Power : 0.12 to 180kW Speed : 0.35 to 560RPM Torque : Upto 60000Nm

Transcription

1 Power : 0. to 0kW Speed : 0. to 0RPM Torque : Upto 0000Nm Selection Guide

2 Range of Gear Motor & Gear Boxes Motor Type Frame Power (kw) Gear Ratios Picture Standard Gear Motors 0 to 0 0. to 0 kw to Brake Gear Motors 0 to 0 0. to kw to Flame-proof Gear Motors 0 to 0 0. to kw to Flame-proof Brake Gear Motors 0 to 0 0. to kw to Gear Motor with Encoder 0 to 0 0. to 0 kw to Energy Efficient Gear Motors ( IE, IE & IE ) 0 to 0 0. to kw to Agitator Gear Motors 0 to 0. to kw. to Shaft Mounted Gear Motors 00 to to kw to 00 Motor Mount Reducer (MMR) 0 to 0 0. to kw to Inline Gear Reducer 0 to 0 0. to kw to Global Series Motor Mount Reducer to 0. to kw to 0 Parallel Shaft Gear Boxes 00 to 0 0. to kw to 0

3 CONTENTS Description Mechanical features Mounting Positions of Gear Motors Designation of Gear Motor / Gear Boxes Selection of Service Factor Classification of Gear Motor Applications Rating Table : Service Factor -.0 / AGMA Class - I Rating Table : Service Factor -. / AGMA Class - II Rating Table : Service Factor -.0 / AGMA Class - III Dimensions of standard foot mounted Gear Motor (FO) Dimensions of standard flange mounted Gear Motor (FL) Dimensions of standard foot mounted Gear Motor (LFO) Dimensions of standard flange mounted Gear Motor (LFL) Dimensions of foot mounted flameproof Gear Motor (FO) Dimensions of flange mounted flameproof Gear Motor (FL) Dimensions of foot mounted flameproof Gear Motor (LFO) Dimensions of Inline Reducers (LFO) Dimensions of flange mounted flameproof Gear Motor (LFL) Dimensions of Inline Reducers (LFL) Dimensions of Motor Mount Reducers Rating Table for Inline Gear Reducer (FO/FL) Rating Table for Inline Gear Reducer (LFO/LFL) Output Torque of Gear Motors / Gear Boxes in Kg-m Dimensions of Inline Reducers (FO) Dimensions of Inline Reducers (FL) Agitator Gear Motor : Rating & dimensions Gear Motors with Encoders Dimensions of Encoder Gear Motors Global Series Motors Mount Reducers (GMMR) Rating Table of GMMR Parallel Shaft Gear Boxes Rating table of Parallel Shaft Gear Boxes Dimensions of Parallel Shaft Gear Boxes : Ratio -. to. Dimensions of Parallel Shaft Gear Boxes : Ratio -. to. Page No. 0 0

4 Mechanical Features Electric Motors : Standard Motors are phase, S-continuous duty, AC, TEFC, suitable for V±0%, 0 Hz±%, class-f insulation, IP:- protection. Other specialities like non-standard voltage, frequencies, insulation class & ambient temperature can be offered on request. Terminal box position for motors when viewed from the drive end :- Frame Top Frame 0-0 RHS for Standard Motors, Frame 00- Top Frame to Top for Flame-Proof Motors For Technical details of motors, please refer to separate catalogue No. MKTG- WI-0. Custom Built Gear Motors :- With Optional features like- > Dual Speed Gear Motor. > Flame-Proof Gear Motors. > Gear Motors with Brake. > Inverter Duty Gear Motors. > Single Phase Gear Motors. > Roller Table Gear Motors. > Gear Motors below 0 rpm. Mounting : Gear Motors are suitable for various mountings in both horizontal and vertical mounting position. (Refer Page ) Foot Mounting Positions: B, B, B, B, V and V Flange mounting positions: B, V and V. Salient Features : Gears : Helical Gears & Pinions are made of quality case hardening alloy steels to impart wear resistance and fatigue strength. Gear teeth are made with proper profile correction factors to improve transmission efficiency and load carrying capacity, Gears are profile ground to ensure very high accuracies and noise-free running. Gearbox Housing : Rigid and compact housing made of quality, closely-grained cast iron designed for performance & aesthetics. Gear cases are made dust-proof and oil-tight. Bearings : Anti-friction bearings like ball, cylinder and taper roller bearings are used to take care of radial and thrust loads and are selected to give long bearing life. Output Shaft : Made of medium carbon steels and is ground. Chrome Molybdenum steel, AISI, AISI 0 material shafts are available as an option. Lubrication : The Gear Motors/Boxes are designed for oil splash lubrication of gears and bearings. Oil fill-cum-breather plug, oil drain plug & oil level indications are so placed that they are interchangeable depending on the mounting position. Grease lubricated gearboxes are offered on request. Recommended Grade of Oil : ) Mineral oil of grade ISOVG-0 ) Synthetic oil of grade VG-0 Radial (Overhung) Load on Output Shaft. Normally gear motors are directly coupled with the driven equipment. Hence, there would not be any additional radial loads on output shaft. In case of equipment is driven by a chain drive, pulley drive or gear wheel by mounting them on output shaft of gearbox, there will be radial or overhung load imposed on the shaft. The equivalent overhung load is calculated as below. W x 000 x K P = N x R Where P = Eqvt. Overhung load in Kg W = Power carried by shaft in kw N = Output r.p.m. R = Pitch circle radius at sprocket pulley or spur gear in mm Note : The calculated overhung load should be less than the permissible radial load on gear motor at the middle of standard shaft extension. For load acting on other points, refer to us. Note : If combined Radial & axial loads act simultaneously, consult us. Selection procedure : ) Compute required output r.p.m. and actual KW/HP consumption of driven machine ) Determine appropriate service factor for given application ) Select suitable gear motor corresponding to KW/HP & output RPM requirement from rating tables depending upon the service factor, nature of load, frequency, Starts / Stops & ambient temperature. ) Check output torque of Gear Motor (Page No.) General Guidelines During Selection : Ÿ Ÿ Ÿ Ÿ Gearbox type / Frame size FO/FL0/LFO/LFL FO/FL00/LFO/LFL FO/FL FO/FL/LFO/LFL FO/FL0/LFO/LFL FO/FL0 FO/FL00/LFO/LFL FO/FL/LFO/LFL LFO/LFL Permissible Radial Load (Kg) Load Factor K is as follows Overhung Member K Flat belt pulleys V belt Spur Gear Sprocket Permissible Axial Load (Kg) The dimensions given are for general information only and may vary due to continuous improvements in products from time to time. Certified dimensional drawings will be furnished as a part of contract on request. If number of starts & stops are more than 0 per hour, consult us. Refer installation & commissioning manual for all other details pertaining to commissioning lubrication, spares, etc. Refer to LHP in case of any crane and hoist duty application. Inspection & Testing : All the components are throughly inspected at various stages of manufacture and assembly. Gear motors are tested on ' No Load' for noise level, oil leakage, output speed and temperature. Load testing is done on sampling.

5 Mounting Positions of Gear Motors Gear Motor / Gear Box Designation. FO 0 - P B - O - BRK - R GB Input Gear Box Motor Motor Pole Service Output RPM Mounting Lubrication Additional features :- Internal GB - Gear Box Power Type Frame P- pole Factor for Gear Position O - Oil BRK - Brake Gear Motor Code GM - Gear Motor (HP) P- pole Motor G : Grease FLP - Flameproof Motor MMR- Motor P- pole - VFD - suitable for VFD Mount P- pole Gear Ratio 0/0 - special Reducer P/- dual pole for Gear Box voltage / frequency Selection of Service Factor AGMA Class upto Hrs/day Operation Duration & Nature of Load to 0 Hrs/day above 0 Hrs/day Service Factor I Light Shock Load Uniform Load II Moderate Shock Load Light Shock Load Uniform Load. III Heavy Shock Load Moderate Shock Load Light Shock Load

6 Classification of Gear Motor Applications : Note : For (-) kindly refer to LHP

7 Rating Table : Service Factor :.0 / AGMA CLASS : I RATING OUTPUT SPEED FRAME SIZE KW HP ( RPM ) FOOT/FLANGE MTD , 0, 0, 0, LFO / LFL- P 0, 0, 0,,, 00 LFO / LFL - P,,, LFO / LFL - P, 0,, 0,.,. FO0 / FL0 - P., 0 LFOT/LFLT-P , 0, 0, 0, LFO / LFL - P 0, 0, 0,,, LFO / LFL - P 00,,,, LFO / LFL - P, 0,, 0,.,. FO 0/ FL 0- P., 0 LFOT/LFLT-P , 0, 0, 0, LFO /LFL - P 0, 0, 0,,, LFO /LFL - P 00,,,, LFO /LFL - P, 0, FO 0/FL 0- P 0 FO00/FL00-P.,., LFOT/LFLT-P., 0 LFOT/LFLT-P , 0, 0, 0, LFO / LFL - P 0, 0, 0,,, 00 LFO / LFL - P,,, LFO / LFL - P, FO0 / FL0-P 0,, 0 FO00/FL00-P.,., FO/FL-P., 0 FO/FL-0P , 0, 0, 0, LFO /LFL - P 0, 0, 0,,, LFO /LFL - 0P 00,,, LFO /LFL - 0P LFO /LFL - 0P, 0, FO00/FL00-0P, 0 LFOT/LFLT-0P.,. FO/FL-0P., 0 FO/FL-0P , 0, 0, 0, LFO /LFL - 0P 0, 0, 0,,, 00,, LFO /LFL - 0P,, LFO /LFL - 0P FO00/FL00-0P 0,, 0 FO/FL-0P.,. FO/FL-0P., 0 FO/FL-0P.. 0, 0, 0, 0, LFO /LFL - 0P 0, 0, 0,,,00 FO00/FL00-0P,,, LFO /LFL - 0P,, 0 FO/FL-0P, 0 FO/FL-0P.,. FO0/FL0-0P., 0 FO0/FL0-0P..0 0, 0, 0, 0, FO00/FL00-0P 0, 0, 0,,, 00 FO00/FL00-0P,,, LFO / LFL-0 P, FO/FL-0P 0,, 0 LFOT/LFLT-0P.,. FO0/FL0-0P., 0 FO0/FL0-00P..0 0, 0, 0, 0, FO00/FL00-0P 0, 0, 0,,, 00,, LFO/LFL-00P,, LFO / LFL-00P FO/FL-00P 0,, 0 LFOT/LFLT-00P.,. FO0/FL0-00P RATING OUTPUT SPEED FRAME SIZE KW HP ( RPM ) FOOT/FLANGE MTD..0., 0 FO00/FL00-P. 0, 0, 0, 0, LFO /LFL-00P 0, 0, 0,, LFO /LFL-P 00,, LFO/LFL- P,,, 0 FO0/FL0-P, 0 FO0/FL0-P.,. FO00/FL00-P., 0 LFOT/LFLT-P.. 0, 0, 0, 0, LFO/LFL- P 0, 0, 0, LFO/LFL- P,, 00, LFO/LFL- P, FO0/FL0-P,, 0 FO0/FL0-P FO00/FL00-P 0,. LFOT/LFLT-P. LFOT/LFLT-P. 0 0, 0, 0, 0 LFO/LFL- P 0, 0, 0,,,00, LFO/LFL- P,, FO0/FL0-P, 0 FO00/FL00-P, 0 FO/FL-P.. LFOT/LFLT-P.. 0, 0, 0, 0, LFO / LFL- P 0, 0, 0,,,00 LFO/ LFL- P, FO0/FL0- P,, FO00/FL00-P, 0 FO/FL- P, 0 LFOT/LFLT-P. LFOT/LFLT-P 0, 0, 0, 0, FO0/FL0-0P 0, 0, 0,,, 00 FO0/FL0-0P FO0/FL0-0P,, LFO/LFL-0 P, 0 FO/FL-0P, 0 LFOT/LFLT-0P 0 0, 0, 0, 0, FO0/FL0-0P 0, 0, 0, FO0/FL0-0P, 00 LFO/ LFL-0 P,, LFO/ LFL-0 P FO/FL-0P, LFOT/LFLT-0P 0, LFOT/LFLT-0P. 0, 0, 0, 0, FO0/FL0-0P 0, 0, 0,, LFO/LFL-0 P 00,,, LFO/LFL-0 P, LFOT/LFLT-0P 0 0, 0, 0, 0, LFO/LFL-0 P 0, 0, 0, LFO/LFL-0 P, 00,, LFO/LFL-0 P, LFO/LFL-0 P, LFOT/LFLT-0P 0 0 0, 0, 0, 0 LFO/LFL-00 P 0, 0, 0,,, 00 LFO/LFL-00 P, LFO/LFL-00 P 0 0, 0, 0, 0 LFO/LFL-00 P 0, 0, 0,, LFO/LFL- P, 00, LFO/LFL- P 0 0, 0, 0, 0 LFO/LFL- P 0, 0,0, LFO/LFL- P

8 Rating Table : Service Factor :. / AGMA CLASS : II RATING OUTPUT SPEED FRAME SIZE KW HP ( RPM ) FOOT/FLANGE MTD , 0, 0, 0, LFO/LFL-P 0, 0, 0,,, LFO/LFL-P 00,,,, LFO/LFL-P, 0,,0,.,. FO 0/ FL 0-P., 0 LFOT/LFLT-P , 0, 0, 0, LFO/LFL-P 0, 0, 0,,, LFO/LFL-P 00,,,, LFO/LFL-P, 0,, 0 FO0 / FL 0-P.,., FO00/FL00-P., 0 FO/FL-P , 0, 0, 0, LFO/LFL-P 0, 0, 0,,, LFO/LFL-P 00,,,, LFO/LFL-P, 0 FO0/ FL 0-P, 0 FO00/FL00-P.,., FO/FL-P., 0 FO/FL-P , 0, 0, 0, LFO/LFL-P 0, 0, 0,,, LFO/LFL-P 00,,,, LFO/LFL-P, 0 FO00/FL00-P, 0, LFOT/LFLT-P.,. FO/FL-P., 0 FO/FL-0P , 0, 0, 0, LFO/LFL-P 0, 0, 0,,, 00,, LFO/LFL-0P, LFO/ LFL-0P FO00/FL00-0P 0,, 0 FO/FL-0P.,. FO/FL-0P., 0 FO0/FL0-0P , 0, 0, 0, LFO/LFL-0P 0, 0, 0,,,00, LFO/LFL-0P,, LFO/LFL-0P, 0,, 0 FO/FL-0P.,. FO/FL-0P., 0 FO0/FL0-0P.. 0, 0, 0, 0, LFO/LFL-0P 0, 0, 0,,,00 FO00/FL00-0P,, LFO/LFL-0 P,, FO/FL-0P 0,, 0 FO/FL-0P.,. FO0/FL0-0P., 0 FO0/FL0-0P..0 0, 0, 0, 0, FO00/FL00-0P 0, 0, 0, FO00/FL00-0P, 00, LFO /LFL-0 P,, FO/FL-0P, 0,, 0 LFOT/LFLT-0P.,. FO0/FL0-0P., 0 FO00/FL00-00P..0 0, 0, 0, 0 LFO/LFL-0-P 0, 0, 0,,,00, LFO/LFL-00-P,,, LFO/LFL-00 P, 0,, 0, LFOT/LFLT-00P.,. FO00/FL00-00P RATING OUTPUT SPEED FRAME SIZE KW HP ( RPM ) FOOT/FLANGE MTD..0., 0 FO/FL-P. 0, 0, 0, 0, LFO/LFL-00 P 0, 0, 0, LFO/LFL- P,, 00, LFO/LFL- P, LFO/LFL- P, FO0/FL0- P, 0 FO0/FL0- P, 0, LFOT/LFLT -P.,. FO/FL-P., 0 LFOT/LFLT-P.. 0, 0, 0, 0, LFO/LFL- P 0, 0, LFO/LFL- P 0,,, 00, LFO/LFL- P,,, FO0/FL0-P, 0 FO00/FL00-P, 0 FO/FL-P.,. LFOT/LFLT-P. 0 0, 0, 0, 0 LFO/LFL- P 0, 0, 0,, LFO/LFL- P, 00 LFO/LFL- P,,, FO0/FL0-P,, 0 FO00/FL00-P, 0 FO/FL-P. LFOT/LFLT-P.. 0, 0, 0, 0, LFO / LFL-P 0, 0, 0,, LFO /LFL- P, 00 FO0/FL0- P, LFO /LFL- P,, LFO /LFL- P, 0 FO/FL-P, 0 LFOT/LFLT-P 0, 0, 0, 0, FO0/FL0-0P 0, 0, 0,, FO0/FL0-0P 00, LFO/LFL-0 P, LFO/LFL-0 P,, FO/FL-0P 0, LFOT/LFLT-0P 0 0, 0, 0, 0, FO0/FL0-0P 0, 0, 0, FO0/FL0-0P,, 00, LFO/LFL-0 P,, LFO/LFL-0 P, LFOT/LFLT-0P. 0, 0, 0, 0, LFO/LFL-0 P 0, 0, 0,, LFO/LFL-0 P, 00,, LFO/LFL-0 P, LFO/LFL-0 P 0 0, 0, 0, 0, LFO/LFL-0 P 0, 0, 0, LFO/LFL-0 P, 00, LFO/LFL-0 P, LFO/LFL-0 P 0 0 0, 0, 0, 0 LFO/LFL-00 P 0, 0, 0, LFO/LFL-00 P,, 00, LFO/LFL-00 P 0 0, 0, 0, 0 LFO/LFL-00 P 0, 0, 0,,, LFO/LFL- P 0 0, 0, 0, 0 LFO/LFL- P 0, 0, 0, LFO/LFL- P

9 Rating Table : Service Factor : / AGMA CLASS : III RATING OUTPUT SPEED FRAME SIZE KW HP ( RPM ) FOOT/FLANGE MTD , 0, 0, 0 LFO/LFL-P 0,0,0,,, LFO/LFL-P 00,,,, LFO/LFL-P, 0,, 0 FO0/FL 0-P.,. FO00/FL00-P., 0 FO/FL-P , 0, 0, 0 LFO/LFL-P 0, 0, 0,, LFO/LFL-P 00,,,, LFO/LFL-P, 0, FO0/ FL 0-P 0,.,. FO00/FL00-P., 0 FO/FL-P , 0, 0, 0 LFO/LFL-P 0, 0, 0,,, LFO/LFL-P 00,,,, LFO/LFL-P FO0/FL 0-P 0,, 0 FO00/FL00-P.,. FO/FL-P., 0 FO/FL-P , 0, 0, 0 LFO/LFL-P 0, 0, 0, LFO/LFL-P, 00,, LFO/LFL-P,, LFO/LFL-P FO00/FL00-P 0,, 0, LFOT/LFLT-P.,. FO/FL-P., 0 FO/FL-0P , 0, 0, 0 LFO/LFL-P 0, 0, 0,,, 00 LFO/LFL-0P, LFO/LFL-0 P,,, 0 FO/FL-0P, 0,.,. FO/FL-0P., 0 FO0/FL 0-0P , 0, 0, 0 LFO/LFL-0P 0, 0,0,, LFO/LFL-0-P 00,, LFO/LFL-0P,,, 0 FO/FL-0P, 0 FO/FL -0P.,. FO0/FL0-0P., 0 FO0/FL0-0P.. 0, 0, 0, 0 LFO/LFL-0P 0, 0, 0, FO00/FL00-0P, 00 LFO/LFL-0P,, FO/FL-0P,, 0 FO/FL-0P, 0 FO0/FL0-0P.,. FO0/FL0-0P., 0 FO00/FL00-0P. 0, 0, 0, 0 FO00/FL00-0P 0, 0, 0 FO00/FL00-0P,, 00 LFO/LFL-0P, FO/FL-0P,, FO/FL-0P, 0 LFOT/LFLT-0P, 0 FO0/FL0-0P.,. FO0/FL0-0P., 0 FO00/FL00-00P RATING OUTPUT SPEED FRAME SIZE KW HP ( RPM ) FOOT/FLANGE MTD. 0, 0, 0, 0 LFO/LFL-0P 0, 0, 0,, LFO/LFL-00P 00,, LFO/LFL-00 P, LFO/LFL-00 P, 0 FO0/FL0-00P, 0 FO0/FL0-00P.,. FO00/FL00-00P., 0 FO/FL-P. 0, 0, 0, 0 LFO/LFL-00P 0, 0, 0,, LFO/LFL- P 00,, LFO/LFL- P, FO0/FL0-P, FO0/FL0-P 0,, 0 LFOT/LFLT-P.,. FO/FL-P., 0 LFOT/ LFLT-P.. 0, 0, 0, 0 LFO/LFL-P 0, 0, 0,,, 00 LFO/LFL-P,,, FO0/FL0-P, 0 FO00/FL00-P, 0 FO/FL-P., LFOT/LFLT-P. 0 0, 0, 0, 0 LFO/LFL- P 0, 0, 0,, LFO/LFL- P 00,, FO0/FL0-P, FO00/FL00-P, 0 FO/ FL-P, 0 LFOT/ LFLT-P.. 0, 0, 0, 0 LFO/LFL- P 0, 0, 0, LFO/LFL- P, FO0/FL0-P 00,,, LFO/LFL-P,, FO/FL-P, 0, LFOT/LFLT-P 0, 0, 0, 0 FO0/FL0-0P 0, 0, 0 FO0/FL0-0P, LFO/LFL-0 P 00,,, LFO/LFL-0 P FO/FL-0P, 0 LFOT/ LFLT-0P 0 0, 0, 0, 0 FO0/FL0-0P 0, 0 FO0/FL0-0P 0,, LFO/LFL-0 P 00,, LFO/LFL-0 P LFO/LFL-0 P. 0, 0, 0, 0 LFO/LFL-0 P 0, 0 LFO/LFL-0 P 0,,,00 LFO/LFL-0 P, LFO/LFL-0 P 0 0, 0, 0, 0 LFO/LFL-0 P 0, 0, 0,, LFO/LFL-0 P 00, LFO/LFL-0 P 0 0 0, 0, 0, 0 LFO/LFL-00 P 0, 0, 0,, LFO/LFL-00 P 0 0, 0, 0, 0 LFO/LFL-00 P 0, 0, LFO/LFL- P 0 0, 0, 0, 0 LFO/LFL- P

10 Dimensions of Standard Foot Mounted Gear Motors (FO)

11 Dimensions of Standard Flange Mounted Gear Motors (FL)

12 Dimensions of Standard Foot Mounted Gear Motors (LFO) 0

13 Dimensions of Standard Flange Mounted Gear Motors (LFL)

14 Dimensions of Flameproof Gear Motors (FO)

15 Dimensions of Flameproof Gear Motors (FL)

16 Dimensions of Flameproof Gear Motors (LFO)

17 Dimensions of Flameproof Gear Motors (LFL)

18 Dimensions of Motor Mount Reducer S on d PCB Rating : Refer Rating table for service factor.0,.,.0 on Page No.,, Dimension : All dimensions are as per standard (Page No.,,0,) except LB & L dimension. Refer Page No. for LB & L dimension.

19 FO/FL 0DR FO/FL 0TR FO/FL 00DR FO/FL 00TR FO/FL DR FO/FL TR FO/FL DR FO/FL TR Frame SF :.0 SF :. SF :.0 Ratio Max. Input HP at 00 RPM FO/FL TR FO/FL 0DR FO/FL 0DR FO/FL 0TR FO/FL 00DR FO/FL 00TR FO/FL DR FO/FL TR Frame SF :.0 SF :. SF :.0 Ratio Max. Input HP at 00 RPM FO/FL 0TR Rating Chart of Inline Gear Reducers (FO/FL) Colour

20 Dimensions Of Foot Mounted Inline Gear Reducer (FO) Colour Dimensions Of Flange Mounted Inline Gear Reducers (FL)

21 LFO/LFL LFO/LFL LFO/LFL LFO/LFL Frame SF :.0 SF :. SF :.0 Ratio Max. Input HP at 00 RPM LFO/LFL LFO/LFL LFO/LFL LFO/LFL Frame SF :.0 SF :. SF :.0 Ratio Max. Input HP at 00 RPM Rating Table for in line Gear Reducers (LFO/LFL RPM I/P HP Output Torque of Gear Motors / Boxes in Kg-m

22 Dimensions of Foot Mounted Inline Gear Motors Reducers (LFO) Dimensions of Flange Mounted Inline Gear Reducers (LFL) 0

23 Agitator Gear Motor Output Shaft Material is : Stainless Steel Less vibrations due to use of pole Induction Motor. Additional Bearing support for the extra long shafts Range : Kw/HP :./. to 0/0, Maximum Output Torque : 0 Kgm. Rating Chart KW... 0 Service Factor =. / AGMA Class = II Rating Output RPM Frame Size HP , 0, 00, 0, 0 0, 0, 00, 0, 0 0, 0, 00, 0, 0 0, 0, 00, 0, 0 0, 0, 00, 0, 0 0, 0, 00, 0, 0 0, 0, 00, 0, 0 LFL--P LFL--P LFL-0-P LFL-0-P LFL-0-P LFL-0L-P LFL-00L-P KW... 0 Service Factor = / AGMA Class = III Rating Output RPM Frame Size HP , 0, 00, 0, 0 0, 0, 00, 0, 0 0, 0, 00, 0, 0 0, 0, 00, 0, 0 0, 0, 00, 0, 0 0, 0, 00, 0, 0 0, 0, 00, 0, 0 LFL--P LFL--P LFL-0-P LFL-0-P LFL-0-P LFL-0L-P LFL-00L-P Dimensions :- Frame LFL-0S LFL-0L LFL-00L LFL-M LFL-S LFL-M LFL-00L LFL-M LFL-S LFL-M LFL-0M LFL-0L LFL-0M/L LFL-S LFL-M LFL-0M LFL-0L LFL-0M/L LFL-00M/L LFL-0M LFL-0L LFL-0M/L LFL-00M/L LFL-S/M M N P K C AC AD D D D LA L L M0 M0 M0 M0 M0 M0 M M M M M M M M M M M M M M M M M M L LB L

24 Gear Motor With Encoder Now LHP Gear Motor are available duly mounted with encoders. These Gear Motor serve application where exact control of speed (RPM) direction of rotation, exact positioning are required. Hollow shaft encoders feature avoids misalignment and vibration problems during actual application which leads to increased reliability. APPLICATION Example -Conveyors, Windmills, Textiles, Packaging, Printing, Paper plants, Steel plants, Machine tools, Automation, Robotics. Encoder gear motors are vital for precise speed Control, full torque availability at low speeds and positioning. Gear Motor Details :- Range Pole Mounting Protection Ambient Temp. Frequency range Torque Up to kw,,, Foot (B), Flange (B), Flange mounting shaft downward (V), Flange mounting shaft upward (V), Foot mounting shaft downward (V), Foot mounting shaft upward (V) and combinations. IP 0 0 C 0 to 00 Hz Up to 0% of Rated Frequency constant torque application Encoder Details :- Type Max. speed Operating Temperature Protection Type of Connection Resolution (PPR) Out put Input Voltage Incremental with Hollow shaft 000 RPM 0 to 0 degrees IP m PVC Cable with open leads 0, 00, 000, 0, 0 and Max. Up to 000 Rs /TTL/HTL V or 0-0V Rating : Refer Rating table for service factor.0,.,.0 on Page No.,, Dimension : All dimensions are as per standard (Page No.,,0,) except LB & L dimension. Refer Page No. for LB & L dimension.

25 Gear Motor with Encoder Data Sheet For 0 to 00 RPM For 0 to 00 RPM For 0 to 00 RPM For 0 to 00 RPM Frame Std.Encoder Geared Motor Frame Std.Encoder Geared Motor Frame Std.Encoder Geared Motor Frame Std.Encoder Geared Motor LB L LB L LB L LB L FO 0- FO 0- FO 0-0 FO 00- FO 00- FO 00-0 FO 00-0 FO - FO -0 FO -0 FO -00 FO - For to 0 RPM FO 0- FO 0- FO 0-0 FO 00- FO 00- FO 00-0 FO 00-0 FO - FO -0 FO -0 FO -00 FO - For 0 to 0 RPM FO -0 FO -0 FO -00 FO - FO 0-0 FO 0-0 FO 0-00 FO 0- FO 0- FO 0-00 FO 0- FO 0- FO 0-0M FO 0-0L FO FO 00- FO 00- FO 00-0M FO 00-0L FO 00-0 FO - FO - FO -0M FO -0L FO -0 FO LFO - LFO - LFO -0 LFO - LFO -0 LFO -0S LFO -0L LFO -00L LFO -M LFO -0 LFO -0S LFO -0L LFO -00L LFO -M LFO -0S LFO -0L LFO -00L LFO -M LFO -S LFO -M LFO -00L LFO -M LFO -S LFO -M LFO -0M LFO -0L LFO -0M/L LFO -S LFO -M LFO -0M LFO -0L LFO -0M/L LFO -00M/L LFO -S LFO -M LFO -0M LFO -0L LFO -0M/L LFO -00M/L LFO -M/L FL 0- FL 0- FL 0-0 FL 00- FL 00- FL 00-0 FL 00-0 FL - FL -0 FL -0 FL -00 FL - For to 0 RPM FL 0- FL 0- FL 0-0 FL 00- FL 00- FL 00-0 FL 00-0 FL - FL -0 FL -0 FL -00 FL - For 0 to 0 RPM FL -0 FL -0 FL -00 FL - FL 0-0 FL 0-0 FL 0-00 FL 0- FL 0- FL 0-00 FL 0- FL 0- FL 0-0M FL 0-0L FL FL 00- FL 00- FL 00-0M FL 00-0L FL 00-0 FL - FL - FL -0M FL -0L FL -0 FL LFL- LFL- LFL-0 LFL- LFL-0 LFL-0S LFL-0L LFL-00L LFL-M LFL-0 LFL-0S LFL-0L LFL-00 LFL- LFL-0 LFL-0 LFL-00 LFL- LFL- LFL- LFL-00 LFL- LFL- LFL- LFL-0 LFL-0 LFL-0 LFL- LFL- LFL-0 LFL-0 LFL-0 LFL-00 LFL-0 LFL-0 LFL-0 LFL-00 LFL

26 Global Series Motor Mount Reducers (GMMR) Ø Global series reducers are very compact with high torque to weight ratio. Ø MMR have unique feature that any standard B construction motor can be Mounted as an Prime Mover. Ø Range : Max. Output Torque capacity of 0 Kg-m. Ø All the Global series reducers are supplied with Life time Oil duly filled in it. Ø All MMR are suitable for ambient Temp of 0 to 0 Deg. C at operating conditions. Selection ) Determine the reduction ratio (R) ) Calculate application torque (TA) i.e. the torque required by driven machine. ) Select the suitable service factor from the following Table. Operation Load conditions Uniform Load Light Shock Loads Medium Shock Loads Heavy Shock Loads Operating Hour's Per Day upto Hrs to Hrs to Hrs to Hrs No.of startsstops per hour No starts-stops Less than 0 Less than Less than 0 ) i) If service factor is.0, select the MMR Frame Size where Tmax. > TA for 'R' reduction raio. ii) Otherwise calculate TA x S.F. And select the gear box where Tmax > TA x S.F. for 'R' reduction ratio where Tmax. = Maximum Torque Capacity of MMR at. Service Factor (Given in Rating Chart) ) Please ensure that Radial & Thrust loads of application are less than the specified values of selected MMR MMR Frame Size Radial Load (Kg) Thrust Loads (Kg) Dimensions for Motor Mount Reducers Frame Size MFO MFO 0 MFO 0 MFO 0H MFO MFO Frame Size A B AB BB C D E F GD GA H HD K HA X L Mx0 M0x0 M0x M0x Mx0 Mx Colour P N M S D E F GA Table No

27 Frame Size R Tmax. (Kg-m) RPM P (input) KW MFO/ MFL (TR) MFO/ MFL (DR) MFO/ MFL (DR) MFO/ MFL (TR) Frame Size R Tmax. (Kg-m) RPM P (input) KW MFO0/ MFL0 (DR) MFO0/ MFL0 (DR) MFO0/ MFL0 (DR) MFO0/ MFL0 (DR) MFO0/ MFL0 (TR) Global Series Motor Reducers (MMR) Rating Chart at.0 Service Factor

28 Parallel Shaft Gear Boxes LHP takes pride to introduce PARALLEL SHAFT GEAR BOXES for cross travel, long travel & hoist application in cranes. They are most rigid, robust & efficient. Gears and pinions are designed as per IS:, IS: 0. SALIENT FEATURES :- ) Rigid, Robust, Vibration free Housing of structural steel takes & transmits loads safely. ) Shaft of carbon steel are machined to high precision tolerance to ensure concentricity of bearing seats with gear teeth. ) Anti-friction bearing ensures high efficiency & maintains precision tolerance between the gear centers. ) High efficiency of over % per stage of reduction achieved when loaded to full capacity of the units. The precision gearing and accuracy of bearing alignment preserves this high efficiency. GEAR RATIO :- The standard gear ratios are as below c) Service Factor or Class : In addition to power or torque, service factor must also be considered. A service factor is the ratio of extra capacity in a gear unit compared to the power or torque that is needed to run that application. The goal of selecting a gear unit with extra capacity (service factor) is to provide adequate service life in operation. d) Gearbox Type & Input: LHP Helical Gear Boxes are available in foot & flange mounted constructions. The orientation of input and output shaft can changed as per requirement. Dimensions of gear boxes are provided on page &. e) Mounting Position: The gearbox mounting position is an important and often overlooked specification. The mounting position determines how much oil the gear reducer requires, in addition to determining the position of the oil drain, oil fill and vent on the Gear Boxes. Gear Boxes are Horizontal & Vertical in foot & Flange Mountings f) Options Lhp can offers a number of mechanical features, protective paint & lubrication options for Gear Boxes. g) Shaft orientations : Various input and output shaft orientation are shown in below table. Customer has to specify the same while ordering. TWO STAGE:-., 0.,.,., 0.,.,.0, 0.,.,. THREE STAGE :-.,., 0.0,.,.,.0,., 0., 0.0,.,.,.,., 0.,.,.,.0,.,.,.0,.,.,.,.. SELECTION : A number of factors are considered when selecting a gear unit, including gearbox rating, service factor, speed and speed variation, horsepower, thermal capacity, ratio, physical size, ambient conditions and cost. Below are some guideline steps to select proper Gear Box : a) Determine the speed and/or gear ratio. b) Determine the required power or torque c) Determine Service Factor d) Select the basic gearbox type and input e) Determine the required mounting position f) Select shaft orientation & other options. a) Speed and Gear Ratio : The first step in selecting a gear unit is determining the final output speed or speeds you need. This speed is normally described in revolutions per minute (rpm). Gear Ratio i = Input Speed (RPM) Output Speed (RPM) b) Power & Output Torque : The second step for selecting a gear unit is the required power or torque needed to power the load. Output Torque in this catalogue is normally expressed in Kg-m x kw Output Torque, T = Output Speed (RPM)

29 Rating Table for Parallel Shaft Gear Boxes Gear Ratio P Gear Box Size Maximum Input Power (HP) S.F. :.0 P P P P P S.F. :. S.F. :.0 P Gear Box Size Maximum Input Power (HP) S.F. :.0 P P P P P S.F. :. S.F. :.0 P Gear Box Size Maximum Input Power (HP) S.F. :.0 P P P P P S.F. :. S.F. :.0 Gear Ratio P Gear Box Size Maximum Input Power (HP) S.F. :.0 P P P P P S.F. :. S.F. :.0 P Gear Box Size Maximum Input Power (HP) S.F. :.0 P P P P P S.F. :. S.F. :.0 P Gear Box Size Maximum Input Power (HP) S.F. :.0 P P P P P S.F. :. S.F. :.0 Three Stage Parallel Shaft Gear Box Two Stage Parallel Shaft Gear Box

30 Dimensions For Parallel Shaft Gear Box : Foot mounted Ratio -. To. (Double Reduction)

31 Dimensions For Parallel Shaft Gear Box : Foot mounted Ratio -. To. (Tripple Reduction)

32 Dimensions For Parallel Shaft Gear Box : Face mounted 0

33 Customer : Application : Sr. No. Product Characteristics Specification (to be field by customer) Review by LHP R. & D. Sr. No. Product Characteristics Specification (to be field by customer) Review by LHP R. & D. Rating (KW/HP) Type : Helical/worm/Heliworm Output RPM or Gear Ratio Mounting : Foot/Flange Mounting Position Service Factor AGMA Class : I/II/III No.of Starts-Stop/Hours Motor Type 0 Supply Voltage Frequency & Phase Class of Insulation Method of Power Transmission Finish Paint (Type/Shade) Noise Level (As per IS 0) Vibration Level (As per IS 0) 0) Driven Equipment Details :- 0 Dimensions GD of Load in Kg.m Temp. Detector Thermotrip/Thermister Hour's Operation/Day Method of Starting Method of Cooling T.Box Position a) Amb. Temperature b) Humidity c) Altitude Protection Duty Efficiency / P.F. Nature of Load Ref. Standards/Codes ) Additional Information for Brake Motors :- ) Type of Brake AC / DC ) Brake Coil Voltage (VDC) / / 0 ) Braking Torque ) Brake Size ) Additional Information for Flameproof/Increased Safety/ Non-Sparking Motors ) Gas Group I / IIA / IIB / IIC ) ZONE / ) Temp. Class T... ) Additional Information for Roller Table Motors : ) Types of Cable Gland ) Stall Time (In Min) Cold: ) Motor Fins Hot: Straight/ circular ) Additional Information for VFD Motors : ) Frequency Range ) Application : (Torque) ) General : Constant/ Variable ) Expected Order/Month ) Date of Delivery ) Sample Qty. to be Supplied ) Packing Yes / No ) Special Requirements : ) Predespatch Inspection :- Yes / No ) Statutory & Regulatory Requirements if any : related to product / packing :

34 Ø Plant I : Total plot area :,000 sq.mtr Ø Plant II - Total plot area : 0,000 sq.mtr

35 Complete Product Range Motor Type Frame Power (kw) Picture Standard Motors Single phase Three phase to 00 to 0 0. to.kw 0. to 000kW IE, IE & IE Motors to 0 0. to kw *Brake Motors to 0 0. to kw Crane & Hoist Duty Motors to 0. to kw **Flame-proof Motors (Type Ex d ) Flame-proof Motors IE, IE & IE (Type Ex d ) to 0. to 00kW to Up to 00kW Non-sparking Motors Ex na (IE, IE, IE & IE) to 0. to 00kW Increased Safety Motors Ex e (IE ) to 0. to 00kW Inverter Duty Motors to 0 0. to 000kW Roller Table Motors 00 to Cooling Tower Motors to Encoder Motors to 0 0. to 000kW Helical Gearmotors : L Power Series Power : 0. to 0kW Speed : 0. to 0RPM Torque : Up to 000kgm Textile (loom) Motors Marine Duty Motors Railway Auxiliary Motors Multi-speed Motors As per requirenments As per requirenments As per requirenments As per requirenments *Can also be offered in Flame-proof enclosure. **Can also be offered for Gas group IIC upto 0 frame. Note : IEC EX, CE ATEX Certification for IIC, IIIC, Ex tc, Ex de will be available shortly.

36 Branch Offices Ahmedabad 0, Devshrusthi -, B/H Kena Bungalows, Motera Road, Sabarmati, Ahmedabad ahmedabad.gm@lhpmotor.com Mobile: + 00 Chennai Triveni Apartments, A-Block, No., Annamal Road,Co-operative Nagar, Thiruverkadu, Chennai Mobile No.: 00 chennai.gm@lhpmotor.com Kochi VI/-C, {Seaport - Airport Road, Near Focus Motors, Karivallimoola, Thrikkakara E O., Kochi- 0 Tel.:+--0 Fax: Mobile:+ /0 kochi.rmh@lhpmotor.com Pune 0, rd Floor, G.O. Square, Block B, Survey No./0, Nr.Mankar Chowk, Wakad, PUNE-0 Mobile:+ 00/ pune.gm@lhpmotor.com pune.bm@lhpmotor.com Bangalore No., nd Floor, R. K Tower, st Stage, Thimmaiah Road of W. O. C Road, Rajajinagar, Bangalore Tel.: /0 Mobile:+ 0 / 0 : bangalore.rmh@lhpmotor.com Coimbatore No. / - Post and Telegraph Colony, Narasimhanaickenpalayam, Coimbatore-0 Mobile: coimbatore.bm@lhpmotor.com Kolkata, Goaltuli Lane, Kolkata 000 (West Bengal) Mobile:+ 0 kolkata.bm@lhpmotor.com Secunderabad --0/, nd floor, M. G. Road, Ranigunj, Secundrabad Tel.: 00/ 0, Mobile: secunderabad.bm@lhpmotor.com Bhilai J-, Surya Vihar, Junwani, Bhilai Mobile : bhilai.gm@lhpmotor.com Indore, Shree Shyam Heights, Shyam Kunj Bicholi Mardana, Indore 0 (M.P.) Mobile : indore.bm@lhpmotor.com New Delhi C-, Greater Kailash, Enclave - n. New Delhi-0 0 Tel.:+-- Mobile:+ 00 delhi.gm@lhpmotor.com delhi.bm@lhpmotor.com Regional Sales & Service Network Belgaum Shop No. 0, Kssidc Techno Industrial Complex, Khanapur Road, Udyambag, Belgaum Tel.:+--0 Mobile:+ 0 belgaum.rmh@lhpmotor.com Kolhapur, rd Floor, Bhaskar Plaza, Shahupuri, Kolhapur - 00 Tel:+ - - / Mobile:+ 0 kolhapur.rmh@lhpmotor.com New Delhi B-XI/, Sector-, Rohini, New Delhi-0 0 Tel.: 0 Fax:+-- Mobile:+ 0 delhi.rmh@lhpmotor.com Vadodara 0, Maruti Complex, Near Natubhai Centre, Gotri Road, Vadodara Tel. ://0 (R) Mobile:+ vadodara.rmh@lhpmotor.com Durg, Indira Market, Durg, Chattisgarh- 00 Tel.:+-- Fax:+--0 Mobile:+ 00 durg.rmh@lhpmotor.com Chennai No., st Floor. New Avadi Road, Villivakkam, Chennai Tel.: (R)/ Mobile:+ 00 chennai.rmh@lhpmotor.com Kolkata Udayan Industrial Estate, Pagladanga Road, Plot No., Kolkata-00 0 Tel.:0 /0 0 Mobile: kolkata.rmh@lhpmotor.com Mumbai, Gyaneshwari Building, Off Aarey Road, Peru Baug, Goregaon (East), Mumbai Tel.: 0/ 0 Fax: 0 Mobile: mumbai.rmh@lhpmotor.com Ranchi Magix Plaza, First Floor, Opp. Gate No., Ashok Nagar, Ranchi - 00 Mobile:+ / Emau: ranchi.rmh@lhpmotor.com Rourkeia Shop No., Nirmala Bhavan Market Complex Madusudan Marg Rourkeia, Orissa - 00 Tel.:+--0(0) (R) Mobile:+0/0 Emau:rourkela.rmh@lhpmotor.com Visakhapatnam Door No. -0, Plot No., Bhavani Nagar, Papayyaraju Palem, Sujathanagar Post, Visakhapatnam Tel.:+-- Mobile:+ 0 visakhapatnam.rmh@lhpmotor.com Faridabad 0, Zinnia Tower, Omaxe Green Valley, Gurukul Road, Faridabad, Haryana - 00 Tel.:+--00 Mobile:+ 0 faridabad.rmh@lhpmotor.com Nagpur Khadgaon Village Road, Amravati Road, Wadi, Nagpur Tel.: Mobile:+ 0 / 0 nagpur.rmh@lhpmotor.com Laxmi Hydraulics Pvt. Ltd. B- & B-, MIDC, Chincholi, Solapur - INDIA Tel. : ( Lines) Fax : lhpindia@lhpmotor.com Secunderabad --0/, nd floor, M. G. Road, Ranigunj, Secundrabad Tel.: 00/ 0, Mobile: secunderabad.rmh@lhpmotor.com MKTG / WI- / REV-0/ 0.0.0