Technical Guide TG-19-C-063-E A. Made by : rendav Date : CALIBRE Height on movement Power reserve Number of jewels Frequency
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1 Technical Guide TG-19-C-063-E A Made by : rendav Date : CALIBRE 3603 A 1 Ø 7 mm 1 3 ju Height on movement Power reserve Number of jewels Frequency 7.95 mm 5 h 37 4 Hz (8 800 A/h) Automatic movement, exclusive Omega chronograph,, date, COSC-certified. Chronograph system with column-wheel. 30-min. minute counter and 1-h hour counter. Chronograph, hour and minute display in centre. Small second hand at 9 o clock. GMT hand in the centre. Co-Axial escapement. Omega balance system without index. OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /1
2 Contents Calibre Page General information for Calibre Balance bridge / Key points / Date correction 3 Tightening and untightening torques according to screw thread size / Lubricants 3 Mandatory tools / Lubricants 3 Librication of crow wheel and the three driving wheels for rachet wheel 4-5 Exploded views for Calibre Dial side 6 Movement side 7 Movement side 8 Movement side 9 Dial side 10 Module side 11 Dial side 1 Movement side 13 Dial side 14 Spare parts list & illustrations for Calibre Spare parts & illustrations 15 Spare parts & illustrations 16 Spare parts & illustrations 17 Spare parts & illustrations 18 Spare parts & illustrations 19 Specificinformation for Calibre Assembling of date indication 0 Chronograph wheel function / Description of chronograph system 1 Escapement and Balance bridge installation Chronograph setting 3 Hand setting for calibre 3603 / Checks, to carry out after hand-setting 4 Principle of GMT function 5-7 Runners for hand setting and hand setting force / Epilame coating 8 Instantaneous rate 9 OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /
3 Balance bridge General information for calibre 3603 The bridges with serial numbers are not available (see CS-Info Calibre No 33). For exchange, see table : Exchange A Balance bridge, (réf ) For exchanges always sent to Omega. Engravings at Omega within 4 weeks. with serial no Key points The three intermediate driving wheels for ratchet wheel (3.083) must be correctly lubricated with Moebius SYNT-HP-1300 Sans Colorant. Insufficient lubrication could lead to the formation of burrs or chips and hinder the correct winding of the barrel. Cleaning would not be sufficient to remove all this. (see page 4 and 5). Due to the movement construction, there are various screw lengths. To avoid problems at assembly, group identical screws together for cleaning. Co-axial Escapement lubrication See Working Instruction No 40. Date correction Date correction should not be performed between 10 pm and am. Tightening and untightening torques according to screw thread size Screw Ø Tightening torque target cnm Untightening torque mini cnm Ø threads S 0.50 mm Ø threads S 0.6 mm Ø threads S 0.7 mm Ø threads S 0.8 mm. 1.1 Ø threads S 0.9 mm Ø threads S 1.0 mm Ø threads S 1. mm Ø threads S 1.4 and > * Mandatory tools : To fit the hands, the movement must be placed in a suitable, well-adjusted movement holder. Hand fitting Movement holder for hand fitting Hand fitting tool kit Movement Mainspring winder Timing key Movement holder Tool for checking the escapement functions Lubricants Moebius SYNT-A-LUBE 9010 (ml) Moebius SYNT HP-1300 SC Moebius Moebius SYNT HP Kluber P small quantity OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /3
4 General information for calibre 3603 Customer Service lubrication of stud for crown wheel (31.03) and the 3 intermediate driving wheels for ratchet wheel (3.083): With the aim of constantly improving the performances and reliability of Omega products, the lubrication in Customer Service has been updated. Amount of lubricant to be applied: - On the crown wheel stud and the stud for the three ratchets intermediate driving wheels during a service. Lubrication of stud for crown wheel (Moebius 9504) Stud for crown wheel Lubrication point no.1: crown wheel support (4 points) Side view of lubrication no.1 Side view of lubrication no. OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /4
5 General information for calibre 3603 Lubrication of the 3 intermediate driving wheels for ratchtet wheel (HP 1300 Sans Colorant) State before lubrication Insufficient lubrication Sufficient lubrication = there is a ring around the stud with lubricant, easily visible OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /5
6 Exploded views - Dial side for calibre 3603 Parts listed in order of assembly 1 = 1007 = = = = = = = = = = 7035 (x) 1 = 6407 (1x) Moebius SYNT HP-1300 Sans Colorant points OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /6
7 Exploded views - Movement side for calibre 3603 Parts listed in order of assembly 1 = 3001 = = = = 7031 (x) 6 = = = 35030** 9 = = = = 604 (1x) 13 = = 7031 (x) 15 = 6011 (1x) 16 = 7000 (x) 14 Moebius SYNT HP-1300 Sans Colorant Moebius SYNT-A-LUBE 9010 Moebius 9504 Kluber P15 15 See page See page See WI No OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /7
8 Exploded views - Movement side for calibre 3603 Parts listed in order of assembly 1 = 3103 = = 604 (x) 4 = = = 6034 (1x) 7 = = = 7008 (1x) 10 = = 60 (1x) 1 = = 6004 (x) 14 = = 6019 (1x) 16 = 35010** 17 = = = 6004 (1x) 0 = = 6004 (1x) 19 Moebius SYNT-A-LUBE 9010 Moebius SYNT HP-1300 Sans Colorant Moebius 9504 Do not clean. If the part is very dirty or rusted, exchange for, an original part which is delivered prelubricated points Attention: See page points on teeth 3 points on column Detail position points 7 OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /8
9 Exploded views - Movement side for calibre 3603 Parts listed in order of assembly 1 = 5540 = = 6004 (1x) 4 = 3007** 5 = 3501** 6 = = = = 7031 (3x) 10 = 7033 (1x) 11 = = 601 (x) 13 = = 6004 (1x) 15 = = = = 804 (x) 19 = = = 7031 (1x) Detail position 8 1 Moebius SYNT-A-LUBE 9010 Moebius 9504 Moebius SYNT HP-1300 Sans Colorant Attention: see page Detail position 4 OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /9
10 Exploded views - Dial side for calibre 3603 Parts listed in order of assembly 1 = 3110 = = 31080** 4 = = = 605 (x) Moebius 9504 Moebius SYNT HP-1300 Sans Colorant Detail position OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /10
11 Exploded views - Module side for calibre 3603 Parts listed in order of assembly 1 = 1300 = = = = 605 (x) Moebius SYNT HP-1300 Sans Colorant OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /11
12 Exploded views - Dial side for calibre 3603 Parts listed in order of assembly 1 = 1300 = 6030 (3x) 1 OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /1
13 Exploded views - Movement side for calibre 3603 Parts listed in order of assembly 1 = 1030 = 7033 (3x) 3 = = = = = = 3031S 9 = = 6033 (x) 11 = = 800B (1x) Moebius SYNT HP-500 Moebius SYNT HP-1300 Sans Colorant Moebius SYNT HP-1300 Sans Colorant OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /13
14 Exploded views - Dial side for calibre 3603 Parts listed in order of assembly 1 = = = = 605 (3x) 5 = = 36035** 7 = 91440*** 8 = = = = 31047** 1 = = = 605 (3x) Moebius SYNT HP-1300 Sans Colorant Detail position Attention: see page OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /14
15 Spare parts list for calibre 3603 Main plate, jewelled, Calender plate Barrel bridge, pre-assembled Intermediate date wheel bridge Wheel train bridge, jewelled Date jumper maintaining plate Pallet bridge, Co-Axial Chronograph bridge, rhodium-plated 73313A Balance bridge with number, pre-assembled Barrel, complete A0015 Minute train bridge Barrel drum + barrel cover Mechanism cover Barrel arbor Hammer operating limitation bridge Slipping mainspring A0100 Automatic device framework, jewelled Oscillating weight, rhodium-plated Automatic device bridge, pre-assembled Intermediate wheel OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /15
16 Spare parts list for calibre 3603 Great wheel Reduction wheel Third wheel Shock-absorber, upper Seconds wheel Shock-absorber, lower 73313B30039 Co-Axial wheel 7500C30040 Ratchet wheel Crown wheel Minute wheel Hour wheel 4 H ** Cannon pinion with driving wheel ** Setting wheel for time-zone Motion work setting wheel Winding pinion Sliding pinion OMEGA SA WORLD SERVICE ORGANIZATION Date indicator driving wheel Intermediate date wheel Stop pinion 73303A346 Wig-wag pinion 73303A345 Ratchet wheel driving wheel 73303A335 Shock-absorber spring, lower 73303A36 Shock-absorber spring, upper 73313B3167 Cap jewel, upper 73313B317 Cap jewel, lower 73313B3068 In-setting, lower 73313B307 In-setting, upper S 73007** Intermediate escape wheel GT-19-C-063-E - A /16
17 Spare parts list for calibre 3603 Driving wheel for date unlocking yoke Yoke Date corrector intermediate setting wheel 1 Rocking bar 73303A Chronograph wheel Setting lever ** Minute-counting wheel Setting lever jumper 73501** Hour-counting wheel Click ** Driving wheel for counters Stop click Hour counter additional driving wheel 1 Date unlocking yoke Hour counter additional driving wheel Date jumper Intermediate corrector wheel time-zone Column wheel operating lever Hour wheel with time-zone Hammer operating lever ** 73303A55048 Pallet fork Clutch rocker 7500C Balance complete with stud Clutch lever 73313B Stud support Column wheel jumper Winding stem Minute counter jumper OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /17
18 Spare parts list for calibre 3603 Chronograph column wheel Screw for stud Chronograph and minute hammer Screw for automatic device bridge Hour hammer Screw for Minute counter jumper Eccentric screw Screw for hammer operating lever Balance stop lever Screw for clutch rocker Click spring Screw for clutch lever Yoke spring Screw for Column wheel jumper Spring for date unlocking yoke Screw for barrel bridge Stop click spring Screw for Hammer operating lever spring A601 Date jumper spring Screw for ratchet wheel Column wheel operating lever spring Screw for column wheel operating lever Hammer operating lever spring Screw for calender plate Hour wheel 4 H friction spring Screw for Hammer operating limitation bridge Crown wheel core Screw for column wheel operating lever Date indicator Screw for crown wheel core *** 79144*** Dial fastener Screw for minute train bridge OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /18
19 Spare parts list for calibre 3603 Screw for intermediate date wheel bridge Screw for date jumper maintaining plate Screw Mechanism cover Screw for setting lever Screw for click Screw for chronograph bridge Screw for balance bridge Screw for train wheel bridge Screw for barrel bridge Screw for chronograph bridge (smaller) Screw for automatic device Screw for setting lever jumper Screw for oscillating weight blue B Screw for pallet fork bridge OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A /19
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