EROWA ProductionChuck 210 palletizing system

Transcription

1 EROWA palletizing system 1 Standardization Organization Automation Integration T h e p o w e r f u l a n d f l e x i b l e w o r k p i e c e c l a m p i n g s y s t e m System solutions from one single source

2 EROWA The EROWA ingeniously combines endurance-tested EROWA precision with the flexible operation of a palletizing system that is required by modern parts manufacturing. The locking mechanism on the periphery ensures a stable connection between chuck and pallet. The ø 81 mm borehole enables material to be run through the center. This is a great advantage when workpieces are machined on lathes and dividing heads. All the pallets are indexable 4 x 90. The system can be operated manually or automatically. The system is suitable for the palletizing of workpieces with volumes of up to 400x400x400 mm. Its round design provides tools with optimal access to workpieces. 2

3 EROWA palletizing system 1 Standardization A p p l i c a t i o n s H a n d l i n g Manual Loading facility Robot Milling/Turning F u n c t i o n Workpieces, fixtures and plates are directly mounted on the pallet PC 210. Drilling/Milling The widely spaced centering system enables the transfer of maximum torque. The Z-supports are far apart ensuring the best possible absorption of the tilting moment. The Z-supports are automatically cleaned by air. Check with dynamic pressure whether a pallet is in place. Grinding The self-locking ball lock generates a clamping power of 20,000 N. Compressed air is necessary to open the chuck and to clean the Z-supports. T e c h n i c a l d a t a Rods of up to ø 81 mm can be led directly through the chuck. The ø 81 mm borehole also provides a duct from air, hydraulic and vacuum pressure to operate fixtures fitted to pallets. Repeatability <0.004 mm Pallet indexation 4 x 90 Clamping power 20,000 N / 30,000 N Clamping power (central PowerChuck P) 10,000 N Generated by spring power Opening with compressed air 7.5 bar Chuck fits directly to: machine tables with T-slots 50, 63, 100 mm round tables with T-slots 4 x 90, 45 3

4 EROWA Palletizing system with central material feed. The pallet serves as a workpiece and fixture carrier. A borehole in the center of the pallet also enables material up to a diameter of 81 mm to be led through the. The Z-supports are placed as far on the outside that they provide a stable and precise support even for bigger workpieces. Working space well exploited! 5-side machining in one clamping process thanks to optimal accessibility. Particularly suitable for use on lathes. The is the only precision palletizing system with a borehole for central material feed. Would you like to automate? We will gladly advise you as to how an EROWA handling facility will increase your productivity up to three times. 4

5 EROWA palletizing system 1 Standardization The gripper RN PC210 ensures the safe and precise transport of your workpieces to the machine. Fixture stability. Access from all sides. Best use of horizontal/vertical milling machines. Another advantage: the workpiece or the fixture can be fitted directly on the pallet PC 210. The PC 210 is an ideal tooling system on rotary transfer machines. - Quick fixture change. - Sufficient room to dock on the hydraulic system for fixture operation. The existing attachment boreholes enable the to be quickly fitted to any common machine tables. Mixed use of ITS and pallets. 5

6 EROWA T h e c o m p o n e n t s ER ER ER ITS ø148 ITS ø115 Holder ø72 ITS 50 ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER

7 EROWA palletizing system 1 Standardization To make it easier for you to find your way about the fields of application for EROWA products, we use the following symbols in all our documents: 1. Manual operation EROWA palletizing system Page Chucks 8 Workpiece carriers 10 Auxiliary Equipment Operate with compressed air jet 3. Operate with manual valve 4. Operate with manual control unit 5. Operate with electropneumatic control unit 6. With central flushing clearance 7. Suited for submerged operation 8. Corrosion-resistant material 9. Suited for automatic operation 10. Handling with EROWA Robot gripper S 11. Handling with EROWA Combi gripper 12. Handling with EROWA Robot gripper Handling with EROWA Robot gripper Handling with EROWA Robot gripper Handling with EROWA gripper RN PC 210 For chip-removing processes For EDM sinking 16. Handling with EROWA RCS gripper For WEDM 7

8 Technical data Repeatability < mm (Pallets PC 210) Repeatability mm (ITS pallets) Indexing 4 x 90 Clamping power 20,000 N Clamping power (central PowerChuck P) 10,000 N Generated by spring power Opening with compressed air min. 7.5 bar EROWA Chucks E R P r o d u c t i o n C h u c k Connections Operation Chuck for high machining forces in chip cutting. Low design. Through-borehole ø 81 mm. Laterally or from below with two lines. With air gun, laterally. With control unit, through the two connections laterally or from below. On milling machines, lathes and grinding machines. To clamp pallets PC 210. E R P r o d u c t i o n C h u c k w i t h o u t b a s e p l a t e Connections Operation Note Chuck for high machining forces in chip cutting. Low design. Through-borehole ø 81 mm. On milling machines, lathes and grinding machines. To clamp pallets PC air connections: on the sides and from below through customized base plate. With air gun or control unit. Base plate must be customized. 8

9 EROWA palletizing system 1 Standardization E R P r o d u c t i o n C h u c k C o m b i Connections Operation Chuck for strong machining forces in chip-cutting operations. PC 210 with integrated PowerChuck P. Laterally or from below with two lines. With air gun, laterally. With control unit, through the two connections laterally or from below. On milling machines, lathes, grinding machines and EDM centers. To clamp pallets PC 210, ITS pallets ø 148, ø 115 and ITS 50 holders. Note Combi without base plate on request. 9

10 E R C l a m p i n g r i n g R N P C EROWA Workpiece carriers Steel, hardened. Clamping ring for centering pallet PC 210 and centering pallet PC 210 / ø 81. Can be automated with gripper RN PC 210 (option). E R C l a m p i n g r i n g P C Steel, hardened. Clamping ring for centering pallet PC 210 and centering pallet PC 210 / ø 81. Can be automated with GripperLink RCS PC 210, ER (option). E R C e n t e r i n g p a l l e t P C Fitting Steel, without clamping ring (option ER or ER ). 8 x M10 attachment threads and two ø 10 boreholes. To accommodate workpieces, clamping jigs and plates PC 210. E R C e n t e r i n g p a l l e t P C / ø 8 1 Fitting Steel. Like ER , but without clamping ring (option ER ). 8 x M10 attachment threads and two ø 10 boreholes. To accommodate workpieces, clamping jigs and plates PC

11 EROWA palletizing system 1 Standardization E R P a l l e t R N P C Assembly Steel. Centering segments integrated. 8 x M10 attachment threads and two ø 10 boreholes. To clamp workpieces, clamping jigs and pallets PC 210. Can be automated with gripper RN PC 210 (option). E R P a l l e t P C Assembly Steel. Centering segments integrated. 8 x M10 attachment threads and two ø 10H7 boreholes. To clamp workpieces, clamping jigs and pallets PC 210. Can be automated with GripperLink RCS PC 210, ER (option). E R P a l l e t R N P C / ø 8 1 Fitting Steel. Centering segments integrated. Through borehole ø 81 mm. 8 x M10 attachment threads and two ø 10 boreholes. To accommodate workpieces, clamping jigs and plates PC 210. Can be automated with gripper RN PC 210 (option). E R P a l l e t P C / ø 8 1 Fitting Steel. Centering segments integrated. Through borehole ø 81 mm. 8 x M10 attachment threads and two ø 10 boreholes. To accommodate workpieces, clamping jigs and plates PC 210. Can be automated with GripperLink RCS PC 210, ER (option). 11

12 E R P l a t e x P C EROWA Workpiece carriers Assembly Steel (not hardened). To clamp workpieces and clamping jigs. Attachment borehole pattern to be drilled according to requirements. On pallet PC 210 (8 x M10). E R P l a t e x / R 5 0 P C Assembly Note Aluminum, anodized with 50 mm grid boreholes of ø 12 F7 and M12 thread. To clamp workpieces and clamping jigs. On pallet PC 210 (4 x M10). Not suitable for application on EDM centers. E R P a l l e t P ø I N O X E R P a l l e t P ø I N O X, S e t o f 4 p a l l e t s Mounting Steel, corrosion-resistant. Centering integrated in the pallet. For use on all EROWA PowerChucks P and ProductionChuck 210 Combi. To accommodate workpieces and fixtures in chip-cutting machining processes. Through pallet with M8 bolts or through blank with M10 bolts. E R C h u c k i n g s p i g o t P C Fixed type, manual. 1 spigot. In pallets PC 210 for chip-cutting machining processes. 12

13 EROWA Auxiliary Equipment E R S e a l r i n g h o l d e r R N ø P C EROWA palletizing system 1 Standardization Aluminium anodized. Prevents penetration of chips and dirt into the by application of EROWA ITS pallets ø 148. For automatic handling with gripper RN PC 210 (option). E R P C S e a l r i n g h o l d e r ø P C / R C S Aluminium anodized. Prevents penetration of chips and dirt into the by application of EROWA ITS pallets ø 148. For automatic handling. E R S e a l r i n g h o l d e r R N ø P C Aluminium anodized. Prevents penetration of chips and dirt into the by application of EROWA ITS pallets ø 115. For automatic handling with gripper RN PC 210 (option). E R S e a l r i n g h o l d e r ø P C / R C S Aluminium anodized. Prevents penetration of chips and dirt into the by application of EROWA ITS pallets ø 115. For automatic handling. 13

14 EROWA Auxiliary Equipment E R S e a l r i n g h o l d e r R N ø 7 2 P C Aluminium anodized. Prevents penetration of chips and dirt into the Combi by application of EROWA ITS pallets ø 72. For automatic handling with gripper RN PC 210 (option). E R S e a l r i n g h o l d e r ø 7 2 P C / R C S Aluminium anodized. Prevents penetration of chips and dirt into the by application of EROWA holders ø 72. For automatic handling. E R S e a l r i n g h o l d e r R N ø 8 5 P C Aluminium anodized. Prevents penetration of chips and dirt into the Combi by application of EROWA ITS pallets ø 85. For automatic handling with gripper RN PC 210 (option). E R C o v e r R N P C Aluminium anodized. Prevents penetration of chips and dirt into the Combi. For automatic handling with gripper RN PC 210 (option). 14

15 EROWA palletizing system 1 Standardization E R C o v e r P C / R C S Aluminium anodized. Prevents penetration of chips and dirt into the. For automatic handling. E R A l i g n m e n t p a l l e t P C Alignment pallet with ground rail and central borehole. Alignment of angular position, and determination of the center of PC 210 chucks. E R A l i g n m e n t p a l l e t ø Pallet ø 115 mm, alignment length 110 mm, center borehole ø 12 mm. Alignement of radial, axial and angular position of ITS chucks, PowerChuck P and PC 210 Combi chucks. E R S e a l P C Holder with wiper. For use on ProductonChuck 210 Combi. To seal the outer balls if ITS 50 standard electrode holders or other workpiece carriers without sealing ring holders PC 210 are used. 15

16 EROWA Auxiliary Equipment E R W i p e r p a l l e t P C / ø 8 1 Synthetic. Prevents penetration of chips and dirt into the by application of pallets PC 210 / ø 81. E R C o v e r i n g r i n g P C Covering ring for the attachment bolts of the PC 210: ER , ER (Recommended for application on lathes). E R G r i p p e r L i n k R C S P C Coupling part, including bolt set for assembly on pallet PC 210 and sealing ring holder PC 210. For pallets and centrering rings PC 210 on EROWA handling facilities which are directly equipped with the RCS coupling system. E R E W I S c h i p w i t h h o l d e r / R C S Holder with built-in data arrier. EWIS chip: read only. To build into RCS coupling, PalletSet W holder, Basic WEDM holder and clamping ring RN PC 210. E R E W I S c h i p w i t h h o l d e r S W 1 4 Sleeve fitting with built-in data carrier. EWIS chip: read only. In any EROWA electrode holder and pallet which have been prepared for it. 16

17 EROWA palletizing system 1 Standardization E R M a n u a l c o n t r o l u n i t w i t h b o o s t e r Note Manual valve to control the EROWA chucks: Opening/Reclamping/Cleaning. Operation of: EROWA ITS Compact Combi Chuck, ITS, UPC, MTS, PC 210 chucks and PowerChuck P. Integrated booster with load ratio 1:2 (up to supply pressure of 10 bar max.). E R C o n t r o l u n i t w i t h m o n i t o r i n g f a c i l i t y Electropneumatic valve. Outputs for chucks: opening/ cleaning/reclamping. 24 V, incl. mounting accessories and 3 m connection hose. Operation and monitoring of machine-integrated chucks, for instance through the CNC M-function. E R A i r g u n Plastic, smooth regulation of air flow, connection 1/4, inside thread. Operation of manual chucks. E R P r e s s u r e b o o s t e r Quick-connect couplings for hose ø i = 8 mm. Output pressure: 8 bar. Compression ratio: 1:2 On insufficient system pressure and on pressure fluctuations. Installation Integrate in air circuit near application. 17

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19 Optimal use of resources As a responsible investor, you make sure that the resources in your company are used as well as possible. Machines must be utilized to the greatest possible extent. Only in this manner can competitive product prices be realized. This is where EROWA s FMC concept comes in: productivity is increased through the elimination of setting-up work on the machines. The autonomy of the machines is improved through the automatic workpiece change during marginal hours and night hours. Round-theclock production is achieved with one single manned shift. Flexibility in production planning is kept high with the use of the easy-to-handle JobManagement System. You will put your machines to optimal use with appropriate EROWA components. We will be glad to give you the benefit of our long years of experience. You call us - we ll come round. Time potential per year: 8760 hours Holidays Weekends Leisure time Working time 1800 hrs hrs hrs hrs. CNC-machine without ITS Standardization CNC-machine with EROWA ITS Organization... and EROWA PreSet Automation... and EROWA Robot Integration... and EROWA JMS PRO Machine Equipment Machine/man performance potential Effective production time 800 hrs hrs hrs hrs hrs. Machine down time 1000 hrs. 600 hrs. 200 hrs. 800 hrs. 200 hrs. 19

20 Important matters require planning. And your next step is certain to be such an important matter. After all, you are setting off into a new, rational age. We will gladly accompany you on your way with advice in daily operating procedures, so that you will know at any time what you are in for. The nearest EROWA agency is not far away. Take that important step. The next step is up to you e/4000/03.06 USA EROWA Technology, Inc. North American Headquarters 2535 South Clearbrook Drive Arlington Heights, IL Tel , Fax info@erowatech.com Germany EROWA System Technologien GmbH Gewerbepark Schwadermühle Rossendorferstrasse 1 D Cadolzburg b. Nbg. Tel , Fax info@erowa.de Singapore EROWA South East Asia Pte. Ltd. 20 Loyang Street Loyang Industrial Estate Singapore Singapore Tel , Fax sales.singapore@erowa.com Japan EROWA Nippon Ltd. Shiba Shimizu Bldg Shiba Daimon, Minato-ku Tokyo Tel , Fax info@erowa.co.jp Switzerland EROWA AG Knutwilerstrasse 3 CH-6233 Büron Tel , Fax info@erowa.com Spain EROWA Technology Ibérica S.L. Enamorados, 103. Local 5 E Barcelona Tel , Fax erowa.info@facilnet.es Eastern Europe EROWA TECHNOLOGY Sp. z o.o. ul. Solskiego Wrocław / Poland Tel Fax europe-east@erowa.com Sweden EROWA Nordic AB Salagatan 24 S Spånga Tel , Fax info@erowa.se Italy EROWA Tecnologie S.r.l. S.S. 24 km 16, Alpignano (TO) Tel , Fax info@erowa.it France EROWA Distribution France Sàrl PAE Les Glaisins 12, rue du Bulloz F Annecy-le-Vieux Tel , Fax info@erowa.tm.fr China SHANGHAI HANOWA LTD. Precision Mechanics Engineering G/F, No. 24 Factory Building House 69, Gui Qing Road Shanghai Tel , Fax hanowa@online.sh.cn