ZF 5HP24 Automatic Transmission - Spare Parts Catalog
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1 Table of Contents 5HP24 Transmission Overview (North American Applications) Make / Model / Model Year 02 5HP24 Technical Information Torque, Gear Ratio & Weight 03 Transmission Oil Reference Guide 03 5HP24 Lubrications 03 5HP24 Technical Literature 03 5HP24 General Transmission Oil Filling Procedure 04 5HP24 Spare Parts How To Use This Catalog 06 Gearbox Housing Group 07 Input Group 10 Oil Sump Group 11 Oil Supply Group 12 Output Group 13 Converter Group 15 Parking Lock Group 16 Brake Group 17 Planetary Drive Groups 18 Clutch Pack Groups 20 5HP24 Valve Body Duct Plate Group 27 Valve Housing Groups 29 5HP24 Selective Shims, Snap Rings & Kit Content 5HP24 Selective Shims & Snap Rings 35 5HP24 Kit Content 38 Miscellaneous Quotation / Order Form 41 Notes 42 All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 1
2 5HP24 Transmission Overview (North American Applications) Make / Model / Model Year BMW (A5S 440Z) Make Model Style Model Year From Up to Code OE Part # ZF Part # BMW 540i E39 Sedan (M60) /97 09/98 TB /98 TE /98 TF BMW 540i E39 Touring (M60) 1998 TF BMW 740i E38 Sedan (M62) /97 09/98 TB /98 TE /98 TF BMW 740iL E38 Sedan (M62) /97 09/98 TB /98 TE /98 TF BMW 840Ci E31 Coupe PD BMW X5 4.4i E53 SAV 1998 UP BMW X5 4.6is E53 SAV 2001 UK Make / Model / Model Year Jaguar Make Model Engine Model Year OE Part # ZF Part # Jaguar XK8 V8 4.0 Liter 1997 NJA4400AF NJA4400AG NJB4400AB NJB4400BA NNE4400AA NNE4400CA Jaguar XJ8 V8 3.2 Liter NJA4400BD NNE4400BA Jaguar XJ8 V8 4.0 Liter 1998 NJB4400AB NJB4400BA NNE4400AA NNE4400CA Make / Model / Model Year Land Rover Make Model Engine Model Year OE Part # ZF Part # Land Rover Range Rover V8 4.4 liter 2003 TGD Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP24 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits. Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits). Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission # All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 2
3 5HP24 Technical Information Torque, Gear Ratio & Weight 1 st 2 nd 3 rd 4 th 5 th Rev Input Torque Weight Oil Capacity Gear Gear Gear Gear Gear Gear (approximate) (approximate) 420 Nm ~95 kg (209 lbs.) ~9.9 liter (10.5 quart) Transmission Oil Reference Guide Make Oil Grade Type Plate (color) ZF Part # OE Part # BMW ESSO LT Green Jaguar ESSO LT Green NJA4400AF NJA4400AG NJA4400BD NJB4400AB NJB4400BA NNE4400AA NNE4400CA NNE4400BA Land Rover ESSO LT Green TGD HP24 Lubrications Amount ZF Part # Description 20 Liter Oil ESSO LT (Canister) All 205 Liter Oil ESSO LT (Drum) All Where used ( ) Notes 5HP24 Technical Literature Language ZF Part # Description English 5HP24FD 5HP24 Functional Description All English 5HP24REP 5HP24 Repair Manual All Eng/Ger HP24 Wall Chart All English 5HPVBMAN 5-Speed Valve Body Manual All Where used ( ) Notes All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 3
4 5HP24 Technical Information (continued) 5HP24 General Transmission Oil Filling Procedure Position vehicle horizontally on hoist and apply the handbrake. Connect tester to read off transmission oil temperature and engine speed. With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole up to the edge of the overflow hole. Install fill plug (Pos ). Start the engine (large consumers, such as A/C should be switched on). Shift through gears with engine running at idle speed. Select R and D and use step shift (manual-winter program) to shift through to 3 rd gear. Hold each gear for 3 seconds and engage the parking lock. Idle speed should be n eng = rpm (according to vehicle manufacturer s directive). Oil temperature should be between 86º 95ºF (30º 35ºC). NO YES Depending on value allow oil to cool down or warm up. Shift through gears with engine at idle speed. Select R and D and use step shift (manualwinter program) to shift through to 3 rd gear. Hold each gear for 3 seconds and engage the parking lock. Remove fill plug (Pos ) on housing. Continues on next page All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 4
5 5HP24 Technical Information (continued) 5HP24 General Transmission Oil Filling Procedure (continued) Continues from previous page Oil emerges at oil temperature below 95ºF (35ºC). NO YES Oil level in transmission is below minimum. Add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC). Oil temperature must not exceed 122ºF (50ºC). Allow time for excess oil to drip then install Fill Plug (Pos ). Torque Fill Plug to 35Nm ±3.5Nm (see also Repair Manual). Fill Plug All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 5
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