LS35 RELIABILITY DATA
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- Buddy Walsh
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1 L35 LIABILIY DAA DWG. o A AD CHK DWG DK-Lambda
2 L35 I D X AG 1. Calculated Values of MBF Component Derating Main Components emperature ise Δ List lectrolytic Capacitor Life Vibration est oise imulate est Abnormal est hermal hock est he above data is typical value. As all units have nearly the same characteristics, the data to be considered as ability value. DK-Lambda
3 L35 1. CALCULAD VALU F MBF MDL : L Calculating Method Calculated based on part count reliability projection of JIA (C-9102). Individual failure rates λ G is given to each part and MBF is calculated by the count of each part. Formula : 1 MBF = λ equip 1 = X 10 6 (HU) n Σ i ( λ G π Q ) i i=1 where : λ equip = otal quipment Failure ate ( Failure / 10 6 Hours ) λ G = Generic Failure ate For he ith Generic art ( Failure / 10 6 Hours ) i = Quantity of ith Generic art n = umber of Different Generic art Categories π Q = Generic Quality Factor for the ith Generic art ( π Q = 1 ) 2. MBF Values G F : ( GUD, FIXD) MBF = 706,464 (Hours) DK-Lambda -1
4 L35 2. Component derating MDL : L35-5 (1) Calculating method (a) Measuring Conditions Input : 115, 230VAC Ambient temperature : 50 C utput : 5V 10A(100%) Mounting method : Mounting A (b) emiconductors Compared with maximum junction temperature and actual one which is calculated based on case temperature, power dissipation and thermal impedance. (c) IC, esistors, Capacitors, etc. Ambient temperature, operating condition, power dissipation and so on are within derating criteria. (d) Calculating Method of hermal Impedance θ = j(max) - j-c c(max) c j(max) a θ j-a= - c(max) j(max) l θ j-l= - c(max) c a j c(max) (ch(max)) : Case temperature at start point of derating ; 25 C in general : Ambient temperature at start point of derating ; 25 C in general : Lead temperature at start point of derating ; 25 C in general : Maximum collector(channel) dissipation j(max) (ch(max)) : Maximum junction(channel) temperature (θ j - c) :hermal impedance between junction(channel) and case (θ ch - c) θ j-a θ j-l :hermal impedance between junction and air :hermal impedance between junction and lead DK-Lambda -2
5 L35 (2) Component Derating List Location o. Vin = 115VAC Load = 100% a = 50 C Q3 chmax = 150 C, θ ch-c = 4.2 C/W, ch(max) = 30W F6K60ZF ch = 0.964W, Δ c = 42.6 C, c = 92.6 C ch = c + ((θ ch-c) ch) = C MICLCIC D.F. = 64.44% D7 jmax = 150 C, θj-c = 3.5 C/W, 20L45CF d = 3.16W, Δ c = 74.6 C, c = C j = c + ((θ j-c) d) = C MICLCIC D.F. = 90.44% jmax = 150 C, θ j-c = 6.0 C/W D1 d = 1.32W, Δ c = 30.3 C c = 80.3 C 405M C j = c + ((θ j-c) d) = C D.F. = 58.82% jmax = 150 C, θ j-l = 20 C/W D2 d = 0.06W, Δ l = 61.3 C l = C CF02 HIBA j = l + ((θ j-l) d) = C D.F. = 75.0% jmax = 150 C, θ j-l = 20 C/W D4 CH01 HIBA C1 2561L2-3(D)-A (AI) d = 2.0mW, Δ l = C l = C j = l + ((θ j-l) d) = C D.F. = 53.17% jmax = 125 C, θ j-c = 150 C/W, c(max) = 0.15W c = 3mW, Δ c = 31.7 C, c = 81.7 C j = c + ((θ j-c) c) = C C D.F. = 65.72% jmax = 125 C, θ j-c = 150 C/W, c(max) = 0.15W c = 12mW, Δ c = 31.7 C, c = 81.7 C j = c + ((θ j-c) c) = 83.5 C C1 2561L2-3(D)-A (LD) C D.F. = 66.8% jmax = 125 C, θ j-c = 150 C/W, c(max) = 0.15W c = 0.0W, Δ c = C, c = 86.3 C j = c + ((θ j-c) c) = 86.3 C C2 2561L2-3(D)-A (AI) C D.F. = 69.1% jmax = 125 C, θ j-c = 150 C/W, c(max) = 0.15W c = 0.0W, Δ c = C, c = 86.3 C j = c + ((θ j-c) c) = 86.3 C C2 2561L2-3(D)-A (LD) C D.F. = 67.28% jmax = 150 C, θ j-c = 72 C/W d = 0.108W, Δ c = 28.3 C c = 78.3 C j = c + ((θ j-c) d) = 86.1 C D.F. = 57.39% jmax = 150 C, θ j-c = 100 C/W, d = 30.9mW, Δ c = 25.2 C, c = 75.2 C j = c + ((θ j-c) d) = 78.3 C D.F. = 52.20% IF = 6.38mA, Δ c = 17.8 C c = 67.8 C Allowable IF(max)= 12mA(at a = 67.8 C) D.F. = 53.17% A1 FA13842-D1-1 FUJI-LC. A2 HA17L431A-Z- A D GVD/530-2 VLIGH DK-Lambda -3
6 L35 Component Derating List Location o. Vin = 230VAC Load = 100% a = 50 C Q3 chmax = 150 C, θ ch-c = 4.2 C/W, ch(max) = 30W F6K60ZF ch = 1.18W, Δ c = 43.8 C, c = 93.8 C ch = c + ((θ ch-c) ch) = C MICLCIC D.F. = 65.84% D7 jmax = 150 C, θj-c = 3.5 C/W, 20L45CF d = 3.16W, Δ c = 75.0 C, c = C j = c + ((θ j-c) d) = C MICLCIC D.F. = 90.71% jmax = 150 C, θ j-c = 6.0 C/W D1 d = 0.67 W, Δ c = 22.0 C c = 72.0 C 405M C j = c + ((θ j-c) d) = 76.1 C D.F. = 50.68% jmax = 150 C, θ j-l = 20 C/W D2 d = 0.06W, Δ l = 54.4 C l = C CF02 HIBA j = l + ((θ j-l) d) = C D.F. = 70.49% jmax = 150 C, θ j-l = 20 C/W D4 d = 2.0mW, Δ l = C l = C CH01 HIBA j = l + ((θ j-a) d) = C D.F. = 53.1% C1 jmax = 125 C, θ j-c = 150 C/W, c(max) = 0.15W 2561L2-3(D)-A c = 2.75mW, Δ c = 33.4 C, c = 83.4 C (AI) j = c + ((θ j-c) c) = C C D.F. = 67.10% C1 2561L2-3(D)-A (LD) jmax = 125 C, θ j-c = 150 C/W, c(max) = 0.15W c = 12mW, Δ c = 33.4 C, c = 83.4 C j = c + ((θ j-c) c) = 85.2 C C D.F. = 68.20% jmax = 125 C, θ j-c = 150 C/W, c(max) = 0.15W c = 0.0W, Δ c = 39.1 C, c = 89.1 C j = c + ((θ j-c) c) = 89.1 C C2 2561L2-3(D)-A (AI) C D.F. = 71.28% jmax = 125 C, θ j-c = 150 C/W, c(max) = 0.0W c = 0.0W, Δ c = 39.1 C, c = 89.1 C j = c + ((θ j-c) c) = 89.1 C C2 2561L2-3(D)-A (LD) C D.F. = 71.28% jmax = 150 C, θ j-c = 72 C/W d = 0.103W, Δ c = 28.6 C c = 78.6 C j = c + ((θ j-c) d) = 86.2 C D.F. = 57.35% jmax = 150 C, θ j-c = 100 C/W, d = 30.6mW, Δ c = 26.2 C, c = 76.2 C j = c + ((θ j-c) d) = C D.F. = 52.84% IF = 6.38mA, Δ c = 18.4 C c = 68.4 C Allowable IF(max)= 12mA(at a = 68.4 C) D.F. = 53.17% A1 FA13842-D1-1 FUJI-LC. A2 HA17L431A-Z- A D GVD/530-2 VLIGH DK-Lambda -4
7 3. Main components temperature rise Δ list L35 MDL : L35-5 Condition: (A) tandard Mounting (Mounting Method (A) Mounting A Mounting B Mounting C Mounting D Input Voltage (VAC) 115 utput Voltage (VDC) 5 utput Current (A) 7 ΔΤ emperature rise ( C) utput Derating a = 50 C Io=100% Io=100% Io=100% Io=100% Location o arts ame Mounting Mounting Mounting Mounting (A) (B) (C) (D) Q3 MF D1 BIDG DID D7 F.. DID A1 CHI IC A2 HU GULA C1 HCUL C2 HCUL F1 FU L1 BALU CIL L2 CHK CIL C3 CA. FILM C8 CA. LC C25 CA. LC C26 CA. LC C29 CA. LC C30 CA. LC C31 CA. LC C32 CA. LC DK-Lambda -5
8 3. Main components temperature rise Δ list L35 MDL : L35-5 Condition: (A) tandard Mounting (Mounting Method (A) Mounting A Mounting B Mounting C Mounting D Input Voltage (VAC) 230 utput Voltage (VDC) 5 utput Current (A) 7 ΔΤ emperature rise ( C) utput Derating a = 50 C Io=100% Io=100% Io=100% Io=100% Location o arts ame Mounting Mounting Mounting Mounting (A) (B) (C) (D) Q3 MF D1 BIDG DID D7 F.. DID A1 CHI IC A2 HU GULA C1 HCUL C2 HCUL F1 FU L1 BALU CIL L2 CHK CIL C3 CA. FILM C8 CA. LC C25 CA. LC C26 CA. LC C29 CA. LC C30 CA. LC C31 CA. LC C32 CA. LC DK-Lambda -6
9 4. lectrolytic capacitor lifetime L35 MDL : L35-5 a = 40 C = 50 C Mounting A = 70 C Vin = 115VAC Load (%) Life ime (years) a = a = a = 40 C 50 C 70 C Life imes (years) utput Current (%) Vin = 230VAC Life ime (years) Load (%) a = a = a = 40 C 50 C 70 C Life imes (years) utput Current (%) ote : -cap life calculation is based on 8hrs/day operation. DK-Lambda -7
10 4. lectrolytic capacitor lifetime L35 MDL : L35-5 a = 40 C = 50 C Mounting B = 70 C Vin = 115VAC Load (%) Life ime (years) a = a = a = 40 C 50 C 70 C Life imes (years) utput Current (%) Vin = 230VAC Load (%) Life ime (years) a = a = a = 40 C 50 C 70 C Life imes (years) utput Current (%) ote : -cap life calculation is based on 8hrs/day operation. DK-Lambda -8
11 4. lectrolytic capacitor lifetime L35 MDL : L35-5 a = 40 C = 50 C Mounting C = 70 C Vin = 115VAC Load (%) Life ime (years) a = a = a = 40 C 50 C 70 C Life imes (years) utput Current (%) Vin = 230VAC Life ime (years) Load (%) a = a = a = 40 C 50 C 70 C Life imes (years) utput Current (%) ote : -cap life calculation is based on 8hrs/day operation. DK-Lambda -9
12 4. lectrolytic capacitor lifetime L35 MDL : L35-5 a = 40 C = 50 C Mounting D = 70 C Vin = 115VAC Load (%) Life ime (years) a = a = a = 40 C 50 C 70 C Life imes (years) utput Current (%) Vin = 230VAC Load (%) Life ime (years) a = a = a = 40 C 50 C 70 C Life imes (years) utput Current (%) ote : -cap life calculation is based on 8hrs/day operation. DK-Lambda -10
13 5. Vibration est L35 MDL : L35-5 (1) Vibration est Class (2) quipment Used Frequency Variable ndurance est Controller : F-400-BM-47 (MIC C.) Vibrator : 905-F (MIC C.) erial no. : (3) he umber f D.U.. (Device Under est) 1 Unit (4) est Conditions (5) est Method weep Frequency : 10-55Hz Direction : X, Y, Z weep ime : 1 minute est ime : 1 hour each axis Acceleration : 2G on-operation Mounting : A and B Y U (ower upply Under est) Fitting stage Z X Direction Vibrator Fix the U on the universal plate via two M3 tapped holes on the chassis of the power supply. tandard mounting position as per test specification. (6) est results - K est Conditions : Vin = 230 Vac Load Condition : Ambient emp. = +25 C Full Load Check Item Before est After test X Y Z utput Voltage (V) Vo U tate K K K DK-Lambda -11
14 L35 6. oise simulate test MDL : L35-5 (1) est circuit and equipment imulator G L FG Load imulator : I-400L oise Laboratory Co.,LD (2) est conditions Input voltage : 115, 230VAC oise level : 0V~2.4kV utput voltage : ated hase shift : 0 ~ 360 utput current : 0%, 100% olarity : +, - Ambient temperature : 25 C Mode : ormal Common ulse Width : 0ns ~ 1000ns rigger select : Line (3) Acceptable conditions 1. ot to be broken. 2. o output shutdown. 3. o other out of order. (4) est result K DK-Lambda -12
15 7. Abnormal test L35 MDL : L35-5 (1) est Condition Input Voltage : 230VAC utput Current : 100% a : 25 C, 70% H (2) est esults o. LCAI est osition I est Mode H est esults F I M K B U M L L D D A M A G F U. C.. V. H.. H B L W U U C H A G (Da: Damaged) 1 D1 (+) - (-) Da : F D2 D3 D4 D5 D6 D7 Q1 Da : Q3, Z1, Z2 Hiccup, Da : 31,30 o Damage Da : A1,Q3,Z1,Z2 3-4 Latch 1-6 Latch 3-5 Latch 6-2 Latch C - 9 Q2 B - Hiccup C - B Hiccup G - 10 Q3 D - G Da : Z1,F1 D - Da : F1,Q3,Z2 11 C8 (+)Bulk - (-)Bulk Da : F1 12 C20 Da : Q3,F1,Z2 C21/22 Da : Q3,Z2 13 C21/22 C C37 C38 C1 C2 Hissing sound 1-2 Latch Latch 3-4 Latch 3-4 Latch 1-2 DK-Lambda -13
16 7. Abnormal test L35 MDL : L35-5 (1) est Condition Input Voltage : 230VAC utput Current : 100% a : 25 C, 70% H (2) est esults o LCAI A1 A D1 Z1 Z2 Z4 9/C V1 est osition I est Mode H est esults F I M K B U M L L D D A M A G F U. C.. V. H.. H B L W U U C H A G (Da: Damaged) Vcc - GD Vref - GD Isense - GD Da : Q3,Z2 tct - GD FB - GD Comp - GD ut - GD A - K Hiccup - K Vo = 4.39V - A Latch p Hiccup bias Hiccup s Hiccup Hissing sound 9/C10 9 C10 Da : Z1,F1,Q3 Da : Q3,Z1 Hissing sound Hiccup Latch Latch Vo = 5.8 Vo = 2.9 DK-Lambda -14
17 L35 8. hermal shock test MDL : L35 (1) quipment used HMAL HCK CHAMB A-101-W (C C.) (2) he number of D.U..(Device Under est) 1 unit (3) est Conditions Ambient temperature : -45 C 90 C 1cycle est time : 30 mins each temp. est cycle : 100 cycles ot operating 90 C 30mins (4) est Method -45 C 30mins Before testing, check if there is no abnormal output, then put the D.U.. in testing chamber, and test it according to the above cycle. 100 cycles later, leave it for 1 hour at the room temperature, then check if there is no abnormal output. (5) est esults K Vin : 230VAC 5V Io : 100% From o ipple&pike noise mv Line regulation Full load mv 1 1 Load regulation Vin:115V mv 8 8 in W fficiency Vout V % 4.99 Iout A 7 7 older condition etc. K 79.8% DK-Lambda -15
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