Catalog No. A5105 PRECISION MEASURING INSTRUMENTS. Technology. Customizing. Quality ,000U

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1 R Catalog No. A PRECISION MEASURING INSTRUMENTS Technology Customizing Quality ,000U

2 President's voice We, Ozaki Mfg. Co., Ltd has established in 1916 and came along with Japanese Automotive industry that led the world and technological evolution. We have been getting support from our valuable customers by our great pride "High Accuracy and the Quality" products. Moreover, our products have been used by not only Automotive industry but also a wide industries such as Machinery, shipbuilding, railway, aircraft, power plant, chemistry and construction etc. Dial Gauges of our main products have great reputation and our brand name "PEACOCK" well-known as synonym of Dial Gauges. A Dial Gauge which is a kind of length meter has feature that the displacement is automatically indicated by its Pointer. The structure of "PEACOCK" Dial Gauges has simple structure which is magnified mechanics by the gear. However, the individual parts become a complete parts through many processing and assembled by strict inspection. In next 0 years, we desire that our products will have been still trusted. Hereafter, our desire will never fade away. To satisfy more various demands in the future, we concentrate to keep high quality products with characteristic production to meet top-level in advanced modern industrial world by a speedy technical improvement. We, OZAKI MFG. CO., LTD. have never been happier so as long as making Precision Measuring Instruments that are not ashamed of the name at the "0th anniversary of founding" that will be faced soon and will meet with the expectation for PEACOCK fan.

3 ISO 9001 Certified OZAKI MFG. CO., LTD. We, OZAKI MFG. CO., LTD., received ISO 9001 certification in 1999 and now renewed 008 edition. We have been supplying high quality measuring instruments with reliable brand "PEACOCK" to our customers not only Japan but also overseas countries. Management System Certificate Appendix COPY ISO Certification for DIAL GAUGES, PIC TEST INDICATORS, CYLINDER GAUGES AND ITS APPLIED DIAL GAUGES. R

4 Contents Quick Chart Dial Gauges Lever Type Dial Indicators Cylinder Gauges Inch Scale Dial Indicators Gauge Testers Thickness Gauges Dial Caliper Gauges Applied Dial Gauges Stands Signal Indicators Digital Indicators Parts Drawings Design and specifications are subject to change without notice for future improvement.

5 INDEX R Precision Measuring Instruments General Catalog 0 1 Quick Chart Weight of our products 14 for Dial Gauge 1 for Lever Type Dial Indicator for Cylinder Gauge 18-0 Dial Gauges One Revolution Dial Gauges "Z" Series -3 Standard Dial Gauges 0.001, 0.00mm type 4- Standard Dial Gauges mm type6-7 Long Travel Dial Gauges 8-9 Miniature Dial Gauges30 Back Plunger Dial Gauges 31 Replaceable Contact Points 3-3 Outer Dimensions36-37 Accessories Outer Dial Plates 38 Backs 40 Repair tools 41 Technical Data4-43 Marking Service 44 Lever Type Dial Indicators Without Change Lever "PCN" series Double Dial Face "W" series 47 One Revolution New Pic Test Low Measuring Force "E" series 0 Anti-Magnetic & Non-Electrifying "U" series 1 Large Dial Face "D" series With Change Lever "PC" series 3 Example of Applications 4- Accessories (Option) 6 Replaceable Contact Points 7 Outer Dimensions 8 Applied Examples 9 Precautions for Handling 9 Without Stem "V" series 60 Right Angle Contact Point for Pic Test 60

6 3 4 6 Cylinder Gauges Standard "CC" series 6 Special Length below grip "CC" type 6 Short size "S" series 63 Standard "CG" series (Blind hole type) 64 Special Length below grip "CG" type 64 Dimensions for Feelers and Washers for Cylinder Gauges 6 "R" series Cylinder Gauges Inch Scale Dial Indicators Dial Gages 0.001" type Dial Gages " type 71 Metric Graduations mm 7 Pic Test Indicators Dial Bore Gage Sets 7 Dial Thickness Gage 76 Gauge Testers Automatic Tester Dial Gauge Tester 80 Cylinder Gauge Tester 81 Thickness Gauges Dial Thickness Gauge mm type84-8 Dial Thickness Gauge 0.001mm type 86 Dial Swift Gauge 86 Pearl Scale 87 Snap Calipers 87 Large type Dial Thickness Gauges88 Roller type Dial Thickness Gauge 88 Dial Sheet Gauges 89 Dial Pipe Gauges 90 Dial Lens Gauge 90 Dial Thickness Gauge Special Order 91 Dial Upright Gauges 9 Constant Pressure Thickness Gauges "FFG" "FFA" "FFD" series 93-96

7 7 Dial Caliper Gauges Outside "LA" series 98-1 Inside "LB" series -3 Applied examples 4 8 Applied Dial Gauges Dial Depth Gauges "T" series 6-7 Digital Depth Gauges "T" series 8-9 Dial Inside Gauges "U" series 1 Dial Hole Gauge 111 Digital Hole Gauge 111 Lever type Contact Point "XY" series 11 Angle Contact Point "XZ" series 11 Bench Centers Stands 9 Dial Gauge Stands Horizontal Stand 117 Magnetic Stands 118 Magnetic Holders 119 Signal Indicators Signal Gauge 0.001,, 0.0mm type1 Signal Checker 1 Signal Box 14 Signal Controller 1 Signal Gauge Set-Up 16 Connection Diagram 17 Example of Use 18

8 11 Digital Indicators Digital Gauges(Cordless type) Digital Gauges (Integrated Display type) Linear Gauges, mm range Linear Gauges, 0mm range Linear Gauge Rectangular wave out put type Linear Gauges 0, 0mm range Linear Gauges 0.1m. 0.m resolution 14 Digital Counters Compact type Digital Counter with High Resolution 146 Digital Counter with Judging Function 147 Digital Printer 148 Digital Indicator Application Series Deep Hole Bore Gauges 1-13 Outer Dimensions 14 Technical Glossary Parts Drawings PCN PC series Dial Gauges Thickness Gauges Lens Gauge16-16 Cylinder Gauges

9 INDEX (Alphabetical) Model No. C CCT- CC-0 CC-01 CC-1 CC- CC-3 CC-3C CC-4 CC- CC-6 CC-1S CC-S CC-3S CC-3CS CC-01R CC-1R CC-R CC-3R CC-3CR CG-01 CG-1 CG- CG-3 CG-3C CG-4 CG- CG-6 CG-01R CG-1R CG-R CG-3R CG-3CR C-00 C-700 C-7HS CM-B Description Page Cylinder Gauge Tester 81 Cylinder Gauge 6 Cylinder Gauge 6 Cylinder Gauge 6 Cylinder Gauge 6 Cylinder Gauge 6 Cylinder Gauge 6 Cylinder Gauge 6 Cylinder Gauge 6 Cylinder Gauge 6 Short size Cylinder Gauge 63 Short size Cylinder Gauge 63 Short size Cylinder Gauge 63 Short size Cylinder Gauge 63 Cylinder Gauge 66 Cylinder Gauge 66 Cylinder Gauge 66 Cylinder Gauge 66 Cylinder Gauge 66 Cylinder Gauge (Blind Hole Type) 64 Cylinder Gauge (Blind Hole Type) 64 Cylinder Gauge (Blind Hole Type) 64 Cylinder Gauge (Blind Hole Type) 64 Cylinder Gauge (Blind Hole Type) 64 Cylinder Gauge (Blind Hole Type) 64 Cylinder Gauge (Blind Hole Type) 64 Cylinder Gauge (Blind Hole Type) 64 Cylinder Gauge 66 Cylinder Gauge 66 Cylinder Gauge 66 Cylinder Gauge 66 Cylinder Gauge 66 Digital Counter 14 Digital Counter 14 Digital Counter 146 Digital Counter 147 Model No. D DL- D- D-B D-UZ D- D-0 D-0 D-0 DN- DN-S DN-0 DN-0S DL-S D-S D-SB D-S D-SS D-HS D-0S D-0S D-0S DG-17 DG-0 DG-7 DGT-0G E EG-1 EG- EMCC- EMCC-3 EMCC-4 EMCC- EMCC-6 F FFA-1 Description Page Linear Gauge 136 Linear Gauge 136 Linear Gauge 1 Linear Gauge 136 Linear Gauge 138 Linear Gauge 138 Linear Gauge 140 Linear Gauge 140 Linear Gauge 138 Linear Gauge 138 Linear Gauge 138 Linear Gauge 138 Linear Gauge 136 Linear Gauge 136 Linear Gauge 1 Linear Gauge 138 Linear Gauge 14 Linear Gauge 14 Linear Gauge 138 Linear Gauge 140 Linear Gauge 140 Digital Gauge 13 Digital Gauge 13 Digital Gauge 13 Gauge Tester 79 Snap Caliper 87 Snap Caliper 87 Deep Hole Bore Gauge 1 Deep Hole Bore Gauge 1 Deep Hole Bore Gauge 1 Deep Hole Bore Gauge 1 Deep Hole Bore Gauge 1 Constant Pressure Thickness Gauge 94

10 Model No. Description Page Model No. Description Page FFA- FFA-3 FFA-4 FFA- FFA-6 FFA-7 FFA-8 FFA-9 FFA- FFA-11 FFA-1 FFA-13 FFD-1 FFD- FFD-3 FFD-4 FFD-6 FFD-7 FFD-8 FFD- FFD-13 FFG-1 FFG- FFG-4 FFG- FFG-6 FFG-7 FFG-8 FFG-9 FFG-11 FFG-1 G G G-1A G-1M G- G-.4N G-0 G-0A Constant Pressure Thickness Gauge 94 Constant Pressure Thickness Gauge 94 Constant Pressure Thickness Gauge 94 Constant Pressure Thickness Gauge 94 Constant Pressure Thickness Gauge 94 Constant Pressure Thickness Gauge 94 Constant Pressure Thickness Gauge 94 Constant Pressure Thickness Gauge 94 Constant Pressure Thickness Gauge 94 Constant Pressure Thickness Gauge 94 Constant Pressure Thickness Gauge 94 Constant Pressure Thickness Gauge 94 Constant Pressure Thickness Gauge 9 Constant Pressure Thickness Gauge 9 Constant Pressure Thickness Gauge 9 Constant Pressure Thickness Gauge 9 Constant Pressure Thickness Gauge 9 Constant Pressure Thickness Gauge 9 Constant Pressure Thickness Gauge 9 Constant Pressure Thickness Gauge 9 Constant Pressure Thickness Gauge 9 Constant Pressure Thickness Gauge 93 Constant Pressure Thickness Gauge 93 Constant Pressure Thickness Gauge 93 Constant Pressure Thickness Gauge 93 Constant Pressure Thickness Gauge 93 Constant Pressure Thickness Gauge 93 Constant Pressure Thickness Gauge 93 Constant Pressure Thickness Gauge 93 Constant Pressure Thickness Gauge 93 Constant Pressure Thickness Gauge 93 Dial Thickness Gauge 8 Dial Thickness Gauge 8 Dial Thickness Gauge 8 Dial Thickness Gauge 8 Dial Thickness Gauge 8 Digital Thickness Gauge 149 Digital Thickness Gauge 149 G-0M Digital Thickness Gauge 149 G-7 Digital Thickness Gauge 149 G-7A Digital Thickness Gauge 149 G-7M Digital Thickness Gauge 149 G-3 Dial Thickness Gauge 8 G-4 Dial Thickness Gauge 8 G-6C Dial Thickness Gauge 86 G-7C Dial Thickness Gauge 86 G-0 Dial Thickness Gauge 8 G-30 Dial Thickness Gauge 8 GL Dial Lens Gauge 90 GH-1 Dial Hole Gauge 111 GH-17 Digital Hole Gauge 111 G-MT Dial Thickness Gauge 8 H H Dial Thickness Gauge 8 H-0.4N Dial Thickness Gauge 8 H-.4N Dial Thickness Gauge 8 H-1A Dial Thickness Gauge 8 H- Dial Thickness Gauge 8 H-3 Dial Thickness Gauge 8 H-0 Dial Thickness Gauge 8 H-30 Dial Thickness Gauge 8 H-MT Dial Thickness Gauge 8 HR-1 Dial Thickness Gauge Roller Type 88 HS- Horizontal Stand 117 J J-A Dial Thickness Gauge 88 JA-0 Digital Thickness Gauge JA-7 Digital Thickness Gauge J-B K K-1 K1-7 K- Dial Thickness Gauge 88 Dial Sheet Gauge 89 Digital Sheet Gauge Dial Sheet Gauge 89

11 Model No. Description Page K-3 K-4 K-7 Dial Sheet Gauge 89 Dial Sheet Gauge 89 Dial Sheet Gauge 89 Model No. Description Page N NB Dial Gauge Tester 80 L LA-1 LA- LA-3 LA-4 LA- LA-S LA-6 LA-7 LA-8 LA-9 LA- LA-11 LA-13 LA-14 LA-0 LA-1 LA- LA-3 LA-4 LA-31 LB-1 LB- LB-3 LB-4 LB- LB-6 LB-7 LB-7S LB-7V LB-8 LB-9 LB-14 LH- Outside Dial Caliper Gauge 99 Outside Dial Caliper Gauge 99 Outside Dial Caliper Gauge 99 Outside Dial Caliper Gauge 99 Outside Dial Caliper Gauge 99 Outside Dial Caliper Gauge 99 Outside Dial Caliper Gauge 99 Outside Dial Caliper Gauge 99 Outside Dial Caliper Gauge 99 Outside Dial Caliper Gauge 99 Outside Dial Caliper Gauge 99 Outside Dial Caliper Gauge 1 Outside Dial Caliper Gauge 1 Outside Dial Caliper Gauge 1 Outside Dial Caliper Gauge 1 Outside Dial Caliper Gauge 1 Outside Dial Caliper Gauge 1 Outside Dial Caliper Gauge 1 Outside Dial Caliper Gauge 1 Outside Dial Caliper Gauge 1 Inside Dial Caliper Gauge 3 Inside Dial Caliper Gauge 3 Inside Dial Caliper Gauge 3 Inside Dial Caliper Gauge 3 Inside Dial Caliper Gauge 3 Inside Dial Caliper Gauge 3 Inside Dial Caliper Gauge 3 Inside Dial Caliper Gauge 3 Inside Dial Caliper Gauge 3 Inside Dial Caliper Gauge 3 Inside Dial Caliper Gauge 3 Inside Dial Caliper Gauge 3 Inside Dial Caliper Gauge 3 O OA Bench Center 113 OB Bench Center 113 P P-1 P- P-3 P-17 P-7 PC-1A PC-1AE PC-1B PC-1BE PC-1BW PC-1L PC-1LE PC- PC-3 PC-3L PC-4 PCN-0 PCN-1A PCN-1AE PCN-1AU PCN-1B PCN-1BE PCN-1BU Dial Pipe Gauge 90 Dial Pipe Gauge 90 Digital Pipe Gauge 90 Digital Pipe Gauge Digital Pipe Gauge Pic Test Indicator 3 Pic Test Indicator 0 Pic Test Indicator 3 Pic Test Indicator 0 Pic Test Indicator 47 Pic Test Indicator 3 Pic Test Indicator 0 Pic Test Indicator 3 Pic Test Indicator 3 Pic Test Indicator 3 Pic Test Indicator 3 Pic Test Indicator 47 Pic Test Indicator 47 Pic Test Indicator 0 Pic Test Indicator 1 Pic Test Indicator 47 Pic Test Indicator 0 Pic Test Indicator 1 PCN-1BZ(A) One Revolution Pic Test Indicator 48 PCN-1BZ(B) One Revolution Pic Test Indicator 49 PCN-1L Pic Test Indicator 47 PCN-1LE Pic Test Indicator 0 PCN-1LU Pic Test Indicator 1 PCN-1LZ(A) One Revolution Pic Test Indicator 48 PCN-1LZ(B) One Revolution Pic Test Indicator 49

12 Model No. Description Page Model No. Description Page PCN- Pic Test Indicator 47 PCN-E Pic Test Indicator 0 PCN-U Pic Test Indicator 1 PCN-Z(A) One Revolution Pic Test Indicator 48 PCN-Z(B) One Revolution Pic Test Indicator 49 PCN-B Pic Test Indicator 47 PCN-BU Pic Test Indicator 1 PCN-S Pic Test Indicator 47 PCN-SU Pic Test Indicator 1 PCN- Pic Test Indicator 47 PCN-U Pic Test Indicator 1 PCN-6 Pic Test Indicator 47 PCN-6U Pic Test Indicator 1 PCN-7A Pic Test Indicator 47 PCN-7C Pic Test Indicator 47 PCN-1AD Pic Test Indicator PCN-1LD Pic Test Indicator PCN-BD Pic Test Indicator PCN-SD Pic Test Indicator PCD- Centricator 6 PCD-3 Centricator 6 PCD-4 Centricator 6 PDS- Dial Gauge Stand 117 PDS-F Dial Gauge Stand 117 PDN-0 Digital Gauge 134 PDN-0 Digital Gauge 134 PDP-1N Printer 148 PS-1 Pearl Scale 87 Q Q-1 Dial Swift Gauge 86 T1-7 T-0W R R1-17 R1-0 R1-7 R1-A R1-B R1-C Repair Tools S SIS-4 SIS-6 SIS-7 S- S-7 S-9 SC-A SB-3 SCB-3 Spare Parts T T-1 T- T-3 T-4 T-1W T-W T-B T-C T-6A T-6B T1-17 T1-0 T-7W T3-17 Digital Upright Gauge 11 T-17 Digital Upright Gauge 11 T6-17 Digital Upright Gauge 11 Dial Upright Gauge 9 Dial Upright Gauge 9 U Dial Upright Gauge 9 U-1 Dial Inside Gauge 1 41 Dial Gauge Stand 116 Dial Gauge Stand 116 Dial Gauge Stand 116 Signal Gauge 1 Signal Gauge 1 Signal Gauge 1 Signal Checker 1 Signal Box 14 Signal Controller 1 for Dial Gauge for Pic Test Indicator 6-7 Parts Drawing Dial Depth Gauge 6 Dial Depth Gauge 6 Dial Depth Gauge 6 Dial Depth Gauge 6 Dial Depth Gauge 6 Dial Depth Gauge 6 Dial Depth Gauge 6 Dial Depth Gauge 6 Dial Depth Gauge 7 Dial Depth Gauge 7 Digital Depth Gauge 8 Digital Depth Gauge 8 Digital Depth Gauge 8 Digital Depth Gauge 8 Digital Depth Gauge 8 Digital Depth Gauge 8 Digital Depth Gauge 8 Digital Depth Gauge 8

13 Model No. Description Page UHA UHB UFA UFB U3HA U3HB X XY-1 XY- XZ-1 XZ- Y YM-1 YM- YM-3 YMH-1 YMH- (Numerical) BL 7-DX 7-E 7-HG 7-LL 7-SWA 7F 7F-RE 7F-T 7W 7Z 7Z-XB 117Z 0 1 Dial Inside Gauge 1 Dial Inside Gauge 1 Dial Inside Gauge 1 Dial Inside Gauge 1 Dial Inside Gauge 1 Dial Inside Gauge 1 Lever type Contact Point 11 Lever type Contact Point 11 Angle Contact Point 11 Angle Contact Point 11 Magnetic Stand 118 Magnetic Stand 118 Magnetic Stand 118 Magnetic Holder 119 Magnetic Holder 119 Dial Gauge 7 Dial Gauge 7 Dial Gauge 7 Dial Gauge 7 Dial Gauge 7 Dial Gauge 7 Dial Gauge 7 Dial Gauge 7 Dial Gauge 7 Dial Gauge 7 Dial Gauge 7 One Revolution Dial Gauge 3 One Revolution Dial Gauge 3 One Revolution Dial Gauge 3 Inch Scale Dial Gauge 71 Inch Scale Metric Graduation 7 Model No. Description Page 13 13B B B B B 147Z 1DZ 1Z 1Z-SWF 17 17B 17Z 17Z-SWA A 196A-6 196B 196B-T 196Z Inch Scale Dial Gauge 71 Inch Scale Dial Gauge 71 Inch Scale Metric Graduation 7 Inch Scale Dial Gauge 71 Inch Scale Dial Gauge 71 Inch Scale Metric Graduation 7 Inch Scale Metric Graduation 7 Inch Scale Dial Gauge 71 Inch Scale Dial Gauge 71 Inch Scale Dial Gauge 71 Inch Scale Dial Gauge 71 Inch Scale Dial Gauge 71 Inch Scale Dial Gauge 71 One Revolution Dial Gauge 3 One Revolution Dial Gauge 3 One Revolution Dial Gauge 3 One Revolution Dial Gauge 3 One Revolution Dial Gauge 7 One Revolution Dial Gauge 3 One Revolution Dial Gauge 3 One Revolution Dial Gauge 3 One Revolution Dial Gauge 3 Back Plunger Type Dial Gauge 31 Back Plunger Type Dial Gauge 31 Back Plunger Type Dial Gauge 31 Back Plunger Type Dial Gauge 31 One Revolution Dial Gauge Inch Scale Test Indicator B Inch Scale Test Indicator 73 0 Inch Scale Test Indicator 73 0B Inch Scale Test Indicator Inch Scale Test Indicator B Inch Scale Test Indicator Inch Scale Test Indicator 74 00B Inch Scale Test Indicator Inch Scale Test Indicator B Inch Scale Test Indicator Long Travel Dial Gauge 9

14 Model No. Description Page Model No. Description Page 07F-PL 07F-T 07S 07S-LL 07W 07WF-T 00 00B B F-RE S S 36A 36B 36Z Dial Gauge Long Travel Dial Gauge 9 Long Travel Dial Gauge 9 Miniature Dial Gauge 30 Miniature Dial Gauge 30 One Revolution Dial Gauge 3 790B 7B 7F 7S B B-HG F S Z Z-XB Inch Scale Dial Bore Gage set 7 Dial Gauge 7 Dial Gauge 7 Miniature Dial Gauge 30 Dial Gauge Dial Gauge Dial Gauge Miniature Dial Gauge 30 One Revolution Dial Gauge 3 One Revolution Dial Gauge Inch Scale Dial Thickness Gauge Miniature Dial Gauge Long Travel Dial Gauge 9 47F Miniature Dial Gauge 30 47SZ One Revolution Dial Gauge 3 47Z One Revolution Dial Gauge 3 47Z-XB One Revolution Dial Gauge 3 -SWF Dial Gauge -DX Dial Gauge 07 Long Travel Dial Gauge 9 09 Long Travel Dial Gauge 9 Dial Gauge -DX Dial Gauge 6 Dial Gauge 7 Dial Gauge 7

15 0 Weight of our products (packed with case) *All the Pic Test Indicators are approx. g weight: approx grams. Quick Chart Model weight (g) Model weight (g) Model weight (g) Model weight (g) Model weight (g) Dial Gauge F 7-BL 190 7F-RE 170 7W 0 7-SWA 0 7-T 190 7F-T 7-LL 19 7F-LL 1 7-E DX 0 7-HG F 7B 7-SWA B 19 B-HG 19 F 1 -SWF -DX 0 S 3 F-RE -DX 180 S F-PL S 19 07S-LL 00 07W 0 07WF-T S , 36A 13 36B F 0 7S 140 7SF 1 196A A B 1 196B-T 1 7Z 160 7Z-XB B BF 17Z Z-SWA Z 160 Z 16 Z-XB 16 47Z 1 47Z-XB 1 47SZ 0 147Z 0 1Z 16 1Z-SWF 16 1DZ Z 1 36Z 16 Cylinder Gauge CC CC CC CC- 680 CC CC-3C 800 CC-4 1,900 CC-,00 CC-6,000 CG CG-1 60 CG- 660 CG CG-3C 70 CG-4 1,900 CG-,00 CG-6 4,600 CC-1S 470 CC-S 0 CC-3S 80 CC-3CS 80 CC-01R 380 CC-1R 700 CC-R 700 CC-3R 70 CC-3CR 800 CG-01R 380 CG-1R 60 CG-R 660 CG-3R 700 CG-3CR 70 Dial Thickness Gauge G 16 G-1A 16 G-1M 16 G- 370 G-3 3 G-4 30 G-6 80 G-6C 300 G-7C 80 G-0.4N 16 G-.4N 16 G G H 80 H-1A 80 H-0.4N 80 H-.4N 80 H-0 9 H H- 780 H HR-1 0 J-A 1,600 J-B 1,300 PG- 16 GL 0 P-1 00 P- 330 P-3 30 Q-1 70 EG EG- 130 PS Dial Sheet Gauge K-1 3, K- 4,70 K-3 4,40 K-4 4,00 K-7 7,800 Dial Upright Gauge R1-A 3,30 R1-B 3,0 R1-C 3,300 Dial Depth Gauge T T-1W 39 T- 300 T-W 3 T-B 4 T-C 90 T T-4 80 T-6A 70 T-6B 70 Dial Inside Gauge U UHA 0 UHB 0 UFA 380 UFB 380 U3HA 0 U3HB 0 Stand SIS-4,800 SIS-6 3,60 SIS-7,600 PDS- 7, PDS-F 7, Magnetic Stand YM-1 1,00 YM-,000 YM-3 1,00 Dial Caliper Gauge LA-1 80 LA- 1,0 LA-3,0 LA-4 80 LA- 90 LA-S 900 LA-6 70 LA-8 1,060 LA LA- 1,000 LA LA-13 1,800 LA LA-1 1,00 LA- 1,80 LA-3 1,330 LA-4 8,900 LA LA LA LB LB- 60 LB LB-4 80 LB- 1,030 LB-6 8 LB-8 90 LB-9 1,00 LH- 00 LB-7 80 LB-7S 770 LB-7V 1,300 LB Tester NB 6,000 Bench Center OA 80,000 OB 0,000 Others YMH YMH- 380 XY-1 XY- 0 XZ-1 1 XZ- 1 GH Linear Gauge D- 70 D-UZ 0 D-B 0 D- 340 D D D-0HT 700 D-0WA 70 D D-0WA 90 DN- 340 DN D-S 70 D-SB 0 D-S 340 D-ST 340 D-S 340 D-0S 400 D-0S 700 D-0SWA 70 D-0S 900 D-0SWA 90 DN-S 340 DN-0S 400 D-SS 30 D-HS 80 DL- 60 DL-S 60 Digital Counter C-00 1,00 C-700 1,00 Digital Gauge DG-0 40 DG DG-7 40 PDN PDN Digital Thicnkess Gauge G G-0M 400 G G G-17M 390 G-0A 400 G-7A 400 G-7M 400 G-17A 390 Signal Gauge S- 60 S-7 60 S-9 60 SC-A 40 Signal Box SB-3 1,00

16 Quick Chart for PEACOCK Dial Gauge We have named our dial gauge by model numbers, which indicate measurement range and graduation, instead of product code numbers. Range mm No. 7 No. Grad. mm Range mm Grad mm 0 Quick Chart Our model numbers are: The first and second digit numbers (1,, 4,, 0, 30, 0, 80) signify measurement ranges. The last digit numbers 7 mm graduation 0.001mm graduation 6 or 9 Special graduation Z Less than one revolution dial gauge Exceptions: 1. Model No. signifies 1mm measurement range with 0.001mm graduation.. Model No. 196A, 196B signify mm measurement range with mm graduation. Dial Gauge Grad. Range Model 1 No B 3 (Small dial face) 4 (Small dial face) (B: balanced dial. S: small dial face) (F-T: continuous CCW dial. SWA: oil-proof) (S: small dial face. W: center pointer) No. 36B No. 47 No. 7 No. 7 No. 07 No. 307 No. 07 Less Than One Revolution Dial Gauge 17Z 17Z-SWA 47Z-XB 47Z 47SZ 7Z-XB 7Z ( ) Larger space between graduation allows easier reading. (With carbide contact point) (Oil-proof, carbide contact point) (White dial face) (Long stem, carbide contact point) (Long stem, carbide contact point) (Short stem, carbide contact point) (Long stem, carbide contact point) (Long stem, flat carbide contact point) No. 196A 196A-6 196B No. 09 No. 809 No. B No. No. No. 36A No. 6 (Back plunger, stem 6.3mm) (Back plunger, stem 6mm) (Back plunger, stem 8mm) (SWF: oil-proof. S: small dial face) (S: small dial face) (Small dial face) Z-XB Z 1Z 1Z-SWF Z (Long stem, carbide contact point) (Long stem, flat carbide contact point) (Short stem, carbide contact point) (Oil-proof, carbide contact point) (Long stem, white dial face, carbide contact point) Name of Parts Cap Limit Dial face Crystal Pointer Hand Bezel Stem Spindle Lug Back cover Contact point A A-6

17 0 Quick Chart Quick Chart for PEACOCK Lever-Type Dial Indicators Lever-type dial indicators are most suitable for alignment and TIR (Total Indicator Run-Out) testing. There are two types of lever-type dial indicators. Pivot bearings are used on all of Peacock's lever-type indicators, which assure exceptional precision over a long period of time. Pic-Test Change lever type Name of Parts Stem Pointer Dial New Pic-Test No change lever (automatic inverse) Bezel Crystal Change lever Pivot Contact point When the change lever is in position A, the contact point in direction 1 and the pointer rotates CW. When the change lever is shifted to position B, the contact point moves in direction and the pointer rotates CCW. Without change lever, the contact point inverses automatically both directions but the pointer rotates always CW. For particular requirements PC and PCN series are available. Model numbers ending with U, E, D or W signify particular applications. PCN-1AU (U type) Anti-magnetic, non-electrifying Anti-magnetic contact point and pointer allow valid measurement even in strong magnetic fields. Electric flow is blocked by ceramic stem. PCN-1AE (E type) Super low measuring force Measuring force is lower than other lever-type dial indicators. Special indicators with high sensitivity for measurement soft, highly elastic materials. Example PCN-1AD (D type) Large dial face Large dial face with large numbers allows easy reading of test results. PC-1BW (W type) Double dial face Double sided dial faces allow easy reading from any direction.

18 Table for Pic-Test and New Pic-Test 0 PC with change lever PCN without change lever Grad Range Model PC-1A PC-3 (parallel) PC-1B PC-1L PC- PC-4 (parallel) PCN-0 PCN-1A PCN- (vertical) PCN-1B PCN-1L PCN-7A PCN-B PCN- PCN-6 (vertical) PCN-7C PCN-S Length of contact point (rsize) 18.0mm 18.0mm 19.4mm 39.7mm 8.80mm 8.80mm 17.74mm 17.74mm 17.74mm 18.63mm 39.00mm 17.74mm 13.00mm 14.18mm 14.18mm 13.00mm 8.13mm 13.00mm items are made to order. Indicator types U E (measuring force) D W Z Less than PC-1AE 0.1N Less than PC-1BE 0.1N PC-1BW Less than PC-1LE 0.1N Less than PCN-1AU PCN-1AE 0.0N PCN-1AD PCN-U Less than PCN-1BZ(A) PCN-1BU PCN-1BE 0.0N PCN-1BZ(B) Less than PCN-1LZ(A) PCN-1LU PCN-1LE PCN-1LD 0.0N PCN-1LZ(B) PCN-BU Less than PCN-Z(A) PCN-U PCN-E PCN-BD 0.1N PCN-Z(B) PCN-6U PCN-SU PCN-SD We can customize Pic-Test and New Pic-Test indicators according to your special needs. Please contact Peacock for details. Quick Chart Contact Points Ball Size Warning! Contact points with mm carbide ball are attached to all Pic-Test indicators. 1.0mm, 0.8mm, and 0.mm contact points are also available from our stock. Contact points are not interchangeable among different models. Each indicator is assigned a specific contact point length as shown in the table below. Not using proper contact point for assigned model will result in inaccuracy. Lengths of contact points with mm carbide ball (actual size) PCN-S PCN-SU PC-1A PC-1AE PC-3 PC- PC-4 PCN-1B PCN-1BU PCN-1BE PCN-B PCN-SD PCN-BU PCN-7C PCN-BD PCN- PCN-U PCN-6 PCN-6U PCN-E PCN-0 PCN-1AD PCN-1A PCN-1AU PCN- PCN-U PCN-1AE PCN-7A mm Ruby ball are available for PC-1A, PC-1B,PC-1L, PC-, PCN-1A, PCN-1B, PCN-1L, PCN-, PCN-B and PCN-S PC-1B PC-1BE PC-1BW PCN-1L PCN-1LU PCN-1LE PCN-1LD PC-1L PC-1LE PC-1LW

19 0 Quick Chart Quick Chart for PEACOCK Cylinder Gauges For Both Blind Hole And Deep Bore Measuring Select the best fitted probe length according to the measuring depth. CC Series (standard) CG Series (blind hole) size of probe depth Recommendation Use the cylinder gauge vertically with a probe depth of 400mm or longer. CC Series Model CC-0 CC-01 CC-1 CC- CC-3 CC-3C CC-4 CC- CC-6 Measurement inner dia Probe depth are standard probe depth sizes are short type standard items. (Please order by model no.) 1. CC-1S (18 3 ). CC-S (3 60 ) 3. CC-3S (0 0 ) 4. CC-3CS (0 ) Measuring is possible up to 3mm from the bottom of a cylinder. (CG-6 can measure up to 4.mm) CG Series Model CG-01 CG-1 CG- CG-3 CG-3C CG-4 CG- CG-6 Measurement inner dia Probe depth are standard probe depth sizes

20 Cylinder Gauges for Measuring Spline and Internal Gears For Peacock, measuring unusual places and shapes is never impossible. Using specified ball diameters on both ends, we custom-manufacture dial bore gauges for measuring pitch diameter. For measuring root diameter, we remove the contact point guides (centering mechanism) so the gauges will not touch either gear tooth flank. For measuring the inside diameter, we add contact point guides (centering mechanism) to support the gauges on top of the gear teeth. Measuring Pitch Diameter Measuring Large Diameter Measuring Small Diameter Please specify pitch diameter and ball diameter. (Carbide material will be used for all balls if not specified. For very unique requirements, we sometimes ask customers to supply us their own gauge balls.) Please specify large diameter (D), width and height of face. (We design contact points that do not touch either gear surface.) Please specify inside diameter size and whole depth of tooth. (We design contact point guides on both sides of contact point.) 0 Quick Chart The diameter of these balls is a key point. When gauge balls interfere with tooth surface and invalidate the measurement, we truncate both balls. Dimensioned the size of contact point When the number of teeth are odd, one side of the contact point is bifurcated to straddle a tooth. Putting contact point guides against the top of the teeth is the key. Ball tip is used on contact point guides. Both ball ends are truncated. We provide customized conversion tables for applications with odd numbered teeth. (Individual conversion table is made just for your application.) Contact points straddle a tooth Ball tips avoid friction wear For shallow spline and internal gears. These bore gauges for measuring spline and internal gears are adopted from CC series (standard bore gauges). For measuring shallow spline and internal gears, we adopt CG series. For Inquiries: We provide quotes based on submitted workpiece drawings or actual workpiece examples. There is no minimum quantity required. Please specify what you want to measure, workpiece materials and tolerance. See page 0. (Please contact us directly or call a sales representative in your area.)

21 0 Quick Chart Request for Special Designed Cylinder Gauge Date: Name: (Measurement is Internal Gear only) Internal Gear For your measurement, please check Major Diameter Minor Diameter B.B.D=Between Ball Diameter O.P.D= Over Pin Diameter Depth of measurement work-piece mm or B.B.D BBD=Between Ball Diameter Major Diameter Minor Diameter Ball Diameter Remark: Specifications for BBD Specifications for Major Diameter and Minor Diameter B.B.D Ball Diameter Major Diameter Minor Diameter Tolerance (cut) Tolerance Tolerance Ball Cut Yes No B.B.D Ball Diameter Major Diameter Minor Diameter Pressure Angle No.of Teeth Tolerance Tolerance Tolerance In case ball cut is necessary, we can provide the Master. Master Production Yes No Please apply if you have the Parameter Table together with Tolerance. OZAKI MFG. CO., LTD. TOKYO, JA PAN URL: Tel: Fax:

22 SECTION 1 Dial Gauges 1 One Revolution Dial Gauges Standard Dial Gauges (mm, 0.00mm, 0.001mm) Long Travel Dial Gauges (mm, 0.0mm, 0.1mm) Miniature Dial Gauges (0.001mm, 0.00mm, mm) Back Plunger Type Dial Gauges Accessories Technical Data Marking Service

23 1 One Revolution Dial Gauges 0.001mm and mm Z series These are high-accuracy dial gauges with the pointer giving less than a full turn that can resist rigorous continuous measurement. The long stem is made of stainless steel, is high in strength and is malfunction-free due to fastening. The dial faces except No. 18 and 17B are easy to read with green and orange (dead zone) One Revolution Dial Gauges 0.001mm Type 1Z Graduation: 0.001mm Range: 0.16mm Contact point (XB-1) Flat back Z Graduation: 0.001mm Range: 0.14mm Long stem Flat back 4.0 Flat carbide contact point (XB-406) 1Z-SWF Graduation: 0.001mm Range: 0.16mm Contact point (XB-A) Oil-proof type Flat back 18 Graduation: 0.001mm Range: 0.16mm Long stem ontact point (XB-1) Oil-proof type Flat crystal Flat back Z-XB Graduation: 0.001mm Range: 0.16mm Contact point (XB-1) Flat back New 1DZ Graduation: 0.001mm Range: 0.16mm Large dial face (66.) ontact point (XB-1) Flat back mm Type 17Z 17Z-SWA 7Z-XB Graduation: mm Range: 0.8mm Graduation: mm Range: 0.8mm Graduation: mm Range: 0.8mm ontact point (XB-1) Flat back Oil-proof type ontact point (XB-) Flat back Long stem ontact point (XB-1) Flat back 7Z Graduation: mm Range: 0.8mm Long stem Flat back 17B Graduation: mm Range: 0.8mm ontact point (X-1) Lug back New 117Z Graduation: mm Range: 1.0mm ontact point (XB-1) Flat back 4.0 Flat carbide contact point (XB-406) Miniature Type 47Z 47Z-XB 47SZ Graduation: mm Range: 0.8mm Graduation: mm Range: 0.8mm Graduation: mm Range: 0.8mm Long stem Flat back Contact point (XB-1) Flat back Contact point (XB-1) Flat back 4.0 Flat carbide contact point (XB-406)

24 Specifications Model Graduation Range (Free stroke) Reading 1Z 1Z-SWF Z-XB Z 18 17Z 17Z-SWA 7Z-XB 7Z 17B 1DZ 117Z 47Z 47Z-XB 47SZ 196Z 147Z 36Z Note- All Dial Indicatiors (except for 196Z) listed above have flat back as standard. Note- Lug back Model No. : 47ZL, 47Z-XBL, 47SZL, 147ZL, 36ZL. New New New New New 147Z Graduation: mm Range: 1.0mm Small dial face (36) Contact point (XB-1) Flat back New 36Z Graduation: 0.00mm Range: 0.4mm Contact point (XB-1) Flat back Indication error 1 revolution 1 revolution One revolution Two revolutions Whole measuring range Retrace error Z Graduation: mm Range: 0.8mm Contact point (X-11) Back plunger type (unit: m) Measuring Repeatability force less than (N) One Revolution Dial Gauges Dimensions A B K C D E F G H Dimensions 196Z New New New New Sizes Model Flat back type Lug back type 1Z 1Z-SWF Z-XB Z 18 17Z 17Z-SWA 7Z-XB 7Z 17BF 117Z 1DZ 47Z 47Z-XB 47SZ 147Z 36Z 1ZL 1Z-SWFL Z-XBL ZL 18L 17ZL 17Z-SWAL 7Z-XBL 7ZL 17B 117ZL 1DZL 47ZL 47Z-XBL 47SZL 147ZL 36ZL A B C D E F G H I K Note- ( ) indicates the model number of lug back and its size. Both lug back and flat back share the same size except for the items listed under column F

25 1 Standard Dial Gauges Standard Dial Gauges 0.001mm and 0.00mm JIS B 703 Dial Gauges are widely used manufacturing plants. The stem, made of SK quench hardened with strength, is malfunction-free due to fastening. The shock-proof mechanism prevents gears from damage due to shocks arisen by abruptly pushing up the spindle. The turning section of the outer frame sealed by the O-ring and the back inside sealed by the packing are waterproof and dust-proof in construction. The back is increased in strength by four screws, and the lug can be turned 90 degrees in the installation way. HG High Precision Type B-HG Graduation: 0.001mm Range: 1mm Indication error ±3μm Retrace error μm Includes accuracy certification Lug back -DX Graduation: 0.001mm Range: 1mm Durable type (Spindle mm) Lug back B Graduation: 0.001mm Range: 1mm Lug back F Graduation: 0.001mm Range: 1mm Flat back -SWF Graduation: 0.001mm Range: 1mm Oil-proof type ontact point (X-A) Lug back Graduation: 0.001mm Range: mm Lug back

26 1 Standard Dial Gauges F-RE S Graduation: 0.001mm Range: mm Graduation: 0.001mm Range: mm Equipped spindle pull-up release (RE-) 80mm long Flat back Small dial face type (.7mm) Lug back -DX 6 Graduation: 0.001mm Range: mm Graduation: 0.001mm Range: mm Graduation: 0.00mm Range: mm Lug back Small dial face type (7mm) Lug back Lug back Specifications (unit: m) Model B-HG -DX B F -SWF F-RE S -DX 6 Graduation Range Reading Indication error 1 revolution 1 revolution One revolution Two revolutions Whole measuring range Retrace error Repeatability Measuring force less than (N)

27 1 Standard Dial Gauges JIS B 703 mm Standard Dial Gauges Dial Gauges are widely used manufacturing plants. The stem, made of SK quench hardened with strength, is malfunction-free due to fastening. The shock-proof mechanism prevents gears from damage due to shocks arisen by abruptly pushing up the spindle. The turning section of the outer frame sealed by the O-ring and the back inside sealed by the packing are waterproof and dust-proof in construction. The back is increased in strength by four screws, and the lug can be turned 90 degrees in the installation way. HG High Precision Type 7-HG 7-DX 7 7F Graduation: mm Range: mm Graduation: mm Range: mm Graduation: mm Range: mm Graduation: mm Range: mm ±μm 4μm Lug back Durable type (Spindle mm) Lug back Lug back Flat back 7-SWA Graduation: mm Range: mm Oil-proof type Flat crystal ontact point (X-A) Lug back 7-BL Graduation: mm Range: mm Spindle pull-up back lever Lug back 7F-RE Graduation: mm Range: mm Spindle pull-up release (RE-1) 80 mm long Flat back 7-LL Graduation: mm Range: mm Spindle lifting lever (LL-1) Lug back

28 1 7W Graduation: mm Range: mm Two center pointers ( easy The hand reading is long of enough measured to facilitate values. ) Lug back 7F-T Graduation: mm Range: mm Reversed dial Flat back 7-E Graduation: mm Range: mm Low-measuring force (initial pressure 0.4N) Lug back 17 Graduation: mm Range: 1mm Balanced dial Lug back Standard Dial Gauges 7-SWA Graduation: mm Range: mm Oil-proof type Flat crystal ontact point (X-) Lug back Specifications Model 7-HG 7-DX 7 7F 7-SWA 7-BL 7F-RE 7-LL 7W 7F-T 7-E 17 7-SWA 7 7F 7B Graduation Range 1 Reading Graduation: mm Range: mm Lug back Indication error 8 7F Graduation: mm Range: mm Flat back 1 revolution 1 revolution One revolution Two revolutions Whole measuring range Retrace error 4 7B Graduation: mm Range: mm Balanced dial Flat back Repeatability (unit: m) Measuring force less than (N) initial pressure

29 1 Long Travel Dial Gauges Long Travel Dial Gauges mm, 0.0mm and 0.1mm JMAS 001 Dial Gauges are widely used manufacturing plants. The stem, made of SK quench hardened with strength, is malfunction-free due to fastening. The shock-proof mechanism prevents gears from damage due to shocks arisen by abruptly pushing up the spindle. The turning section of the outer frame sealed by the O-ring and the back inside sealed by the packing are water-proof and dust-proof in construction. The back is increased in strength by four screws, and the lug can be turned 90 degrees in the installation way. The position of the lever can be installed either right or left. 07 Graduation: mm Range: 0mm Lug back 07F-PL Graduation: mm Range: 0mm Pump type spindle lifting lever Flat back 07F-T Graduation: mm Range: 0mm Reversed dial Flat back 07S-LL Graduation: mm Range: 0mm Spindle lifting lever (LL-1) Small dial face type (3mm) Lug back 07S Graduation: mm Range: 0mm Small dial face type (3mm) Lug back 07W Graduation: mm Range: 0mm Two center pointers The hand is long enough to facilitate easy reading of measured values Lug back 07WF-T Graduation: mm Range: 0mm Two center pointers The hand is long enough to facilitate easy reading of measured values Reversed dial Flat back ( ) ( ) 307S Graduation: mm Range: 30mm Small dial face type (3mm) Contact point (X-) Lug back

30 1 809 Graduation: 0.1mm Range: 80mm Lug back Stem 14mm Long Travel Dial Gauges 09 Graduation: 0.0mm Range: 0mm Lug back Stem mm 07 Graduation: mm Range: 0mm Lug back Stem mm 307 Graduation: mm Range: 30mm Lug back Stem 8mm Specifications (unit: m) Model 07 07F-PL 07F-T 07S-LL 07S 07W 07WF-T 307S Graduation Range Reading Indication error 1 revolution 1 revolution One revolution Two revolutions Whole measuring range Retrace error Repeatability 0 3 Measuring force less than (N)

31 1 Miniature Dial Gauges Miniature Dial Gauges 0.001mm, 0.00mm and mm JMAS 003 These compact size dial gauges are equipped with small dial faces. They are especially useful for measuring jigs, in restricted areas. S Graduation: 0.001mm Range: 1mm 47 Graduation: mm Range: 4mm 47F Graduation: mm Range: 4mm ontact point (X-7) Flat back Dial dia. 40.8mm ontact point (X-7) Lug back Dial dia. 36mm ontact point (X-7) Flat back Dial dia. 36mm 7S Graduation: mm Range: mm 36A Graduation: 0.00mm Range: 3mm 36B Graduation: mm Range: 3mm ontact point (X-) Lug back Dial dia. 39mm ontact point (X-7) Lug back Dial dia. 40.8mm ontact point (X-7) Lug back Dial dia. 40.8mm Specifications (unit: m) Model S 47 47F 7S 36A 36B Graduation Range Reading Indication error 1 revolution 1 revolution One revolution Two revolutions Whole measuring range Retrace error Repeatability Measuring force less than (N)

32 Back Plunger Type Dial Gauges mm The back plunger dial gauge is characterized with easy handling since the spindle having the contact point moves in the direction perpendicular to the dial face and the gauge is more compact. The dial gauge of this type is convenient for use in achieving a parallelism of the table of the machine tool, with measuring jigs, in restricted areas and on locations where scale reading is difficult. 1 Back Plunger Type Dial Gauges 196A Graduation: mm Range: mm Stem 6.3mm ontact point (X-1) 196A-6 Graduation: mm Range: mm Stem 6mm ontact point (X-1) 196Z Graduation: mm Range: 0.8mm Stem 8mm Pointer giving less than one revolution ontact point (X-11) Dimensions (Holder for 196B) 196B Graduation: mm Range: mm Stem 8mm ontact point (X-11) 196B-T Graduation: mm Range: mm Stem 8mm Reversed dial ontact point (X-11) Specifications Model Graduation Range Reading 196A 196A-6 196Z 196B 196B-T Dial dia. 38mm (All Back Plunger type Dial Gauges) Indication error 1 revolution 1 revolution One revolution Two revolutions Whole measuring range Retrace error Repeatability (unit: m) Measuring force less than (N)

33 Replaceable Contact Point (Screw pitch M. 0.4mm) 1 for Dial Indicators and Linear Gauges Replaceable Contact Point Ball Contact Point X-1 S.4 L Part No. Lmm Material X-1 9 Steel X-3 3. Steel X- Steel X-7 7. Steel X Steel X-1 Steel XB-1 9 Carbide XB-11 1 Carbide XB-1 Carbide XB Carbide XC-1 9 Ruby XC-1 Ruby Offset Contact Point X Part No. Material X-8 Carbide Special Contact Point X SCarbide ball Replaceabele for Contact Point for Pic Test Indicator Ball Contact Point for Oil Proof type X- S.4 groove for Dust proof rubber SCarbide XP1B-Replaceable M non-adheisive M.0.4 -C0.3 9 Part No. Material X-1 Carbide Part No. Lmm Material X- 9 Steel XB- 9 Carbide XC- 9 Ruby X-A 1 Steel XB-A 1 Carbide Spherical Contact Point XS-1 SR3. Special Contact Point X-3 X-46 X-7 L 9 R 9 Part No. Material X-3 NSB X-4 Copper X- Bakelite X-6 Teflon X-7 Teflon X-3 X-46 X-7 Part No. Lmm Material XS-1 8 SKS3 XS- SKS3 XS-1 SKS3 XS-11 1 SKS3 XS- 0 SKS3 XS-1 SKS3 XS SKS3

34 Replaceable Contact Point (Screw pitch M. 0.4mm) for Dial Indicators and Linear Gauges 1 Flat Contact Point XS- L Flat Contact Point XS- Part No. Lmm Material XS- SKS3 XS- SKS3 Button type Contact Point XS-6 SR7 L Replaceable Contact Point Part No. Lmm Material XS- 8 SKS3 XS-0 SKS3 XS- SKS3 XS-1 1 SKS3 XS-0 0 SKS3 XS- SKS3 XS SKS3 Part No. Material XS-6 SKS 3 4 Taper Contact Point XS-3 SR1 Contact Point set XS L Part No. Lmm Material XS-3 SKS3 XS-3 SKS3 XS-31 1 SKS3 XS-30 0 SKS3 XS SKS3 XS is provided with setting table for XS-1 to XS-6 contact points, and a case. Each type sold separately. Part No. XS Knife-edge Contact Point XS-7 SR1 Material SKS3 3 Plain Contact Point XS-4 L Part No. XS-4 Material SKS3 Part No. Lmm Material XS-7 SKS3 XS-71 1 SKS3 XS-70 0 SKS3 XS-7 SKS3 XS SKS3

35 Replaceable Contact Point (Screw pitch M. 0.4mm) 1 for Dial Indicators and Linear Gauges Replaceable Contact Point Carbide Spherical Contact Point XB-308 SR3. L Part No. Lmm Material XB-30 Carbide XB Carbide Carbide Flat Contact Point XB-408 Carbide Flat Contact Point XB-60 Part No. XB-60 Carbide Knife-edge Contact Point XB D Material Carbide L Part No. Dmm Lmm Material XB-40 Carbide XB Carbide XB Carbide Carbide Plain Contact Point XB-0 Part No. XB-707 Material Carbide 8 Carbide Plain Contact Point XB Part No. XB-0 Material Carbide 6 Part No. XB-06 Material Carbide Needle Type Contact Point XB-801 D L 8 Part No. Dmm Lmm Material XB Carbide XB Carbide XB-80 7 Carbide XB Carbide XB Carbide XB Carbide XB Carbide XB Carbide XB Carbide XB Carbide Part No. Dmm Lmm Material XS SKS3 XS SKS3 XS-80 7 SKS3 XS SKS3 XS SKH XS SKH XS SKH XS SKH XS SKH XS SKH

36 Replaceable Contact Point (Screw pitch M. 0.4mm) for Dial Indicators and Linear Gauges 1 Needle Contact Point XT-C 0.3Flat 0'. (1.) Tip0.1 XT-3 (13 0') XT-4 16 Tip Replaceable Contact Point Part No. Material XT-C SK 3 Part No. Material XT-3 SK 3 Part No. Material XT-4 SK 3 Needle Contact Point Roller Contact Point XT- SH-1 SH- 0 Part No. XT- 33 Material sewing needle sewing needle glue fixed -C0.3 Contact Point Joint To extend the contact point, simply add the contact point joint. XJ-406 XJ-4 XJ-41 XJ-40 XJ-4 XJ-430 XJ-43 XJ-440 XJ-44 XJ-40 XJ-4 XJ-460 XJ-46 XJ-470 XJ-47 XJ-480 XJ-490 XJ-400 XJ- XJ-0 XJ-30 XJ-40 XJ-0 XJ-60 4 type 7 Part No. SH-1 M L Material SUJ type Part No. Material SH- SUJ 7 M.0.4 L

37 Dimensions of Dial Gauges 1 Dimensions of Dial Gauges Standard 0.001mm 0.00mm mm A B C D E F G H I J Model B-HG -DX B F -SWF F-RE S -DX Miniature mm 0.00mm mm A B C D E F G H I J Model S 47 47F 7S 36A 36B Long Travel mm 0.00mm 0.1mm mm A B C D E F G H I J Model 07 07F-PL 07F-T 07S-LL 07S 07W 07WF-T 307S Standard mm mm A B C D E F G H I J Model 7-HG 7-DX 7 7F 7-SWA 7-BL 7F-RE 7-LL 7W 7F-T 7-E 17 7-SWA 7 7F 7B H G J E F A B D I C 6.

38 1 196A Type A C D B 3. F G E Back Plunger mm Model 196A 196A-6 mm A B C D E F G Dimensions of Dial Gauge 196B Type B Back Plunger mm Model 196B 196B-T 196Z mm A B C D E F G H I A C H I D

39 1 Accessories for Dial Gauges Accessories for Dial Gauges Outer dial plates 0.001mm type Continuous Dial A Continuous Dial B Balanced dial Reversed dial A (0-0-00) (0-0-0) (0-0-0) (00-0-0) mm type Continuous Dial A Balanced dial Reversed dial A (0-0-0) (0-0-0) (0-0-0) Color Caps (Applicable Models) B-HG, B, F, -SWF We can manufacture outer dials for other 0.001mm dial indicators. (examples:,, -DX) We can manufacture outer dials with counter clock wise numbering. (Applicable Models) 7-HG, 7, 7F, 7- SWA, 7-BL, 7F-RE, 7-LL, 17, 7-SWA, 7, 7F. We can manufacture outer dials for other mm dial indicators. (examples: 47, 7S, 36B) Red Yellow Green Blue Black To manage the measurement by dial gauges, caps with five different colors are available. They are attachable to standard dial gauges. (No., 7, 1, 17, 18,, 6 and S) Spindle pull-up Release Spindle Lifting Lever (LL-1) Part No. Dial Gauge installable Part No. Dial Gauge installable LL F. 7. 7B. 7F B. 07S. 07W. B. F.. DX. S Z. 1Z RE-1 (Total length:7mm) RE- (Total length:87mm) 7F-RE. R1-B. F-RE. R1-A.

40 Various accessories Easily attachable adhesive limits A type Examples of adhesive limits stickers Easily attachable adhesive limits B type 1 Accessories for Dial Gauges Color caps A-type B-type Spindle Lifting Lever (LL-1) Red Yellow Green Blue Black Backs Contact point joint Replaceable contact points Outer dial plates

41 1 Backs The method of holding the dial gauge comes in two types; holding the stem and holding the lug of the back. However, the back may be replaced for convenience of holding. Accessories for Dial Gauges q Center lug back GB-1A w Flat back GB-3A A A' Part No. Outer dia. Dial Gauge installable GB-1A Z. 17Z B. Z. 1Z. 07S. 07W. 18. B GB S GB GB GB GB GB Z. 47SZ GB S. 36A. 36B GB-17S 3.3 7S GB-1DX 0. DX. 6. 7DX. 307S GB-3A Z. 17Z B. Z. 1Z. 07S. 07W. 18. B GB S GB GB-3 9. GB GB GB GB SZ. 47Z GB S. 36A. 36B GB-37S 3.3 7S GB-3DX 0. DX. 6. 7DX. 307S e Post back C GB-4A Z. 17Z B. Z. 1Z. 07S. 07W. 18. B GB Z. 47SZ GB-4A 4-.3 r Screw back M GB-A Z B. Z. 17B. 1Z. 07S. 07W. 18 GB Z. 47SZ GB S. 36A. 36B GB-7S 3.3 7S GB-A 4-.3 t Adjustable back GB-6A M GB-6A Z B. Z. GB GB Z. 47SZ GB S. 36A. 36B GB-67S 3.3 7S y Lug back with lever GB-7A Z B. Z. 17B. 1Z. 17Z GB-7A

42 Repair Tools 1 The tools in the table below are available either in a set or individually. 1 Case Pointer drawer 3 Hand drawer 4 Plus and minus driver set (six in a set) Width Depth Height mm 180mm 170mm This is used to draw out a pointer. Insert the tip of this tool under the pointer, and push the spindle center with thread. The pointer can be drawn out easily. In this case, the center of pointer drawer should match with the spindle center. example This is used to draw out a hand of gauge. Extend a piece of thin paper between the hand and the dial face. Insert the tip of the tool under the hand, and draw it out in accordance with the principles of the lever. No. (1.4mmW) No. (.9mmW) No.3 (mmw) No.0 (4mmW) No.4 (.4mmW) No.1 (mmw) Select a driver which is suitable for the width of thread head and that of the slot. In particular, please avoid fastening or loosening a large thread using a small driver. Repair Tools Driver with handle 6 Reamer and reamer holder 7 Clock oil 8 Tweezers This is used to a fasten a thread which may be, at first, fastened with small driver, but finally requires to be fastened sufficiently. (For example, fastening of attaching screw of bottom board.) This is used to enlarge holes for pointer, hand, or spindle center. Stand the reamer in a right angle with the plane, and bore the hole lightly, relaxing your finger as possible as you can. This is an oil to be lubricated in the course of assembly. This is used to handle small parts such as hair spring, pointer or small thread. 9 Pliers Washing brush 11 Blower 1 Lubrication brush This is used to fasten or loosen a pin or knock. This is used to remove sticks such as old oil cake and dusts with washing. This is used, in the course of assembly, to remove dusts sticked to the dial face and so on. When the brush at the tip is removed, this can be used as a pump to blow off dusts. Do not breathe upon the apparatus to blow off dusts. This is used, in the course of assembly, to lubricate into the spindle center. Use care to lubricate only a small amount of oil. 13 Crystal press fitter This is to replace crystals. Set a crystal on the pad. Then press the fitter from the above to reduce the outer diameter, and fit the crystal into the outer frame. Cover plate installer is for pressing the cover plate into either the outer frame of a plunger-type dial indicator or a levertype dial indicator. Includes 8 types of changeable frames. Changeable frame examples: 3 and 4 : for lever-type dial indicators PC and PCN 4 and : for small dial indicators 6 and 7 : for standard type 0.001mm and mm dial indicators 7 and 8 : for long stroke dial indicators Changeable frame sizes :

43 Technical Data 1 Dial Indicators JIS B 703: 1997 (Japan Industrial Standards) Methods of measuring of performance No. Item Measuring method Illustration Measuring instrument Technical Data 1 3 Indication error Adjacent error Retrace error Holding the plunger of the dial gauge vertically and downward, carry out the following procedure setting the reading of dial gauge at the zero point. Press in the plunger 1 by 1 revolution up to two revolutions from the zero point, 1 by 1 revolution up to five revolutions and 1 by 1revolution up to the end point of the measuring range after exceeding five revolutions and, returning back the plunger in the same state, read the same measuring points as in the pressing in direction. Obtain the error from the error diagram made as a result of the reading in both directions(see Attached Fig.1). Micrometer head or lengh measuring instrument of 0.μm or under in scale interval and instrumental error of ±1μm and supporting stand for the dial gauge of 0.001mm and 0.00mm in scale interval and mm or under in measuring range. For other dial gauges from the above, micrometer head or length measuring instruments of 1μm or under in scale interval and ±1μm in instrumental error and measuring stand. 4 Repeatability Applying the contact point vertically on the upper surface of the measuring stand, obtain the maximum difference between the indications at every times when the plunger is operated rapidly and slowly five times at an arbitrary position in the measuring range. Dial gauge Supporting stand Measuring stand Measuring stand. Supporting stand. Measuring Force Hold the dial gauge whose plunger is placed vertically and downward, transfer the plunger up-and-downward continuously and slowly to measure the measuring forces at the zero point, center and end point of the measuring range. Dial gauge Supporting stand Supporting stand. Upper dish spring type indicating balance (g or under in scale interval) or force meter (0.0 N or under in sensitivity). Upper dish spring type indicating balance

44 Dial Indicators JIS B 703: 1997 (Japan Industrial Standards) Maximum allowable error of indication Measuring range Retrace Error Repeatability 1 revolution (1) mm Scale interval and measuring range 0.00mm Over mm, and mm max. mm max. 1mm less than max. mm mm Over 1mm, and less than mm (unit: m) Over mm, and less than mm Technical Data Indication error 1 revolution One revolution Two revolutions Whole measuring range Note: (1) Adjacent error. Remark: The value in this table shall be at 0 Indication error diagram Indication error Retrace error Press in Retrace Whole measuring range indication error 1/ revolution 0 or more Measuring range Zero point Stroke Long pointer stop point Revolutions Terminus 1/ revolution or more 1/ revolution indication error 1 revolution indication error + 0 Adjacent error revolutions indication error 1/ revolution indication error range revolutions 1 revolution indication error range revolutions indication error and adjacent error range

45 1 Marking Service Marking Service To all our valued customers : When you purchase any new PEACOOK gauges from us, we now offer an optional value adding free making services of Control Numbers directly onto gauges for your ISO needs; any other control needs and for planned future needs. Z344 XC-1 marking marking Marking is made by an ultrasonic method. Character size, spacing between characters and its direction can specifically be set under the following ranges : Character size (heigt) 1.0 to mm (at intervals of 0.1mm, at variable step) max. characters Numbers of characters Alpabet-Capital letters (6) Caracters of making A B C D E F X Y Z Alphabet-Small letters (6) a b c d e f x y z Numeric characters () marking Symbols (18) Standard font (Helvetica) HC11-1A

46 SECTION Lever Type Dial Indicators Pic TestNew Pic Test PCN Series W Series Z Series E Series U Series D Series PC Series Accessories

47 Lever Type Dial Indicators NEW PIC TEST Without change lever PCN series Lever Type Dial Indicators NEW PIC TEST The New Pic Test is a lever type dial indicators used in all over the world. It is a measuring instrument used for measurements of restricted areas, and the outsideinside, groove width and centering with the dial gauge installed to the lathe or the milling cutting machine for measurements with the gauges held on the height gauges. PCN-0 Graduation: mm Range: 0.mm Small dial face (9) PCN-1A Graduation: mm Range: 0.mm Without change lever (Automatic inverse type) The lever type dial gauge of this type has no change lever, the contact point inverses automatically in normal or reverse direction as desired and pointer turns always CW to improve the measuring efficiency. Miniature Bearing Used The miniature bearing used as a bearing at the pivot of the contact point to show good indication stability without any effect by rod play. O-ring used Oil resistance is enhanced by seating the O-ring in the turning section of the outer frame. PCN-1B Graduation: mm Range: 0.8mm PCN-1L Graduation: mm Range: 1.0mm Long contact point (L 4.8mm) PCN- Graduation: 0.00mm Range: 0.8mm PCN-B Graduation: 0.00mm Range: 0.mm PCN-S Graduation: 0.001mm Range: 0.14mm High accuracy PCN-7A Graduation: mm Range: 1.mm Wide measuring range with Shorter Pointer A PCN-7C Graduation: 0.00mm Range: 0.6mm Wide measuring range with Shorter Pointer M Gauge Anti-break Measuring Element. When a force is applied to the contact point in the lateral direction, it is bent at the groove of section A to protect the gauges. The contact point can simply replaced (See page P7).

48 Vertical Vertical Specifications Model PCN-0 PCN-1A PCN-1B PCN-1L PCN- PCN-B PCN-S PCN-7A PCN-7C PCN- PCN-6 PCN- Graduation: mm Range: 0.mm Graduation Range Reading PCN-6 Graduation: 0.00mm Range: 0.8mm Wide-range forward accuracy Accuracy (m) Adjacent error Backward error Measuring force less than(n) Special Type Test Indicators Special Type Test Indicators Double Dial Type W series The conventional lever type dial gauge used to have some unreadable points when aligning with it, which has made it impossible to do the accurate aligning till now. The double dial type Pic Test has two dials at both sides, making it possible to cover said unreadable points by conventional Pic Tests. PC-1BW Graduation: mm Range: 0.8mm Change lever type Specifications Model Graduation Range Reading Accuracy (m) Measuring force less than(n) Wide-range forward accuracy Adjacent error Backward error PC-1BW

49 Special Type Test Indicators One Revolution Z series (without change lever type) The dial face is easy to read with light yellow and blue (dead zone) Special Type Test Indicators Gauge Anti-break Measuring Element When a force is applied to the contact point in the lateral direction, it is bent at the groove of section A to protect the gauge. The contact point can simply be replaced (adopted in all the PCN and PC). Super sensitive miniature bearing used The miniature bearing is used as a bearing at the pivot of the contact point to show stable indication without any effect by rod play. A Dial face with colored limit To check out of tolerance detection and testing easier. Dust and Oil resistant O-ring (inside bezel) Oil resistance is enhanced by seating the O-ring in the turning section of the outer frame. 6mm SK quenched stem No clutch (automatic inverse type) The Pic Test Indicator of this type has no bias lever, the contact point inverse automatically in the normal or reverse direction as desired and the pointer turns always CW to improve the measuring efficiency. "A" type Downward PCN-1BZ(A) Graduation: mm Range: 0.6mm Contact point (XN1B-) is attached PCN-1LZ(A) Graduation: mm Range: 0.8mm Contact point (XN1L-) is attached PCN-Z(A) Graduation: 0.00mm Range: 0.mm High accuracy Contact point (XN-) is attached Specifications Model PCN-1BZ(A) PCN-1LZ(A) PCN-Z(A) Graduation 0.00 Range Movable Range Whole measuring range 8 3 Indication error Adjacent error Backward error 3 4 Measuring force less than(n)

50 "B" type Upward 0 PCN-1BZ N M A D E I J APA mm N M PCN-1LZ A D E I N J AP A mm N Special Type Test Indicators PCN-1BZ(B) Graduation: mm Range: 0.6mm Contact point (XN1B-) is attached PCN-1LZ(B) Graduation: mm Range: 0.8mm Contact point (XN1L-) is attached PCN-Z(B) Graduation: 0.00mm Range: 0.mm High accuracy Contact point (XN-) is attached Specifications Model PCN-1BZ(B) PCN-1LZ(B) PCN-Z(B) Graduation 0.00 Range Movable Range Whole measuring range 8 3 Indication error Adjacent error Backward error 3 4 Measuring force less than(n) Dimensions PCN-1BZ (A)(B) PCN-Z (A)(B) PCN-1LZ (A)(B) NEW PIC-TEST 0 0 NEW PIC-TEST () L 60.4 S carbide 8 () L S carbide 80.8 Length of Contact Point Model L PCN-1BZ(A) PCN-1BZ(B). PCN-Z(A) PCN-Z(B) 17.8 PCN-1LZ(A) PCN-1LZ(B) 4.8

51 Special Type Test Indicators Super low measuring force E series Lever dial gauge that is suitable for flaw-free measure of an object under measurement and for measurement of plastic products with a low measuring force. A measuring force is 0.0N, 0.1N or less that is lower than a 0.4N measuring force in the conventional dial gauges. Specifications and outer dimensions are the same as those of standard PC and PCN types, except a measuring force. Without change lever type (CW rotation only) Special Type Test Indicators PCN-1AE Graduation: mm Range: 0.mm PCN-1BE Graduation: mm Range: 0.8mm PCN-1LE Graduation: mm Range: 1.0mm PCN-E Graduation: 0.00mm Range: 0.8mm Measuring force 0.0N Measuring force 0.0N Measuring force 0.0N Long contact point (L 4.8mm) Measuring force 0.1N Change lever type PC-1AE Graduation: mm Range: 0.mm PC-1BE Graduation: mm Range: 0.8mm PC-1LE Graduation: mm Range: 1.0mm Measuring force 0.1N Measuring force 0.1N Measuring force 0.1N Long contact point (L 43.0mm) Specifications Model PCN-1AE PCN-1BE PCN-1LE PCN-E PC-1AE PC-1BE PC-1LE Graduation 0.00 Range Reading Wide-range forward accuracy Accuracy (m) Adjacent error Backward error Measuring force less than(n)

52 Special Type Test Indicators Non-electrifying & Complete Anti-magnetic U series When non-electrifying type of Pic Test or New Pic Test is used, electric flow is blocked at the ceramic stem, even of a magnetic stand is electrified. Thus, you can continue your work without any problem. The dial face is light blue color and easy to read. Specifications and outer dimensions are the same as those of standard PCN types, except the portion of stems. Without change lever type (CW rotation only) Ruby ball Anti-magnetic Phosphor bronze pointer (anti-magnetic) Special Type Test Indicators PCN-1AU Graduation: mm Range: 0.mm PCN-1BU Graduation: mm Range: 0.8mm PCN-1LU Graduation: mm Range: 1.0mm PCN-U Graduation: 0.00mm Range: 0.8mm Long contact point (L = 4.8mm) Vertical Vertical PCN-BU Graduation: 0.00mm Range: 0.mm PCN-SU Graduation: 0.001mm Range: 0.14mm High accuracy PCN-U Graduation: mm Range: 0.mm PCN-6U Graduation: 0.00mm Range: 0.8mm Specifications Model PCN-1AU PCN-1BU PCN-1LU PCN-U PCN-BU PCN-SU PCN-U PCN-6U Graduation Range Reading Accuracy (m) Wide-range Adjacent error forward accuracy Backward error Measuring force less than(n)

53 Special Type Test Indicators Special Type Test Indicators Large dial face D series The dial plate size of PCN-1A, PCN-1L, PCN-B, and PCN-S models has been enlarged, with easy reading due to the lager scale spacing, as a result. Screw type long stems are standard for these large dial face test indicators. Without change lever type (CW rotation only) PCN-1AD Graduation: mm Range: 0.mm PCN-1LD Graduation: mm Range: 1mm Long contact point (L 4.8mm) PCN-BD Graduation: 0.00mm Range: 0.mm Large Size Dial Face stem PCN-SD Graduation: 0.001mm Range: 0.mm High accuracy 30 Specifications Model PCN-1AD PCN-1LD PCN-BD PCN-SD Graduation Range Reading Accuracy (m) Wide-range forward accuracy Adjacent error Backward error Measuring force less than(n)

54 Lever Type Dial Indicators PIC TEST Change lever type PC series Miniature Bearing Used The miniature bearing used as a bearing at the pivot of the contact point to show good indication stability without any effect by rod play. O-ring used Oil resistance is enhanced by seating the O-ring in the turning section of the outer frame. Pointer motion Parallel PC-1A Graduation: mm Range: 0.mm Parallel New PC-1B Graduation: mm Range: 0.8mm Parallel PC-1L Graduation: mm Range: 1.0mm Long contact point (L 43.0mm) Changes the measuring direction by a change lever. PC- Graduation: 0.00mm Range: 0.8mm Lever Type Dial Indicators PIC TEST A PC-3 Graduation: mm Range: 0.mm PC-3L Graduation: mm Range: 1.0mm Contact point (XPIL-) M Gauge Anti-break Measuring Element. When a force is applied to the contact point in the lateral direction, it is bent at the groove of section A to protect the gauges. The contact point can simply replaced (See page P7). PC-4 Graduation: 0.00mm Range: 0.8mm Specifications Model PC-1A PC-1B PC-1L PC- PC-3 PC-3L PC-4 Graduation Range Reading Accuracy (m) Wide-range Adjacent error forward accuracy Backward error Measuring force less than(n)

55 Examples of Applications Examples of Applications Q A Do you have any gauge that is not influenced by magnetic field? I would like to use a gauge by mounting it on an electric discharge machine. Stainless steel Contact Point with phosphor bronze pointer are immune to magnetic influences. Ceramic Stem does not conduct electricity. Anti-magnetic/Non-electrifying type U-Series (light blue dial face) Q A It is hard for me to read small scale and numerals which strains the eyes. Do you have one with an easy-to-read scale? With an enlarge dial face of 1.3 x the standard New Pic Test, easier and faster reading is assured with the larger scale intervals. Enlarged-dial face type D-Series (Dial face diameter 46.mm) PCN-1BU Graduation: mm Range: 0.8mm PCN-1AD Graduation: mm Range: 0.mm Specifications Specifications Model Graduation Range Model Graduation Range PCN-1AU PCN-1BU PCN-1LU PCN-U PCN-BU PCN-SU PCN-U PCN-6U PCN-1AD PCN-1LD PCN-BD PCN-SD Electric discharge machining Easy to read Ceramic stem is supported by a magnetic stand. Electric current is isolated by the ceramic stem. It is thus possible to measure the work piece without electrifying it. An enlarge dial face with bigger scale intervals enables easy reading by user of all ages.

56 Q A I would like to measure soft work pieces like plastic products, so I need a gauge with low measuring force. Do you have a gauge with ultra-high sensitivity? Lowest measuring force is achieve by this type of New Pic Test & Pic Test. With measuring force of 0.1N and lower and also 0.0N and lesser as compared to the standard 0.4N, sensitivity is greatly increased. Low measuring force type E-Series (green dial face) R Q A During alignment of gauges with needs for turning the gauge around to the back, reading is made difficult and inefficiency results. Do you have a solution to this? Special dual face type with faces directly opposite each other makes reading of measured value possible even when gauges need to be turned around. Dual face type W-Series Examples of Applications PC-1BE Graduation: mm Range: 0.8mm PC-1BW Graduation: mm Range: 0.8mm Specifications Specifications Model Graduation Range Measuring force less than(n) Model Graduation Range PCN-1AE PCN-1BE PCN-1LE PCN-E PC-1AE PC-1BE PC-1LE PC-1BW 0.8 Measuring of deviation on rubber roller Alignment work With extra low measuring force, work piece can be measured without deforming it. With Dual dial type, readings can be made easily even if gauges is turned 180 deg.

57 Accessories (Option) Replaceable contact point (carbide ball) Pic test holder Accessories (Option) 0.mm 0.8mm 1mm mm (Standard) 3.0mm.0mm (Ruby ball) Universal holder PTH-3 PTH-1 PTH-0 (Head only) Centricator (Pic Test Indicators supplied on request) 38 1 PTH-1 6 (9) 9 11 PTH PTH-4 Mx0. 6(8) PCD PTH-34 PTH-4 with fine adjustment 8 Dovetail stem () DS-4 DS-6 DS-8 PCD-3 PCD-4 Pic test holder PTH-1 PTH- PTH-0 Centricator PCD- Standard 6 stem Replaceable contact point (carbide ball).0mm (Standard) 1.0mm 0.8mm 0.mm 3.0mm.0mm (Ruby ball) Dovetail stem DS-4 DS-6 DS-8 Centricator PCD-3 PCD-4 Universal holder PTH-3 PTH-4

58 Replaceable Contact Points (M ) M d For Pic Test (Change lever type) mm Gauge Anti-break Measuring Element Contact points with mm dia, super-hard are attached to all Pic-Test and New Pic-Test indicators. S3.0, 1.0mm, 0.8mm and 0.mm dia, contact points are also stock items. S.0 dia, Ruby ball is also available Part No. R ball d Applicable Indicator XP1A PC-1A PC-1AE PC-3 XP1A PC-1A PC-1AE PC-3 XP1A-R (ruby ball) 18.. PC-1A PC-1AE PC-3 XP1A PC-1A PC-1AE PC-3 XP1A PC-1A PC-1AE PC-3 XP1A PC-1A PC-1AE PC-3 XP1B PC-1B PC-1BE PC-1BW XP1B PC-1B PC-1BE PC-1BW XP1B-R (ruby ball) PC-1B PC-1BE PC-1BW XP1B PC-1B PC-1BE PC-1BW XP1B PC-1B PC-1BE PC-1BW XP1B PC-1B PC-1BE PC-1BW XP1L PC-1L PC-1LE XP1L PC-1L PC-1LE XP1L-R (ruby ball) PC-1L PC-1LE XP1L PC-1L PC-1LE XP1L PC-1L PC-1LE XP1L PC-1L PC-1LE XP PC- PC-4 XP PC- PC-4 XP-R (ruby ball) PC- PC-4 XP PC- PC-4 XP PC- PC-4 XP PC- PC-4 Dimensions of Lever Type Dial Indicators For New Pic Test (without Change lever type) Part No. R ball dmm Applicable Indicator XN1A PCN-1A PCN-0 PCN-1AE PCN-1AD PCN- PCN-7A XN1A PCN-1A PCN-0 PCN-1AE PCN-1AD PCN- PCN-7A XN1A-R (ruby ball) PCN-1A PCN-0 PCN-1AE PCN-1AD PCN- PCN-7A PCN-1AU PCN-U XN1A PCN-1A PCN-0 PCN-1AE PCN-1AD PCN- PCN-7A XN1A PCN-1A PCN-0 PCN-1AE PCN-1AD PCN- PCN-7A XN1A PCN-1A PCN-0 PCN-1AE PCN-1AD PCN- PCN-7A XN1B PCN-1B PCN-1BE PCN-1BZ B XN1B PCN-1B PCN-1BE PCN-1BZ B XN1B-R (ruby ball) PCN-1B PCN-1BE PCN-1BU PCN-1BZ B XN1B PCN-1B PCN-1BE PCN-1BZ B XN1B PCN-1B PCN-1BE PCN-1BZ B XN1B PCN-1B PCN-1BE PCN-1BZ B XN1L PCN-1L PCN-1LE PCN-1LD PCN-1LZ B XN1L PCN-1L PCN-1LE PCN-1LD PCN-1LZ B XN1L-R (ruby ball) PCN-1L PCN-1LE PCN-1LD PCN-1LU PCN-1LZ B XN1L PCN-1L PCN-1LE PCN-1LD PCN-1LZ B XN1L PCN-1L PCN-1LE PCN-1LD PCN-1LZ B XN1L PCN-1L PCN-1LE PCN-1LD PCN-1LZ B XN PCN- PCN-E PCN-6 PCN-Z B XN PCN- PCN-E PCN-6 PCN-Z B XN-R (ruby ball) PCN- PCN-E PCN-6 PCN-U PCN-6U PCN-Z B XN PCN- PCN-E PCN-6 PCN-Z B XN PCN- PCN-E PCN-6 PCN-Z B XN PCN- PCN-E PCN-6 XNB PCN-B PCN-BD PCN-7C PCN-SD XNB PCN-B PCN-BD PCN-7C PCN-SD XNB-R (ruby ball) PCN-B PCN-BD PCN-7C PCN-SD PCN-BU XNB PCN-B PCN-BD PCN-7C PCN-SD XNB PCN-B PCN-BD PCN-7C PCN-SD XNB PCN-B PCN-BD PCN-7C PCN-SD XNS PCN-S XNS PCN-S XNS-R (ruby ball) PCN-S PCN-SU XNS PCN-S XNS PCN-S XNS PCN-S

59 Dimensions of Lever Type Dial Indicators Contact Points Length and Types Resplaceable Contact Points (M ) L Model PCN-1A. PCN-1AE. PCN-1AU. PCN-7A PCN-1B. PCN-1BE. PCN-1BU. PCN-1BZ(A)(B) PCN-1L. PCN-1LE. PCN-1LU. PCN-1LZ(A)(B) PCN-. PCN-E. PCN-U. PCN-Z(A)(B) PCN-B. PCN-BU PCN-S PCN-7C L Model PCN-1AD PCN-BD. PCN-SD PCN-1LD L (.4) L L L 3 Model PC-1A. PC-1AE PC-1B. PC-1BE PC-1L. PC-1LE PC- L Model PCN-. PCN-U PCN-6. PCN-6U L L 44 8 L L 17 7 Model PC-1BW PC-1LW L Model L PCN Model PC-3 PC-4 PC-3L L

60 Applied Examples Cylinders Bores Eccentricity Precautions for Handling Thickness Top Slidways Side Slideways Dial gauges shall be used by being fixed to a rigid retainer to prevent the influence of flexure or the like. In measurement, the measuring direction shall be made perpendicular to the center line of the measuring probe. Precautions for Handling Measuring direction 90 Measuring direction Measuring direction Measuring direction Measuring direction Measuring direction In case they are not perpendicular, a correction by the following formula is necessary: Due to various measuring direction, the contact point sometimes can not be angled perpendicular to the measuring device. Examples the diagrams below, where the measuring prove is set at an non-perpendicular angles and the distance between the pivot of the contact point and the measuring device is signified by the letter H: Displacement = quantity of pointer movement x COS Measuring direction H H Measuring direction Example: Using a PC-1A indicator, suppose the degree of angle is 30 and the Pic Test reading is 0.0mm. The factor for the PC-1A indicator from the graph is mm x 0.87 = = 0.043mm When modification is not necessary: If the measuring tolerance is % and the graph factor is above 0.9, modification by calculation is unnecessary. H Dial reading Real measured value factor o H mm PC-1A PC-3 PC- PCN-1A PCN-0 PCN- Hdistance mm PC- PC

61 Special Type Pic Test Indicators Without stem type V series Our standard Pic Test Indicators have 6mm fixed stem. If you do not need it, we can supply Pic Test Indicators without stem or with Dovetail Stem. (4mm,6mm or8mm) Dovetail stem Right Angle Contact Point for PIC TEST (PAT.No.3068) Specifications Model PC-1AV Graduation Range PCN-1LV PC-1AV PC-1BV PC-1LV PC-V PCN-1AV PCN-1BV PCN-1LV PCN-V PCN-BV PCN-SV *We also can supply other Pic Test Indicators without 6mm fixed stem. Reading Right Angle Contact Point for PIC TEST (PAT.No.3068) Unique Contact Point not existing before! Contact Point Part No. XPILX- A Contact Point end bent at a right has made it possible to make a measurement of an object that used to be impossible to measure! Set the Contact Point so that it is horizontal and perpendicular to work DS-4 Wide-range forward accuracy Accuracy (m) Adjacent error DS-6 Backward error DS-8 Measuring force less than(n) Contact Point No. XPILX- The Cntact Point enable a measurement of a recessed portion located at the back of a project portion that would not be possible by the use of an existing Contact Point. dimension with Contact Point XP1LX- Also makes it possible to measure the parallelism and run-out of grooves on diffrent levels.

62 SECTION 3 Cylinder Gauges 3 Standard Cylinder Gauges CC Series CG Series Special Cylinder Gauges S Series "R" Series

63 Standard Cylinder Gauges 3 CC series Peacock offers a complete line of Dial Bore Gauges with interchangeable anvils and necessary accessories to perform close tolerance measurements of holes, taper and roundness. Dial gauge mounting knob is very simple of and sure avoiding demerit of collet-system. The contact point is tungsten carbide ball. The standard ball tipped at the replacement rod is made of steel. The sintered hard-alloy ball is also available to tip. Wide range accuracy or less Adjacent error or less Repeated accuracy or less JIS B 71 Standard Cylinder Gauges CC-01 Range: ~18mm CC-3C Range: 0~mm With 0 mm extension collar CC-4 Range: 0~160mm CC-6 Range: 0~400mm CC- head details Model CC-0 Range: 6~mm Specifications Range Length below grip Number of Feelers Thickness of Washers CC-0 CC-01 CC-1 CC- CC-3 CC-3C CC-4 CC- CC Intervals 0. mm x 9 Intervals 1 mm x 9 Intervals mm x 9 Intervals mm x 6 Intervals mm x 11 Intervals mm x 11 Intervals mm x 7 Intervals mm x Intervals mm x 16 Dial gauge is not furnished and supplied only on request. Suitable dial gauges are 17Z, 7B and 1Z, F (0.001mm). CC-1 complete set Length below grip (L) List of special length below grip (available on request) L=0 mm L=0 mm L=00 mm L=300 mm L=400 mm L=00 mm L=600 mm L=700 mm L=800 mm L=900 mm L=00 mm L=0 mm L=000 mm CC-01 CC-1 CC- CC-3 CC-3C CC-4 CC- CC-6 standard CC-1S CC-S CC-3S CC-3CS L=600mm for CC- can not measurement of a 3mm ID. standard

64 Short Size Cylinder Gauges S series This is a compact cylinder gauge with a length below grip of 0 mm. It is used when a standard item is too long to measure the object or a shorter length of below grip is required for conveniently. Specifications are same as standard model. 3 CC-1S Range: 18~3mm CC-S Range: 3~60mm CC-3CS Range: 0~mm With 0 mm extension collar Short Size Cylinder Gauges Outer Dimension J A E D Blength below grip C F G H I Dimension Model A B C D E F G H I J CC-1 CC ~60 17 CC ~ CC-3C ~ CC ~ CC ~ CC ~ CC-1S CC-S ~60 17 CC-3S ~ CC-3CS ~ ~ ~

65 Cylinder Gauges (Blind Hole Type) 3 CG series If using a CC type cylinder gauge for blind hole bore diameter, its guide plate interrupt the measurement at a point deeper than "T", as shown in the figure below. In such case, the CG type with modified guide plate is suitable for measurement of the diameter to the point as deep as "t". Wide range accuracy or less Adjacent error or less Repeated accuracy or less Effective measuring range is 0. mm (CG-01) Effective measuring range is 1. mm (CG-1 to CG-6) Applied Example Cylinder Gauges (Blind Hole Type) CG-01 CG-1 CG-3 Range: ~18mm Range: 18~3mm Range: 0~0mm Blind hole type 3.0mm Specifications Model CG-01 CG-1 CG- CG-3 CG-3C CG-4 CG- CG-6 Range Intervals 1 mm x 9 Intervals mm x 9 Intervals mm x 6 Intervals mm x 11 Intervals mm x 11 Intervals mm x 7 Intervals mm x Intervals mm x 16 List of special length below grip (available on request) L=0 mm L=0 mm Length below grip L= mm L=00 mm Number of Feelers L=0 mm L=300 mm L=400 mm CG- head details Thickness of Washers L=00 mm L=600 mm L=700 mm L=800 mm CG-4 Range: 0~160mm Dial gauge is not furnished and supplied only on request. Suitable dial gauges are 17Z, 7B and 1Z, F (0.001mm). CG-3C includes 0 mm extension collar. In general, it is the range from the origin, that is the position where the plunger is pushed in by 0.1 mm, to the position where the plunger is pushed in further by 1. mm. L=900 mm L=00 mm CG-01 CG-1 CG- CG-3 CG-3C CG-4 CG- CG-6 standard standard standard standard standard L=600mm for CG- can not measurement of a 3mm ID. standard standard standard

66 Dimensions for Feeler and Washer for Cylinder Gauges CC-1 Feeler CC- Feeler CC-33C Feeler 7 SR Only 18mm is SR M40. L /3"Steel 8 7. L /3"Steel 8 7. L /3"Steel 3 CC-4 Feeler CC- Feeler CC-6 Feeler 6 11 CC-1 Feeler 7 1 L 3/16"Steel 6 11 CC- Feeler 7 1 L 3/16"Steel 9 13 CC-33C Feeler 9 1 L 1/4"Steel Dimensions for Feeler and Washer for Cylinder Gauges CC-4 Feeler CC-16 Washer A B T CC- Feeler Model Tmm Amm Bmm CC-1 CC- CC-33C CC-4 CC- CC-6 CC-6 Feeler

67 3 Cylinder Gauges Cylinder Gauges CC CG-R series Do you have any trouble when measuring internal diameter? If so,we offer more radii of Contact Point & Feeler for Cylinder Gauges "R" Series. Wide range accuracy or less Adjacent error or less Repeated accuracy or less CC-1R CC-3R Specifications for CC-"R" series Model Range Length below grip Number of feelers Thickness of washers CC-01R 18mm 0mm Intervals 0.mm 9 0.mm CC-1R CC-R CC-3R CC-3CR 18 3mm 3 60mm 00mm 0mm mm mm mm mm Intervals Intervals Intervals Intervals mm 9 mm 6 mm11 mm11 0., 1mm each 1,, 3mm each 1,, 3mm each 1,, 3mm each Extension collar mm Specifications for CC-"R" series Model Range Length below grip Number of feelers Thickness of washers CG-01R 18mm 0mm Intervals 0.mm 9 0.mm CG-1R CG-R CG-3R CG-3CR 18 3mm 3 60mm 00mm 0mm mm mm mm mm Intervals Intervals Intervals Intervals mm 9 mm 6 mm11 mm11 0., 1mm each 0., 1,, 3mm each 0., 1,, 3mm each 0., 1,, 3mm each Note: CG-01, in case ~11mm measurement, the measuring depth is mm but 11~18mm is 3mm measuring depth. Extension collar mm

68 Contact Point Hv7000 (Tip heat treatment and hardened) CC-01R CG-01R CC-1RCG-1RCG-R CG-3RCG-3CR CC-RCC-3R CC-3CR 3 Cylinder Gauges Feeler Hv7000 (Tip heat treatment and hardened) CC-01R CG-01R CC-1R CC-RCC-3R CC-3CR Feeler Hv7000 (Tip heat treatment and hardened) CG-1R CG-RCG-3R CG-3CR "R" Series Cylinder Gauges can be made Special Production as following: 1 Long Size of Length below grip Cylinder Gauge Short Size of Length below grip Cylinder Gauge 3 Short Size of the overall length Cylinder Ggauge 4 L-shaped Cylinder Gauge 3 4

69 3 Cylinder Gauges Dimensions for Feeler and Washer for R series Cylinder Gauges: CC-01R Feeler Size mm CC-1R Feeler Size 18mm CC-R Feeler Size 1118mm Size 034mm Size Size Size L L L 1 Size Size Size 0 60 L L L 0 30 CC-3RCC-3CR Feeler Size L Size L CG-01R Feeler Size mm Size 1118mm Size L Size L CG-1R Feeler Size 18mm Size 034mm Size L Size L CG-R Feeler Size L 1 Size 0 60 L 0 30 CG-3RCG-3CR Feeler R type Washer Size L Size L Model T A B CC01-R CC-1R CC-R CC-3RCC-3CR CG01-R CG-1R CG-R CG-3RCG-3CR

70 SECTION 4 Inch Scale Dial Indicators Dial Gages 4 Dial Gages (Metric) Pic Test Indicators Dial Bore Gage Sets Dial Thickness Gage

71 Dial Gages Easy-reading distinct graduations. Inch models have standard black needles and white dial faces or new high visibility orange needles and black faces. Metric models have yellow dial faces. (see page 7) Hard, satin-chrome finish. Superior quality of spindle rack, pinions and gear trains ensure longevity. Meets or exceeds applicable US federal specifications. Conforms to AGD specifications. Dimensions C Inch Scale Dial Indicators A 3/8 DIA 4-48NF THREAD B TRAVEL 13/3 1/4 DIA 1/4 3/4 1/4 0 Graduation: Range: 0. Lug back A B C AGD /64 1-/8 11/16 AGD -3/64 / Graduation: Range: B Graduation: Range: Graduation: Range: B Graduation: Range: 0.0 Lug back Lug back Lug back Lug back

72 Graduation: Range:.0 Lug back 1364B Graduation: Range:.0 Lug back Inch Scale Dial Indicators Graduation: Range: B Graduation: Range: Graduation: Range: B Graduation: Range: 0.0 Lug back Lug back Flat back Flat back Specifications White face Model No Black face Model No. 1330B 13B 1364B 1440B 1460B Measuring range.0" 1.0".0".0".0".0" Graduation.001".001".001".001".0001".0001" Reading ±0-0-0 ±0-0-0 ±0-0-0 ±0-0-0 ± Wide range forward accuracy.001".00".001".00".0003".0003" Retrace error.0003".0004".0003".000".000".000" Measuring force (less than) 1.4N.0N 1.8N.N 1.N 1.N Back Config. Lug Lug Lug Lug Lug Flat AGD 1

73 4 Metric Graduations mm Metric Graduations mm Dimensions 1 Graduation: mm Range:.0mm 1311 Graduation: mm Range:.0mm 1331 Graduation: mm Range: 0.0mm 1361 Graduation: mm Range: 0.0mm Lug back Lug back Lug back Lug back C 13/3 1/4 DIA A 1/4 3/8 DIA B 3/4 4-48NF THREAD TRAVEL 1/4 A B C AGD /64 1-/8 11/16 AGD -3/64 /3 Specifications Model No Measuring range 4.0mm.0mm 0.0mm 0.0mm Graduation mm mm mm mm Reading ±0-0-0 ±0-0-0 ±0-0-0 ±0-0-0 Wide range forward accuracy 1m 1m m 0m Retrace error 3m 3m 4m m Measuring force (less than) 1.4N 1.4N.N.N Back Config. Lug Lug Lug Lug AGD 1

74 Pic Test Indicators Auto-reversing. Comes complete with.038,.078,.1 dia hardchromed contact points, Clamping bars, wrench and three stems: 3/8, 1/4 and /3. 180swing on point and shaft. Fully jeweled movements. Horizontal Type White face models have black needles, numbers and graduations. Black face models have bright, flourescent orange needles with white numbers and graduations. Dial diameter is 1-3/8. Universal positioning capability. Dovetoils on top, back front. Excellent rigid Non-magnetic Graduation: Range: B Graduation: Range: Graduation: Range: B Graduation: Range: Inch Scale Pic Test Indicators Set Configurations Contact points Stems 3/8 1/4 /3 030 Graduation: Range: B Graduation: Range: Clamping bar, wrench Specifications White face Model No Black face Model No. 000B 0B 030B Measuring range.030".008".040" Graduation.000".0001".000" Reading Wide range forward accuracy.000".0003".00" Backward error.0003".000".0003" Measuring force (less than) 0.3N 0.3N 0.3N Contact point length.70".37" 1.70"

75 4 Vertical Type 00 Graduation: Range: B Graduation: Range: Graduation: Range: B Graduation: Range: Inch Scale Pic Test Indicators Large Size Dial Face Type The dial plate size of 00, 00B,, and B models has been enlarged, with easy reading due to the lager scale spacing, as a result. 00 Graduation: Range: B Graduation: Range: Set Configurations Contact points Stems 3/8 1/4 /3 Clamping bar, wrench Graduation: Range: B Graduation: Range: Large Size Dial Face Specifications White face Model No Black face Model No. 00B 060B 00B B Measuring range.030".008".030".008" Graduation.000".0001".000".0001" Reading Wide range forward accuracy.000".0003".000".0003" Backward error.0003".000".0003".000" Measuring force (less than) 0.3N 0.3N 0.3N 0.3N Contact point length.70".37".70".37"

76 Dial Bore Gage Sets Each set includes a high quality ADG Dial indicator with.0001 graduations. High precision, combined with ultra smooth movement, makes this the set for the most demanding users. Set comes complete with protective cover and fitted case. For close tolerance measurements of hole sizes, ID taper dimensions and roundness. Each set includes a reference chart, clearly specifying Spacer and Feeler sizes, for each measurement range. 4 7 Range: B Range: Range: Inch Scale Dial Bore Gage Sets 730 complete set 790B Range: Specifications White face Model No Black face Model No. 7B 730B 740B 70B 770B 790B Range " " " " " " Wide range accuracy.000".000".000".000".000".000" Adjacent error.00008".00008".00008".00008".00008".00008" Repeated error.00008".00008".00008".00008".00008".00008" Length below Grip 1-31/3" 3-1/16" -9/3" -9/3" -9/3" 9-9/3" Number of Feeler Number of Spacer

77 4 Dial Thickness Gage Designed for quick and accurate measurement of small parts, sheet metal, paper, fabric, etc. Convenient, one-handed operation. Preloaded spindle for consistent measuring pressure. Adjustable zero setting with bezel. Baked enamel finish. Distinct, fine graduations for easy reading. Spindle made of hardened steel. Inch Scale Dial Thickness Gages 4600 Graduation: Range: 0. Specifications Model No Range Graduation Throat depth Accuracy Measuring force (less than) ".001".78".00" 1.8N For measuring thickness of paper

78 SECTION Gauge Testers DGT-0G NB CCT-

79 Gauge Testers Dial Gauge Automatic Tester Model DGT-0G When using a dial gauge, it is usually mounted on a jig for inspection. To perform its periodic inspection, it needs a lot of processes more than the other measuring instruments and further time-consuming troublesome works to graph the inspected results are required. Model "DGT-0G" contributes to decrease such troublesome works extremely. By only setting a pointer of dial gauge and just turning on a memory switch, gauge testing is automatically made. Everyone can use it with great ease. Gauge Testers q Easy operation By only setting a pointer on the scale of dial gauge and just turning on a memory switch, measured data is processed by a microcomputer and its results are automatically printed out. w Reducing eye strain Only fix your eyes to a pointer of dial gauge! Since you do not read the scale of a gauge tester, measurement for a long time will not tire your eyes. e Reducing your inspection time extremely It can reduce your inspection time from one third to one fifth shorter compared with the conventional method of inspection since this tester has no necessity of reading, recording, and judging the error values. r High precision Usual calibration is not necessary because of the optical glass scale capable of maintaining the stable accuracy with less aged deterioration. Stable inspection is possible because a spindle is not a revolutionary type but a straight one. t Register function Once the measuring range, pitch, and values for judgement are registered, speedy inspection can be done just by calling out these items. There include the items already registered by the maker(rom)and the ones to be originally registered by users(ram). y Manual mode Measuring items can be set by manual setting. It will be effective to inspect such a gauge that you do not usually use. Lever-type Dial Gauge Reflective mirror 6mm dia. holder for lever-type indicators (Standard accessory) Back Plunger type Dial Gauge A holder for back plunger type indicators (Standard accessory) Cylinder Gauge Adapter for cylinder gauges are optional Line graph example Lever-type Dial Gauge Cylinder Gauge Dial Gauge Applicable gauges Dial gauge (based on JIS B 703) Special type gauge (based on JIS B 709) Lever-type gauge (based on JIS B 733) Cylinder gauge (based on JIS B 71) All of these have to be typical Cylinder gauges with standard probe Depth.

80 Component Names and Dimensions Tester Gauge setting hole Linear scale Micrometer head feeder 43 PEACOCK 78 Display GAUGE TESTER TYPE DGT-0G Starts measurements button Cancel memory button 170 Specifications Model Measuring Range Resolution Accuracy Standard Scale Feed Portion Display Portion Applicable gauges Minimum pitch Maximum input points Registered code User register code Selection of printing Judgement Display function Key input function Preset function Recording paper Power supply Standard accessories Options Data output DGT-0G 0~0mm 0.m ±1m Incremental linear scale Micrometer head Standard value Error value Dial gauges (based on JIS B 703) Lever-type gauges (based on JIS 733) Cylinder gauges (based on JIS B 71) 1m (0.m is impossible) 00 points 4 points About 130 points (input by users) Print all data Print only results Print line graphics By setting the values for judgement, NG value is printed in red letters. Standard value is displayed on the left. Error value is displayed on the right. (Narrow range, wide range, or return error is automatically switched.) Measuring date, measuring person, control number, code number (within ten characters) Measuring a long stroke gauge of 0 to 40 mm Plain paper roll 70mm available in the market AC0VAC0V ±% 060Hz Attachment for lever-type dial gauge1 pc. Attachment for back plunger dial gauge1 pc. Mirror (for lever-type dial gauge, Back Plunger type Dial Gauges)1 pc. Connecting code 1 pc., recording paper 1 roll, ink ribbon Attachment for cylinder gauge (DGT-CC) Attachment for back plunger dial gauge Panel in English, Line graph in inch Foot-switch (for memory) Storing data in a PC, development of software Based on RS-3C output Transmit entire data upon test completion Connector D-SubP Transmission method baud rate start bit stop bit code parity Asynchronous style 4800Bps 1 bit 1 bit ASCII 8 bit none Gauge Testers

81 Gauge Tester ( Dial Indicator Testing Equipment ) Dial Gauge Tester Model NB This is a calibration tester having a high precision micrometer with the minimum scale of 1m. It can be used in order to calibrate dial gauges as well as other displacement gauges. The stancion is vertically adjustable according to the type of gauges and reading is done while looking at the scale plate and the cursor line. Gauge Tester Lever-type dial gauge Back plunger type dial gauge Component Names Gauge fixing screw Gauge supporting frame Graduation disk Magnifying mirror with reference line Micrometer head Main pillar (3.) Base 18 Specifications Model Graduation Micrometer head Measurement Range Forward Accuracy (m) Feed per revolution Spindle tip Gauge fixing dimension NB 0.001(1m) 0 under 1 0.rev. Carbide chip 8mm dia. mm dia.

82 Gauge Tester ( Cylinder Gauge Testing Equipment ) Cylinder Gauge Tester Model CCT- This is a calibration tester used exclusively for cylinder gauges having a high precision micrometer with the minimum scale of 1m. An outer cylinder is held erectly so that deflection may not affect the measurements and a center rod for pressing is provided on the moving bed in order to prevent from errors due to the difference of measuring force. Gauge Tester Inspection of dial gauges is also possible. Component Names Center clamp Column Height adjustment stand Cursor lens Cylinder gauges to be possibly inspected All the cylinder gauges of JIS B 71 Standards All the CC and CG models of "PEACOCK" 30 Center Adjustable stand A Base 40 Graduation board Micrometer Adjustable stand B Stand jam 6mm 18mm 183mm 360mm 00mm 0160mm 1600mm 0400mm Specifications Model Graduation Micrometer head Measurement Range Forward Accuracy (m) Feed per revolution Spindle tip CCT under 1 0.rev. Carbide chip

83

84 SECTION 6 Thickness Gauges Dial Thickness Gauges (mm, 0.001mm) Dial Swift Gauge Pearl Scale Snap Caliper Dial Thickness Gauges (Large Type) (mm, 0.0mm) 6 Dial Lens Gauge Dial Sheet Gauges (mm, 0.0mm) Dial Pipe Gauges Dial Thickness Gauge (Roller Type) Dial Upright Gauges Constant Pressure Thickness Gauge

85 Dial Thickness Gauges 6 mm type These thickness gauges are especially handy for measuring thickness of small parts, metal, rubber, vinyl, paper, foil and other sheet material. The objects to be measured is clamped by simple lever operation. The measured values are read directly on the dial gauge. Since the anvil and the contact point are adjusted for parallelism, accurate measured values are obtained. New New Dial Thickness Gauges G Graduation: mm Range: 0~mm mm flat contact point and anvil (Ceramic) New G-0.4N Graduation: mm Range: 0~mm Measuring force inital pressure 0.4N New G-.4N Graduation: mm Range: 0~mm Measuring force final pressure.4n The frame on the anvil side is cut, which to be flush contact point, anvil and frame. G-0 Graduation: mm Range: 0~mm G-30 Graduation: mm Range: 0~mm G-1A Graduation: mm Range: 0~mm G-1M Graduation: mm Range: 0~mm 0mm flat contact point and anvil (Metal) 30mm flat contact point and anvil (Metal) mm flat contact point and anvil (Metal) 6mm flat contact point and anvil (Metal) G- Graduation: mm Range: 0~0mm mm flat contact point and anvil (Ceramic) G-3 Graduation: mm Range: 30mm mm flat contact point and anvil (Ceramic) Anvil side is adjustable G-4 Graduation: mm Range: 6mm Spherical contact point Anvil side is adjustable

86 H Graduation: mm Range: 0~mm mm flat contact point and anvil (Ceramic) H-0.4N Graduation: mm Range: 0~mm New Measuring force inital pressure 0.4N H-.4N Graduation: mm Range: 0~mm New Measuring force final pressure.4n 6 New New H-0 Graduation: mm Range: 0~mm 0mm flat contact point and anvil (Metal) H-30 Graduation: mm Range: 0~mm 30mm flat contact point and anvil (Metal) H-1A Graduation: mm Range: 0~mm mm flat contact point and anvil (Metal) Bottle Wall Thickness Gauge H- Graduation: mm Range: 0~mm Ball type contact point and anvil Bottle Wall Thickness Gauge (Roller type anvil) H-3 Graduation: mm Range: 0~mm Ball type contact point and roller type anvil Dial Thickness Gauge Specifications Model Graduation Range Throat depth Accuracy (m) Contact Point Dia Parallelism (m) Measuring force less than(n) G G-MT G-1A G-1M G- G-3 G-4 G-0 G-30 H H-MT H-1A H- H-3 H-0 H ±0 ±0 ±0 ±0 ± ±0 ±0 ±0 ±0 ±0 ±0 ±0 ±0 ±0 ±0 ±0 Metal 6 0Metal 30Metal Metal 30Metal 30Metal G-3/G-4 : Measuring range of dial gauge is mm.

87 Dial Thickness Gauges mm type PAT. No New thinkness gauges with 0.001mm graduations. Newly developed special frame minimizes inspecting errors resulting from thermal changes. Zero reference point will remain accurate even after many hours of use or extreme swings in temperature. G-6C Graduation: 0.001mm Range: 0~1mm G-7C Graduation: 0.001mm Range: 0~mm Dial Thickness Gauges Dial Swift Gauge Specifications Model G-6C G-7C Graduation Range 01 0 Dial Swift Gauge mm flat contact point and anvil (Metal) Throat depth 0 0 The dial swift gauge is used for the same purpose as an ordinary micrometer to measure outside sizes. The spindle is always pulled upward by the force of the spring. The knob at the top of the gauge is pushed down by finger to clamp an object in measurement. It will show its power for measurement of thickness, heights and diameters. Accuracy (m) ± ± Contact Point Dia Parallelism (m) 3 3 mm flat contact point and anvil (Metal) Measuring force less than (N) Q-1 Graduation: 0.0mm Range: 0~mm Specifications Model Graduation Range Throat depth Accuracy (m) Contact Point Dia Parallelism (m) Q ±0.

88 Pearl Scale Handy Size: Pearl Scale is compact and light. It is so handy that you can either hang it from your neck or carry it in a pocket. Easy Measurement: You can measure size or thickness of an object you want to measure, just by holding it between a contact point and anvil, and pressing a knob lightly by your finger. A division of scale shows 0.1mm, and you can measure up to 0mm by this gauge. A knob is up when a gauge is released. You only have to press a knob to make a quick measurement. Since the tips of contact point and anvil are narrowed, you can hold even a small object by your fingers for measurement. 6 PS-1 Graduation: 0.1mm Range: 0mm Snap Calipers Since the back of gauge is flat, you can measure an object, while laying your gauge on a desk or table. Easy measurement of thickness, outer diameter, inner diameter and depth. Handy size with excellent functions. Minimum reading : 0.1mm. With 0.1mm graduation of a gauge, you can easily read measured values, which makes your work more efficient. Pearl Scale Snap Calipers To measure thickness and diameter of balls. To measure groove width and inner diameter. EG-1 for measurement of inner diameter and outer diameter. Graduation: 0.1mm Measurement of thickness: 0-0mm Measurement of inner diameter: 3-3mm Measurement of depth: 0-0mm (EG- only) EG- for measurement of inner diameter, outer diameter and depth. To measure depth and step depth. (EG- only.)

89 6 Dial Thickness Gauges (Large type) These large thickness gauges having extended throat depth to measure at the center of wide sheets. Dial Thickness Gauge (Large type) (Roller type) Specifications Model J-A J-B Graduation 0.0 J-A Graduation: mm Range: 0~0mm The gauge sits by stand mm flat contact point and0mm anvil (Metal) Range Throat depth 140 Accuracy (m) ± ±0 Dial Thickness Gauge Roller type Special gauges for measuring of horizontally sliding a gauge with an object to be in inspected laid since the contact point and anvil are made with the roller. Convenient to continuously measuring thickness of thin objects, paper, rubber and film etc. 0 J-B Contact Point Dia Parallelism (m) Graduation: 0.0mm Range: 0~3mm 0mm flat contact point and anvil (Metal) Custom order available Optional 30,40 and 0mm contact points and anvils are available. Please specify material for contact point and anvil, either Metal (SK) material or aluminum (AL). Measuring force less than (N) T (01mm) Specifications Model Graduation Range Throat depth HR-1 Accuracy Roller contact points (m) OD Width Measuring force less than (N) Parallelism (m) HR ± 7.0

90 Dial Sheet Gauges mm and 0.0mm The sheet gauges can measure wide sheets since the throat depth of this gauges having 300, 00 and 690mm. 6 K-1 Graduation: mm Range: 0~0mm mm flat contact point and 0mm anvil (Metal) K- Graduation: 0.0mm Range: 0~3mm 0mm flat contact point and anvil (Metal) K-3 Graduation: mm Range: 0~0mm mm flat contact point and 0mm anvil (Metal) K-4 Graduation: 0.0mm Range: 0~0mm mm flat contact point and anvil (Metal) Dial Sheet Gauges Custom order available Optional 30,40 and 0mm contact points and anvils are available. Please specify material for contact point and anvil, either Metal (SK) material or aluminum (AL). K-7 (Production on request) Graduation: 0.0mm Range: 0~0mm 30mm flat contact point and anvil (Metal) D Specifications Model Graduation K-1 K- 0.0 K-3 K K Model K-7 is production on request. Range Throat depth Accuracy (m) ± ±0 ± ±0 ±0 Contact Point Dia Parallelism (m) 0 30 Measuring force less than (N)

91 6 Dial Pipe Gauges Special gauges for measuring wall thickness of pipes. P-1 Graduation: mm Range: 0~mm P- Graduation: mm Range: 0~1mm P-3 Graduation: mm Range: 0~1mm Dial Pipe Gauges Dial Lens Gauge D T Specifications Model P-1 P- P-3 L Graduation Range Dial Lens Gauge Accuracy Pipe size measurable (m) Minimum bore D Maximum wall thickness T ±0 ± ± Depth L 0 0 Measuring force less than (N) The dial lens gauge can measure convex, concave, convexo-concave and any other lenses in the same gauge by replacing the two contact points and the anvil. Applied examples concave convex a 3 steel ball b convexo-concave b c c c Specifications Model Replaceable Flat contact point (Standard accessory) Graduation Range Accuracy (m) Throat depth GL Graduation: mm Range: mm maximum lens diameter measurable maximum lens thickness measurable Measuring force less than (N) GL ± Anvil side is adjustable.

92 Dial Thickness Gauge (Special Order) Snap type (Spindle is manually pushed down) Lever type (example of use) 6 We manufacture with low or high measuring force according to your needs. Maximum Measuring force under.4n (40gf) Minimum Measuring force over 0.4N (40gf) Please specify the desiredmeasuring force For measuring thickness of hair For measuring thickness of paper world For different applications, the shape of the contact point and anvil can be special ordered. Dial face with personal logo Special order dial faces Both Contact Point and Anvil needle type D Examples of modification for contact point and anvil Both Contact Point and Anvil ball type.4 Both Contact Point and Anvil are 0mm diameter flat type (also available in and 30mm) D Dial Thickness Gauge (Special Order) Please specify D Please specify D Both Contact Point and Anvil are horizontal blade type Both Contact Point and Anvil are vertical blade type Needle type Contact Point and Flat type Anvil. Ball type Contact Point and Flat type Anvil D D D.4 D Please specify D and thickness. Please specify D and thickness. D = mm diameter (also available in0, and 30mm) D = mm diameter (also available in0, and 30mm)

93 Dial Upright Gauges 6 R series Best suited for measuring precision parts and testing materials like rubber, leather, fabric and plastic etc. Rubber, leather, urethane and film can be easily measured by this system. The table of R1 series are adjustable up and down by the nut installed side way. The dial gauge is affixed to the body. Dial Upright Gauges R1-A Graduation: 0.001mm Range: mm Effective measuring range: mm R1-C Graduation: mm Range: 0mm Effective measuring range: 0mm R1-B Graduation: mm Range: mm Effective measuring range: mm Specifications Dial Indicator (standard attachments) Model R1-A R1-B R1-C Gauge installed Range Graduation F-RE F-RE 07F-PL 0 Indication error (m) ±7 ±1 ± Table diameter Contact point dia. Measuring force less than (N) Measuring depth Effective measuring range 0 Total height

94 Constant Pressure Thickness Gauges (Special Order) Constant Pressure Thickness Gauges can be made to comply with JIS by attaching exact weights that create the specific pressures needed to measure different materials. Three types (FFG. FFA. FFD series) are available to meet your measurement. Compact Handy type FFG series (PAT.No ) 6 Specifications Measuring material JIS No. Applied Model Shrink package film Polyethylene package film Ethylene film Polyvinyl chloride film Leather Vulcanized rubber / Thermoplastic rubber (Hardness 3IRHD less) Vulcanized rubber / Thermoplastic rubber (Hardness 3IRHD less) Vulcanized rubber / Thermoplastic rubber (Hardness 3IRHD more) Vulcanized rubber / Thermoplastic rubber (Hardness 3IRHD more) Urethane form Common fabric (basic / fuzzy material) Adhesive interlined cloth (common weave / common knit / non-woven) Stockinet (common knit) Unwoven / interlined cloth Adhesive interlined cloth (non-woven) ZI709 ZI70 K6783 K673 K638 K60A K60A K60A K60A K640 L96 L86 L18 L8 L86 FFG-1 FFG-1 FFG-1 FFG- FFG-4 FFG- FFG-6 FFG-7 FFG-8 FFG-9 FFG-11 FFG-11 FFG-11 FFG-1 FFG-1 Constant Pressure Thickness Gauges (Special Order) Model Graduation Range Indication error Throat depth Contact Point dia (ømm) Anvil dia (ømm) Measuring force N(gf) Parallelism (m) FFG-1 FFG- FFG-4 FFG- FFG-6 FFG-7 FFG-8 FFG-9 FFG-11 FFG ± ± ± ± ± ± ± ± ± ± (19.6mm ) 8 (0.4mm ) (19.6mm ) 8 (0.4mm ) 3.7 (cm ). (cm ) 16 (cm ) ±0.1 (1±1) less than 0.8 (less than 80) less than 0.8 (less than 80) 0.±0.04 (0±4) 0.1±0.1 (1±) 0.44±0.1 (44±) 1.13±0.6 (113±6) less than 0.37 (less than 37) less than 0.3 (less than 3) less than 0.4 (less than 40)

95 6 Constant Pressure Thickness Gauges (Order) Stand type FFA series Constant Pressure Thickness Gauges (Special Order) Specifications Model FFA-1 FFA- FFA-3 FFA-4 FFA- FFA-6 FFA-7 FFA-8 FFA-9 FFA- FFA-11 FFA-1 FFA-13 FFA-8 Graduation Range 7 Indication error ±8 ±8 ±0 ±0 ±0 ±0 ±0 ±0 ±0 ±0 ±0 ±0 ±0 Shrink package film Polyethylene package film Ethylene film Polyvinyl chloride film Leather Artificial leather Sheet rubber Vulcanized rubber / Thermoplastic rubber (Hardness 3IRHD less) Vulcanized rubber / Thermoplastic rubber (Hardness 3IRHD less) Vulcanized rubber / Thermoplastic rubber (Hardness 3IRHD more) Vulcanized rubber / Thermoplastic rubber (Hardness 3IRHD more) Urethane form Common fabric (basic / fuzzy material) Adhesive interlined cloth (common weave / common knit / non-woven) Stockinet (common knit) Unwoven / interlined cloth Adhesive interlined cloth (non-woven) Tensile properties of plastics Throat depth Measuring material JIS No. Applied Model Contact Point dia (ømm) (19.6mm ) 8 (0.4mm ) (19.6mm ) 8 (0.4mm ) 3.7 (cm ) 11.3 (1cm ). (cm ) 16 (cm ) (78.cm ) Anvil dia (ømm) Spindle lifting Lever Release Lever Release Release Release Release Lever Release Lever Release Release Lever Stand type R1 type R1 type SIS-6 special SIS-6 SIS-6 SIS-6 SIS-6 SIS-6 SIS-6 SIS-6 SIS-6 SIS-6 SIS-6 ZI709 ZI70 K6783 K673 K60 K60 K638 K60A K60A K60A K60A K640 L96 L86 L18 L8 L86 L7113 Measuring force Parallelism N(gf) (m) 1.±0.1 (1±1) less than 0.8 (less than 80) 3.93±0.1 (393±) less than 0.8 (less than 80) 0.±0.04 (0±4) 0.1±0.1 (1±) 0.44±0.1 (44±) 1.13±0.6 (113±6) less than 0.37 (less than 37) less than.4 (less than 40) less than 0.3 (less than 3) less than 0.4 (less than 40) less than 1.7 (less than 17) FFA-1 FFA-1 FFA-1 FFA- FFA-3 FFA-3 FFA-4 FFA- FFA-6 FFA-7 FFA-8 FFA-9 FFA- FFA-11 FFA-11 FFA-1 FFA-1 FFA

96 Digital type FFD series (with data output) 6 Printer PDP-1N (using by connection cable KB-P1) Specifications Model Range FFD-3 Indication error (m) Graduation FFD-1 FFD- FFD-3 FFD-4 FFD-6 FFD-7 FFD-8 FFD- FFD ±4 ±4 ±0 ±0 ±0 ±0 ±0 ±0 ± *1. LED display For 0.001mm digit For mm 4 digit *. AC Adapter (V or 40V) *3. BCD (dynamic) negative logic open collector. Shrink package film Polyethylene package film Ethylene film Polyvinyl chloride film Leather Artificial leather Sheet rubber Vulcanized rubber / Thermoplastic rubber (Hardness 3IRHD less) Vulcanized rubber / Thermoplastic rubber (Hardness 3IRHD more) Vulcanized rubber / Thermoplastic rubber Common fabric (basic / fuzzy material) Adhesive interlined cloth (common weave / common knit / non-woven) Tensile properties of plastics Display Power supply Data output *1 * *3 Measuring material JIS No. Applied Model Throat depth Contact Point dia (ømm) 8 (0.4mm ) (19.6mm ) 8 (0.4mm ) 11.3 (1cm ) (78.mm ) Anvil dia (ømm) ZI709 ZI70 K6783 K673 K60 K60 K638 K60A K60A K60A L96 L86 L7113 Measuring force N(gf) 1.±0.1 (1±1) less than 0.8 (less than 80) 3.93±0.1 (393±) less than 0.8 (less than 80) 0.1±0.1 (1±) 0.44±0.1 (44±) 1.13±0.6 (113±6) less than.4 (less than 40) less than 1.7 (less than 17) FFD-1 FFD-1 FFD-1 FFD- FFD-3 FFD-3 FFD-4 FFD-6 FFD-7 FFD-8 FFD- FFD- FFD-13 Parallelism (m) Constant Pressure Thickness Gauges (Special Order)

97 6 Special Order Available FFG Series FFA Series FFD Series Handy type Stand type Digital type Please specify what you want to measure as following: 1. Material of measurement work-piece:. JIS Standard No. or its equivalent standard: 3. Resolution: mm, 0.001mm 4. Measuring force:. Diameter of Contact Point (ex., mm) 6. Type of Constant Pressure Thickness Gauge Please check FFG FFA FFD Handy type Stand type Digital type 7. Other requirement:

98 SECTION 7 Dial Caliper Gauges LA Series -Outside- LB Series -Inside- 7

99 Dial Calipers 7 LA series (Outside measuring of ODs and thicknesses) The dial caliper gauge show its great power in measurement of inside and outside sizes, wall thickness, groove width and hole diameters and any other shapes and sections that is not apparently accessible. LA-1 Graduation: 0.1mm Range: 0~80mm Throat depth: mm LA- Graduation: 0.1mm Range: 0~80mm Throat depth: 40mm Dial Calipers LA-3 Graduation: 0.1mm Range: 0~80mm Throat depth: 400mm LA-4 Graduation: 0.0mm Range: 0~0mm Throat depth: 90mm LA- Graduation: 0.0mm Range: 0~0mm Throat depth: mm LA-6 LA-8 Graduation: mm Graduation: 0.1mm Range: 0~mm Range: 0~80mm Throat depth: 60mm Throat depth: 130mm

100 Applied Example -- outside -- adjustment 7 LA-7 Graduation: mm Range: 0~60mm Throat depth: 8mm Adjustable frame The LA-7 can measure an absolute value in a measuring range of mm It allows measurement of comparative values in more than mm movement LA-9 Graduation: 0.1mm Range: 0~30mm Throat depth: 0mm LA- Graduation: mm Range: 0~0mm Throat depth: 0mm The tip of the bottom frame mm Flat Rocking Contact Point. Note: Throat Depth is changed by Measuring Range. Contact us more detailed information. Ex. LA-13 Range Throat Depth 0~ 0mm 0~ 60mm 0~ 80mm 0~0mm 0~130mm 3mm 1mm mm 91mm 86mm Dial Calipers Specifications Model LA-1 LA- LA-3 LA-4 LA- LA-S LA-6 LA-7 LA-8 LA-9 LA- Graduation Range Indication error ±0. ±0. ±0. ±0.1 ±0.1 ±0.1 ±0.03 ±0.03 ±0. ±0. ±0.03 Throat depth Dimensions see page 0 H1 H H3 H

101 7 Dial Calipers LA-11 Graduation: 0.1mm Range: 0~0mm Throat depth: 1mm LA-13 Graduation: 0.1mm Range: 0~130mm Throat depth: 3mm see page 1 LA-14 Graduation: mm Range: 0~mm Throat depth: 70mm LA-14 is for comparative measurement. LA-0 Graduation: 0.1mm Range: 0~80mm Throat depth: 1mm Dial Calipers Name of parts LA-1 Graduation: 0.1mm Range: 0~80mm Throat depth: 0mm LA- Graduation: 0.1mm Range: 0~80mm Throat depth: 0mm etop frame wthroat depth qsk-hardened radial shape at the tip of the measuring terminal umeasuring range H1 H3 Thickness 3 H4 H rdial gauge L A 1 0 ygrip tbead cover 30 ireturn spring obottom frame

102 LA-3 Graduation: 0.1mm Range: 0~80mm Throat depth: 300mm 7 LA-31 Graduation: mm Range: 0~0mm Throat depth: 1mm Example LA-4 Graduation: 0.1mm Range: 0~0mm Throat depth: 600mm Max. opening frame 00mm Note: Throat Depth is changed by Measuring Range. Contact us more detailed information. Ex. LA-13 Range Throat Depth 0~ 0mm 0~ 60mm 0~ 80mm 0~0mm 0~130mm 3mm 1mm mm 91mm 86mm Dial Calipers Specifications Model LA-11 LA-13 LA-14 LA-0 LA-1 LA- LA-3 LA-4 LA-31 Graduation Range Indication error ±0. ±0.3 ±0.03 ±0. ±0. ±0. ±0. ±0.4 ±0.03 Throat depth Dimensions see page 0 H1 H H3 H

103 7 LB series (Inside measuring of ID and groove widths) LB-1 Graduation: 0.1mm Range: ~90mm Throat depth: 1mm LB- Graduation: 0.1mm Range: ~90mm Throat depth: 180mm See page 3 LB-3 Graduation: mm Range: ~30mm Throat depth: 0mm LB-4 Graduation: mm Range: ~30mm Throat depth: 0mm Dial Calipers LB- Graduation: mm Range: 0~40mm Throat depth: mm LB-6 Graduation: mm Range: 30~0mm Throat depth: 80mm LB-8 Graduation: mm Range: 0~mm Throat depth: 90mm LB-9 Graduation: mm Range: 0~40mm Throat depth: 130mm Dimensions for contact point LB-13467LH- LB-7V LB-7S LA-14LB-14 H. SR1. M0.4 length SR0. M0.4 length H 3 S1. material : SK hardened Hmm (height of contact point) 3, 4,, 6, 7, 8, 9, mm type are available as options. Order pair as 1 set (pcs). 1. carbide. 4 M0.4 material : SK hardened

104 Adjustable type LB-7 Graduation: mm Range: ~70mm Throat depth: 8mm Adjustable frame LB-7S Graduation: mm Range: 1~3mm Throat depth: 0mm Adjustable frame 7 Applied Example -- inside -- movement LB-7V Graduation: mm Range: 3~8mm Throat depth: 30mm Adjustable frame adjustment Handy type Note: Throat Depth is changed by Measuring Range. Contact us more detailed information. Ex. LB- Range Throat Depth Dial Calipers LH- Graduation: mm Range: ~mm Throat depth: 0mm mm 1mm 0mm 30mm 90mm up to 0mm up to 4mm up to 70mm up to 84mm up to 180mm Specifications Model Graduation Range Indication error Throat depth Height of contact point LB-1 LB- LB-3 LB-4 LB- LB-6 LB-7 LB-7S LB-7V LB-8 LB-9 LB-14 LH ±0. ±0. ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 For LH-, the range of accuracy is to 0mm. In case of 0mm or more, check the tolerance with Master Gauge (SK hardened,one unit with frame) (SK hardened,one unit with frame) 7

105 7 PEACOCK Caliper Gauges are quite useful for such measurements of O.D. or I.D. thickness and diameter which appear so difficult to measure. Examples Outside measuring (LA) type Inside measuring (LB) type Measuring thickness at the back end of a projecting workpiece LA-14 LA-13 LA-03 Measuring thickness at the back end of a projecting workpiece Dial upward type LA- LA-S Measuring thickness of a cup, hat or helmet LA type Measuring thickness or OD in a narrow, confined place LA type Measuring center OD of a boss LA-11 Floating type: lower contact point has a flat mm diameter LA- Dial Calipers Measuring thickness by hurdling a projecting area LA type Measuring thickness by hurdling a projecting area LA-8 Measuring thickness of a large workpiece or part. A: workpiece sizes up to 00mm are accessible (LA-4). Measuring thickness or OD in a narrow, confined place LA-9 LA-11 Measuring ID or groove width LB-16 Measuring ID of a very shallow hole A : approximately mm lip is sufficient (LB-7V) Measuring ID or an O-ring groove LB-16 Measuring ID by straddling the center boss LB-7 LB-14

106 SECTION 8 Applied Dial Gauges Dial Depth Gauges Digital Depth Gauges Dial Inside Gauges Dial Hole Gauge Digital Hole Gauge Applied Contact Points Bench Centers 8

107 8 Dial Depth Gauges It measure a depth from top bottom of bottomed holes, a depth of narrow grooves, a value of step height of stepped surfaces and a depth of types engraved in matrices. The dial gauge furnished offers a correct measured value since it can measure an object under measurement with a given measuring force mm intervals M Hv60 T-1 Graduation: mm Range: 0~160mm 8 contact points are included 0~160mm. Replace the contact point in accordance with the measuring range. 18. M steel T-1W Graduation: mm Range: 0~0mm 4 extension rods are included 0, 40, 60 and 80mm. Recombine the extension rods, in accordance with the measuring range. Two center-pointer type. 16 M T- Graduation: mm Range: 0~mm 18. M steel T-W Graduation: mm Range: 0~0mm Base M Dial Depth Gauges steel T-B Graduation: mm Range: 0~mm The dial face is at a right angle with the contact point, which facilitate easy reading from the upside. M ' T-C Graduation: mm Range: 0~mm Needle Contact Point (XT-C) 16. M (130') 0.1 T-3 Graduation: mm Range: 0~mm Needle Contact Point (XT-3) 7.1 M Hv0 T-4 Graduation: 0.001mm Range: 0~1mm Needle Contact Point (XT-4) Specifications Model Range Accuracy (m) T-1 T-1W T- T-W T-B T-C T-3 T Dial Gauge Base Gauge installed Graduation Range Measuring force less than (N) Length Width 07F-T WF-T F-T WF-T B-T F-T F-T F F with Reversed Inner Dial Base is hardened and polished.

108 Dial Depth Gauge Round Base type New New 8 Base Outer dia..0 Needle Contact Point dia..0 T-6A Graduation: mm Range: 0~mm Base Outer dia..0 Needle Contact Point dia. 1.0 T-6B Graduation: mm Range: 0~mm Specifications Model Range Accuracy (m) T-6A T-6B Dial Gauge Base Gauge installed Graduation Range Measuring force less than (N) Length Width 7F-T 7F-T Dimensions ( ( ) are T-6B ) Custom order available S H O CK mm JEWELED P R O F O M Dial Depth Gauge 3.1 ( 1) Base is hardened and polished.

109 8 Digital Depth Gauges T1-0 Graduation: 0.001mm Range: 0mm T-17 Graduation: mm Range: mm T-0W Graduation: 0.001mm Range: 0mm T1-7 Graduation: mm Range: 0mm T-7W Graduation: mm Range: 0mm Contact Point (XS-31) Digital Depth Gauges T3-17 Graduation: mm Range: mm T-17 Graduation: mm Range: mm Contact Point (XT-4) T6-17 Graduation: mm Range: mm Contact Point (XT-3) Specifications Model Graduation Accuracy (excluding quantized error) Gauge installed Range Base flatness Option T1-0 T1-7 T1-17 T-0W T-7W T3-17 T-17 T DG-0 DG-7 DG-17 DG-0 DG-7 DG-17 DG-17 DG contact points mm (0mm intervals)

110 Dimensions for Digital Depth Gauges T MODE T1-0 ON/OFF SET T MODE T-17 ON/OFF SET hardened and ground 1 Hv hardened and ground Hv over 60 T-0W7W T T MODE ON/OFF SET T MODE T-17 ON/OFF T XT-3 60 T6-17 MODE ON/OFF Dimensions for Digital Depth Gauges SET SET XT

111 8 Dial Inside Gauge Capable of continuously measuring comparatively large bores or inside wall surface with a given measuring force using flexibility of the dial gauge. Extension rods 6pcs. (,, 0, 40, 80, 140mm) Replace the extension rods according to a measuring range. Outer dimension U-1 Graduation: mm Range: 0~30mm (Measuring range of dial gauge: mm) With Magnetic Base The gauge proper can be secured to the measuring position by the magnet base. UHA Graduation: mm Range: 66~80mm (Measuring range of dial gauge: 4mm) UHB Graduation: mm Range: 80~9mm (Measuring range of dial gauge: 4mm) UFA Graduation: mm Range: 9~1mm (Measuring range of dial gauge: mm) UFB Graduation: mm Range: 1~mm (Measuring range of dial gauge: mm) Dial Inside Gauge Dimensions ( ( ) are UFAUFB ) 1 3 (33) (46.) U3HA New Graduation: mm Range: 66~80mm (Measuring range of dial gauge: 4mm) U3HB New Graduation: mm Range: 80~9mm (Measuring range of dial gauge: 4mm) Size with no pressure on spindle Measurement range with shorter pointer with shorter pointer New New Specifications Model U-1 UHA UHB UFA UFB U3HA U3HB Graduation Range Reading revolution 1 revolution (Adjacent error) Indication error 1 revolution revolutions Whole measuring range Magnetic Power (kg) (unit: m) Measuring force less than (N)

112 Dial Hole Gauge The Dial Hole Gauge is used for measurement of a bore diameter or groove width. Adjustable upper frame may be changed as desired, thus securing a wide measuring range. The contact point has an outer dia of mm and a height of mm. (R 1mm ball, M1.7 x 0.3mm.) GH-1 Graduation: mm Range: mm MODE ON/OFF SET 8 Specifications Model Graduation Range Dial Gauge Accuracy(m) Reading Measuring force less than (N) Measurable bore ID Measurable depth less than GH Digital Hole Gauge GH-17 Graduation: mm Range: ~3mm Dimensions SR1. 60 GH-17 Dial Hole Gauge Digital Hole Gauge 40 Specifications Model Graduation Accuracy (excluding quantized error) Gauge installed Range Measurable bore ID Measuring force Measurable depth less than GH DG-17 Less than 0.9N

113 8 Applied Contact Points Lever type Contact Points Dial Gauges supplied on request (Recommend a Dial Gauge with Lug Back and install it to a Magnet Stand.) This instrument have a 0mm length of lever and used to measure depth of holes. The flat contact point (XS-) is installed to the dial gauge to hold the back when used. XY-1 Lever angle is fixed XY- Lever angle is adjustable Dimensions 8 8 -SR SR Angle Contact Points Dial Gauges supplied on request (Recommend a Dial Gauge with Exterior dimensions XZ Applied Contact Points Flat Back due to light weight.) The contact point is tilted in its moving direction by the cam, and it includes two types; tilted to 4and 60. The contact point is convenient for measurement on locations where it is impossible to straightforwardly install the dial gauge and to use it for a jig. Hold the 8 stem when used. XZ- 3 Dial Gauge mount Dial Gauge mount XZ-1 Range: 1.mm Angle: 4 XZ- Range: 1.mm Angle: 60 Specifications Model Angle Range XZ-1 XZ Angle 90is available on request. Moving distance Measuring force less than (N)

114 Bench Centers High-accuracy eccentricity tester used to measure eccentricity of articles over a wide range of rotary cutting tools, arbors, crankshafts, gears, piston heads or grinding stones and to check circles for roundness. (dial gauges are not furnished) 8 OA Max. diameter: 300mm OB Max. diameter: 800mm Bench Centers Dimensions (OA / OB) OA Left tail stock Clamp lever for left tail stock Dial gauge Cross slide Center Marked line A Scale (300mm) Center 4-9 Right tail stock Set lever for center Fine adjustable screw for center Clamp lever for right tail stock Handle for traverse feed Bed Adjustable screw for marked line Travel lever for center Handle for longitudinal feed Arm Strut Adjustable screw for arm B Clamp screw C Longitudinal feed stand OB Fine adjustable screw Dial gauge Left tail stock Center A Cross slide Center Right tail stock Arm Set lever Fine adjustable for center screw Clamp screw for traverse feed Handle for traverse feed Bed 4- B 166 Strut C Clamp lever for tail stock Specifications Model OA OB Center distance Max. work capacity dia Use center MT No. MT No. Overall dimensions Approx. weight Feed gear (A) mm (B) mm (C) mm (kg) Right and left Back and forth Approx. 87 Approx Screw feed Screw feed 1140 Approx Lack feed Hand feed

115

116 SECTION Stands 9 Dial Gauge Stands Horizontal Stands Magnetic Stands Magnetic Holders 9

117 9 Dial Gauge Stands Stand designed for precision measurement of standard dial gauges, lever dial gauges and lever electric micrometers, rigid in construction and easy in fine adjustment of gauge indication by the original fine adjusting device. SIS-4 (Includes fine adjustment function) Specifications Model Base Main column Support column Height Length Width Diameter Length Diameter Length Weight (kg) Included attachments SIS for Dial Gauges. for Lever type Dial Indicators Economy-wise popular stand Split Collar Split Collar Dial Gauge Stands SIS-6 SIS-7 Specifications Model Table surface Table size Effective moving range Allowable measuring depth Stem installed SIS-6 SIS-7 Quench-hardened and polished Ground cast iron surface 0mm diameter 7474mm 0 to about 0 mm 0 to about 0 mm Approximately 6.mm 8mm Approximately mm mm can be installed when split collar is removed.

118 The stand is designed for standard dial gauges and digital linear gauges and is rigid and easy to work. Split Collar Split Collar 9 PDS- PDS-F Specifications Model Table surface Table size Effective moving range Allowable measuring depth Stem installed PDS- PDS-F Ceramic with grooves Ceramic without grooves 00mm 00mm 0 to about 0 mm 0 to about 0 mm Approximately 60mm Approximately 60mm 8mm (0mm) Dimensions (HS-) 0mm can be installed when split collar is removed. Horizontal Stands 60 0 Comparator type suited for measuring and inspecting small parts contact points Indicator table 4 HS- (Indicator is not furnished) fine adjustment screw for table Contact Point 14 XS-0 XS- XS-60 table clamp screw Dial Gauge Stands Horizontal Stands Specifications Model Measuring range Contact point Table height movement Table horizontal movement Stem installed HS mm Both ends 3mm flat 1mm mm 8mm

119 9 Magnetic Stands The stand using a powerful magnet features simple and stable holding at any place, easy handling, compactness and reasonable price. Either lever dial gauge (held by 6 mm stem) or standard dial gauge (held by back lug) is attachable to all types of these magnetic stands. The dial gauges are not furnished. Dimensions YM-1 YM- YM-3 Magnetic Power 30kgs Magnetic Power 40kgs with fine adjustment Magnetic Power 4kgs Magnetic Stands YM-1 YM- YM-3

120 Magnetic Holders The magnetic holder holds a dial gauge using the attractive forced of the magnet fit in the base. It has features of being compact, simple to handle and stable in holding. The YMH-1 is for general dial gauges and the YMH- is for lever type dial gauges. Pic Test holder PTH-1 9 YMH-1 (Dial Gauge is not furnished) Magnetic Power kgs YMH- (Lever type dial gauge and Pic Test Holder PTH-1 is not furnished) Magnetic Power kgs Examples (YMH-1) angel (unit : mm) high Measurement surface in parallel direction High surface in parallel direction Low surface in parallel direction Measurement at various angles in parallel directions 7 Measurement surface in vertical direction Specifications Model YMH-1 YMH- Width Base Length 0 0 Height Magnetic power (kgs) Suitable indicators For general dial gauges For lever type dial gauges Magnetic Holders

121

122 SECTION Signal Indicators Signal Gauges Signal Checker Signal Box Signal Controller Signal Gauge Set-Up Signal Gauge Connections Diaglam

123 Signal Gauges/Signal Checker 0.001mm, mm and 0.0mm Type S- With its high resolution of 0.001mm scale, it is most suitable for judgement of the values measured on finished parts with high accuracy. S-7 With its resolution of mm scale, it is generally used. Its pointer is in an anti-shock structure so as to give stable discriminating signals. S-9 With its most gross scale of 0.0mm, it is applicable to select grossly worked parts and as cast parts at the low-est costs. SC-A Once its tolerance is set, a dial gauge is dismounted before using it so that its endurance is really improved. With its large tolerance setting range of 3mm, it is most suitable for judgement of the measured values in a wide tolerance range. S- S-7 S-9 Graduation: 0.001mm Graduation: mm Graduation: 0.0mm Measurement range: 0.1(0.0)mm Measurement range: 0.1(0.)mm Measurement range: 3.0(1.)mm SC-A Measurement range: 3mm Signal Gauges Signal Checker Specifications Model Spindle Movable Range Graduation Tolerance Setting Range Accuracy Measuring Force Contact capacity Number of judgement Stages Cord length Contact point Stem diameter Operating temperature range Options Dial indicator for setting Weight Cable signal table Caution S- 3mm 0.001mm 0.1 (0.0) mm 0.00mm S-7 3mm mm 1.0 (0.) mm 3.0 (1.) mm 0.00mm 0.0mm Less than 1.N (gf) MAX DC4V 0mA Three stages of NG, OK and NG m X-A 060 C Code Length m m Back cover with Lug (GB-1A) 180g Code Length m m Model 7F, F g S-, S-7, S-9 SC-A COM (blue) black NG with and at ON COM (blue) black NG with,,and at OFF NG (red) NG with and at ON OK (red) OK with and at ON NG (white) OK with,,and at OFF NG (white) NG with,,and at ON When the current of to 0 ma is used to drive a photocoupler,etc.,the contact may be worn a little earlier. In SC-A type, the COM terminal is body-grounded (If leak current is found in other devices, put a gauge into floating status before mounting it). In SC-A type, a spindle can be set in a range from its free status to 3mm. Although it may be movable in excess of this limit, you cannot set it in such an excessive level in order to protect the spindle. In SC-A type, when a dial gauge is dismounted after setting the tolerance, never forget to mount a dust protective cap. S-9 4mm 0.0mm SC-A mm In SC-A type, the minimum readable value depends on a dial gauge to be attached. 3mm 0.00mm

124 Outer Dimension S-, S-7 & S-9 Outer Dimension SC-A GB-1A Example of mounted back cover with lug (option) Example of supported stem 8 Split collar (WB-1) Signal Gauges Signal Checker

125 Signal Box Long life LED makes a replacement of lamp unnecessary. It is equipped with judgement output by relay contact. SB-3 Specifications Model Display Colors Relay contact capacity Outer Dimensions Cord length Power supply Usable Gauges Relay contact output Weight Output of Relay Contacts SB-3 NG (red), OK (green), NG (yellow) AC00V (VA) MAX (resistance load) (L)mm(H)63mm(D)160mm m (with plug) AC0V, AC00V 0 60Hz S-, S-7, S-9, SC-A Three stages of NG, OK, and NG 1300g NG COM OK NG Dimensions Signal Box

126 Signal Controller This is incorporated in a control panel. All its output and input terminals are connected to the terminal board. The large relay contact capacity eliminates previous contact troubles. SCB-3 Specifications Model Lamp display output Relay contact capacity Outer Dimensions Setting hole diameter Power supply Usable Gauges Relay contact output Weight Precautions SCB-3 DC1V to 18V (max.1ma) AC00V (VA) MAX (resistance load) (L)130mm(H)88mm(D)mm 70mm 1mm AC0V, AC00V 0 60Hz S-, S-7, S-9, SC-A Three stages of NG, NG, and OK 1300g (1) Disconnect the DC1V line when using the lamp display output to power the relay contact. (Leaving it connected will make for a two-circuit control.) () When connecting signal gauges or signal checker, remove the original connector and use crimp-style fork terminals. Dimensions Signal Controller

127 Signal Gauge Set-Up How to Use Signal Gauge (S-, S-7, S-9) Name of Parts Main body Pointer Lower limit setting knob Upper limit setting knob Dial face Dial face bezel knob Instructions a. Prepare a judgement master (standard sample) and hold a signal gauge on a stand, etc. b. Adjust and fix the position of judgement master so that a gauge pointer indicates zero, and move the contact point up and down several times so as to confirm the pointer's stable position. c. When setting a lower limit of tolerance value, remove the master and turn the lower limit setting knob so as to adjust a pointer at a certain graduation. d. When setting an upper limit of tolerance value, turn the upper limit setting knob so as to adjust a pointer at a certain graduation while fully pushing up the contact point. e. After setting the upper and lower limit, move the spindle up and down serveral times to confirm that a pointer's indication is within the tolerance value. Stem or back cover with lug is used to support the gauge. Stem Contact point (X-A) Spindle Signal Gauge Set-Up Signal Checker (SC-A) Name of Parts Lower limit setting knob Stem Spindle Contact Point (X-A) Dust protective cap Upper limit setting knob Lift knob Instructions a. Prepare a judgement master (standard sample) and hold a signal gauge on a stand, etc. b. Prepara a dial gauge for setting tolerance value No.7 (mm to mm) and remove the dust protective cap by a hexagon wrench attached to the gauge. c. Turning the lift knob allows the spindle to move up and down. The pointer of dial gauge moves according to its movement. d. Connect this checker with a signal box or a controller. e. Prepare a judgement master (standard sample),on which push this checker to the position where the lower limit of tolerance value can be set, and fix it by a supporting device. f. Set the indicator of dial gauge at zero of a dial and turn the lower limit setting knob fully in the clockwise direction. g. Set the upper limit of tolerance value at a certain position while turning the lift knob in the clockwise direction. h. Turn the upper limit setting knob in order to adjust the indications (signals) of signal box or controller to the switching position of OK and NG at the upper limit of tolerance value. i. Remove the master and turn the lift knob in the counter clockwise direction to set the lower limit of tolerance value. j. Turn the lower limit setting knob to adjust the indications (signals) of signal box or controller to the switching position of OK and NG at the lower limit of tolerance value. k. Move the spindle up and down several times by the lift knob to check the right adjustment. l. After your setting, turn the lift knob in the counter clockwise direction until the spindle is fully pushed down. m. When you use this checker without dial gauge, never forget to mount the dust protective cap on it. Stem is used to support this checker.

128 Signal Gauge Connections Diagram S- S-7 S-9 SC-A Connector Solderless Terminal SB-3 SCB-3 Sequencer Positive contact output Lamp output Positive contact output Gauges can be connected to a signal box by attached connectors. When connecting with a signal controller or a sequencer, remove the connectors and use solderless terminals. Signal Gauge Connections Diagram

129 Example of Use Measurements of Length and Outer Diameter (glass bottles, etc.) OK Length NG Other Dimeter NG After measuring by two signal gauges and two signal boxes,selection (OK, NG) is automatically controlled. Measurement of Deviation (Wheels, etc.) Selection (OK, NG) is performed while turning an object and measuring its deviation. Measurement of Thickness (paper rolls, etc.) Example of Use Multiple points are measured using a lot of signal gauges and selection (OK, NG) is performed by a signal box, or controller. Measurement of Outer Diameter (gears, etc.) (Horizontal type stand HS-) Selection (OK, NG) is performed using one signal gauge,one signal box,and one horizontal type stand. (For the horizonal type stand HS-, see page 117.)

130 11 SECTION Digital Indicators Digital Dial Gauge Linear Gauge Digital Counter Digital Printer Application Series Deep Hole Bore Gauge Technical Glossary 11

131 11 Overview of Digital Gauges & Display Combinations Measuring range Resolution mm mm mm 1.mm 0mm 0mm 0mm DG-17 DG-7 DG-0 PDN mm PDN mm 0.001mm DL- (Lever Type) D- D- New DN- D-0 New DN-0 D-0 D-0 mm D-UZ DL-S (Lever Type) D-S D-S D-0S D-0S D-0S New DN-S New DN-0S mm Overview of Digital Gauges & Display Combinations mm 0. m mm 0.1 m D-SS D-HS

132 Display and Supporting Units Counter Printer 11 C-00 (Simple function) C-700 (Malti-function) RS-3C CM-B (Counter with Comparator) PDP-1N (Printer with Statistical Function) C-00 (Simple function) C-700 (Malti-function) CM-B (Counter with Comparator) C-7HS (0.1μm Resolution) Connecting cable selection list Model KB-C1 Applicable measuring equipment or device C-7HS KB-CM3 C-700 C-00 KB-C1 CM-B Display and Supporting Units

133 11 Digital Indicators Cordless Type The batteries in these digital indicators have a service life of approximately 3000 hours under normal use. Digital display can be rotated (approx. 70 ) to easily legible positions. Very compact, and long mm stroke. (DG-7, DG-0) RS-3C data output capability. No warm-up required. Switch on, and it's immediately ready to use. Clear LCD display. DG-17 Resolution: Range: mm 0~1.mm DG-7 Resolution: mm Range: 0~mm DG-0 Resolution: 0.001mm Range: 0~mm Digital Indicators Specifications Model Range Resolution Accuracy (excluding quantized error) Display (LCD display) Measuring force (when correctly positioned) Operating temperature Battery Data output Mounting method Contact point Weight Functions DG-17 DG-7 DG-0 1.mm mm mm 0.001mm mm 0.003mm digit with ( ) symbol 6 digit with ( ) symbol Less than 0.9N Less than 1.1N +~40 C One CR03 type lithium battery (included) RS-3C port (opto-cable sold separately) Supported by 8mm stem, (Lug back, GB- is optional) M. x 0.4 Thread with carbide ball (XB-1) 30g ZERO RESET Resetting to zero at any desired position PRESET Preset at a desired value DATA HOLD Data can be held for direct data output to outside computer MMINCH Easily switch between metric and inch systems Low battery warning display "b" signifies low battery (Battery dies within ~3 hours after "B" is first displayed) Display rotation Display can be rotated up to 70for easy reading Counting direction conversion Plus and minus directions, for spindle movement, can be selected.

134 Dimensions (DG-0DG-7DG-17) GB- Option 6. Example of Connection DG-0 DG A B DG-17 Digital Indicator Applied Series (A):inch/mm(convertible) (B):ON/OFF KB-0C KB-C0 PDP-1N Optional accessories Lug Back GB- Opto-cable KB-0C Opto-cable KB-0USB For direct RS-3C connection to your PC. Connecting cable for PC (USB type) Lifting Lever LL-0 Release RE-0 Digital Indicators Lifting range (0mm) Lifting range (01mm)

135 Digital Gauges 11 Integrated Display Type LED display make for easy reading. Data is printable via BCD-printer link. Linear scale eliminates mechanical errors. Display can rotate mm display example PDN-0 Resolution: 0.001mm (convertible to mm) Range: 0~0mm Contact point (X-) Stem 8mm PDN-0 Resolution: 0.001mm (convertible to mm) Range: 0~0mm Contact point (X-9) Stem mm, 0mm Digital Gauges Specifications Model Range Resolution Accuracy (excluding quantized error) Display Measuring force Response speed Data output Mounting method Operating temperature Power supply Contact point Weight Functions PDN-0 0mm 0.001mm (convertible to mm) (Please specify either or mm display at the time of purchase.) 0.003mm Standard (spindle downward) less than 1.3N (spindle upward) less than 0.8N Without spring (spindle downward) less than 0.4N Supported by stem (8mm) or lug (6.mm hole on lug back) M.0.4 Thread with steel ball (X-) For 0.001mm digit with () symbol For mm 4 digit with () symbol 00mmsec BCD (dynamic) negative logic open collector 0~40 C AC adapter (AC 0V or 30V) PDN-0 80g 380g ZERO RESET Presetting to zero at any desired position ERROR Mistaken entry will flashing LED display Orange light of LED display makes test reading easy, even in dark places. BCD OUT Connects with statistic computing printer to manage data. Display rotation Display can be rotated up to 330 for easy reading. Options Flat back cover: GB-3PD0 (lug back is standard )---PDN-0 only Lifting lever (For lifting spindle LL-PD)---PDN-0 only Finger lever (For lifting spindle LL-D0) Release (For lifting spindle RE-4) Changing measuring force (Measuring force can be made to customer's requirements.) Replaceable contact points (All the Contact points for Dial Gauges can be installed.) To change measuring force or to manufacture special contact points, please contact a sales representative near you. 0mm 0.004mm Standard (spindle downward) less than 3.0N (spindle upward) less than.n Without spring (spindle downward) less than 1.0N Supported by stem (mm,0mm) M.0.4 Thread with steel ball (X-9)

136 Dimensions PDN-0 8 PDN-0 11 Data output Connection (BCD out) for AC Adopter Data output Connector (BCD out) for AC Adapter Connect with the statistic computing printer to help manage your data. example E A B C D A Indicator : PDN-0 B Finger lever : LL-D0 C Stand : SIS-6 D Printer : PDP-1N E Printer cable : KB-P1 Digital Dial Gauge with Stand

137 Linear Gauges 11 Measurement range(0~mm) Lever Type Best suited for deviation measurement. Pencil Type Best suited for confined conditions. Small Type Best suited for work in confined space measurement. DL- Resolution: mm Range: 0~mm DL-S Resolution: 0.001mm Range: 0~mm DL-S Lever slides vertically, straight up and down, as shown, ( to eliminate error caused by arc operation.) D- Resolution: mm Range: 0~mm D-S Resolution: 0.001mm Range: 0~mm D-UZ Resolution: mm Range: 0~mm Linear Gauges Specifications Model DL- DL-S D- D-S D-UZ Range mm mm Resolution mm 0.001mm mm 0.001mm mm Accuracy (excluding quantized error) mm 0.00mm 0.00mm 0.00mm mm Measuring force Mounting method Contact point Weight Less than 0.3N 6.mm hole on lug or dovetail at bottom mm carbide 180g Less than 0.N 8mm stem.4mm steel (X-) 160g Less than 1.0N 6.mm hole on lug back.4mm steel (X-7) 00g Cable length Operating temperature Output signal m (Standard) Option available 0~40 C 90 phase difference, 0m pitch (R03-PB8M Tajimi connector) Featuares Compatible standard counters Options Lever type probe is best recommended for measuring TIR or narrow space. Contact point easy adjustable to any desired position Pencil type is especially made for setting up in extremely confined conditions. Dust proof rubber attached. Gauge suitable for use in dusty and moist environment. C-00 C-700 CM-B Customer must specify if application is up-side-down. The measuring force Lever moves linearly, unlike the arc movement in a lever type dial indicator. Largest deviation value if narrow range for every 0.mm step.

138 Dimensions DL-DL-S 6.±0.1 1 D-D-S Carbide 16 Slide metal Dovetail D D-UZ Examples Testing TIR (Total Indicator Run-out) of a cylinder Multi-point testing of a thick board Internal surface measurement of a cylinder A B Measuring Angles Gauges are set at position X and Y and the difference between them is converted into angle for judgement. (In this example, the loft angle of a golf club is measured and printed out) Multi-Point Measuring Mount the same number of linear gauges to measure the numbers of points where measurement is needed. Measured data is processed by a multicounter with CPU and printed out on a printer. Measuring Glass Tubes Outer diameter, thickness, and thickness variation of glass tubes such as fluorescent tubes are measured and displayed. Built-in printer prints out the measured data. Linear Gauges

139 11 Measurement range (0~mm, 0~0mm ) mm and 0mm measurement ranges are the easiest to use. Used in conjunction with digital counters, these gauges can be set up in places where dial gauges are now being used. Set the gauge by either stem or lug back. For lifting spindle, both lever and release types are available. Rectangular wave output type DN-DN-SDN-0DN-0S For use in electrically noisy environments. For applications requiring extra long cables.( to 0 meters are available) D- Resolution: mm Range: 0~mm D-S Resolution: 0.001mm Range: 0~mm DN- Resolution: mm Range: 0~mm DN-S New New Resolution: 0.001mm Range: 0~mm DN-0 Resolution: mm Range: 0~0mm DN-0S New New Resolution: 0.001mm Range: 0~0mm Output wave-formdn-dn-0 v A 0 v øb Output wave-formdn-sdn-0s v A 0v v øb 0v Linear Gauges Specifications Model D- D-S DN- DN-S D-0 D-0S DN-0 DN-0S Range Resolution Accuracy (excluding quantized error) Measuring force Cable length Mounting method Contact point Operating temperature Weight Output Signal Compatible standard counters Options 0~40 C except DN-S, Release (RE-4) Lifting lever (LL-1) Release (RE-4) Dust proof rubber (BG-) Flat back (GB3-D0) Flat back (GB3-D), screws (S-1) Customer must specify if application is up-side-down. Customer must specify if application is up-side-down. The measuring force changes when the gauge is inverted. The measuring force changes when the gauge is inverted. New New New New

140 Dimensions (D-D-SD-SSD-0D-0SDN-DN-SDN-0DN-0S) DIG TAL GAUGE MODEL D-S OZAKI MFG CO,LTD stem 3. (4.) standard type comes with lug on back covergb-idx for flat back cover,please specify GB-3DX R countersunk hole depth 1mm DIGITAL GAUGE MODEL D-0 OZAKI MFG CO,LTD M Options Split collar (WB-1) Dust proof rubber (BG-) Release (RE-4) Lifting lever (LL-1) 8 18 Linear Gauges Split collar above is used on the 8mm stem during mounting to prevent malfunction due over tightening. Securing by means of screw directly in stem may result in malfunction. Compressible dust proof rubber fits all D-, D-S, D-S, D-SS, DN-, DN-S gauges. (Stroke under mm) Total length 30mm

141 11 Measurement Range (00mm, 00mm) With very sturdy 0mm stem. Ultra-high precision achievable with exclusive gauge stand (PDS-) D-0 Resolution: mm Range: 0~0mm D-0S Resolution: 0.001mm Range: 0~0mm Option Level mounting clamp (GB-0) 40 D-0 Resolution: mm Range: 0~0mm D-0S Resolution: 0.001mm Range: 0~0mm 6 Linear Gauges Specifications Model Range Resolution Accuracy (excluding quantized error) Measuring force Cable length Mounting method Contact point Operating temperature Weight Output signal Compatible standard counters Accessories Features Option D-0 D-0S D-0 D-0S 0mm 0mm mm 0.001mm mm 0.001mm mm 0.004mm mm 0.00mm Less than 3.0N Less than 3.N m 0mm stem or fastening by M4 screws at two positions 0~40 C 40g 0g 90 phase difference, 0m pitch (R03-PB8M Tajimi connector) C-00 C-700 CM-B If Spindle inner spring is removed, measuring force will be that of spindle itself (only when in upright position) D-0, D-0S 1.0N (0gf) D-0, D-0S 1.1N (1gf) Recommended Gauge stand is PDS- Level mounting clamp (GB-0) see page 141 Customer must specify if application is up-side-down. The measuring force changes when the gauge is inverted.

142 Special Gauges For High Temperature Applications D-0HT (mm Resolition) For Dusty Applications D-0WA D-0SWA For Dusty Applications D-0WA D-0SWA 11 This special gauge can be used up to 6 C temperature. mm (0.00mm) Resolution (D-0S is not suited for high temperature) Dust-proof rubber protects spindle. Equivalent to IP-4. (Protection against oil & water is not available) Dimensions (D-0D-0SD-0HT) ø 4. countersunk hole 7.8 (depth mm) (In order to fasten at this position, M4L =4mm screw or equivalent is used) Movable range about 0mm Wrench fixing place for contact point exchange (Attached wrench should be used) Attached finger level is fixed here to pull up the spindle Dimensions (D-0D-0S) 4. countersunk hole 7.8 (depth mm)(in order to fasten at this position, M4L=4mm screw or equivalent is used) Movable range about 0mm Wrench fixing point for change of contact point (Attached wrench should be used) Option Level mounting clamp (GB-0) Fasten with M6 screws Attached finger lever is fixed here to pull-up spindle Supporting example with 0mm stem (By mounting it below, adjustment of position becomes smooth) Use M or M6 screw Linear Gauges

143 11 High Resolution Type 0.1m and 0.m Use of linear scale improves accuracy and reduces error due temperature influences. D-SS Resolution: 0.000mm(0.μm) Range: 0~mm D-HS Resolution: mm(0.1μm) Range: 0~mm With spindle pull-up back lever Linear Gauges Specifications Model Range Resolution Accuracy (excluding quantized error) Measuring force Cable length Operating temperature Contact point Mounting method Weight Output signal Compatible standard counters Accessories Options D - SS mm 0.000mm 0.001mm M. 0.4 S.4mm steel (X-) 8mm stem or back cover with lug(6.mm hole) 0g 90 phase difference, 8m pitch (R03-PB8M Tajimi connector) Release (RE-4) Back cover with lug (GB-1DX) Accuracy list Parallel adjustment Contact point (X-) Printer (PDP-1N) Gauge stand (PDS-) Less than 1.0N m 0~40 C C-7HS D - HS mm mm 0.000mm M. 0.4 S.4mm steel (X-) 8mm (no provision for back cover with lug mounting) 00g 90 phase difference, 8m pitch (appoximate Sinusoidal wave) (R03-PB8M Tajimi connector) (exclusively for D-HS) X- When using 'Flat' contact point, choose contact point which has parallel adjustment in relation to anvil surfaces as shown in picture.

144 Dimensions (D-HS) MODEL D-HS spindle pull-up back lever Extension cables for Linear Gauges Extension Cable Extension cable with metal sheathing , 3, and meters are standard length. and 3 meters are standard length. 9 Common Specifications of Linear Gauges Items Type of Output signal (A) gauges Output signal (B) Displacement transducer type Power supply Signal cable length Output connector, Receiver connector Output signal (A) 1μm resolution Output signal (B) μmμm resolution Output signal (C) μmμm resolution Output signal (D) 0.μm0.1μm resolution Operating temperature Output Frequency Contact point Common specifications DL-S, D-S, D-S, D-0S, D-0S, D-0S DL-, D-, D-, D-0, D-0, D-0, D-UZ Glass linear scale (scale pitch 0m) (D-SSD-HS: pitch 8m) 1DCV % (consumed current 40mA) m (,3, and m extension cables are available) 4 core shied cable & oil proof type Gauge side (R03-PB8M) Counter side (R03-R8F) Tajimi connectors phase signal with 90 phase difference, 0m pitch, sinusoidal wave-form phase signal with 90 phase difference, 0m pitch, approximate sinusoidal wave-form phase signal with 90 phase difference, 0m pitch, square wave-form (gauges: DN-, DN-0) phase signal with 90 phase difference, 8m pitch, sinusoidal wave-form (gauges: D-SS, D-HS) 0~40 C (except for high temperature type) 0~0KHz M. x 0.4 (contact points for dial gauge can be used) Output signal (A) wave-form (1m resolution) Signal Connector R03-PB8M (manufactured by Tajimi) 0m A V B 0 m m 1m 0m After multiplying 1m pulse by where 1m = 1 generated pulse. PP=1.V Pin arrangement ) / *. + -, 0 Pin No. A B C D E F G H Signal GND A 1V B NC NC NC Wire Color black blue red white unused shielded wire (FG) unused unused Linear Gauges

145 11 Digital Counters New Type Equipped with large display functions and various measurement functions,our Digital Counters can be installed in a Control Panel or placed on a desk due to their compact designs. Simple type Priority on user friendliness. C-00 Multi-type User friendliness combined with multi-functionality. C-700 1/ Display (C-00/C-700) Display (C-00/C-700) Inch Display (C-00/C-700) Displays the displacement after halving it. Data Output (C-00/C-700) (Standard function of RS-3C, optional function of BCD) Displays the displacement after doubling it. Presetting (C-700) Displays the displacement in terms of inches. OKNG Judgment (C-700) RS3C RS3C RS3C Outputs data Displays preset values. Outputs OKNG judgment. Maximum Value Display (C-700) Minimum Value Display (C-700) Deflection Measurement Display (C-700) Digital Counters Holds the maximum positive value and makes OKNG judgment Holds the minimum negative and makes OKNG judgment Holds the difference between the maximum and minimum values (deflection) and makes OKNG judgment

146 Specifications of Digital Counters Model Displayed digits Selection of m Selection of 1m Display Power supply voltage & power consumption Operating temperature Compatible Linear Gauges Selection of m display Selection of 1m display Model No. C-00 Model No. C High-luminance LED display with 7segments (red) AC0VAC40V9VA or lower 0+40 DL-D-D-D-0D-30D-0D-0 DN- DN-0 D-UZ DL-SD-SD-SD-0SD-30SD-0SD-0SDN-SDN-0S 11 Accessories Terminal block functions (Rear panel) Dip sw setting functions (Printed circuit board) AC power cord (m): One cord Metal fittings for panel installation: Two units (to be used for installation in panel and securing stand fittings) Stand fittings: One unit (to be used when counter is used as desktop device) Terminal block: Screwless terminal block Usable electric cables: AWG-8 Length of peeled wire of cables: 89mm Pin alignment 1St/Sp React 3Latch 4Reset Alarm 6NG 7OK 8NG 9GND Contorls "START" and "STOP" of MAX, MIN. P-P measurement mode. Controls "SUSPEND" and "START" of P-P measurement mode. Controls "LATCH" and "CANCEL" of measured value. External "RESET" "PRESET" (Function available only in Model No. C-700) Error signal output Outputs -NG based on OKNG judgment (red LED). Outputs OK based on OKNG judgment (green LED). Outputs +NG based on OKNG judgment (orange LED). marked numbers indicate functions available only in Model No.C-700 Dip (1) Dip () SW 1 SW SW 3 SW 4 GND Select 1m or m Select direction of counting. Select activation or non activation of error output. Select activation or non activation of overflow. SW 1 SW SW 3 SW 4 Max Display Min Display P-P Display NG () OK NG (1) OK NG () OK NG (1) NG () NG (1) 1NG output in first stage NG output in second stage Settings by Manufacturer Select whether or not to include default values for OK NG judgment. Select either "orthogonal" or "sine" for input waveform. Select either 400msec or 0msec for RESET time. Data output D-Sub9P plug INCH screw Options BCD output board Display functions Pin Alignment NC Rxd Txd NC SG NC RTS CTS NC in out out in CB-BCD Can not be used in combination with RS-3C output. Communication mode: Half-duplex asynchronous communication Communication speed: 9600bps Format: 7Bit ASCII Parity: even number Stop bit: 1Bit RTS/CTS: Returned when not in use. Reception command: Transmission request ASCII [T] [t] : Reset ASCII [R] [r] Connection cables: Cross cables (not included) 1/1 display: Displays the measured value as is. 1/ display: Displays the measured value after halving it. display: Displays the measured value after doubling it. INCH display: Displays the value after converting it into inches. Note: With 1m display and display, the lowest digit will be displayed as an even number. Presetting display function Zero setting only Can display preset values Measurement mode function MAXMINPP OKNG judgment function (Refer to terminal output circuit) Dimensions & weight Start/stop measurement.st/sp Suspend/start measurement.react DATA Measuring ZERO RESET Suspending DATA HOLD 144(W)7(H)160(D)mm ZERO RESET Measuring Suspending DATA HOLD Current value dispiay Maximum value(max) RESET action is taken by ST of the Minimum value(min) ST/SP control terminal. Deflection(P-P) Current value mode NGOK NG Maximum value mode OKNG1NG Minimum value mode OKNG1NG Deflection mode OKNG1NG Time Chart [Model No.C-700] Control Terminal Input Circuit Terminal Output Circuit V 1k GND Inside counter Photo coupler: V(Max ma) Response time: Approx. 0msec 90 Pin No.1 ST/SP Pin No. REACT Pin No.3 LATCH Pin No.4 RESET OUT GND GND Open collector output Voltage: Max DC0V Current: MAX 0mA Inside counter Pin No. ALARM Pin No.6 -NG Pin No.7 OK Pin No.8 +NG Specifications of Digital Counters

147 11 with High Resolution Resolution capability of 0.1μm / 0.μm. Recommended for very high precision measurement. C-7HS Resolution: mm (0.1μm) / 0.000mm (0.μm) Specifications Model C-7HS Resolution Display Response speed Weight Display mm (0.1m) 0.000mm (0.m) 6 digits display with sign kg Power supply Dimensions Operating temperature Compatible linear gauges Accessories Functions AC0VAC40V900V 060Hz 00W30D60Hmm 0 to 40 C storage, at to 0 C mm : D-HS 0.000mm : D-SS Built-in tilt stand (tilts the front of the counter up at slight angle for easier reading) RESET For zero reset at any desired position DIRECTION Numerical direction can be changed by DIRECTION switch located on back panel CLOCK OUT Outputs BCD's signal simultaneously (1sec) ALARM OUT Output abnormal value when response speed is exceeded LATCH IN Holds the display value and external output data RESET IN For zero reset from external unit via its RESET input Data output (RS-3CBCD OUT) Output by positive logic, parallel digits and open collector Connector DDK equivalent connector (amphenol type) should be used. It is not attached on the cable side. ( equivalent connector is recommended) Options Printer (PDP-1N) Statistic operation External RESETLATCH function: C-7HS-RL. Digital Counters

148 with Judgement Function Equipped with Judgement function OK, NG (No Go). Either μm or 1μm resolution setting can be selected. X or 1/ X Display magnification. 11 CM-B Resolution: 0.00mm0.001mm convertible Specifications Model Resolution Display capacity Judgement setting display Response speed Quantizing error Judgement Output Judgement Display Operating temperature Power supply WeightDimensions Functions Data output (RS-3CBCD OUT) Compatible linear gauges Accessories Options Mounting Precaution CM-B 0.00mm or 0.001mm select by conversion switch For 0.00mm, mm For 0.001mm, mm Lower and Upper limit setting via digital switch of 6 digits each 00mm sec at 0.00mm setting 600mm sec at 0.001mm setting 1 count NG (Yellow), OK(Green) & NG(Red) 0 to 40 Cfor storage, at to 0 C AC0VAC40V(90V 1V) 060Hz.kg 00W30D70Hmm User selectable resolution (0.001mm at time of shipment). Equipped with failure alarms (When counting error or gauge fails, display blinks) Judgement output is constantly on (control output is possible with an additional optional connector) Setting values for judgement is included in NG at shipment (Changeable) BCD output can be connected to, for example, a sequencer by using open collector. Output by positive logic, parallel digits and open collector Connector DDK equivalent connector should be used. It is not attached on the cable side. At 0.00mm setting At 0.001mm setting DL-, D-, D-, D-0, DL-S, D-S, D-S, D-0S D-0, D-0, D-0S, D-0S D-UZ, DN-, DN-0 Judgement output connector... 1 pc. (PRC03-1A-4F. Tajimi brand) Additional passfail detection control connector (attachable to the back panel). Includes CM-B-CONT. External RESET LATCH connector is added (on back panel). CM-B-RL. Tilt stand is added (for tilting display for easy viewing). CM-B-ST. When mounting into rack requires the removal of bottom rubber support, screws must be applied at regular intervals. (Avoid screws penetration into body as damage to printed circuit board is high) Digital Counters

149 11 Printer Printing of statistically processed data is vital for quality management. Input of date and time via front control panel data keys for quality assurance data purposes. Items for statistic operation maybe selected from Mode 0 to 1. Foot switch (option) PDP-1N Printer Specifications Description Number of channels Maximum no. of date Printing method Recording paper Power supply Operating temperature Outer dimensions Weight Accessories Options Method of date input Print-out and calculation categories Function of print-out according to mode Specifications Measuring date Number indicating measured data Each data Number of measured data (n) Max data Mean value (X) Min data Standard deviation () Range (R) Process capability index (Cp) Defect rate (BAD) Printing in red for abnormal value Frequency distribution table Histogram Diagram MODE-0... Operation printing of items MODE-1... Operation printing of to Connecting cable selection list Model Applicable measuring equipment or device KB-C1 KB-C3 C-7HS C-700 C-00 KB-CM1 KB-P1 CM-B PDN-0 PDN-0 KB-C0 (with connector) DG-17 DG-0 DG-7

150 Applied Digital Indicators Digital Thickness Gauges (mm, 0.001mm) The thickness of small parts etc. can be quickly measured by lever operation. Contact Point and Anvil can be modified made to order. MODE ON/OFF SET 11 G-0G-7G-17 Resolution and Range (0.00mm)(0.0mm) G-0MG-7MG-17M Resolution and Range (0.00mm)(0.0mm) G-0AG-7AG-17A Resolution and Range (0.00mm)(0.0mm) Dimensions G-0G-7G-17 G-0MG-7MG-17M G-0AG-7AG-17A G-0A ceramic ceramic hardened and ground HV60 Specifications Model G-0 G-7 G-17 G-0M G-7M G-17M G-0A G-7A G-17A Resolution Accuracy (excluding quantized error) Gauge type DG-0 DG-7 DG-17 DG-0 DG-7 DG-17 DG-0 DG-7 DG-17 Measuring range Measuring depth Measuring force (N) Less than 1.1 Less than 1.1 Less than 0.9 Less than 1.1 Less than 1.1 Less than 0.9 Less than 1.1 Less than 1.1 Less than 0.9 Contact point diameter ø ø ø ø6 ø6 ø6 ø ø ø Contact point parallelism Less than 0.00 Less than Less than Less than 0.00 Less than Less than Less than 0.00 Less than Less than Anvil diameter ø ø ø ø6 ø6 ø6 ø ø ø Applied Digital Indicators

151 11 Applied Digital Gauges Digital Thickness Gauges (Large Type), Digital Sheet Gauge Due to having throat depth mm or 300mm can measure a thickness at the center of wide sheets such as paper, urethane, vinyl, rubber and foil etc. Contact Point and Anvil can be modified made to order. JA-0 Resolution: 0.001mm Range: 0mm JA-7 Resolution: mm Range: 0mm 7 MODE K1-7 ON/OFF SET 9 MODE ON/OFF SET K1-7 Resolution: mm Range: 0mm Dimensions JA-0JA-7 Dimensions K1-7 -SK4 hardened and ground HV over SK4 hardened and ground HV over Specifications Model JA-0 JA-7 K1-7 Resolution Accuracy (excluding quantized error) Gauge type DG-0 DG-7 DG-7 Digital Pipe Gauge Measuring range Measuring depth 300 Measuring force (N) Less than 1.1 Less than 1.1 Less than.0 Contact point diameter ø ø ø Contact point parallelism Less than0.00 Less than0.00 Less than Anvil diameter ø0 ø0 ø0 Dimensions P-17 P-7 Resolution: mm Range: 1mm 3 Applied Digital Gauges P-17 Resolution: mm Range: mm Specifications Model P-7 P-17 Resolution Accuracy (excluding quantized error) Gauge type DG-7 DG-17 Measuring range 1 Measuring depth S hardened and ground HV over 60 XJ SK4 ground after hardened HV over 60 Measuring force (N) Less than 1.1 Less than 0.9 Measuring hole diameter ø.1 ø.1

152 Applied Digital Gauges Digital Upright Gauges (0.001mm, mm) Best suited to inspect sizes precision parts or to measure thickness of laboratory specimens. R1-0 Resolution: 0.001mm Range: 0mm R1-7 Dimensions 11 Resolution: mm Range: 0mm R1-17 Resolution: mm Range: 1mm SK4 hardened Hv700 0 SK4 hardened Hv over 60 Specifications Model Resolution Accuracy (excluding quantized error) Gauge type Measuring range Measuring force (N) Measuring depth Contact point Table diameter R1-0 R1-7 R DG-0 DG-7 DG Less than 1.1 Less than 1.1 Less than 0.9 ø ø ø ø40 ø40 ø40 Modification for contact point (Special order) Flat type Replaceable Contact Point Needle type Please specify "ød" Accessories for Dial Gauges Replaceable contact points can be installed. Please specify dimension of "H" and "ød" Applied Digital Gauges

153 11 Deep Hole Bore Gauge-EMCC Series The EMCC Series can easily measure the inside diameter of deep bore with high accuracy, which has been precision-machined. The EMCC Series advances a detector having an automatic alignment mechanism in line with the inside diameter. Measurement is possible up to the length of M by using an additional extension rod. Compatible Counter C-00/C-700 EMCC-3 Specifications Model Measuring range (ID) Measuring depth Provided rods Number of feeler Number of feeler Contact point's travel and measuring force Extension rods Compatible linear gauges Compatible counters Operations EMCC- 3 60mm 70mm M Intervals mm6 L33mm (flat type) EMCC-3 0 0mm 90mm M Intervals mm11 EMCC mm mm M Intervals mm7 1.4mm less than.0n EMCC mm 130mm M Intervals mm L44mm (flat type) EMCC-L (1 meter rod rods meters) sold separately When Resolution is μm, use D-B When Resolution is 1μm, use D-SB C-00 or C-700 Test completes only after receiving reference from a master and inserting the micrometer head through a workpiece. Automatic centering mechanism requires no manual "shaking" to center up the micrometer head. Functions Workpiece has to be horizontally level (No test can be performed with the workpiece perpendicular). Options Printer (PDP-1N) Printer cable (KB-C3) Dimensions A B C D E F G MIN MAX To make up a complete working unit, it requires an EMCC (~6), an EMCC-L (extension rod set), a linear gauge and a counter. EMCC mm mm M Intervals mm Deep Hole Bore Gauge- EMCC Series Dimensions Gauge Sensor Model Resolution Accuracy Cable length Screw pitch of Contact Point Measuring force Remarks D-B D-SB mm 0.001mm mm 0.00mm meters M..4 Less than 0.N Specifications are according to D-S

154 11 Features The inside diameter of extremely deep can be measured. (Max. M) The inside diameter of the deep hole that was not able to be measured so far can be easily measured with our development of automatic brought to an center position and added to extension rods to the Linear Gauge.. High performance It is possible to measure with high performance as our Linear gauge is used for the detector. (mm, 0.001mm) Easy operation Due to our development of our automatic brought to an center position, the measurement operation is easier than a general inside diameter measuring instruments as only insert the cylinder detector in the hole of measurement work-piece. Efficient measurement Since the easy operation, it is efficient of the measurement for an inspection of the mass production. Excellent indication stability It is necessary to shakes the general cylinder gauge for reads a minimum measurement. However, our EMCC can get the excellent stability of the indication as only insert the detector to the hole of measurement work-piece. Low measuring force The work-piece is not so damaged as the measuring force of contact point is.0n compared with a general cylinder gauges (.0~6.0N) Data record Digital counter have the RS-3C output so that the measuring data can be processed. The main usage Internal diameter measurement of extremely deep hole Hydraulic Cylinder, Air Cylinder, Cylinder of Extruder, High accuracy Pipe, Mold for Pipe etc. Extension Rods (1M x pcs) as Optional To insert or pull-out the detector to the hole of measurement work-piece. Display Counter Data displayed by Digitally Selection of a resolution (mm or 0.001mm) *see page 14 for more detailed information Model No. Range of Display Resolution Quantized error Data output Power supply Weight C-00 At the mm Selection ~00.00~ At the 0.001mm Selection ~0.000~ mm / mm Selectable 1 count RS-3C AC0V~AC40less 9VA 90g Measurement figure Replaceable Feeler Front Guide EMCC Body Movable Contact Point Digital Linear Gauge DIGITAL LINEAR GAUGE H134 MODEL D- Extension Rod Rear Guide Custom-made Specialize Stands

155 11 Combination example Linear Gauge No. D-0S Digital Counter No. C-700 Gauge Stand No. PDS- Combination example As for more detailed specifications, refer to page 117, 140 and 14.

156 Technical Glossary What is a "Linear Scale"? Light emitting element Index Main scale As illustrated on the left, a optical glass with vacuum deposition of chrome metal (opaque) at a constant pitch is called a linear scale (scale pitch of 0, 16 or 8m is used) The opposite scale to this linear scale is called an Index scale. This is designed to sense two phases of signal mutually having 90degree phase difference for the purpose of discriminating shift direction of the scale. The light intensity of the light emitter is detected by the photo receptor located directly opposite. When a linear scale moves, the photo receptor will receives variation of light and shade. Linear displacement can be measured by counting these electric signals with a counter. (Counting them by 0m pitch will give m display resolution and electrically dividing the wave results in 1m display resolution) 11 Light receiving element About "Quantizing error" In quantization(displacement under the minimum display digit shall be defined as 0 or 1), the point "0" has a width similar to the other numeric values; including "0" closest to "1" and also "0" closest to"1". Therefore, 1 count error is generated in the minimum display digit. (The value "0" is displayed after setting a linear gauge and then pressing the "Reset" switch.) The counter "C-" resolves the quantizing error in 10mm digit by setting the display value of the minimum digit to m display. (If you need to resolve the quantizing error in 100mm display type, please use "C- SS" with 0.000mm display.) 's zero reference was taken at the s zero reference was taken at the 's zero closer to 1. 's zero closer to 1 Difference between "Measuring Force" and "Measuring Pressure" "Measuring Force" Pressure of a contact point pressing a workpiece is defined as measuring force. Generally, as the spindle back spring is integrated in a gauge, it indicate the state in which the spindle is possibly pressed into a workpiece. (A weighted gauge can get a constant measuring force at any position) UnitN(newton) "Measuring Pressure" It is the value indicating the force of contact point pressing a workpiece in a unit area. (measuring force per unit layer). After specifying the area (diameter) of contact point to be in contact to a workpiece, the measuring force to be pressed in a unit area is defined as measuring force. (When it is necessary to specify measuring pressure, a type with an attached weight is usually used since there is no change in the measuring force, even in the stroke of a spindle.) Unit 1Pa = kgfmm Expression of accuracy Measuring range Accuracy is the difference between the zero reference point and the greatest deviation across the entire measurement range. Xm represents the combined error Xm and error Xm allowed. Xm represents an absolute value: if an error of Xm occurs in, error is not allowed (0m). Accordingly, if an error of Xm occurs in, error is not allowed (0m). Thus, Xm error allowance is harder to achieve than Xm error allowance. (In this catalog, we use absolute value, Xm.) Accuracy of Lever-type Linear Gauges (DL-, DL-S) These DL- and DL-S linear gauges are used in applications very similar to lever-type dial indicators. Their accuracy is represented every 0.mm interval, not over the entire measurement range. 00.mm 0.mm1.0mm 1.01.mm 1..0mm The entire measurement range is divided into 4 sections. The largest deviation among these 4 sections will determine accuracy. Technical Glossary

157 11 Methods of Supporting Stem Using split collar (WB-1) Supported by a slot Not advisable for direct bolt fastening of stem There are methods for mounting of a linear gauge, namely by 'stem' or "lug". As illustrated on the left, please secure a stem by a split collar or a slot. (If a stem is secured directly by a screw or screws, the spindle may not move smoothly.) Please use split collar WB-1 designed exclusively for 8mm stem. Positioning Lever-type Linear Gauges As illustrated on the left for a lever type linear gauge, the lever moves linearly, different from a lever type dial indicator. Lever type dial indicator can be freely set on a workpiece because of its arc movement. However, lever type linear gauge should be set on a workpiece extensively at right angle. (Since no deviation from arc is generated, the measuring range is set to mm wide.) Accurate measurement cannot be attained. About Polarity Conversion When you need the reversed value to be read, for example, in case of depth measurement, "" count should be set in the direction of pulling up of a spindle. In standard counters, you will find this switch on the back panel. ResetPreset Linear gauges can be reset to zero at any position in the measuring range. Counters with preset function can be set a desired value at a desired position. Since values are displayed based on the preset value as a reference, it is suitable for managing the measured values by their absolute values. Reset Preset Technical Glossary Protection Classifications Example of protection classes based on IEC9(DIN4000)(First=protection classes for solid 0 to 6, Second=protection classes for liquid 0 to 8) IP-4 Protection Class IP-66 Protection Class Type Class Specifications Type Class Represents human body, protection and protection against foreign objects Represents protection against water : Protection against dust 4: Splash proof type Provides protection against dust. No harmful result caused by water splashed from all directions (water splashproof). Represents human body, protection and protection against foreign object Represents protection against water 6: Anti-dust seal type 6: Full waterproof type Specifications Provides complete anti-dust protection against dust invasion. Protection that eliminates any water invasion including direct water jet from all directions (completely waterproof).

158 SECTION 1 Parts Drawings New Pic Test Pic Test Dial Gauge Dial Thickness Gauge Dial Lens Gauge Cylinder Gauge 1

159 Parts Drawings 1 PCN series New Pic Test PCN-1A Crystal 0 Bezel 03 Pointer 04 Dial 0 Plate Spring 06 O-Ring 07 Metal (with Jewel) 08 Set Screw for Metal (S-13) 09 Z Pinion 60Z Idle Gear Assy (with Hair Spring) 11Base Metal (with Spindle Jewel) 1Set Screw for Base Metal (S-171) 13Lower Plate Assy 14 Sector Gear Assy 1 Crown Gear (with 6Z Pinion) 16Upper Plate Assy 17Set Screw for Metal Column (S-179) 18Stopper Screw (S-09) 19Set Screw for Lower Plate (S-04) 0Main Body 1Side Cover Set Scerw for Side Cover (S-18) 3 Stem 4 Wire Spring Lever with Bearing 6 Contact Point (XN1A-) 7 Nut for Pivot 8 Pivot (with Miniature Bearings) 9 Adjustment Screw (S-014) 30 Hair Spring Column New Pic Test PCN-1B Parts Drawings 01 Crystal 0 Bezel 03 Pointer 04 Dial 0 Plate Spring 06 O-Ring 07 Metal (with Jewel) 08 Set Screw for Metal (S-13) 09 Z Pinion 60Z Idle Gear Assembly (with Hair Spring) 11Base Metal (with Spindle Jewel) 1Set Screw for Base Metal (S-171) 13Lower Plate Assembly 14 Sector Gear Assembly 1 Crown Gear (with 38Z Pinion) 16Upper Plate Assembly 17Set Screw for Metal Column (S-179) 18Stopper Screw (S-09) 19Set Screw for Lower Plate (S-04) 0Main Body 1Side Cover Set Scerw for Side Cover (S-18) 3 Stem 4 Wire Spring Lever with Bearing 6 Contact Point (XN1B-) 7 Nut for Pivot 8 Pivot (with Miniature Bearings) 9 Adjustment Screw (S-014) 30 Hair Spring Column

160 Parts Drawings PCN series New Pic Test PCN-1L Crystal 0 Bezel 03 Pointer 04 Dial 0 Plate Spring 06 O-Ring 07 Metal (with Jewel) 08 Set Screw for Metal (S-13) 09 Z Pinion 60Z Idle Gear Assy (with Hair Spring) 11Base Metal (with Jewel) 1Set Screw for Base Metal (S-171) 13Lower Plate Assy 14 Sector Gear Assy 1 Crown Gear (with 6Z Pinion) 16Upper Plate Assy 17Set Screw for Metal Column (S-179) 18Stopper Screw (S-09) 19Set Screw for Lower Plate (S-04) 0Main Body 1Side Cover Set Scerw for Side Cover (S-18) 3 Stem 4 Wire Spring Lever with Bearing 6 Contact Point (XN1L-) 7 Nut for Pivot 8 Pivot (with Miniature Bearings) 9 Adjustment Screw (S-014) 30 Hair Spring Column New Pic Test PCN Crystal 0 Bezel 03 Pointer 04 Dial 0 Plate Spring 06 O-Ring 07 Metal (with Jewel) 08 Set Screw for Metal (S-13) 09 Z Pinion 60Z Idle Gear Assy (with Hair Spring) 11Base Metal (with Jewel) 1Set Screw for Base Metal (S-171) 13Lower Plate Assy 14 Sector Gear Assy 1 Crown Gear (with 18Z Pinion) 16Upper Plate Assy 17Set Screw for Metal Column (S-179) 18Stopper Screw (S-09) 19Set Screw for Lower Plate (S-04) 0Main Body 1Side Cover Set Scerw for Side Cover (S-18) 3 Stem 4 Wire Spring Lever with Bearing 6 Contact Point (XN-) 7 Nut for Pivot 8 Pivot (with Miniature Bearings) 9 Adjustment Screw (S-014) 30 Hair Spring Column Parts Drawings

161 Parts Drawings 1 PCN series PC series New Pic Test PCN-S Crystal 0 Bezel 03 Pointer 04 Dial 0 Plate Spring 06 O-Ring 07 Metal (with Jewel) 08 Set Screw for Metal (S-13) 09 Z Pinion 60Z Idle Gear Assembly (with Hair Spring) 11Base Metal (with Jewel) 1Set Screw for Base Metal (S-171) 13Lower Plate Assy 14 Sector Gear Assy 1 Crown Gear (with 14Z Pinion) 16Upper Plate Assy 17Set Screw for Metal Column (S-179) 18Stopper Screw (S-09) 19Set Screw for Lower Plate (S-04) 0Main Body 1Side Cover Set Scerw for Side Cover (S-18) 3 Stem 4 Wire Spring Lever with Bearing 6 Contact Point (XNS-) 7 Nut for Pivot 8 Pivot (with Miniature Bearings) 9 Adjustment Screw (S-014) 30 Hair Spring Column Pic Test PC-1A Parts Drawings 01 Crystal 0 Bezel 03 Pointer 04 Dial 0 Plate Spring 06 O-Ring 07 Metal (with Jewel) 08 Set Screw for Metal (S-13) 09 Z Pinion 60Z Idle Gear Assy (with Hair Spring) 11Base Metal (with Jewel) 1Set Screw for Base Metal (S-171) 13Main Body 14 Stem 1Stopper Screw (S-164) 16Clutch Lever Assy 17 Clutch Lever 18 Set Screw for Clutch Lever (S-179) 19 Sector Gear Assy 0 Contact Point (XP1A-) 1 Nut for Pivot Pivot Assy (with Miniature Bearings) 3 Crown Gear Assy (with 14Z Pinion) 4Side Cover Set Screw for Side Cover (S-163) 6 Wire Spring 7 Hair Spring Column

162 Parts Drawings PC series 1 Pic Test PC-1B Crystal 0 Bezel 03 Pointer 04 Dial 0 Plate Spring 06 O-Ring 07 Metal (with Jewel) 08 Set Screw for Metal (S-13) 09 Z Pinion 60Z Idle Gear Assy (with Hair Spring) 11Base Metal (with Jewel) 1Set Screw for Base Metal (S-171) 13Main Body 14 Stem 1Stopper Screw (S-164) 16Clutch Lever Assy 17 Clutch Lever 18 Set Screw for Clutch Lever (S-179) 19 Sector Gear Assy 0 Contact Point (XP1B-) 1 Nut for Pivot Pivot Assy (with Miniature Bearings) 3 Crown Gear Assy (with 1Z Pinion) 4Side Cover Set Screw for Side Cover (S-163) 6 Wire Spring 7 Hair Spring Column Pic Test PC-1L Crystal 0 Bezel 03 Pointer 04 Dial 0 Plate Spring 06 O-Ring 07 Metal (with Jewel) 08 Set Screw for Metal (S-13) 09 Z Pinion 60Z Idle Gear Assy (with Hair Spring) 11Base Metal (with Jewel) 1Set Screw for Base Metal (S-171) 13Main Body 14 Stem 1Stopper Screw (S-164) 16Clutch Lever Assy 17 Clutch Lever 18 Set Screw for Clutch Lever (S-179) 19 Sector Gear Assy 0 Contact Point (XP1L-) 1 Nut for Pivot Pivot Assy (with Miniature Bearings) 3 Crown Gear Assy (with 14Z Pinion) 4Side Cover Set Screw for Side Cover (S-163) 6 Wire Spring 7 Hair Spring Column Parts Drawings

163 Parts Drawings 1 Dial Gauges Dial Gauge Crystal 0 Bezel 03 Pointer 04 Outer Dial 0 Hand 06 Inner Dial 07Base Metal (with Jewel) 08Set Screw for Base Metal (S-17) 09Guide Metal Set Screw for Guide Metal 11 Z Main Gear Assy (with 16Z Pinion) 1 1Z Pinion 13 Z Idle Gear Assy 14Upper Metal (with Jewel) 1 Wire Spring for Bezel 16Set Screw for Upper Metal (S-0) 17 Claw 18 Set Screw for Claw (S-009) 19 Contact Point (X-1) 0 Spindle 1 Coil Spring Guide Knock 3 Set Screw for Shock-Proof Rubber (S-19) 4 Shock-Proof Rubber Inner Frame 6 Screw (S-0) 7 Cap 8 Lug Back (GB-1A) 9 Set Screw for Lug Back (S-16) 30 O-Ring Dial Gauge Parts Drawings 01 Crystal 0 Bezel 03 Pointer 04 Outer Dial 0 Hand 06 Inner Dial 07Base Metal (with Jewel) 08Set Screw for Base Metal (S-17) 09Guide Metal Set Screw for Guide Metal (S-01) 11 Z Main Gear (with 16Z Pinion) 1 1Z Pinion 13 Z Idle Gear Assy 14Upper Metal (with Spindle Jewel) 1 Wire Spring for Bezel 16 Set Screw for Upper Metal (S-0) 17 Claw 18 Set Screw for Claw (S-009) 19 Contact Point (X-1) 0 Spindle 1 Coil Spring Guide Knock 3 Set Screw for Shock-Proof Rubber (S-19) 4 Shock-Proof Rubber Inner Frame 6 Screw (S-0) 7 Cap 8 Lug Back (GB-1A) 9 Set Screw for Lug Back (S-16) 30 O-Ring

164 Parts Drawings Dial Gauges Dial Gauge B Crystal 0 Bezel 03 Pointer 04 Outer Dial 0 Hand 06 Inner Dial 07Base Metal (with Jewel) 08Set Screw for Base Metal (S-17) 09 Z Main Gear Assy (with 16Z Pinion) 1Z Pinion 11 Z Idle Gear Assy (with Hair Spring) 1 Wire Spring for Bezel 13Upper Metal (with Spindle Jewel) 14 Set Screw for Upper Metal (S-0) 1 Claw 16 Set Screw for Claw (S-009) 17Adjust Stopper (B) 18Set Screw for Adjust Stopper (S-004) 19 Sector Gear Assy (with Sector Gear Shaft Eccentric Shaft) 0Guide Metal 1Set Screw for Guide Metal (S-01) Bracket (with Bracket Knock A) 3Set Screw for Bracket (S-006) 4 Adjust Stopper Set Screw for Adjust Stopper (S-01) 6 Contact Point (X-1) 7 Spindle 8 Coil Spring 9 Guide Knock 30Bracket Knock (A) 31 Spindle Stopper 3 Set Screw for Spindle Stopper (S-001) 33Inner Frame 34 Cap 3 Lug Back (GB-1A) 36 Set Screw for Lug Back (S-16) 37 O-Ring Dial Gauge Crystal 0 Bezel 03 Pointer 04 Outer Dial 0 Hand 06 Inner Dial 07Base Metal (with Jewel) 08Set Screw for Base Metal (S-17) 09 Z Main Gear (with 16Z Pinion) 1Z Pinion 11 Z Idle Gear (with Hair Spring) 1Upper Metal (with Spindle Jewel) 13Set Screw for Upper Metal (S-0) 14 Claw 1 Set Screw for Claw (S-009) 16Inner Frame 17 Wire Spring for Bezel 18 Set Screw for Wire Spring for Bezel (S-130) 19 Contact Point (X-1) 0 Spindle 1 Coil Spring Guide Knock 3 Set Screw for Shock-Proof Rubber (S-19) 4 Shock-Proof Rubber Top Screw 6Guide Metal 7Set Screw for Guide Metal (S-01) 8 Lug Back (GB-1) 9 Set Screw for Lug Back (S-16) Parts Drawings

165 Parts Drawings 1 Dial Gauge Dial Thickness Gauge Dial Gauge Crystal 0 Bezel 03 Pointer 04 Outer Dial 0 Hand 06 Inner Dial 07Base Metal (with Jewel) 08Set Screw for Base Metal (S-009) 09 70Z Main Gear (with 14Z Pinion) 70Z Idle Gear Assy 11 Z Pinion 1Center Metal (with Jewel) 13Set Screw for Center Metal (S-16) 14Square Metal (with Jewel) 1Set Screw for Square Metal (S-16) 16 Knock for Hair Spring 17 Contact Point (X-7) 18 Spindle 19 Coil Spring 0 Guide Knock 1Inner Frame Top Screw 3 Lug Back (GB-147) 4 Set Screw for Lug Back (S-00) O-Ring Dial Thickness Gauge G Parts Drawings 01 Crystal 0 Bezel 03 Pointer 04 Outer Dial 0 Hand 06 Inner Dial 07Base Metal (with Jewel) 08Set Screw for Base Metal (S-17) 09Guide Metal Set Screw for Guide Metal (S-01) 11Z Main Gear (with 16Z Pinion) 11Z Pinion 13Z Idle Gear (with Hair Spring) 14Upper Metal (with Spindle Jewel) 1Wire Spring for Bezel 16Set Screw for Upper Metal (S-0) 17Claw 18Set Screw for Claw (S-009) 19 Anvil 0 Contact Point set 1 Spindle Guide Knock 3 Coil Spring 4Shock-Proof Rubber Anvil base 6Frame 7Cap 8 Lever (with Lift Knock device) 9 Set Screw for Lift (S-064) 30 Back 31 Set Screw for Back (S-18)

166 Parts Drawings Dial Thickness Gauge Dial Lens Gauge Dial Thickness Gauge H Crystal 0 Bezel 03 Pointer 04 Outer Dial 0 Hand 06 Inner Dial 07Base Metal (with Jewel) 08Set Screw for Metal (S-17) 09Guide Metal Set Screw for Guide Metal (S-01) 11Z Main Gear (with 16Z Pinion) 11Z Pinion 13Z Idle Gear (with Hair Spring) 14Upper Metal (with Spindle Jewel) 1Wire Spring for Bezel 16Set Screw for Upper Metal (S-0) 17Claw 18Set Screw for Claw (S-009) 19 Anvil 0 Contact Point set 1 Spindle Guide Knock 3 Coil Spring 4Shock-Proof Rubber Anvil base 6Frame 7Cap 8 Lever (with Lift Knock device) 9 Set Screw for Lift (S-064) 30 Back 31 Set Screw for Back (S-18) Dial Lens Gauge GL Crystal 0 Bezel 03 Pointer 04 Outer Dial 0 Hand 06 Inner Dial 07Base Metal (with Jewel) 08Set Screw for Base Metal (S-17) 09Guide Metal Set Screw for Guide Metal (S-01) 11Z Main Gear (with 16Z Pinion) 11Z Pinion 13Z Idle Gear (with Hair Spring) 14Upper Metal (with Spindle Jewel) 1Wire Spring for Bezel 16Set Screw for Upper Metal (S-0) 17Claw 18Set Screw for Claw (S-009) 19 Contact Point (R-Type) 0 Spindle 1Guide Knock Coil Spring 3Shock-Proof Rubber 4 Anvil Knob for Anvil 6Frame 7 Lever (with Lift Knock device) 8 Set Screw for Lift (S-064) 9 Back 30 Set Screw for Back (S-18) 31 Contact Point (Flat Type) Parts Drawings

167 Parts Drawings 1 Cylinder Gauges Cylinder Gauge CC Main parts for Body (part no ) can be sold as a set. (Head only for CC-0) Parts no. 0 and 03 can be sold as a set. 01 Indicator Holder 0 Washer 03 Knob Screw 04Sleeve B 0Grip 06Set Screw for Grip (S-07) 07 Coil Spring 08 Spindle (with Spindle Collar) 09Sleeve A Head 11 Race 1 Transmission Ball 13 Contact Point 14 Guide Screw 1 Lock Screw for Feeler 16 Feeler 6.0mm 17 Feeler 6.mm 18 Feeler 7.0mm 19 Feeler 7.mm 0 Feeler 8.0mm 1 Feeler 8.mm Feeler 9.0mm 3 Feeler 9.mm 4 Feeler.0mm Cylinder Gauge CC Parts Drawings 01 Indicator Holder 0 Washer 03 Knob Screw 04Sleeve 0Grip 06Set Screw for Grip (S-03) 07 Coil Spring 08 Spindle (with Spindle Collar) 09Head Race 11 Transmission Ball 1 Set Screw for Transmission Ball (S-049) 13 Contact Point 14 Guide Screw 1 Guide (with Guide Bush) 16 Rivet 17 Return Spring 18 Check Pin 19 Feeler mm 0 Feeler 11mm 1 Feeler 1mm Feeler 13mm 3 Feeler 14mm 4 Feeler 1mm Feeler 16mm 6 Feeler 17mm 7 Feeler 18mm 8 Washer 0.mm 9 Spanner Main parts for Body (part no ) can be sold as a set. (Head only for CC-01) Parts no. 0 and 03 can be sold as a set.

168 Parts Drawings Cylinder Gauges Cylinder Gauge CC Indicator Holder 0 Washer 03 Knob Screw 04Sleeve 0Grip 06Set Screw for Grip (S-01) 07 Coil Spring 08 Spindle Collar (with E type Stop Ring) 09 Spindle Rod Stop Nut 11 Spindle 1 Hex Nut 13Head 14Transmission Pin 1Transmission 16Collar 17 Return Spring 18 Guide 19 Contact Point 0 Buffer Spring 1 Lock Nut Feeler 18mm 3 Feeler 0mm 4 Feeler mm Feeler 4mm 6 Feeler 6mm 7 Feeler 8mm 8 Feeler 30mm 9 Feeler 3mm 30 Feeler 34mm 31 Washer 0.mm 3 Washer 1mm 33 Spanner Main parts for Body (part no ) can be sold as a set. (Head only for CC-1) Parts no. 0 and 03 can be sold as a set. Parts no. 14 and 1 can be sold as a set. Cylinder Gauge CC Indicator Holder 0 Washer 03 Knob Screw 04Sleeve 0Grip 06Set Screw for Grip (S-01) 07 Coil Spring 08 Spindle Collar (with E type Stop Ring) 09 Spindle Rod Stop Nut 11 Spindle 1 Hex Nut 13Head 14 Feeler Lock Nut 1 Contact Point 16 Buffer Spring 17 Transmission 18 Transmission Pin 19Head Cover 0Set Screw for Head Cover (S-008) 1 Set Screw for Guide (S-04) Return Spring 3 Guide 4 Feeler 3mm Feeler 40mm 6 Feeler 4mm 7 Feeler 0mm 8 Feeler mm 9 Feeler 60mm 30 Washer 1mm 31 Washer mm 3 Washer 3mm Main parts for Body (part no ) can be sold as a set. (Head only for CC-) Parts no. 0 and 03 can be sold as a set. Parts no. 17 and 18 can be sold as a set. Parts Drawings

169 Parts Drawings 1 Cylinder Gauges Cylinder Gauge CC-3C Indicator Holder 0 Washer 03 Knob Screw 04Sleeve 0Grip 06Set Screw for Grip (S-01) 07 Coil Spring 08 Spindle Collar (with E type Stop Ring) 09 Spindle Rod Stop Nut 11 Spindle 1 Hex Nut 13Head A 14 Nut (Feeler Lock Nut) 1 Contact Point 16 Buffer Spring 17 Transmission 18 Transmission Pin 19Head Cover 0Set Screw for Head Cover (S-008) 1Head B Lock Screw for Head (S-0) 3 Return Spring 4 Guide Set Screw for Guide (S-04) 6 Feeler 0mm 7 Feeler mm 8 Feeler 60mm 9 Feeler 6mm 30 Feeler 70mm 31 Feeler 7mm 3 Feeler 80mm 33 Feeler 8mm 34 Feeler 90mm 3 Feeler 9mm 36 Feeler 0mm 37 Washer 1mm 38 Washer mm 39 Washer 3mm 40 Adapter Main parts for Body (part no ) can be sold as a set. (Head only for CC-3C) Parts no. 0 and 03 can be sold as a set. Parts no. 17 and 18 can be sold as a set. Cylinder Gauge CC Parts Drawings 01 Indicator Holder 0 Washer 03 Knob Screw 04Sleeve 0Grip 06Set Screw for Grip (S-08) 07 Coil Spring 08 Spindle Rod (with Spindle Collar) 09Joint Stop Nut 11 Spindle 1 Hex Nut 13Head A 14Set Screw for Side Cover (S-017) 1Side Cover 16 Transmission (with Transmission Pin) 17 Nut (Feeler Lock Nut) 18Head B 19Lock Screw for Head (S-07) 0 Contact Point 1 Buffer Spring Lock Nut 3 Return Spring 4 Guide Set Screw for Guide (S-043) 6 Feeler 0mm 7 Feeler 1mm 8 Feeler mm 9 Feeler 130mm 30 Feeler 140mm 31 Feeler mm 3 Feeler 160mm 33 Washer 1mm 34 Washer mm 3 Washer 3mm 36 Washer 4mm Main parts for Body (part no ) can be sold as a set. (Head only for CC-4) Parts no. 0 and 03 can be sold as a set.

170 Parts Drawings Cylinder Gauges 1 Cylinder Gauge CC Main parts for Body (part no ) can be sold as a set. (Head only for CC-) Parts no. 0 and 03 can be sold as a set. 01 Indicator Holder 0 Washer 03 Knob Screw 04Sleeve 0Grip 06Set Screw for Grip (S-031) 07 Coil Spring 08 Spindle Rod (with Spindle Collar) 09 Stop Nut Spindle 11 Hex Nut 1Head A 13Set Screw for Side Cover (S-017) 14Side Cover 1 Transmission (with Transmission Pin) 16 Nut (Feeler Lock Nut) 17Head B 18Lock Screw for Head (S-08) 19 Transmission Rod 0 Contact Point 1 Buffer Spring Lock Nut 3 Return Spring 4 Guide Set Screw for Guide (S-043) 6 Feeler 160mm 7 Feeler 170mm 8 Feeler 180mm 9 Feeler 190mm 30 Feeler 00mm 31 Feeler mm 3 Feeler 0mm 33 Feeler 30mm 34 Feeler 40mm 3 Feeler 0mm 36 Washer 1mm 37 Washer mm 38 Washer 3mm 39 Washer 4mm Cylinder Gauge CC Main parts for Body (part no ) can be sold as a set. (Head only for CC-6) Parts no. 0 and 03 can be sold as a set. 01 Indicator Holder 0 Washer 03 Knob Screw 04Sleeve 0Grip 06Set Screw for Grip (S-031) 07 Coil Spring 08 Spindle Rod (with Spindle Collar) 09 Stop Nut Spindle 11 Hex Nut 1Head A 13Set Screw for Side Cover (S-017) 14Side Cover 1 Transmission (with Transmission Pin) 16 Nut (Feeler Lock Nut) 17Head B 18Lock Screw for Head A (S-09) 19Lock Screw for Head B (S-08) 0 Transmission Rod 1 Contact Point Buffer Spring 3 Lock Nut 4 Return Spring Guide 6 Set Screw for Guide (S-043) 7 Feeler 0mm 8 Feeler 60mm 9 Feeler 70mm 30 Feeler 80mm 31 Feeler 90mm 3 Feeler 300mm 33 Feeler 3mm 34 Feeler 30mm 3 Feeler 330mm 36 Feeler 340mm 37 Feeler 30mm 38 Feeler 360mm 39 Feeler 370mm 40 Feeler 380mm 41 Feeler 390mm 4 Feeler 400mm 43 Washer 1mm 44 Washer mm 4 Washer 3mm 46 Washer 4mm Parts Drawings

171 OVER LOAD GAUGE for TIRE CURING MACHINE For passenger vehicle tires and those for truck and bus tires (Made to order) We, "PEACOCK" make OVER LOAD GAUGES for TIRE CURING MACHINES that applied our Dial Gauge. Example pictures of Over Load Gauge for TIRE CURING MACHINE 0-300TON with Back Plate & Dust Proof Rubber (Spec. Pointer 1 rotation: 0.mm) L 0-00TON with Dust Proof Rubber (Spec. Pointer 1 rotation: 0.mm) For making the Dial Plate, please let us know the angle for range of graduation to meet with the Tightening force (TON). *see diagram as under. Example Spec. Pointer 1 rotation: 1mm a Angle divide equally 1 Dial Plate b Angle divide not equally Dead Zone Dead Zone Angle ex)1.3 Dial Numeral ex) Kg D A O O V E R Unit Unit 3 3 *Please let us know pointer 1 rotation 0.mm or 1mm.. We provide the Over Load Gauge with Back Plate to meet with your Tire Curing Machine. Dust Proof Rubber can be installed to the Spindle of Over Load Gauge. Backs a Flat Back b with Back Plate Ø3 ±0.0 ± Back Plate ± ± Note. 4-M are set screws for Back Plate to Body. (6 points hole finished on Back Plate.) Please contact your local "PEACOCK" distributor for your further inquiry or write to us at: peacock-tokyo@peacockozaki.jp

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