HORIZONTAL SETTING DEVICE

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1 THE HOW TO... MANUAL HORIZONTAL SETTING DEVICE The Guide to assembling an HORIZONTAL SETTING DEVICE

THANK YOU for purchasing an IT.TE.DI. product. IT.TE.DI. is an Italian state-of-the-art company which manufactures all types of tools with PCD and CBN cutting edges and tools with guiding pads.

2 THANK YOU for purchasing an IT.TE.DI. product. IT.TE.DI. is an Italian state-of-the-art company which manufactures all types of tools with PCD and CBN cutting edges and tools with guiding pads. Our way of working is the result of our values: the solid foundations our company was built on in 1976 are quality, flexibility and service. Our solutions are rigorously tested and verified in order to assure the result that the customer expects: In IT.TE.DI. we have quality inside. 2

3 Contents Configuration Assembly Procedure Preliminary Operations Manteinance 13 3

4 Standard Configuration * * Max Tool Diameter Allowed = 165 mm RIF. DESCRIPTION QUANTITY CODE 1 BASE 1 BMP FIXED COUNTERPOINT ASSEMBLY 1 BMCF-P--- 3 MOBILE COUNTERPOINT 1 BMCMAP1-4 DIAL INDICATOR HOLDER 2 BMA-- 5 DRIVING GEAR FOR DIAL INDICATOR 2 BMD--H ANGLE HEAD 2 BMD--- 7 DIAL INDICATOR 2 BMI001 8 CERMET HEAD 2 BMT001 4

40-50-63 3 BMCF-P2S- 1900152 HSK 80-100 3 BMCF-P3S- 1900077 3 1 MOBILE COUNTERPOINT (STEEL) 3 BMCMAP1S 1900269 4 2 DIAL INDICATOR HOLDER FIXED BMAFA 1900009 5 2 DRIVING GEAR FOR DIAL INDICATOR L =

5 Configuration Standard Configuration * * Max Tool Diameter Allowed = 165 mm PICTURE RIF. Q.TY DESCRIPTION NOTE CODE ITEM 350 mm 1 BMP BASE 700 mm 1 BMP FIXED COUNTERPOINT ASSEMBLY 1200 mm 1 BMP ISO/CAT/BT BMCF-P1S HSK BMCF-P2S HSK BMCF-P3S MOBILE COUNTERPOINT (STEEL) 3 BMCMAP1S DIAL INDICATOR HOLDER FIXED BMAFA DRIVING GEAR FOR DIAL INDICATOR L = 75 mm BMD---H L = 100 mm BMD---H L = 125 mm BMD---H ANGLE HEAD 45 ANGLE BMD DIAL INDICATOR BMI CERMET HEAD BMT Max tool lenght allowed 2 Suitable for centering module also 3 Carbide poit available on request 5

Floating Configuration * * Max Tool Diameter Allowed = 165 mm PICTURE RIF. Q.

1900418 ISO/CAT/BT 40-50 2-3 BMCF-P1S- 1900151 HSK 40-50-63 3 BMCF-P2S- 1900152 HSK 80-100 3 BMCF-P3S- 1900077 3 1 MOBILE COUNTERPOINT

1500202 L = 100 mm BMD---H100-001 1500203 L = 125 mm BMD---H125-001 1500204 6 2 ANGLE HEAD 45 ANGLE BMD-45---001 1500201 7 2 DIAL INDICATOR

6 Floating Configuration * * Max Tool Diameter Allowed = 165 mm PICTURE RIF. Q.TY DESCRIPTION NOTE CODE ITEM 350 mm 1 BMP BASE 700 mm 1 BMP FIXED COUNTERPOINT ASSEMBLY 1200 mm 1 BMP ISO/CAT/BT BMCF-P1S HSK BMCF-P2S HSK BMCF-P3S MOBILE COUNTERPOINT (STEEL) 3 BMCMAP1S DIAL INDICATOR HOLDER FLOATING BMAOA DRIVING GEAR FOR DIAL INDICATOR L = 75 mm BMD---H L = 100 mm BMD---H L = 125 mm BMD---H ANGLE HEAD 45 ANGLE BMD DIAL INDICATOR BMI CERMET HEAD BMT /a 2 FIXED DRIVING GEAR FOR DIAL INDICATOR BMDE Max tool lenght allowed 2 Suitable for centering module also 3 Carbide poit available on request 6

Screw in the driving gear (5) on the angle head (6);

7 Configuration Assembly Procedure 1 1. Fix the dial indicator holder (4) on rail with screw and adjust position: the dial indicator holder (4) MUST BE normal to the rail 2. Screw in the driving gear (5) on the angle head (6); insert this assembly in the dial indicator holder (4) Insert the mobile counterpoint (3) on base (1) rails 7

8 Assembly Procedure 4 4. Place dial indicator (7) and lock it on the driving gear (6) with the appropriate screw 5 5. Adjust driving gear (5) position and lock it using appropriate screw 6. Place the cermet head (8)on driving gear (5) 6 8

9 Configuration Assembly Procedure 7 7. Lock the cermet head (8) on driving gear (5) using appropriate screw 8 8. Insert the fixed counterpoint (2) on base (1) rails 9

10 Preliminary Operations 1. Measure tool dimension in order to preset distance between fixed and mobile counterpoint (2 e 3) 1 2. Polish the tool with cleaning agent in order to remove any particles especially on the shank and on the little center 2 10

11 Configuration Preliminary Operations 3. Polish fixed counterpoint (2) and mobile counterpoint (3) 3 4. Place the tool with the shank on the fixed counterpoint (2); pull the lever of the mobile counterpoint (3) to retract the point and, carefully, release it in order to join with the little center of the tool 4 11

12 Preliminary Operations 5 5. Adjust distance of the driving gear (5). Cermet head (8) and pads must be in touch 6. Position of dial indicators (7) during measurement process (example) 6 12

13 Handling Do not drop. The product may malfunction if subjected to strong shocks or vibrations. Handle all moving parts with care. Cleaning Before using the device use an air compressed blower and a soft cloth to remove dust and filth. Keep the rails lubricated. Manteinance Storage To prevent all kind of oxidation, store the device in a dry and well ventilated area. Horizontal Setting Device does not require a calibration. The device allow to verify the correct alignment of pads and blade with a comparative measurement only. 13

Via Nazionale, 60-52020 Pergine Valdarno - Arezzo - Italy Tel +39

14 Via Nazionale, Pergine Valdarno - Arezzo - Italy Tel Fax info@ittedi.it

product manual H-3220A Benkelman Beam

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