PV Y ESRIPTION REVISIONS UNIVERSL NLYZERS IN. 0 South SutroTerrace arson ity, Nevada 90 US WN PV

15 -/ HILLE SURFE NNULR SPE.00 WIE (GS TO E RIE RISES IN THIS SPE) INSULTE SETION TOP VIEW THERMOOUPLE (TYPE J) (TYPE K) (TYPE T) 0.00 INSIE IMETER L (SEE TLE) SIE VIEW ONENSTE RIN / NPT (FEMLE) RY GS OUTLET / NPT (FEMLE) SMPLE GS INLET / NPT (FEMLE) LENGTH L 0 GLSS KYNR HET EHNGER SSEMLY 00-KK0 00-KJ0 00-KT0 00-KK0 00-KJ0 00-KT0 00-KK 00-KJ 00-KT UNIVERSL NLYZERS SMPLE OOLER MOELS FG ). SEE SHEET SSEMLY INSTRUTIONS. 0/0/0 dd Heat Exchanger ata To Table EM JK REV TE ESRIPTION WN PV REVISIONS Glass Kynar Temperature Sensing Heat Exchanger Outline PRT NO. SEE TLE E. Mussleman RWING NO H. Mitchell P0 TE SLE SIZE SHEET //9 : OF RWN Y PV Y SEE TLE UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 90 US

16 EPLOE GLSS KYNR HET EHNGER THERMOOUPLE SSY. (TYPE K) (TYPE J) (TYPE T) S.S. OMPRESSION FITTING W/TEFLON FERRULES / THERMOOUPLE TEFLON INSULTOR - / PN HE SREW #-0 VITON O-RING (SEE NOTE ) KYNR HE 0-00 (SEE NOTE ) KYNR INSULTE SETION SSEMLY GLSS TUE #-0 VITON O-RING (SEE NOTE ) KYNR RIN FITTING 0-00 (SEE NOTE ) GLSS KYNR HET EHNGER SSEMLY LENGTH L 00-KK0 00-KJ0 00-KT0 00-KK KJ0 00-KT0 00-KK 00-KJ 00-KT KYNR INSULTE SETION SSEMLY 0-00 SPRE PRTS LIST GLSS TUE TYPE K THERMOOUPLE 0-00 TYPE J THERMOOUPLE TYPE T THERMOOUPLE 0-00 NOTES: ). O-RINGS RE FTORY INSTLLE IN KYNR HE N KYNR RIN FITTING. ). LIGHTLY LURITE O-RINGS WITH SILIONE GRESE EE SSEMLY. 0/0/0 dd ata To Parts List Table EM JK REV TE ESRIPTION REVISIONS WN PV Glass Kynar Temperature Sensing Heat Exchanger Spare Parts List Exploded ssembly - / PN HE SREW OMPLETE GLSS KYNR HET EHNGER SSEMLY / WRENH FLTS PRT NO. SEE TLE SMPLE OOLERS E. Musselman RWING NO H. Mitchell P0 TE SLE SIZE SHEET //9 : OF RWN Y PV Y UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 90 US

17 PLUG / NPT HILLE SURFE NNULR SPE.00 WIE (GS TO E RIE RISES IN THIS SPE) INSULTE SETION TOP VIEW 0.00 INSIE IMETER L (SEE TLE) SIE VIEW ONENSTE RIN /NPT RY GS OUTLET / TUE SMPLE GS INLET / TUE ). SEE SHEET SSEMLY INSTRUTIONS. LENGTH L 0 GLSS KYNR HET EHNGER SSEMLY 00-K00 00-K00 00-K0 UNIVERSL NLYZERS SMPLE OOLER MOELS FG QTY OF EHNGERS PER SMPLE OOLER 0/0/0 dd ata To Table EM R REV HET EHNGER GLSS / KYNR NON-TEMPERTURE SENSING OUTLINE PRT NO. SEE TLE INSTRUMENT EV MUSSELMN RWING NO H. MITHELL P09 TE SLE SIZE SHEET //9 : OF RWN Y PV Y TE ESRIPTION REVISIONS UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 90 US WN PV

18 PLUG /NPT EPLOE GLSS KYNR HET EHNGER #-0 VITON O-RING (SEE NOTE ) KYNR HE (SEE NOTE ) GLSS TUE KYNR INSULTE SETION SSEMLY #-0 VITON O-RING (SEE NOTE ) KYNR RIN FITTING (SEE NOTE ) GLSS KYNR HET EHNGER SSEMLY LENGTH L 00-K00 00-K00 00-K0 KYNR INSULTE SETION SSY 0-00 SPRE PRTS LIST KYNR GLSS RIN TUE FITTING #-0 VITON O-RING #-0 VITON O-RING KYNR HE / NPT PLUG / WRENH FLTS OMPLETE GLSS KYNR HET EHNGER SSEMLY NOTES: ). O-RINGS RE FTORY INSTLLE IN KYNR HE N KYNR RIN FITTINGS ). LIGHTLY LURITE O-RINGS WITH SILIONE GRESE EE SSEMLY. 0/0/0 dd ata to Table EM R REV HET EHNGER GLSS / KYNR NON-TEMPERTURE SENSING SPRE PRT INSTLLTION PRT NO. SEE TLE INSTRUMENT EV MUSSELMN RWING NO H. MITHELL P09 TE SLE SIZE SHEET //9 : OF RWN Y PV Y TE ESRIPTION REVISIONS UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 90 US WN PV

19 HET EHNGER - ONTROLLER OR + +- FN OPTIONL MOISTURE SENSOR GROUN USER ONNETIONS TO MOISTURE SENSOR RELY. ENERGIZE WHEN SENSOR IS RY (RY LE ON). RTING: /0 HP 0V MPS 0V/ V RESISTIVE. USER ONNETIONS TO T TEMPERTURE RELY. ENERGIZE WHEN ELOW SET TEMPERTURE (OOL LE ON). RTING: /0 HP 0V MPS 0V/ V RESISTIVE. WET RY WET RY HOT OL HOT OL PROE OM } J N.. RM N.O. N.. * RM * N.O. * N.. * RM * N.O. * N.. RM N.O. RELY OR LL RELY ONTTS UN-POWERE (RY IRUIT) SHOWN IN E-ENERGIZE (WET) POSITION SHOWN IN E-ENERGIZE (HOT) POSITION HSSIS V 0-0Hz POWER OR GRN WHT LK N L + POWER SUPPLY - * ONTTS PROTETE WITH 0 VOLT MOV'S USE WITH /0 HP SMPLE PUMP 0/0/9 Update ddress in Title lock EM T REV TE ESRIPTION REVISIONS UNIVERSL NLYZERS IN. WN NORML WIRING 0/0/00/00/00 PRT NO. Not Issued Instrument 0 South Sutro Terrace arson ity, Nevada 90 US RWN Y HRVEY MITHELL RWING NO PV Y TE REN II P000 TE SLE SIZE SHEET 0/0/9 NTS OF PV

20 MOISTURE SENSOR MNUL RESET MOMENTRY SWITH N.O. (USER SUPPLIE) USER ONNETIONS TO MOISTURE SENSOR RELY PROE J } OM N.. WET RM N.O. RY N.. WET RM N.O. RY RELY OR ONTTS PROTETE WITH 0V MOV'S LOW LEVEL SENSOR HIGH LEVEL SENSOR USER ONNETIONS TO MOISTURE SENSOR RELY PROE J } OM N.. WET RM N.O. RY N.. WET RM N.O. RY RELY OR ONTROL RELY ONTTS PROTETE WITH 0V MOV'S OOL/RY RELY MOISTURE SENSOR WIRING MNUL RESET FTER POWER-UP N WET ONITION TIVTE SWITH WHEN RY WIRING HIGH/LOW MOISTURE SENSOR OPERTION 0/0/9 UPTE RESS IN TITLE LOK EM T REV TE ESRIPTION WN PV REVISIONS MOISTURE SENSOR WIRING 0 / 00 / 00 PRT NO. NOT ISSUE INSTRUMENT HRVEY MITHELL RWING NO TE REN II P000 TE SLE SIZE SHEET 0/0/9 : OF RWN Y PV Y UNIVERSL NLYZERS IN. 0 South Sutro Terrace arson ity, Nevada 90 US

21 ISPLY TESTPOINT OMMON ISPLY TESTPOINT.. F J.. F J JUMPERS R0 R. F OFFSET ISPLY JUST P ONTROL TEMP. SET S GREEN RE YELLOW T R9 LRM RELY SET THERMOOUPLE INPUT ONTROL TEMP. SET POINT MP SLOW LOW FUSE P P+ P+ P+ + + P- P- - P- - PELTIER ONNETIONS POWER INPUT - - P- - R R R T LRM RELY SET POINT LIRTE SPN LIRTE ZERO FN REV TE ESRIPTION WN PV REVISIONS FN ONTROL OR SINGLE HNNEL SMPLE OOLERS PRT NO. UNIVERSL NLYZERS IN. RWN Y PV Y TE //9 0 S. Sutro Terrace arson ity, Nevada 90 US HRVEY MITHELL RWING NO P00 SLE SIZE SHEET : OF

22 G F E 0 9 RE T YEL T GRN T.uf.0uf ML.0uf ML R R ZERO 00K 0K 0T -.V TEMP SET +V -.V R9 0K 0T.uf +V R OPEN T LERE +V R SPN K R R OPEN T 00K 00K 0T - U uf R - U + TLL +V U.9K 000pf ML 9.uf R K -V R 0K uf TNT TEMP R K 00K +V.uf SET +V +V R0.MEG + - R U U - +.9K LM TLL.uf uf POLYE R 9K R R V Hz +V RLY 0 U R9 9K R.9K.0uf +V +V 9 U9 0 P0 OVER TEMP SWITH P P R9 R0 FUSE +V +V +V OM K 9K -.V 9 0 R + R U RELY R U 0K - SET 0K LM 0 R 0 0T uf 9K TNT -V R 0K +V 9 0 U9 U 0 09 RELY P OPEN T +V +V 9 0 R 0 U9 U9 U R 00 R 00 R 00 R0 00 Q N0 G RY P RGRN T TEMP R9 LE 00 P- G Q S UZ P- Q S UZ P- G Q S UZ P- G Q S UZ TO OOLING ELEMENTS (LK) R RY LE GRN G F E ). + VOLTS INPUT: INSTLL WIRE + VOLTS INPUT: INSTLL U N. ). 0 USES Q ONLY. 00 USES Q N Q ONLY. 00 USES Q, Q, Q, N Q. ). LL IOES RE N. ). LL PTORS RE ML. ). LL RESISTORS RE /W, %, 0ppm/ ọ NOTES: UNLESS OTHERWISE SPEIFIE. / 00 / 9 /HNGE TO REMOVE R, 9, N 9 9/0 9 / 9 / 9 HNGE REV TE SWP & 9 U9 E U & OVER TEMP SWITH NME: SINGLE HNNEL SMPLE OOLER SHEMTI ONTROLLER OR SHEMTI PRT NO / / UNIVERSL NLYZERS IN. 0 9 E REV TE HNGE TE: //9 E000 SHEET OF WNMRM HK T PV T ENG T

23 0 9 G F E RLY TEMP SET OM WIRE WIRE TEMP S WIRE RELY SET - R U + 00K TLL -V -.V R 9K ISPLY o 0 0V o + +.V R 9K o J o F R 0K +V - U + TLL TP -.V R9.9K pf R 9K +V OS 9 OS 0 OS REF R UFF. MEG IN+.uf POLYP IN+ 0 IN- REF+ REF- TEST P G E F POL G -V 9 REF.uf POLYE U G 9 /Z E.uf POLYE F E F V +V Q N0 R 00K TEST 0 R MEG U / IGIT L G F E T FN- T FN- T FN+ T FN+ SEE NOTE. +V +V P+ P+ P+ P+ o F OFFSET F MP TO OOLING ELEMENTS (RE) R N00 o F R 0K 0T R.9K J WIRE I U uf V TNT o O ISPLY L FUSE +V 0 uf TNT R0 0K 0T R.9K.uf.uf.0uf ML.uf TEST uf TNT +V I U O L0 uf TNT U 0S uf TNT.uf WIRE,, REMOVE R, 9, N 9 R K R9 LM -.V +V 9/0 9 / 9 / 9 uf TNT.uf -V.uf -.V.uf SWP & 9 U9 E U & OVER TEMP SWITH NME: SINGLE HNNEL SMPLE OOLER SHEMTI ONTROLLER OR SHEMTI PRT NO / / UNIVERSL NLYZERS IN. 0 9 E REV / 00 / 9 TE HNGE REV TE HNGE TE: //9 E000 SHEET OF WNMRM HK T PV T ENGT

24 PROE OM J N.. RM N.O. N.. RM N.O. N.. RM N.O. N.. RM N.O. UNIVERSL NLYZERS 00- REV. T K R TR TR TR TR 9 P T K R Q T U R R R R IMENSIONS IN INHES. Package To Prevent Handling nd Stocking amage FINISH PER SPE. SUPERSEES WG. UNLESS OTHERWISE. INITE: NGLES = _ + MHINE FINISH 00/OR. ETTER HMFER NGLE = _ + HMFER LENGTH = _ +.0 IMENSIONS ENLOSE IN RE MORE RITIL THN PPLILE INUSTRY STNRS. LL IMENSIONS +.00 _ UNLESS OTHERWISE SPEIFIE. THIR NGLE PROJETIONS SSY OR /M NOTES: UNLESS OTHERWISE SPEIFIE. WG. ITEM REQ' WG NO. SIZE / 9 T SYM TE REVISIONS HNGE PV SHEMTI E000 E009 PRT NO. NME / 009 PRTS LOTION SINGLE HNNEL RELY E000 //9 UNIVERSL NLYZERS IN. SIZE PRT NO. RWING NO. REV. WN. HK.PV.ENGR. SHEET ONT. ON. HNGE J TO J E / 00 NME SLE TE INTERNTIONL FULL MRM T T T

25 G 0 9 G F MOISTURE SENSOR +V MOISTURE SENSOR OOLER TEMPERTURE F T N WET T N HOT E TO MOISTURE SENSOR PROE T T 000pf R.K.uf 0.uf uf TNT 9 U LM0N R.K T JUMPER T R.K +V +V R 0K P RY Q N0 R K T RM T NO RY T N T RM T NO MOISTURE SENSOR RELY TR TR RELY +V R P K T RM T NO OOL T N T RM T NO OOLER TEMPERTURE RELY TR TR E RELY ONTTS REQUIRE V 00m M RESISTIVE LO IN LSS I GROUP OR IVISION RES FM PPROVE R NOTIE REVISION OF THIS OUMENT MUST E UTHORIZE Y PPROPRITE PPROVL GENIES ). LL MOV'S RE 0V. ). LL IOE VLUES RE N. ). LL PITORS RE ERMI. ). LL PITOR VLUES IN MF. ). LL RESISTORS /W %. ). LL RESISTOR VLUES IN OHMS. NOTES: UNLESS OTHERWISE SPEIFIE. P P 9.uf 0.uf +V 0/0 9 / 9 HNGE REV TE R TO K RELY RTINGS SHEMTI UNIVERSL NLYZERS IN. 0 9 REV TE 0/ 0 R TO. HNGE NME: SINGLE HNNEL SMPLE OOLER RELY OR PRT NO TE: //9 E000 SHEET OF WN MRM HKT PVT ENGT

26 .. Q Q R R - + R S G S G R0 R9 R R R R R R R R0 R9 R R R J 0 RH RH T L R0 0 T R T L N / L RH MH UNIVERSL NLYZERS IN. L R V T Q R9 R R0 R R R R R R R MH 9 9 R 9 0 WTT UNIVERSL NLYZERS IN. Package To Prevent Handling nd Stocking amage WG. ITEM REQ' WG NO. SIZE THIR NGLE PROJETIONS HK.PV.ENGR. WN. MRM REV. RWING NO. SIZE LL IMENSIONS +.00 UNLESS OTHERWISE SPEIFIE. IMENSIONS IN INHES. NME PRT NO. SHEMTI E000 FINISH PER SPE. NME PRT NO. PRTS LOTION HNGE 0 WTT POWER SUPPLY SLE TE INTERNTIONL //9 FULL REVISIONS SSY OR /M SUPERSEES WG. UNLESS OTHERWISE INITE: 9/0 9 / 9 SYM TE NGLES = _ + MHINE FINISH 00/OR ETTER HMFER NGLE = _ + HMFER LENGTH = +.0 IMENSIONS ENLOSE IN RE MORE RITIL THN PPLILE INUSTRY STNRS. _ E00 T T T T PV _ SHEET ONT. ON. F R R R R0 U R R R R 0 R R Q R R9 R R R R R 9 0 R U R R R T U U R 0 U J V

27 G F E 0 9 LINE T NEUT/ LINE T GN T F MP R0.9K. 0V R.9K R K Q Y +V J N0 L R9 9.9K 00pf 0V +VOUT R 00 T R.9K R.0K Y R 0K R.9K R V ML 9 00pf ML R9 0V POLYE.K R0 K R 000pf. 00V ML R.9K V 0V Q J 0V. ML N0. 0V T 0 0 V TNT pf 0V +V +VREF U RH 0V MOV R L0 N00 R RH +V RH 0V MOV R R R FPIL U 0 0V +V R 9 U 00 0V 0 POLYE +V T R R U KHz T R K 0 /W 00V R K 0 /W 00V -0V V TNT N T T R0 R N R9 N R N +0V OV 9 V TNT R.9 R.9 0 V TNT R N V R N V R9 N V R0 N V +V.... ML ML ML ML R 0K R 0K T T G Q R IRFPR 9.9 S 00pf ML 00pf ML R 0T K /W +0V R0 0 0pf W KV G Q R IRFPR 9.9 S N R R R -0V R 0 00V POLYP +VREF R /W T - U + R +VREF.99K 0K ML ML 00 V +V TL0 R.K R K 9 TNT R FEP0P R.S..S. R FEP0P R 0.0 ML 00 V 0 uh R.S. +VOUT L MH +VOUT OM MH R MEG 000pf ML + U - TL0 R 0K G F E ). LL RESISTORS RE IN OHMS. ). LL PITORS RE IN MF. ). LL RESISTORS RE /W, %, 0ppm/ ọ NOTES: UNLESS OTHERWISE SPEIFIE. 9/0 9 9/ 9 HNGE REV TE SHEMTI UNIVERSL NLYZERS IN. 0 9 REV TE /0 0 Revised F mps HNGE NME: 0 WTT POWER SUPPLY PRT NO. TE: 9//9 E000 SHEET OF WNMRM HK T PV T ENG T

28 Universal nalyzers Inc. 0 South Sutro Terrace arson ity, NV 90 Telephone () -00 (00) Fax () - SPRE PRTS REOMMENTIONS MOEL 0 Level, onsumable Parts (ll Models): Yr Req Fuse, ontrol oard mp Slow low Fuse, Power Supply oard mp Slow low Level, asic Parts (Model 0SS): 00-S00 Heat Exchanger/Impinger S.S. Inch O-Ring, S.S. Heat Exchanger Viton Paste, Heat Sinking - 0. Ounce ontainer 9-00 mbient Heat Exchanger onversion Kit (onverts the Model 0SS to a Model 0SS) Level, asic Parts (Model 0PV): 00-K00 Heat Exchanger/Impinger Glass/Kynar Inch Glass Tube, Outer Heat Exchanger Replacement Inch O-Ring, Glass/Kynar Heat Exchanger Viton O-Ring, Glass/Kynar Heat Exchanger Viton Paste, Heat Sinking - 0. Ounce ontainer mbient Heat Exchanger onversion Kit (onverts the Model 0PV to a Model 0PV) Level, ritical Parts (ll Models): Peltier Element - Vdc. mp 0mm Sq Insulation Kit - Heat Transfer lock 0-00 Thermocouple, Type K - Peltier ontrol Fan, Heat Sink ooling Fan, Power Supply ooling Level, In-epth Parts (ll Models): ontroller ircuit oard - Single hannel larm Relay ircuit oard - Single hannel Power Supply oard - Vdc 0 Watt Optional Parts: Motor, Peristaltic Pump - 0Vac RPM Head, Peristaltic Pump - For # Tubing 9-00 Sample Pump - 0Vac Mini ia-vac lum/teflon Single Head WOF ssembly - Visible Moisture Sensor/µm Teflon Filter owl, WOF Filter - Replacement with able * Filter Element - µm Teflon (WOF) Tube, Peristaltic Pump - Feet Length # 9-00 Sample Pump Rebuild Kit - Mini ia-vac 9-00 Thermocouple Kit, Heat Exchanger - New Jersey Type K * ommissioning Spare Part 0 Spare Parts Rev

29 UNIVERSL NLYZERS IN. MOISTURE ONVERSION TLE EW POINT, % WTER Y VOLUME % WTER Y WEIGHT WTER VPOR EGREES. T STURTION T STURTION PRESSURE, mm. Hg