STE-V -60/80 Vertical Pressure Steam Autoclave INSTRUCTION MANUAL
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- Dulcie Cox
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1 STE-V -60/80 Vertical Pressure Steam Autoclave INSTRUCTION MANUAL M.R.C.LTD. OFFICES: HAGAVISH 3, HOLON P.O.B. 1684, TEL-AVIV 61016, ISRAEL TEL: , FAX: MRC-Ver
2 CONTENT P E FA C E * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 3 C h a p t e r Ⅰ O V E R V I E W * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 4 C h a p t e r Ⅱ B r i e f I n t r o d u c t i o n t o t h e E q u i p m e n t * * * * * * * * * * * * * * * * * 6 C h a p t e r Ⅲ I N S TA L L AT I O N * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 1 0 C h a p t e r Ⅳ P R E PA R AT I O N B E F O R E U S E * * * * * * * * * * * * * * * * * * * * * * * * 11 C h a p t e r Ⅴ O P E R AT I O N * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 1 3 C h a p t e r Ⅵ M a i n t e n a n c e * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 1 5 C h a p t e r V I I R o u t i n e a n d E m e r g e n c y M a i n t a i n * * * * * * * * * * * * * * * * * * * 1 6 2
3 PREFACE 1. T h e p u r p o s e o f t h i s m a n u a l A s p a r t o f t h e e q u i p m e n t, t h i s m a n u a l p r o v i d e s n e c e s s a r y i n f o r m a t i o n a s f o l l o w s : N o t i c e s t o c u s t o m e r s r e l a t e d t o s a f e t y. D i s p o s e t h e e q u i p m e n t s a f e l y. In s t a l l t h e e q u i p m e n t p r o p e r l y. U n d e r s t a n d i n g s a b o u t t h e o p e r a t i o n a n d l i m i t s. O p e r a t e t h e e q u i p m e n t c o r r e c t l y a n d s a f e l y. R e p l a c e p a r t s a n d m a i n t a i n t h e e q u i p m e n t c o r r e c t l y a n d s a f e l y. T h i s m a n u a l i s d i v i d e d i n t o s e v e r a l i n d e p e n d e n t s e c t i o n s t o b e u s e d b y i n s t a l l, o p e r a t i o n a n d m a i n t e n a n c e p e r s o n n e l. 2. P r e s e r v a t i o n o f t h i s m a n u a l T h i s m a n u a l s h o u l d b e p r e s e r v e d p r o p e r l y; i t s h o u l d b e k e p t w i t h t h e e q u i p m e n t. SAFETY MARK!!! WARNING: P O S S I B L E S E V E R E D A M A G E O N H U M A N O R E Q U IP E M N T!! CAUTION: P O S S I B B L E T R I V I A L D A M A G E O N H U M A N O R E Q U I P M E N T! ATTENTION: P O S S I B L E O P E R AT I O N FA I L U R E O R U N Q U U A L I F I E D Q U E S T I O N 3
4 1.1. M a n u f a c t u re r I n f o r m a t i o n M R C, LT D. A d d r e s s : H a g a v i s h 3, H o l o n, I S R A E L T E L: F a x : We b : w w w. m r c l a b. c o m E m a i l : m r m r c l a b. c o m 1.2. Basic data Chapter I OVERVIEW M a n u f a c t u r e r p e r m i s s i o n : P r o d u c t r e g i s t r a t i o n : E x e c u t i v e s t a n d a r d : Y Z B / I S O I S O h a v e b e e n p a s s e d D e s i g n p r e s s u r e : M P a R a t e d w o r k p r e s s u r e : M P a D e s i g n t e m p e r a t u r e : Wa t e r s o u r c e : P u r e w a t e r P r o d u c t M o d e l STE-V-60/80 E x t e r n a l d i m e n s i o n X X R a t e d w o r k t e m p e r a t u r e : D i a m e t e r D e p t h Vo l u m e P o w e r Vo l t a g e N e t We i g h t φ x L 4. 5 K W / V 9 0 K g 1.3. Wa r r a n t y Yo u r a u t o c l a v e i s m a n u f a c t u r e d w i t h h i g h q u a l i t y. T h e w a r r a n t y p e r i o d i s 1 ye a r, d u r i n g w h i c h i f a n y t r o u b l e o c c u r s, p l e a s e r e f e r t o t h i s m a n u a l, o r c o n t a c t t h e t e c h n i c a l s e r v i c e d e p a r t m e n t s i n o u r c o m p a n y. We w i l l p r o v i d e a p l a n f o r t h e m a i n t e n a n c e. We p r o v i d e l i f e t i m e m a i n t e n a n c e f o r t h e e q u i p m e n t, t h e s e r v i c e a f t e r w a r r a n t y p e r i o d i s p r o v i d e d a t a c o s t p r i c e 4
5 1.4. Attention 1. O p e n t h e p a c k a g e u p o n t h e r e c e i v i n g o f t h e s t e r i l i z e r, i n s p e c t i f t h e a p p e a r a n c e i s d a m a g e d a n d t h e d e g r e e o f d a m a g e. N o t i c e t h e p a c k a g e b e f o r e i n s p e c t t h e e q u i p m e n t a n d k e e p w e l l t h e p a c k a g e m a t e r i a l. I n s p e c t i f t h e r e i s a n y d a m a g e i n t h e s u r f a c e, s u c h a s p a n e l s c u f f i n g. 2. T h e s t e r i l i z e r s h o u l d b e u s e d i n a c c o r d i n g t o t h e i n s t r u c t i o n s d e s c r i b e d i n t h i s m a n u a l. T h e p o s s i b l e d i ff i c u l t i e s a r e d e s c r i b e a s c l e a r l y a s p o s s i b l e s o t h a t t h e c u s t o m e r s c a n a n a l ys i s a n d s o l v e t h e p r o b l e m s p r o p e r l y. If r e p l a c e m e n t p a r t s a r e n e e d e d, p l e a s e i n f o r m u s t h e m o d e l a n d s e r i a l n u m b e r. N o t i c e : T h e a u t o c l a v e s h o u l d b e u s e d i n a s t r i c t m a n n e r d e s c r i b e d i n t h i s m a n u a l. We d e s c r i b e t h e m a y - b e t r o u b l e s a s c l e a r l y a s p o s s i b l e s o t h a t c u s t o m e r s m a y b e a b l e t o d i a g n o s e t h e p r o b l e m a n d t a k e r a p i d a c t i o n. I f r e p l a c e m e n t p a r t s a r e n e e d e d, s t i p u l a t e t h e m o d e l a n d t h e q u a n t i t y. 5
6 Chapter II Brief Introduction to the Equipment P r i n c i p a l a n d a v a i l a b l e u s a g e T h i s a u t o c l a v e i s c o n t r o l l e d b y p r e s s u r e a n d t e m p e r a t u r e, m a i n l y b y t e m p e r a t u r e. P I D c o n t r o l a r i t h m e t i c, a d v a n c e d c o n t r o l t h e o r y a n d c o n s t a n t t e m p e r a t u r e a r e a d o p t e d ; i t h a s h i g h p r e c i s i o n, s t a b i l i t y a n d r e l i a b i l i t y. I t i s e a s y t o o p e r a t e d u e t o m u l t i f u n c t i o n a n d d i r e c t v i e w i n g d i s p l a y. It h a s a g o o d a d a p t a b i l i t y; g o o d c o n t r o l p r e c i s i o n c a n b e g a i n e d u n d e r d i ff e r e n t e n v i r o n m e n t a l t e m p e r a t u r e, h e a t i n g p o w e r a n d v o l t a g e f l u c t u a t i o n. I n n e r h e a t i n g i s a d o p t e d i n t h i s s t e r i l i z e r, i t c a n s t e r i l i z e i n s h o r t t i m e e ff e c t i v e l y w i t h s a t u r a t e d w a t e r s t e a m b e i n g u s e d a s m e d i u m. It s m a i n a d v a n t a g e s i n c l u d e e a s y t o u s e, s t e r i l i z e c o m p l e t e l y, a n d b e a u t i f u l a p p e a r a n c e. I t i s s u i t a b l e t o b e u s e d t o s t e r i l i z e m e d i c a l i n s t r u m e n t, d r e s s i n g p a c k a g e, g l a s s u t e n s i l, e t c. i n h o s p i t a l, l a b o r a t o r y a n d b i o l o g y m e d i c a l r e s e a r c h d e p a r t m e n t D E S C R I P T I O N O F C O M P O N E N T S
7 APPERANCE VIEW S / N PA R T S F U N C T I O N 1 u n i v e r s a l - j o i n t S u p p o r t e q u i p m e n t, a n d m a k e e q u i p m e n t m o v e o n w h e e l t h e g r o u n d s m o o t h l y. 2 C o v e r 2 S u p p o r t i n g c o v e r t o p r o t e c t t h e i n s i d e p a r t s. 3 C o v e r 1 S u p p o r t i n g c o v e r t o p r o t e c t t h e i n s i d e p a r t s. 4 D o o r c o v e r C o v e r t h e d o o r p a r t s t o i s o l a t e t h e h e a t a n d p r o t e c t t h e o p e r a t o r. 5 H a n d l e w h e e l U s e d f o r o p e n i n g o r c l o s i n g t h e s t e r i l i z i n g d o o r. 6 a r r e s t e r W h e n t h e d o o r i s c l o s e d, s t o p t h e a r r e s t e r a t t h e c o r r e c t p o s i t i o n. 7 c o n t r o l p a n e l o p e r a t i o n p a n e l o f t h e e q u i p m e n t 8 p o w e r s w i t c h c o n v e n i e n t o p e r a t i o n o n p o w e r o n a n d o f f 9 p r e s s u r e g a u g e w h i l e e q u i p m e n t i s r u n n i n g, d i s p l a y t h e i n s i d e t h e p r e s s u r e o f t h e m a i n b o d y i n r e a l t i m e w a t e r l e v e l 1 0 d e t e c t j o i n t O b s e r v e t h e w a t e r q u a n t i t y i n t h e w a t e r t a n k. p i p e 11 b r e a k e r O n c e e x c e e d t h e r a t e d e l e c t r i c i t y, a u t o c u t o f f t h e e l e c t r i c c i r c u i t. 1 2 c o n d e n s e C o o l t h e w a t e r a n d s t e a m w i t h h i g h t e m p e r a t u r e s y s t e m f r o m i n s i d e o f t h e e q u i p m e n t. 1 3 w a t e r d i s c h a r g e D i s c h a r g e t h e s e w a g e f o r c l e a n i n g t h e e q u i p m e n t. v a l v e 1 4 s a f e t y v a l v e O n c e e x c e e d t h e d e s i g n e d p r e s s u r e, t h e v a l v e w i l l o p e n f o r p r o t e c t i o n 1 5 r o t a t i o n a x i s f o r o p e n t h e d o o r a n d c l o s e t h e d o o r 1 6 w a t e r t a n k P r o v i d e e n o u g h w a t e r w i t h e q u i p m e n t a n d a l s o f o r c o o l i n g t h e w a t e r s t e a m. 1 7 a i r f i l t e r F i l t e r t h e g a s e x h a u s t e d f r o m t h e m a i n b o d y. 7
8 S / N P a r t F u n c t i o n 1 L C D d i s p l a y f o r d i s p l a y t h e p r o g r a m t y p e, s t a t u s a n d d a t a 2 p r o g r a m b u t t o n c h a n g e t h e p r o g r a m t y p e 3 S e t b u t t o n E n t e r t h e p a r a m e t e r s e t t i n g a n d c o n f i r m t h e a m e n d e d p a r a m e t e r s. 4 O n / o f f b u t t o n F o r s t a r t a n d s t o p t h e p r o g r a m U p 5 s e l e c t b u t t o n F o r i n c r e a s e t h e v a l u e D o w n 6 s e l e c t b u t t o n F o r r e d u c e t h e v a l u e 2.3Running environment requirement: T h e a u t o c l a v e s h o u l d b e p u t i n t h e r o o m w i t h c l e a r, d r y, n o s u n r a y, v e n t i l a t i o n, a n d s m a l l t e m p e r a t u r e d i ff e r e n c e. 1. r o o m t e m p e r a t u r e M a x r e l a t i v e h u m i d i t y 8 5 % 8
9 3. P e r m i t t e d v o l t a g e w a v e r a n g e ± 1 0 % 4. Wi t h o u t p o w e r a n d p o l l u t i o n 2.4Safety device introduction: T h e v e r t i c a l a u t o c l a v e h a s s a f e t y d e v i c e a s f o l l o w s : ( 1 ) O v e r t e m p e r a t u r e a u t o m a t i c p r o t e c t i o n d e v i c e : It c u t s o ff p o w e r a u t o m a t i c a l l y w h e n t h e d e s i g n e d t e m p e r a t u r e i s s u r p a s s e d, a n d h a s a s o u n d a n d l i g h t a l a r m ( 2 ) D o o r s a f e t y i n t e r l o c k d e v i c e : i f t h e r e i s p r e s s u r e i n t h e c h a m b e r, t h e d o o r c a n n o t b e o p e n e d. P o w e r c a n n o t b e s w i t c h e d o n a n d p r o g r a m c a n n o t s t a r t u n t i l t h e d o o r i s f i r m l y c l o s e d. ( 3 ) E m p t y h e a t i n g a l e r t d e v i c e : W h e n t h e w a t e r l e v e l i s h i g h e r t h a n t h e p r e s e t t e m p e r a t u r e f r o m t h e r m o s t a t, t h e s ys t e m w i l l c u t t h e h e a t i n g p o w e r a u t o m a t i c a l l y, a n d s h o w a l e r t i n f o r m a t i o n ( 4 ) S a f e t y v a l v e o f a u t o r e l e a s e p r e s s u r e : It o p e n s w h e n p r e s s u r e i s t o o h i g h. ( 5 ) O v e r f l o w p r o t e c t i o n d e v i c e. W h e n t h e h e a t e r h a s a s h o r t c i r c u i t, t h e o v e r f l o w p r o t e c t i o n s w i t c h f u n c t i o n s, t h e s ys t e m w i l l c u t t h e e l e c t r i c i t y a u t o m a t i c a l l y. 9
10 Chapter Installation 3.1Installation procedure 3.1.1Loacation: L o c a t e t h e a u t o l a v e o n t h e s t a b l e, c l e a r a n d r o o m y g r o u n d, a d j u s t t h e e q u i p m e n t f o o t t o m a k e i t h o r i z o n t a l w i t h t h e g r o u n d, a n d m a k e s u r e i t s t a b l e. T h e d i s t a n c e b e t w e e n t h e b a c k s i d e a n d o t h e r i t e m s i s n o l e s s t h a n 2 5 c m, a n d m a k e s u r e g o o d v e n t i l a t i o n Circuit: C h o o s e t h e w i r e a n d s o c k e t a c c o r d i n g t o t h e p o w e r o f t h e e q u i p m e n t. L o c a l r u l e s a n d r e g u l a t i o n s o n i n s t a l l a t i o n a n d s a f e t y s h o u l d b e a b i d e d. T h e v o l t a g e v i b r a t i o n i s ± 1 0 % 3.1.3Power switch installation: I n s e r t t h e p o w e r l i n e i n t o t h e p o w e r s o c k e t o r i n t o t h e b r e a k e r d i r e c t l y, a n d m a k e s u r e c o r r e c t a n d r e l i a b l e.!!! Wa r n i n g : T h e p o w e r l i n e s h a v e t h re e : o n e i s l i v e l i n e, o n e i s z e ro l i n e ( b l u e ) a n d o n e i s e a r t h l i n e ( y e l l o w a n d g re e n ) T h e p o w e r s u p p l y m u s t b e g ro u n d e d! Water resource preparation: Wa t e r q u a l i t y: C o n d u c t i v i t y l e s s t h a n 1 5µS/cm B l e a c h e r c o n t e n t i s l e s s t h a n 2 m g / l, a n d t h e h a r d n e s s i s l e s s t h a n m m o l / l P H v a l u e
11 Chapter PREPARATION BEFORE USE 4.1Instrument and utensil sterilization preparation: B e f o r e s t e r i l i z a t i o n, c l e a r t h e i n s t r u m e n t t o a v o i d t h e d a m a g e t o t h e a u t o c l a v e a n d i n s t r u m e n t i t s e l f c a u s e d b y t h e r e s i d u e o n t h e i n s t r u m e n t. F o r e x a m p l e : b l o o d a n d o t h e r i m p u r i t y. T h e c l e a n s u g g e s t i o n s b y a r e a s f o l l o w s : : 1 ) A f t e r t h e i n s t r u m e n t i s u s e d, t h e r e s i d u e o n t h e i n s t r u m e n t s h o u l d b e w a s h e d c l e a n e d i m m e d i a t e l y. T h e w a s h i n g m a h i n e, d i s t i l l e d w a t e r a n d p u r i f i c a n t a r e r e c o m m e n d e d t o c l e a r t h e i n s t r u m e n t. 2 ) A f t e r c l e a n i n g, w a s h i t b y c l e a r w a t e r a g a i n t o m a k e s u r e i t c l e a n. 3 ) P u t d i ff e r e n t i t e m s i n t o d i ff e r e n t l i f t i n g b a s k e t s. F o r e x a m p l e : s t a i n l e s s s t e e l, c a r b o n s t e e l, a n d g a p b e t w e e n i n s t r u m e n t s s h o u l d b e l e f t. If t h e r e i s c a r b o n s t e e l i n s t r u m e n t, b e f o r e p u t i t i n t o t h e b a s k e t, p u t s e v e r a l l a ye r s o f d i s i n f e c t i n g p a p e r o r c e i b a p a p e r s i n t o t h e b a s k e t t o a v o i d e d t h e d i r e c t c o n t a c t b e t w e e n t h e c a r b o n s t e e l a n d s t a i n l e s s s t e e l. 4 ) P u t o n e p i e c e o f i n d i c a t o r c a r d i n e a c h b a s k e t. 5 ) M o n t h l y o n c e, p u t b i o l o g i c a l s p o r e i n d i c a t o r i n t o t h e l o a d s t o i n s p e c t t h e s t e r i l i z a t i o n r e s u l t. 11! Attention: 1 ) D o n o t o v e r l o a d s t e r i l i z e r t r a ys. O v e r l o a d i n g w i l l c a u s e i n a d e q u a t e s t e r i l i z a t i o n a n d d r yi n g
12 2 ) S e l e c t s t e r i l i z a t i o n b a g o r p a p e r, o r m u s l i n e t c. w h i c h i s h e l p f u l t o d r y a s p a c k a g e f o r t h e i n s t r u m e n t n e e d e d t o b e p a c k e d 3 ) A l l i n s t r u m e n t s m u s t b e s t e r i l i z e d i n a n o p e n p o s i t i o n a n d d o w n t o g r o u n d v e r t i c a l l y t o c o n v e n i e n t t h e g a s d i s c h a r g e a n d s t e a m i n.. 4.2Rubber Tu b i n g s t e r i l i z a t i o n p re p a r a t i o n C l e a n t u b i n g a n d r i n s e w i t h w a r m w a t e r. E n s u r e t h a t b o t h e n d s o f t h e t u b i n g a r e o p e n, w i t h o u t a n y s h a r p b e n d s, t w i s t s o r k i n k s. 4.3Dre s s i n g s t e r i l i z a t i o n p re p a r a t i o n P u t d r e s s i n g p a c k a g e i n t o t h e t r a y v e r t i c a l l y, a v o i d t o u c h i n g w i t h t h e i n n e r w a l l o f t h e s t e r i l i z e r. 4.4Liquid sterilization preparation O n l y f o r t h e g l a s s b o t t l e a n d t e s t t u b e t h a t c a n s t a n d h i g h t e m p e r a t u r e. T h e l o a d q u a n t i t y s h o u l d n o t e x c e e d t h e 1 / 2 o f c o n t a i n e r t o a v o i d o u t. T h e v e n t i l a t i n g c a p s h o u l d b e u s e d t o s e a l t h e c o n t a i n e r, o r l o o s e n t h e c a p t o t a l l y. 12
13 Chapter V OPE RATION O p e r a t i n g p ro c e s s 5. 1 M a k e s u r e t h e w a t e r l e v e r b e t w e e n t h e l o w e s t a n d h i g h e s t P o w e r o n, w a i t t h e LC D i n d i c a t e s t o o p e n t h e d o o r, a f t e r t h e d o o r i s o p e n e d, t h e n i n t o t h e p r o g r a m c h o i c e p i c t u r e P u t t h e i t e m s i n t o t h e c h a m b e r o f t h e a u t o c l a v e, a n d t h e n c l o s e t h e d o o r C h o o s e d i ff e r e n t p r o g r a m a c c o r d i n g t o d i ff e r e n t i t e m s. P r e s s P r o g r a m,1 # i n s t r u m e n t 2 # d r e s s i n g 3 # r u b b e r 4 # u s e r d e f i n e d 5 # l i q u i d 6 # p a r a m e t e r s e t t i n g 7 # m o d u l e s e t t i n g p i c t u r e w i l l b e d i s p l a ye d i n o r d e r, s e e t h e t a b l e b e l o w : P r o g r a m t yp e s t e r i l i z a t i o n t e m p e r a t u r e ( d i s s o l v e t e m p e r a t u r e ) St e r i l i z a t i o n t i m e ( d i s s o l v e t e m p e r a t u r e ) D r y t i m e ( H e a t p r e s e r v e t e m p e r a t u r e ) 1 # i n s t r u m e n t m i n 1 0 m i n 2 # d r e s s i n g m i n 1 8 m i n 3 # r u b b e r m i n 1 0 m i n 4 # u s e r d e f i n e d ~ ~ 9 9 m i n 0 ~ 3 0 m i n 5 # l i q u i d 6 0 ~ ~ 9 9 m i n 3 0 ~ # p a r a m e t e r s e t t i n g 7 # m o d u l e s e t t i n g p i c t u r e n o n p r o f e s s i o n a l p e r s o n d o n t c h a n g e i t u s e r c a n s e t d a t e a n d t i m e I f s t e r i l i z e s p e c i a l i t e m s, b u t 1 # ~ 3 # p a r a m e t e r s c a n n o t m e e t t h e n e e d s, p l e a s e s e t t h e s t e r i l i z a t i o n t e m p e r a t u r e, s t e r i l i z a t i o n t i m e a n d d r y t i m e a s f o l l o w s : 1 ) P r e s s P r o g r a m, s e l e c t 4 # u s e r d e f i n e d p r o g r a m ; 2 ) P r e s s S e t, St e r i l i z a t i o n t e m p e r a t u r e w i l l b e l i g h t e d i n t h e s c r e e n, i t c a n b e a m e n d n o w, P r e s s once, t h e s t e r i l i z a t i o n 13
14 t e m p e r a t u r e w i l l b e i n c r e a s e 1 ; p r e s s once, t h e s t e r i l i z a t i o n t e m p e r a t u r e w i l l b e r e d u c e d 1 T h e a m e n d r a n g e i s ~ ) A f t e r a m e n d, p r e s s s e t b u t t o n, Te m p e r a t u r e t i m e b a c k g r o u n d w i l l b e l i g h t e d a g a i n, n o w p r e s s and to a m e n d s t e r i l i z a t i o n t i m e, T h e a m e n d r a n g e i s 0 ~ 9 9 m i n u t e s 4 ) A f t e r a m e n d o n s t e r i l i z a t i o n t i m e, p r e s s s e t, D r y t i m e i s l i g h t e d, n o w d r y t i m e c a n b e a m e n d e d, t h e r a n g e i s 0 ~ )A f t e r d r y t i m e a m e n d i n g, p r e s s s e t,t h e b a c k g r o u n d i s l i g h t o f f, u s e r d e f i n e d s e t t i n g i s f i n i s h e d,n o w p r e s s b e g i n t o r u n t h e p r o g r a m. I f s t e r i l i z e ( d i s s o l v e ) t h e c u l t u r e m e d i u m, s e l e c t 5 # p r o g r a m, a n d t h e s t e r i l i z a t i o n ( d i s s o l v e ) t e m p e r a t u r e, s t e r i l i z a t i o n ( d i s s o l v e ) t i m e, h e a t p r e s e r v e c a n b e a m e n d e d, a n d t h e m e t h o d i s t h e s a m e a s m e n t i o n e d a b o v e A f t e r s e l e c t e d p r o p e r p r o g r a m, p r e s s O n / O ff b u t t o n, t h e p r o g r a m b e g i n s t o r u n. 1 ~ 4 # p r o g r a m s h a v e s i x s t a g e s i n o r d e r : w a t e r f i l l i n g, h e a t, s t e r i l i z a t i o n, d i s c h a r g e, d r y, O v e r e t c 5 # p r o g r a m h a v e s i x s t a g e s i n o r d e r : w a t e r f i l l i n g, h e a t, s t e r i l i z a t i o n, n a t u r a l c o o l, h e a t p r e s e r v a t i o n, O v e r e t c D u r i n g p r o g r a m r u n n i n g, w a t e r f i l l i n g, h e a t, s t e r i l i z a t i o n a n d d r y t i m i n g c a n b e o b s e r v e d f r o m t h e t o u c h s r e e n D u r i n g p r o g r a m r u n n i n g, i f t h e r e a r e e x c e s s i v e t e m p e r a t u r e w a t e r l e a k a g e h a p p e n e d, t h e s ys t e m w i l l s t o p t h e p r o g r a m a n d a l e r t. W h e n a l e r t, w a i t u n t i l t h e p r e s s u r e i n s i d e a n d o u t s i d e t h e a u t o c l a v e i s b a l a n c e, t h e b u z z e r a l e r t, a n d t h e s c r e e n d i s p l a ys p r e s s s t o p t o 14
15 q u i t, t h e o p e n t h e d o o r W h e n t h e s c r e e n d i s p l a ys s t e r i l i z a t i o n f i n i s h e d, p l e a s e o p e n t h e d o o r a n d a t t h e s a m e t h e b u z z e r a l e r t s, t h e d o o r c a n b e o p e n a n d t a k e o u t t h e i t e m s P o w e r o f f a n d c u t o f f t h e e l e c t r i c i t y. Chapter VI Maintenance T h e o p e r a t i o n s d e s c r i b e d i n t h i s c h a p t e r m u s t b e f o l l o w e d t o k e e p t h e s t e r i l i z e r i n g o o d c o n d i t i o n a n d t o r e d u c e t h e b r e a k d o w n t i m e t o a m i n i m u m. S o m e t h i n g m u s t k n o w : B e f o r e m a i n t e n a n c e, m a k e s u r e t h e e q u i p m e n t i s c u t o ff. A t t h e s a m e t i m e, t h e r e i s n o p r e s s u r e i n t h e c h a m b e r. D a i l y C l e a n t h e d o o r g a s k e t w i t h a s o f t c l o t h o r a s p o n g e. We e k l y Ta k e o u t t h e t r a y s. C l e a n t h e c h a m b e r, t r a y h o l d e r a n d t r a ys w i t h g a u z e w i t h d e t e r g e n t a n d w a t e r. D o n o t u s e s t e e l w o o l o r s t e e l b r u s h a s t h i s c a n d a m a g e t h e c h a m b e r. C l e a n o u t a n d r e m o v e s c a l e i n t h e c h a m b e r. U s e a s o f t c l o t h t o c l e a r t h e c o v e r o f t h e a u t o c l a v e. M o n t h l y M o n t h l y o n c e, c l e a n t h e v a l v e c o r e ( a t t h e b a s e ). M o n t h l y o n c e, C h e c k t h e a i r t r a p j e t v a l v e. M o n t h l y o n c e, C h e c k t h e s a f e t y v a l v e P e r i o d i c a l t e s t O n c e a ye a r t i g h t e n t h e e l e c t r i c a l c o n n e c t i o n s a n d t e s t t h e w h e t h e r i s a v a i l a b l e. I t s h o u l d b e d o n e b y a n a u t h o r i z e d e l e c t r i c i a n. E v e r y 5 ye a r s t h e l o c k i n g d e v i c e m u s t b e t e s t e d f o r e x c e s s i v e w e a r. 15
16 Chapter VII Routine and Emergency Maintain C A U T I O N : I n s t r u c t i o n s i n t h i s c h a p t e r a r e p r o v i d e d t o p r o f e s s i o n a l s. W h e n t r o u b l e o c c u r s, l o o k u p t h e i n s t r u c t i o n m a n u a l f i r s t, c h e c k a n d m a i n t a i n t h e e q u i p m e n t f o l l o w t h e i n s t r u c t i o n s. T h e m a i n t a i n m e t h o d s h a v e b e e n d e s c r i b e d a s c l e a r l y a s p o s s i b l e L i f t i n g a n d c a r r y i n g ( 1 ) D i s c o n n e c t t h e p o w e r s u p p l y. ( 2 ) B e f o re m o v i n g t h e s t e r i l i z e r, m a k e s u re t h a t t h e e l e c t r i c c o r d i s d i s c o n n e c t e d f ro m t h e p o w e r s u p p l y a n d t h a t t h e re i s n o p re s s u re i n t h e c h a m b e r. ( 3 ) D r a i n t h e w a t e r f r o m t h e r e s e r v o i r a n d v e s s e l. T h e l i f t i n g a n d c a r r yi n g s h o u l d b e d o n e b y s e v e r a l p e o p l e s Failure Shooting S ym p t o m P o s s i b l e C a u s e C o r r e c t i o n T h e p o w e r s u p p l y i s s w i t c h e d o n, b u t t h e p o w e r s u p p l y i n d i c a t i o n l a m p d o e s n o t l i g h t S c r e e n d i s p l a y: T h e d o o r h a s b e T h e d o o r h a s b e e n o p e n e d S c r e e n d i s p l a y: E x c e s s i v e t e m p e r a t u re i n a u t o c l a v e F i l l i n g w a t e r s t a g e, Wa t e r i s i n f u s e d s l o w l y. H e a t s t a t u s, p r e s s u r e, t e m p e r a t u r e d o n t g o u p o r g o u p s l o w l y T h e b r e a k e r i s n o t c l o s e 2. M a i n p o w e r s w i t c h i s b r o k e n 1. T h e d o o r i s n t c l o s e d t o p o s i t i o n 2. T h e d o o r p o s i t i o n s w i t c h l o o s e n, a n d m a l p o s i t i o n 1. s h o r t c i r c u i t o f t h e h e a t c o n t r o l l e r 1. b l o c k i n t h e w a t e r i n l e t v a l v e 1. T h e c o n t r o l c i r c u i t o f t h e h e a t e r i s b r o k e n o r b e b u r n t 2. S e v e r e l e a k a g e i n t h e 1. C l o s e t h e b r e a k e r 2. C h a n g e p o w e r s w i t c h 1. C l o s e t h e d o o r t i g h t l y a n d t r y a g a i n 2. a d j u s t t h e d o o r p o s i t i o n s w i t c h 1. a s k p r o f e s s i o n a l e l e c t r i c i a n t o c h a n g e t h e c o n t r o l l e r 1. C l e a r t h e i m p u r i t y i n t h e f i l t e r v a l v e c o r e 1. C h e c k a n d c h a n g e t h e d a m a g e d p a r t s 2. C h e c k f a s t e n t h e p i p e
17 Wa t e r d i s c h a rg e s t a t u s, t h e p r e s s u r e t e m p e r a t u r e d o n t d e s c e n d o r d e s c e n d s l o w l y. p i p e j o i n t o r i n t h e s a f e t y v a l v e 1. B l o c k a g e i n t h e d i s c h a r g e f i l t e r v a l v e j o i n t a n d s a f e t y v a l v e. 1. C l e a r i m p u r i t y i n t h e f i l t e r c o r e 7.3. Water replace C a u t i o n : B e f o re s t a r i n g, e n s u re t h a t t h e e l e c t r i c c o r d i s d i s c o n n e c t e d a n d t h a t t h e re i s n o p re s s u re i n t h e s t e r i l i z e r. 1. Ta k e d o w n t h e s i l i c a g e l, t h e w a t e r c a n b e d r a i n e d f r o m t h e r e s e r v o i r. 2. F i l l d i s t i l l e d w a t e r i n t o t h e w a t e r t a n k 7.4. H o w t o c h e c k t h e s a f e t y v a l v e 螺丝刀 出汽孔 I t i s l o c a t e d b a c k u p s i d e o f t h e a u t o c l a v e I n o r d e r t o p r e v e n t t h e s a f e t y v a l v e f r o m b l o c k a g e, e v e r y m o n t h, u n d e r o r d i n a r y u s a g e, i t i s n e c e s s a r y t o a l l o w t h e s t e a m p r e s s u r e t o e s c a p e t h r o u g h i t. 1 ). O p e r a t e t h e s t e r i l i z a t i o n c yc l e a c c o r d i n g t o t h e m a n u a l. 2 ). A l l o w a p r e s s u r e o f a p p r o x i m a t e l y M p a t o b u i l d u p i n t h e c h a m b e r. 3 ). P u l l t h e r i n g o f t h e s a f e t y v a l v e u s i n g a s c r e w d r i v e r, a n d l i f t t h e s a f e t y v a l v e f o r 2 s e c o n d s. 4 ). S w i t c h o ff t h e p o w e r s u p p l y t o i n t e r r u p t t h e o p e r a t i o n, a n d e x h a u s t s t e a m f r o m t h e c h a m b e r. 5 ). Wa i t t i l l t h e p r e s s u r e g o e s d o w n t o z e r o, t h e n o p e n t h e d o o r. 17
18 7.5. Gas release valve clean procedure: T h e d r a w i n g b e l o w s h o w s t h e p o s i t i o n!!! Wa r n i n g : b e f o re b e g i n n i n g, c u t o f f t h e p o w e r a n d m a k e s u r e t h e re i s n o p re s s u re i n c h a m b e r 水箱 逸汽阀 1 ) M o v e t h e w a t e r t a n k c a p 2 ) B y p u l l i n g t h e g a s r e l e a s e c o r e a n d w a s h t h e r e l e a s e v a l v e h o l e. 1 ) I f n e c e s s a r y, c h a n g e t h e g a s r e l e a s e v a l v e. B e f o r e c h a n g e, w a i t u n t i l t h e e q u i p m e n t i s c o o l e d, a n d t h e p r e s s u r e d e s c e n d s t o 0 M p a How t o re p l a c e t h e s a f e t y v a l v e P re c a u t i o n s T h i s m e t h o d c a n b e u s e d o n l y b y p r o f e s s i o n a l s. O t h e r w i s e, yo u s h o u l d c o n s u l t t h e o p e r a t i n g m a n u a l, a n d o p e r a t e a c c o r d i n g t o t h e m a n u a l i n o r d e r t o a v o i d e l e c t r i c s h o c k a n d e q u i p m e n t f a i l u r e. M a i n t e n a n c e m e t h o d s h a v e b e e n d e s c r i b e d a s c l e a r l y a s p o s s i b l e i n t h i s m a n u a l. 1 ) I t l o c a t e o n t h e b a c k u p s i d e o f t h e a u t o c l a v e. 2 ) R e m o v e t h e f a s t e n s c r e w o f t h e s a f e t y v a l v e w i t h a s c r e w d r i v e r, t a k e d o w n t h e v a l v e f r o m b a s e. 3 ) R e p l a c e i t w i t h a q u a l i f i e d s a f e t y v a l v e. ( E n s u r e i t o p e n s a t a p r e s s u r e 0.26Mpa.) Te s t t h e s t e r i l i z a t i o n p r o c e s s. 18
19 7.7 Te m p e r a t u re t h e r m o s t a t I t i s l o c a t e s i n s i d e t h e a u t o c l a v e. Tw o t h e r m o s t a t s a r e e q u i p p e d w i t h t h e a u t o c l a v e : o n e f o r d r y p l a t e, o n e i s f o r p r e v e n t i n g e m p t y h e a t. T h e p r i n c i p l e a s f o l l o w s : T h i s d e v i c e a u t o m a t i c a l l y d i s c o n n e c t s t h e h e a t i n g e l e m e n t s i n c a s e o f t h e t e m p e r a t u r e e x c e e d s t h e p e r m i t t e d v a l u e. T h e p o w e r s u p p l y i s a u t o m a t i c a l l y r e c o n n e c t e d w h e n t h e c h a m b e r c o o l s d o w n t o b e l o w p e r m i t t e d v a l u e How t o r a i s e t h e w o r k i n g t e m p e r a t u r e o f t h e s a f e t y t h e r m o s t a t!! C a u t i o n : T h i s c a n b e d o n e o n l y b y p ro f e s s i o n a l s. U n s c r e w t h e r e a r c o v e r o f t h e s t e r i l i z e r. Wi t h a s c r e w d r i v e r, t u r n t h e c e n t r a l s c r e w s l i g h t l y c l o c k w i s e t o r a i s e t h e t e m p e r a t u r e Heater re p l a c i n g p ro c e d u re!!! Wa r n i n g : B e f o re s t a r t i n g, e n s u re t h a t t h e e l e c t r i c c o r d i s d i s c o n n e c t e d f ro m t h e p o w e r s u p p l y a n d t h e r e i s n o p re s s u re i n t h e c h a m b e r. 1 ) D i s m a n t l e t h e s t e r i l i z e r c o v e r. 2 ) R e l e a s e t h e t e r m i n a l w i r e s f r o m t h e h e a t i n g e l e m e n t 3 ) R e m o v e t h e h e a t e r t i g h t e n i n g b o l t s. 4 ) R e p l a c e t h e d a m a g e d h e a t i n g e l e m e n t w i t h a n e w o n e a n d r e c o n n e c t t h e t e r m i n a l w i r e s. 5 ) F i t o n t h e s t e r i l i z e r c o v e r. 6 ) Te s t a l l t h e s t e r i l i z e r c yc l e s. 19
20 7.10. Door l o c k s a f e t y s y s t e m re p l a c e p ro c e d u re C a u t i o n : B e f o re s t a r t i n g, e n s u re t h a t t h e e l e c t r i c c o r d i s d i s c o n n e c t e d f ro m t h e p o w e r s u p p l y a n d t h e r e i s n o p re s s u re i n t h e c h a m b e r. 手轮 门罩 保险座 1 ) L o o s e n t h e s r e w, t a k e o f f t h e h a n d l e w h e e l, t a k e o f f t h e d o o r c o v e r 2 ) U n i n s t a l l a n d o p e n t h e f u s e h o l d e r. 3 ) d r a w t h e s a f e t y p i n ( 1 3 ) f r o m t h e f u s e h o l d e r. 4 ) I n s e r t i t i n t o t h e n e w c o r r u g a t e d p i p e ( 1 2 ) 5 ) P u t t h e c o r r u g a t e d p i p e a n d s a f e t y p i n b a c k i n t o t h e c o n d u c t o r p i p e ( 1 4 ) a n d i n s t a l l t h e c u s h i o n ( 7 )( 1 0 ) 6 ) I n s t a l l t h e p a r t s m e n t i o n e d a b o v e b a c k i n t o t h e f u s e s o c k e t. 7 ) F a s t e n t h e f u s e h o l d e r a g a i n, a n d f i x i t o n t h e d o o r 8 ) Te s t t h e s t e r i l i z a t i o n p r o c e d u r e. I t i s a s a f e t y d e v i c e t h a t p r e v e n t s t h e d o o r b e i n g o p e n e d w h e n t h e r e i s p r e s s u r e i n t h e c h a m b e r. I t i s s e t u p o n t h e b a s e o f p r e s s u r e f o r m e d i n t h e c h a m b e r. T h e p r e s s u r e i n c h a m b e r p u s h e s t h e a c t i v e c l u t c h m o v i n g u p w a r d c l o s e s a n d j o g g l e s w i t h t h e f i x e d c l u t c h. It c a n p r e v e n t o p e r a t o r s o p e n t h e d o o r b y m i s t a k e. W h e n t h e s t e a m i s d i s c h a r g e d, t h i s d e v i c e c o m e s b a c k t o o r i g i n a l p o s i t i o n, a n d t h e d o o r c a n b e o p e n e d. 20
21 7.11. C l e a n i n g o f t h e f i l t r a t e B e l o w i s t h e s k e t c h m a p o f t h e f i l t e r. I t i s i n s t a l l e d o n t h e b a s e o f t h e e q u i p m e n t a n d i s u s e d t o f i l t e r t h e i m p u r i t y t o g u a r a n t e e t h e p i p e u n b l o c k e d a n d e l e c t r o m a g n e t i c v a l v e a i r p r o o f. Yo u c a n o n l y u n s c r e w t h e n u t 4 o f t h e f i l t e r, t a k e o u t t h e f i l t e r c o r e, t h e n c l e a n o ff t h e i m p u r i t i e s o n t h e f i l t e r w e b, t h e n i n s t a l l i t a g a i n. O n c e p e r m o n t h. 过滤器 过滤器芯 过滤器螺母 Cleaning the m a g n e t i c v a l v e. 1. D i s m a n t l e t h e s t e r i l i z e r c o v e r. 2. P o k e t h e p r e s s i n g d i s c w i t h s c r e w d r i v e r. 3. Ta k e o u t t h e l o o p o f v a l v e. 4. O p e n t h e v a l v e w i t h s p a n n e r. 5. C l e a n t h e v a l v e w i t h w a t e r. 6. A s s e m b l e t h e v a l v e. D i s s e m b l e m e t h o d i s a s f o l l o w s : 21
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