1 701 SOUTH SUTRO TERRACE CARSON CITY, NV TELEPHONE (800) (775) FAX: SINGLE CHANNEL SAMPLE COOLER

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1 0 SOUTH SUTRO TERRE RSON ITY, NV 90 TELEPHONE (00) () -00 F: -- MOEL 0 SINGLE HNNEL SMPLE OOLER See us on the WE at address: sales@universalanalyzers.com MN0 Rev

2 0 SOUTH SUTRO TERRE RSON ITY, NV 90 TELEPHONE (00) () -00 F: -- LIMITE WRRNTY LL PROUTS MNUFTURE Y RE WRRNTE TO E FREE OF MNUFTURING EFETS PERIO OF ONE YER FROM THE TE OF REEIPT T THE USTOMER S REEIVING RE N N ITIONL PERIO OF UP TO 90 YS IF THE PROUT IS PLE IN SERVIE FTER EING IN STORGE. THIS WRRNTY OVERS MTERILS N LOR TO RESTORE NY PROUTS TO ORIGINL FTORY SPEIFITIONS IF EFET IS FOUN WITHIN THE WRRNTY PERIO. THE EFETIVE PROUT SHOUL E SENT, FREIGHT PREPI, TO THE FTORY IN RSON ITY, NEV. REPIRS WILL E PERME T THE FTORY N RETURNE, PREPI, Y THE SME SHIPPING METHO USE TO SEN THE PROUT TO THE FTORY. THIS WRRNTY OES NOT PPLY WHERE THE EQUIPMENT HS SUSTINE MGE UE TO NEGLET, MOIFITION, ORROSION, OR OTHER RESON EYON THE SOPE OF THE NORML EFINITION OF MNUFTURING EFET. FURTHER, THIS WRRNTY IS LIMITE TO REPLING THE EFETIVE OMPONENTS N RETURNING THE EQUIPMENT MNUFTURE Y TO THE USTOMER IN WORKING ONITION. NY OTHER LIMS RE OUTSIE THE SOPE OF THIS WRRNTY. NO WRRNTIES RE ME S TO THE SUITILITY OF THE USE OF THE EQUIPMENT IN NY PRTIULR PPLITION OR LOTION. THE SUITILITY OF THE USE OF THE EQUIPMENT IS THE RESPONSIILITY OF THE USTOMER N THE INSTLLING ONTRTOR.

3 Universal nalyzers Inc. 0 SOUTH SUTRO TERRE RSON ITY, NV 90 TELEPHONE: () -00 F: () - UNIVERSL NLYZERS MOEL 0 SMPLE OOLER SPEIFITIONS ugust, 99 SMPLE FLOW RTE: MIMUM INLET TEMPERTURE: STINLESS STEEL HET EHNGER: KYNR/GLSS HET EHNGER: MIMUM INLET GS EW POINT: 0 to L/M (at STP) 00 o F. ( o.) 0 o F. ( o.) 0 o F. ( o.) M. GS SMPLE WTER VPOR ONTENT: 0%* MIMUM OOLING POWER (SEON STGE): EW POINT LEVING FIRST STGE: OUTLET SMPLE EW POINT: GS SMPLE INLET N OUTLET FITTINGS: OTTOM ONENSTE RIN FITTING: MIMUM INPUT POWER: INPUT VOLTGE: TU'S/Hr. (0 kj/hr.) MIENT +0 o F. ( O.) o F. ( o.), adjustable / & / TUING FITTINGS / FNPT FITTING WTTS 9- V, 0/0 Hz or 90-0 V, 0/0 Hz ELETRIL LSSIFITION: GENERL PURPOSE, NEM IMENSIONS: WEIGHT: x 0 x 9, HW 0 L's, (9 KG) SOLULE GS REMOVL RTES: NO 0% LOSS NO <0% LOSS SO < % LOSS O 0% LOSS O < % LOSS * at reduced flow rates

4 MOEL 0 SMPLE OOLER OPERTING INSTRUTIONS PPLITION In order to analyze combustion products or incinerator effluents utilizing a direct extractive sampling technique, it is important to remove the water vapor without removing the water soluble fraction(s) from the gas sample. The heat exchangers (impingers) used in the Universal nalyzers gas sample coolers are designed to minimize the gas/condensate area and time of contact to reduce to a minimum, the amount of mass transfer of those water soluble components from the gas phase into the liquid phase. The result is a dry gas sample which has the same composition on a dry basis before and after passing through the chiller. gas sample is usually taken from a stack with a probe extending into the center of the stack mounted onto or adjacent to a heated filter. The heated filter is maintained at a temperature above the dew point of the stack gas, usually 00 o to 00 o F. in order to avoid cementing the filtered particulates to the filter medium with condensate. means is usually provided to automatically blow the particulates trapped by the filter, back into the stack on a periodic basis. The stack gas sample is clean but wet after passing through the filter assembly. The moisture in the gas sample comes from the fuel as a product of combustion, from the humidity in the air which supports the combustion and from the water content which was trapped in the fuel. This latter source of water in the sample can be from burning moist coal, wet garbage, or from water injected into the fire box. Water from all of these sources will remove the water soluble gasses from the sample stream if allowed to condense in the sample line prior to the controlled separation within the Universal nalyzers' heat exchangers in the sample cooler. In order to maintain the temperature of the gas sample above the dew point as it is transported to the gas sample cooler, a heat traced sample line is usually employed. The heat traced sample line can be very short if the gas sample cooler is located close to the heated stack filter or it could be several hundred feet long if the gas sample cooler is located in the analyzer shack some distance from the stack. The Universal nalyzers gas sample cooler contains the special impinger type heat exchanger(s). These are mounted within heat transfer blocks which are cooled by thermoelectric elements utilizing the Peltier Effect discovered in France over half a century ago. Where high water contents are encountered, it is efficient to remove the condensate in two stages, one at the temperature of the air in the vicinity of the Precooler and then by passing the sample into a heat exchanger cooled by the thermoelectric elements. The precooler can remove water which will condense at the temperature of the environment. In high water content samples, this could be as much as 0% of the water in the sample.

5 The thermoelectrically cooled stage is temperature controlled at a factory setting of o. This temperature can be adjusted with a set point potentiometer easily as described below. The gas sample conditioning system should contain additional components to insure that a clean, dry sample is presented to the analyzer panel for minimum analyzer maintenance. sensor should be provided to sense the presence of condensate, should any exist in the tubing following the chiller. This is the optional WO (Water arry-over) sensor which can be provided with a Universal nalyzers chiller. visible coalescing filter which collects particulates on the outside of the cylindrical filter, surrounded by a transparent bowl will allow the operator to inspect the condition of the heated stack filter. The WO sensor can be provided with the sensing elements in the bottom of the filter bowl to provide an early warning if the coalescing filter removes liquid from the sample stream. This combination filter/moisture sensor is called the WOF. The location of the sample pump (usually an oil-less diaphragm pump) within the sampling system is the subject of much debate. If the pump is located upstream from the chiller, it should have a heated head to avoid the presence of a two phase mixture which shortens the life of a diaphragm and causes maintenance problems. It can be shown that passing the gas sample through the chiller under a slight positive pressure will result in a lower gas dew point than if the gas were at a slight vacuum. common location for the sample pump is in the sample line after the chiller. This allows the sample pump to handle a cool, dry sample with much reduce maintenance problems. Some design engineers have taken the approach to use a sample cooler having two chilled heat exchangers. The pump is placed in the sample line between the two heat exchangers. The first chilled heat exchanger takes enough of the water vapor from the sample to protect the pump. The second heat exchanger is under a slight pressure and the dew point is at it's minimum because it is on the discharge side of the pump. The sample pump location within the sample system is a matter of choice and good engineering. The condensate must be removed from the heat exchanger(s) using one of the following methods:. continuously running peristaltic tubing pump can be used with the heat exchanger either under pressure or vacuum. This is an easy solution which lends itself to leak testing because of the positive displacement nature of the peristaltic pump. It is, however, a device which requires periodic maintenance to replace the tubing.. ondensate can be removed from the heat exchanger using an eductor with a flow limiter to draw some of the hot, wet sample through the heat exchanger along with the condensate. This method utilizes the heat exchanger as a bypass condenser and serves the purpose of reducing the time lag in the sample line without loading the chiller with the water vapor in the bypassed sample.

6 . float drain trap can be used to collect the condensate running out of the bottom of the heat exchanger(s) if the heat exchangers are at a slight positive pressure with respect to the atmosphere. The float drain trap functions like a steam trap. The float rises to discharge the condensate when there is enough to lift the float.. small drain tank can be provided with a dual level, conductivity type level control to collect the condensate. When the tank if full, the level controller will start a pump to remove the condensate until it reaches to the lower electrode. When contact is lost, the pump stops and the condensate is again allowed to fill the tank. Typically, a peristaltic pump is used to remove the condensate. The advantage is that the pump only runs occasionally and bypasses no gas sample. The peristaltic pump requires less maintenance because it does not run continuously. Finally, a means of controlling the flow of the sample to the analyzers must be considered. This can be as simple as providing a flow meter with a flow control needle valve to pinch off the sample flow causing the sample pump to pump higher on the pump curve. One option which is used is to provide an adjustable back-pressure regulator between the inlet and outlet of the sample pump to allow a portion of the gas pumped to be recirculated back to the inlet if discharge pressure exceeds the back-pressure control point. Some analyzers have their own sample pump which may be sufficient to supply the analyzer but insufficient to pull the sample through the chiller, sample line, and heated stack filter. These can be supplied by piping the sample from the external sample pump into the run of a tee with a flow meter which registers the flow of excess sample from the branch of the tee to atmosphere. The internal analyzer sample pump can then withdraw sample from the opposite run of the tee which is essentially at atmospheric pressure and unaffected by pressure changes within the sample line due to changes in filter pressure drop or sample pump efficiency. ESRIPTION The key to the success of the Universal nalyzers Sample ooler being able to condense the water from a wet gas sample with a minimal loss of the water soluble gas fraction, is due to the design of the heat exchanger. Please refer to rawings P0, and P09; both having sheets &. The separation occurs in an impinger which has a highly polished cylindrical surface cooled to the desired dew point temperature. The hot wet sample is brought to the bottom of the cylinder through an insulated tube and allowed to rise through a narrow annular area to insure the entire sample is influenced by the cold surface. The condensate falls down the cold polished surface in the form of a sheet (as opposed to droplets or the bubbling of the gas sample through the condensate) which minimizes the gas/liquid contact surface area.

7 The temperature of the cylindrical condensation surface of the heat exchanger is maintained through intimate contact with an aluminum heat transfer blocks. In the Model 0 Sample ooler, the first of the heat transfer blocks is cooled by direct contact with the air cooled heat sink. The dew point of the exit sample from the first of the two heat exchangers will be about 0 o F. above the ambient temperature. (The dew point depends on the amount of heat that is being extracted which is a function of the flow rate and the water content of the sample.) The second of the heat exchangers through which the sample passes is cooled by the use of a Thermoelectric Element at a controlled temperature. The factory temperature setting is o. The temperature sensor is a type K thermocouple. The controller is a proportional controller with a proportional band of about o. The set point is field adjustable as described below. The heat which is removed from the gas sample (and that which is created by the Thermoelectric Elements) is discharged by the air cooled heat sink. The digital display as a front panel indication of the of the operating temperature in degrees elsius. Two internal jumpers at the top of the control circuit card within the enclosure can be moved to change the indicated temperature to read out in degrees Fahrenheit. In addition, there are three LE lamps to indicate the status of the cooler. The OOL lamp is a green LE which lights when the operating temperature is below the alarm temperature set point, factory set at 0 o. n Over-temperature relay is powered when the OOL lamp is on. The relay board within the enclosure has a terminal strip to allow all six of the two Form relay contacts to be accessible. The sample pump can be interlocked with this relay. The RY lamp indicates that there is no water in contact with the moisture sensor listed as the WO or WOF options. If the RY lamp is out, the alarm relay will be in the alarm position. If a moisture sensor is not used, the lamp should be turned off by installing a jumper on the moisture sensor input terminals on the relay board. Without moisture sensors installed, the RY lamps have no meaning. The moisture sensor relay which is energized in the RY condition can be used to provide contacts to activate an annunciator panel and/or turn off the sample pump in the wet condition. The T lamp is a red LE which will come on if the thermocouple opens. The overtemperature relay will also transfer to the high temperature condition if the red T lamp comes on. INSTLLTION INSTRUTIONS The Model 0 sample cooler has a bracket on the top and bottom to allow it to be wall mounted or mounted to rails in an instrument rack. Mount it vertically so that the condensate will drain to the bottom of the heat exchangers.

8 onnect the sample line to the / stainless steel tubing fitting on top of the left hand heat exchanger. The outlet from the sample cooler is the / tubing fitting extending at an angle out of the top of the right hand, chilled, heat exchanger. sample pump is normally required to pull the sample through the sample cooler and to force it through the visible filter. The moisture sensor, if not a part of the visible filter, it should be located ahead of the visible filter. / FNPT fitting is provided as the condensate drain connection at the bottom of the each heat exchanger. When making the connection to this fitting, a wrench must be used to keep the coupling from turning to avoid breaking internal components. method for condensate removal must be provided. Several methods are discussed above. n eductor or aspirator with a small bore tube connecting it to the condensate drain; or a peristaltic pump running continuously are two common methods. drain must be run to sewer, a container, or to the ground outside the instrument enclosure. If an eductor is utilized to remove the condensate, the outlet tube length should be no longer than two feet in order to keep too much back pressure from the outlet of the eductor. The outlet tube can be placed in a larger pipe to channel the condensate to a drain. The electrical power, about amps at V or amp at 0 V 0/0 HZ should be supplied. Each alarm relay has two sets of Form contacts brought out to terminal strips on the relay board. One set on each relay are totally dry contacts. The other set are MOV protected and designed to interrupt power to the sample pump when in the alarm condition. The moisture sensor, WO or WOF should be connected to the top terminal strip on the relay circuit board. STRT UP PROEURE pply power to the sample cooler. The indicated temperature will start to drop immediately. It should be below the over-temperature alarm point in approximately four minutes and the OOL green LE lamp should light. When the temperature reaches the control set point, the rate at which the temperature drops will be reduced. The temperature will stabilize within o. of the control set point. Start the sample gas flow by turning on the sample pump and adjusting the flow control valve to the desired flow rate. Water should be observed to be removed from the bottom of each heat exchanger when steady state conditions are established. If an eductor is utilized to remove the condensate, a strong flow of air should be felt to be flowing from the eductor outlet tube. The outlet tube length should be no longer than two feet. The outlet tube can be placed in a larger pipe to channel the condensate to a drain. The green RY LE light will be on. If an optional moisture sensor is installed, the light will go out and the alarm relay de-energized if the sensor detects condensate. test can be

9 performed by putting water on the moisture sensor. If the sample pump is powered through the alarm relay contacts, it will cease running. When the moisture sensor is wiped dry, the sample pump will start. Turn on the analyzer(s) and initiate the calibration cycle. TROULE SHOOTING The presence of water in liquid form after the sample cooler is an indication of a fault in the system. Reasons for the presence of condensate in the system after the sample cooler could be one or more of the following:. Overloading of the cooling capacity of the cooler due to too much water vapor in the sample or due to too great a sample flow rate.. The condensate removal equipment (peristaltic pump, eductor, or drain pot) may be faulty. The heat exchanger(s) may be full of condensate.. n air leak may be in the condensate removal system allowing air to enter and blow the condensate back into the heat exchanger. (This assumes the heat exchanger is under a slight vacuum.). The flow of cooling water to the heat sink may have been interrupted. The heat sink has become too hot to cool the thermoelectric elements.. The sample cooler could have failed. If additional information is required, telephone assistance can be obtained by calling () -00 or F request to () -.

10 / 9 / / ONUIT PORT TYP SMPLE INLET / TUE / OOL SMPLE OUTLET / TUE OOLING FN (UPWR FLOW) RY T 0 9/ / TYP LEFT FRONT MOUNTING HOLES / HRWRE (SUPPLIE Y OTHERS) TYP ONENSTE RIN /NPT TYP SINGLE HNNLE ONTROLLER & POWER SUPPLY ENLOSURE INSULTE IMPINGER 0//00 MOVE ENLOSURE TO THE FRONT ESS EM T REV TE ESRIPTION WN PV REVISIONS MOEL 0M SMPLE OOLER OUTLINE & MOUNTING IMENSIONS PRT NO. NOT ISSUE INSTRUMENT EV MUSSELMN RWING NO T. REN II P00 TE SLE SIZE SHEET 0/0/99 : E OF RWN Y PV Y 0 South Sutro Terrace arson ity, Nevada 90 US

11 -/ INSULTE SETION L (SEE TLE) HILLE SURFE TOP VIEW THERMOOUPLE (TYPE K) (TYPE J) (TYPE T) 0. INSIE IMETER NNULR SPE.00 WIE (GS TO E RIE RISES IN THIS SPE) SIE VIEW ONENSTE RIN / NPT (FEMLE) RY GS OUTLET / NPT (FEMLE) SMPLE GS INLET / NPT (FEMLE) ). SEE SHEET SSEMLY INSTRUTIONS. PPRO LENGTH L 0 S.S. HSTELLOY LLOY 0 TITNIUM EHNGER EHNGER EHNGER EHNGER 00-SK0 00-K0 00-K0 00-TK0 00-SJ0 00-J0 00-J0 00-TJ0 00-ST0 00-T0 00-T0 00-TT0 00-SK0 00-K0 00-K0 00-TK0 00-SJ0 00-J0 00-J0 00-TJ0 00-ST0 00-T0 00-T0 00-TT0 UNIVERSL NLYZERS SERIES //9 SHOW NEW ESIGN W/THERMOOUPLE RKET EM HWM REV TE ESRIPTION WN PV REVISIONS METLLI TEMPERTURE SENSING HET EHNGER OUTLINE PRT NO. SEE TLE SEE TLE EV MUSSELMN RWING NO HRVEY MITHELL P0 TE SLE SIZE SHEET //9 : OF RWN Y PV Y 0 South Sutro Terrace arson ity, Nevada 90 US

12 EPLOE METLLI HET EHNGER THERMOOUPLE SSY. (TYPE K) (TYPE J) (TYPE T) S.S. OMPRESSION FITTING W/TEFLON FERRULES VITON O-RING (SEE NOTES) METLLI OUTER TUE SSEMLY S / TEFLON THERMOOUPLE SLEEVE - / PN HE SREW METLLI INNER TUE SSEMLY NOTES: - / PN HE SREW S L (SEE TLE) S ). O-RING IS FTORY INSTLLE IN METLLI OUTER TUE SSY. ). LIGHTLY LURITE O-RING WITH SILIONE GRESE EE SSEMLY. SPRE PRTS LIST L LENGTH MTERIL ES. OMPLETE SSY OUTER TUE SSY INNER TUE SSY TYPE K THERMOOUPLE SSEMLY TYPE J THERMOOUPLE SSEMLY TYPE T THERMOOUPLE SSEMLY S.S. 00-SK SJ ST LLOY 0 00-K J0 00-T0 HSTELLOY 00-K J0 00-T0 TITNIUM 00-TK TJ TT S.S. 00-SK SJ ST LLOY 0 00-K J T0 0 HSTELLOY 00-K J T0 0 TITNIUM 00-TK TJ TT INNER TUE MTERIL IENTIFIER OMPLETE SSEMLY ESRIPTION REVISIONS METLLI TEMPERTURE SENSING HET EHNGER SSEMLY EV MUSSELMN RWING NO HRVEY MITHELL P0 TE SLE SIZE SHEET //9 : OF REV PV Y TE PRT NO. SEE TLE RWN Y OUTER TUE MTERIL IENTIFIER 0//9 SHOW NEW ESIGN W/THERMOOUPLE RKET EM HWM WN SERIES 0 South Sutro Terrace arson ity, Nevada 90 US PV

13 VITON O-RING INSULTE INNER TUE SSY.0 I.. OUTER TUE SSY SMPLE GS OUTLET / TUE TOP VIEW SMPLE GS INLET / TUE PPRO LENGTH L PLUG / NPT HET EHNGER L (SEE TLE) NNULR SPE.00 WIE (GS TO E RIE RISES IN THIS SPE) SETION - OUTER TUE MTERIL UNIVERSL NLYZERS SERIES 00-S00 S.S. 00/00 00-T00 TITNIUM 00/ LLOY 0 00/ HSTELLOY - 00/00 00-S0T TEFLON OTE S.S. 00/ S00 S.S. 00/000/00/ T00 TITNIUM 00/000/00/ LLOY 0 00/000/00/ HSTELLOY - 00/000/00/ S0T TEFLON OTE S.S. 00/000/00/000 ONENSTE RIN /NPT ). SEE SHEET SSEMLY INSTRUTIONS. 0/09/99 REVISE TLE TEFLON OTE EM R REV TE ESRIPTION REVISIONS WN PV HET EHNGER METLLI NON-TEMPERTURE SENSING OUTLINE PRT NO. SEE TLE SEE TLE SETION - EV MUSSELMN RWING NO H. MITHELL P0 TE SLE SIZE SHEET //9 NONE OF RWN Y PV Y 0 South Sutro Terrace arson ity, Nevada 90 US

14 INNER TUE MTERIL IENTIFIER VITON O-RING #-0 SEE NOTES OUTER TUE SSEMLY METLLI S S INNER TUE SSEMLY L OUTER TUE MTERIL IENTIFIER HET EHNGER SEPERLE SPRE PRTS LIST PPRO INNER OUTER VITON O-RING PLUG L TUE SSY TUE SSY #-0 /NPT LENGTH 00-S T S0T S T S0T NOTES: ). O-RING IS FTORY INSTLLE IN METLLI OUTER TUE. ). LIGHTLY LURITE O-RING WITH SILIONE GRESE EE SSEMLY. 0/09/99 REVISE TLE TO INLUE TEFLON PRTS EM R REV TE HET EHNGER SSEMLY NON-TEMPERTURE SENSING METLLI PRT NO. SEE TLE INSTRUMENT EV MUSSELMN RWING NO H. MITHELL P0 TE SLE SIZE SHEET //9 NONE OF RWN Y PV Y ESRIPTION REVISIONS 0 South SutroTerrace arson ity, Nevada 90 US WN PV

15 -/ HILLE SURFE NNULR SPE.00 WIE (GS TO E RIE RISES IN THIS SPE) INSULTE SETION TOP VIEW THERMOOUPLE (TYPE J) (TYPE K) (TYPE T) 0.00 INSIE IMETER L (SEE TLE) SIE VIEW ONENSTE RIN / NPT (FEMLE) RY GS OUTLET / NPT (FEMLE) SMPLE GS INLET / NPT (FEMLE) LENGTH L 0 GLSS KYNR HET EHNGER SSEMLY 00-KK0 00-KJ0 00-KT0 00-KK0 00-KJ0 00-KT0 00-KK 00-KJ 00-KT UNIVERSL NLYZERS SMPLE OOLER MOELS FG ). SEE SHEET SSEMLY INSTRUTIONS. 0/0/0 dd Heat Exchanger ata To Table EM JK REV TE ESRIPTION WN PV REVISIONS Glass Kynar Temperature Sensing Heat Exchanger Outline PRT NO. SEE TLE E. Mussleman RWING NO H. Mitchell P0 TE SLE SIZE SHEET //9 : OF RWN Y PV Y SEE TLE 0 South Sutro Terrace arson ity, Nevada 90 US

16 EPLOE GLSS KYNR HET EHNGER THERMOOUPLE SSY. (TYPE K) (TYPE J) (TYPE T) S.S. OMPRESSION FITTING W/TEFLON FERRULES / THERMOOUPLE TEFLON INSULTOR - / PN HE SREW #-0 VITON O-RING (SEE NOTE ) KYNR HE 0-00 (SEE NOTE ) KYNR INSULTE SETION SSEMLY GLSS TUE #-0 VITON O-RING (SEE NOTE ) KYNR RIN FITTING 0-00 (SEE NOTE ) GLSS KYNR HET EHNGER SSEMLY LENGTH L 00-KK0 00-KJ0 00-KT0 00-KK KJ0 00-KT0 00-KK 00-KJ 00-KT KYNR INSULTE SETION SSEMLY 0-00 SPRE PRTS LIST GLSS TUE TYPE K THERMOOUPLE 0-00 TYPE J THERMOOUPLE TYPE T THERMOOUPLE 0-00 NOTES: ). O-RINGS RE FTORY INSTLLE IN KYNR HE N KYNR RIN FITTING. ). LIGHTLY LURITE O-RINGS WITH SILIONE GRESE EE SSEMLY. 0/0/0 dd ata To Parts List Table EM JK REV TE ESRIPTION REVISIONS WN PV Glass Kynar Temperature Sensing Heat Exchanger Spare Parts List Exploded ssembly - / PN HE SREW OMPLETE GLSS KYNR HET EHNGER SSEMLY / WRENH FLTS PRT NO. SEE TLE SMPLE OOLERS E. Musselman RWING NO H. Mitchell P0 TE SLE SIZE SHEET //9 : OF RWN Y PV Y 0 South Sutro Terrace arson ity, Nevada 90 US

17 PLUG / NPT HILLE SURFE NNULR SPE.00 WIE (GS TO E RIE RISES IN THIS SPE) INSULTE SETION TOP VIEW 0.00 INSIE IMETER L (SEE TLE) SIE VIEW ONENSTE RIN /NPT RY GS OUTLET / TUE SMPLE GS INLET / TUE ). SEE SHEET SSEMLY INSTRUTIONS. LENGTH L 0 GLSS KYNR HET EHNGER SSEMLY 00-K00 00-K00 00-K0 UNIVERSL NLYZERS SMPLE OOLER MOELS FG QTY OF EHNGERS PER SMPLE OOLER 0/0/0 dd ata To Table EM R REV HET EHNGER GLSS / KYNR NON-TEMPERTURE SENSING OUTLINE PRT NO. SEE TLE INSTRUMENT EV MUSSELMN RWING NO H. MITHELL P09 TE SLE SIZE SHEET //9 : OF RWN Y PV Y TE ESRIPTION REVISIONS 0 South Sutro Terrace arson ity, Nevada 90 US WN PV

18 PLUG /NPT EPLOE GLSS KYNR HET EHNGER #-0 VITON O-RING (SEE NOTE ) KYNR HE (SEE NOTE ) GLSS TUE KYNR INSULTE SETION SSEMLY #-0 VITON O-RING (SEE NOTE ) KYNR RIN FITTING (SEE NOTE ) GLSS KYNR HET EHNGER SSEMLY LENGTH L 00-K00 00-K00 00-K0 KYNR INSULTE SETION SSY 0-00 SPRE PRTS LIST KYNR GLSS RIN TUE FITTING #-0 VITON O-RING #-0 VITON O-RING KYNR HE / NPT PLUG / WRENH FLTS OMPLETE GLSS KYNR HET EHNGER SSEMLY NOTES: ). O-RINGS RE FTORY INSTLLE IN KYNR HE N KYNR RIN FITTINGS ). LIGHTLY LURITE O-RINGS WITH SILIONE GRESE EE SSEMLY. 0/0/0 dd ata to Table EM R REV HET EHNGER GLSS / KYNR NON-TEMPERTURE SENSING SPRE PRT INSTLLTION PRT NO. SEE TLE INSTRUMENT EV MUSSELMN RWING NO H. MITHELL P09 TE SLE SIZE SHEET //9 : OF RWN Y PV Y TE ESRIPTION REVISIONS 0 South Sutro Terrace arson ity, Nevada 90 US WN PV

19 HET EHNGER - ONTROLLER OR + +- FN OPTIONL MOISTURE SENSOR GROUN USER ONNETIONS TO MOISTURE SENSOR RELY. ENERGIZE WHEN SENSOR IS RY (RY LE ON). RTING: /0 HP 0V MPS 0V/ V RESISTIVE. USER ONNETIONS TO T TEMPERTURE RELY. ENERGIZE WHEN ELOW SET TEMPERTURE (OOL LE ON). RTING: /0 HP 0V MPS 0V/ V RESISTIVE. WET RY WET RY HOT OL HOT OL PROE OM } J N.. RM N.O. N.. * RM * N.O. * N.. * RM * N.O. * N.. RM N.O. RELY OR LL RELY ONTTS UN-POWERE (RY IRUIT) SHOWN IN E-ENERGIZE (WET) POSITION SHOWN IN E-ENERGIZE (HOT) POSITION HSSIS V 0-0Hz POWER OR GRN WHT LK N L + POWER SUPPLY - * ONTTS PROTETE WITH 0 VOLT MOV'S USE WITH /0 HP SMPLE PUMP 0/0/9 Update ddress in Title lock EM T REV TE ESRIPTION REVISIONS WN NORML WIRING 0/0/00/00/00 PRT NO. Not Issued Intrument 0 South Sutro Terrace arson ity, Nevada 90 US RWN Y HRVEY MITHELL RWING NO PV Y TE REN II P000 TE SLE SIZE SHEET 0/0/9 NTS OF PV

20 ISPLY TESTPOINT OMMON ISPLY TESTPOINT.. F J.. F J JUMPERS R0 R. F OFFSET ISPLY JUST P ONTROL TEMP. SET S GREEN RE YELLOW T R9 LRM RELY SET THERMOOUPLE INPUT ONTROL TEMP. SET POINT MP SLOW LOW FUSE P P+ P+ P+ + + P- P- - P- - PELTIER ONNETIONS POWER INPUT - - P- - R R R T LRM RELY SET POINT LIRTE SPN LIRTE ZERO FN REV TE ESRIPTION WN PV REVISIONS FN ONTROL OR SINGLE HNNEL SMPLE OOLERS PRT NO. RWN Y PV Y TE //9 0 S. Sutro Terrace arson ity, Nevada 90 US HRVEY MITHELL RWING NO P00 SLE SIZE SHEET : OF

21 G F E 0 9 RE T YEL T GRN T.uf.0uf ML.0uf ML R R ZERO 00K 0K 0T -.V TEMP SET +V -.V R9 0K 0T.uf +V R OPEN T LERE +V R SPN K R R OPEN T 00K 00K 0T - U uf R - U + TLL +V U.9K 000pf ML 9.uf R K -V R 0K uf TNT TEMP R K 00K +V.uf SET +V +V R0.MEG + - R U U - +.9K LM TLL.uf uf POLYE R 9K R R V Hz +V RLY 0 U R9 9K R.9K.0uf +V +V 9 U9 0 P0 OVER TEMP SWITH P P R9 R0 FUSE +V +V +V OM K 9K -.V 9 0 R + R U RELY R U 0K - SET 0K LM 0 R 0 0T uf 9K TNT -V R 0K +V 9 0 U9 U 0 09 RELY P OPEN T +V +V 9 0 R 0 U9 U9 U R 00 R 00 R 00 R0 00 Q N0 G RY P RGRN T TEMP R9 LE 00 P- G Q S UZ P- Q S UZ P- G Q S UZ P- G Q S UZ TO OOLING ELEMENTS (LK) R RY LE GRN G F E ). + VOLTS INPUT: INSTLL WIRE + VOLTS INPUT: INSTLL U N. ). 0 USES Q ONLY. 00 USES Q N Q ONLY. 00 USES Q, Q, Q, N Q. ). LL IOES RE N. ). LL PTORS RE ML. ). LL RESISTORS RE /W, %, 0ppm/ ọ NOTES: UNLESS OTHERWISE SPEIFIE. / 00 / 9 /HNGE TO REMOVE R, 9, N 9 9/0 9 / 9 / 9 HNGE REV TE SWP & 9 U9 E U & OVER TEMP SWITH NME: SINGLE HNNEL SMPLE OOLER SHEMTI ONTROLLER OR SHEMTI PRT NO / / UNIVERSL NLYZERS IN. 0 9 E REV TE HNGE TE: //9 E000 SHEET OF WNMRM HK T PV T ENG T

22 0 9 G F E RLY TEMP SET OM WIRE WIRE TEMP S WIRE RELY SET - R U + 00K TLL -V -.V R 9K ISPLY o 0 0V o + +.V R 9K o J o F R 0K +V - U + TLL TP -.V R9.9K pf R 9K +V OS 9 OS 0 OS REF R UFF. MEG IN+.uf POLYP IN+ 0 IN- REF+ REF- TEST P G E F POL G -V 9 REF.uf POLYE U G 9 /Z E.uf POLYE F E F V +V Q N0 R 00K TEST 0 R MEG U / IGIT L G F E T FN- T FN- T FN+ T FN+ SEE NOTE. +V +V P+ P+ P+ P+ o F OFFSET F MP TO OOLING ELEMENTS (RE) R N00 o F R 0K 0T R.9K J WIRE I U uf V TNT o O ISPLY L FUSE +V 0 uf TNT R0 0K 0T R.9K.uf.uf.0uf ML.uf TEST uf TNT +V I U O L0 uf TNT U 0S uf TNT.uf WIRE,, REMOVE R, 9, N 9 R K R9 LM -.V +V 9/0 9 / 9 / 9 uf TNT.uf -V.uf -.V.uf SWP & 9 U9 E U & OVER TEMP SWITH NME: SINGLE HNNEL SMPLE OOLER SHEMTI ONTROLLER OR SHEMTI PRT NO / / UNIVERSL NLYZERS IN. 0 9 E REV / 00 / 9 TE HNGE REV TE HNGE TE: //9 E000 SHEET OF WNMRM HK T PV T ENGT

23 PROE OM J N.. RM N.O. N.. RM N.O. N.. RM N.O. N.. RM N.O. UNIVERSL NLYZERS 00- REV. T K R TR TR TR TR 9 P T K R Q T U R R R R IMENSIONS IN INHES. Package To Prevent Handling nd Stocking amage FINISH PER SPE. SUPERSEES WG. UNLESS OTHERWISE. INITE: NGLES = _ + MHINE FINISH 00/OR. ETTER HMFER NGLE = _ + HMFER LENGTH = _ +.0 IMENSIONS ENLOSE IN RE MORE RITIL THN PPLILE INUSTRY STNRS. LL IMENSIONS +.00 _ UNLESS OTHERWISE SPEIFIE. THIR NGLE PROJETIONS SSY OR /M NOTES: UNLESS OTHERWISE SPEIFIE. WG. ITEM REQ' WG NO. SIZE / 9 T SYM TE REVISIONS HNGE PV SHEMTI E000 E009 PRT NO. NME / 009 PRTS LOTION SINGLE HNNEL RELY E000 //9 SIZE PRT NO. RWING NO. REV. WN. HK.PV.ENGR. SHEET ONT. ON. HNGE J TO J E / 00 NME SLE TE INTERNTIONL FULL MRM T T T

24 G 0 9 G F MOISTURE SENSOR +V MOISTURE SENSOR OOLER TEMPERTURE F T N WET T N HOT E TO MOISTURE SENSOR PROE T T 000pf R.K.uf 0.uf uf TNT 9 U LM0N R.K T JUMPER T R.K +V +V R 0K P RY Q N0 R K T RM T NO RY T N T RM T NO MOISTURE SENSOR RELY TR TR RELY +V R P K T RM T NO OOL T N T RM T NO OOLER TEMPERTURE RELY TR TR E RELY ONTTS REQUIRE V 00m M RESISTIVE LO IN LSS I GROUP OR IVISION RES FM PPROVE R NOTIE REVISION OF THIS OUMENT MUST E UTHORIZE Y PPROPRITE PPROVL GENIES ). LL MOV'S RE 0V. ). LL IOE VLUES RE N. ). LL PITORS RE ERMI. ). LL PITOR VLUES IN MF. ). LL RESISTORS /W %. ). LL RESISTOR VLUES IN OHMS. NOTES: UNLESS OTHERWISE SPEIFIE. P P 9.uf 0.uf +V 0/0 9 / 9 HNGE REV TE R TO K RELY RTINGS SHEMTI UNIVERSL NLYZERS IN. 0 9 REV TE 0/ 0 R TO. HNGE NME: SINGLE HNNEL SMPLE OOLER RELY OR PRT NO TE: //9 E000 SHEET OF WN MRM HKT PVT ENGT

25 .. Q Q R R - + R S G S G R0 R9 R R R R R R R R0 R9 R R R J 0 RH RH T L R0 0 T R T L N / L RH MH UNIVERSL NLYZERS IN. L R V T Q R9 R R0 R R R R R R R MH 9 9 R 9 0 WTT Package To Prevent Handling nd Stocking amage WG. ITEM REQ' WG NO. SIZE THIR NGLE PROJETIONS HK.PV.ENGR. WN. MRM REV. RWING NO. SIZE LL IMENSIONS +.00 UNLESS OTHERWISE SPEIFIE. IMENSIONS IN INHES. NME PRT NO. SHEMTI E000 FINISH PER SPE. NME PRT NO. PRTS LOTION HNGE 0 WTT POWER SUPPLY SLE TE INTERNTIONL //9 FULL REVISIONS SSY OR /M SUPERSEES WG. UNLESS OTHERWISE INITE: 9/0 9 / 9 SYM TE NGLES = _ + MHINE FINISH 00/OR ETTER HMFER NGLE = _ + HMFER LENGTH = +.0 IMENSIONS ENLOSE IN RE MORE RITIL THN PPLILE INUSTRY STNRS. _ E00 T T T T PV _ SHEET ONT. ON. F R R R R0 U R R R R 0 R R Q R R9 R R R R R 9 0 R U R R R T U U R 0 U J V

26 G F E 0 9 LINE T NEUT/ LINE T GN T F MP R0.9K. 0V R.9K R K Q Y +V J N0 L R9 9.9K 00pf 0V +VOUT R 00 T R.9K R.0K Y R 0K R.9K R V ML 9 00pf ML R9 0V POLYE.K R0 K R 000pf. 00V ML R.9K V 0V Q J 0V. ML N0. 0V T 0 0 V TNT pf 0V +V +VREF U RH 0V MOV R L0 N00 R RH +V RH 0V MOV R R R FPIL U 0 0V +V R 9 U 00 0V 0 POLYE +V T R R U KHz T R K 0 /W 00V R K 0 /W 00V -0V V TNT N T T R0 R N R9 N R N +0V OV 9 V TNT R.9 R.9 0 V TNT R N V R N V R9 N V R0 N V +V.... ML ML ML ML R 0K R 0K T T G Q R IRFPR 9.9 S 00pf ML 00pf ML R 0T K /W +0V R0 0 0pf W KV G Q R IRFPR 9.9 S N R R R -0V R 0 00V POLYP +VREF R /W T - U + R +VREF.99K 0K ML ML 00 V +V TL0 R.K R K 9 TNT R FEP0P R.S..S. R FEP0P R 0.0 ML 00 V 0 uh R.S. +VOUT L MH +VOUT OM MH R MEG 000pf ML + U - TL0 R 0K G F E ). LL RESISTORS RE IN OHMS. ). LL PITORS RE IN MF. ). LL RESISTORS RE /W, %, 0ppm/ ọ NOTES: UNLESS OTHERWISE SPEIFIE. 9/0 9 9/ 9 HNGE REV TE SHEMTI UNIVERSL NLYZERS IN. 0 9 REV TE /0 0 Revised F mps HNGE NME: 0 WTT POWER SUPPLY PRT NO. TE: 9//9 E000 SHEET OF WNMRM HK T PV T ENG T

27 Universal nalyzers Inc. 0 South Sutro Terrace arson ity, NV 90 Telephone () -00 (00) Fax () - SPRE PRTS REOMMENTIONS MOEL 0 Level, onsumable Parts (ll Models): Yr Req Fuse, ontrol oard mp Slow low Fuse, Power Supply oard mp Slow low Level, asic Parts (Model 0SS): 00-S00 Heat Exchanger/Impinger S.S. Inch O-Ring, S.S. Heat Exchanger Viton Paste, Heat Sinking - 0. Ounce ontainer Level, asic Parts (Model 0PV): 00-K00 Heat Exchanger/Impinger Glass/Kynar Inch Glass Tube, Outer Heat Exchanger Replacement Inch O-Ring, Glass/Kynar Heat Exchanger Viton O-Ring, Glass/Kynar Heat Exchanger Viton Paste, Heat Sinking - 0. Ounce ontainer Level, ritical Parts (ll Models): Peltier Element - Vdc. mp 0mm Sq Insulation Kit - Heat Transfer lock 0-00 Thermocouple, Type K - Peltier ontrol Fan, Heat Sink ooling Fan, Power Supply ooling Level, In-epth Parts (ll Models): ontroller ircuit oard - Single hannel larm Relay ircuit oard - Single hannel Power Supply oard - Vdc 0 Watt Optional Parts: Motor, Peristaltic Pump - 0Vac RPM Head, Peristaltic Pump - For # Tubing 9-00 Sample Pump - 0Vac Mini ia-vac lum/teflon Single Head WOF ssembly - Visible Moisture Sensor/µm Teflon Filter owl, WOF Filter - Replacement with able * Filter Element - µm Teflon (WOF) Tube, Peristaltic Pump - Feet Length # 9-00 Sample Pump Rebuild Kit - Mini ia-vac 9-00 Thermocouple Kit, Heat Exchanger - New Jersey Type K * ommissioning Spare Part 0 Spare Parts Rev

28 MOISTURE ONVERSION TLE EW POINT, % WTER Y VOLUME % WTER Y WEIGHT WTER VPOR EGREES. T STURTION T STURTION PRESSURE, mm. Hg