'-. MICROMEr II. The MICROMET8 II is shipped assembled except for the Filar Eyepiece, Micrometer Stage, and Standard Vise.

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1 MICROMEr II '-. UNPACKING: Carefully unpack and check contents. If any components are missing or damaged, save the packing list and material, and advise the carrier and Buehler Ltd. of the discrepancy. For your warranty protection and our permanent file, please complete and return the enclosed Equipment Registration Card. ASSEMBLY: The MICROMET8 II should be placed in a room that is clean and has a relatively constant temperature. The location should be free from dust and vibration. It is recommended that the instrument be placed on a rigid wood or steel desk in a controlled laboratory environment. The MICROMET8 II is shipped assembled except for the Filar Eyepiece, Micrometer Stage, and Standard Vise. The Digital Filar Eyepiece is packed in the top of the protective styrafoam case. The Standard Filar Eyepiece is included in the Black Accessory Case. Remove the Eyepiece from its protective shipping package and place it in the eyepiece tube. Be sure to check the lens for dust or debris. The Eyepiece must be fully inserted to provide proper magnification and accurate measurements. The Digital Filar Eyepiece Cable must be connected to the rear of the instrument. When the connector has been attached, secure the Cable to the top of the instrument with the Holding Screw. The Micrometer Stage is packaged in a white accessory box with the tester. Using an alien wrench, remove the lock screw and bracket from the stage. Raise the column in the base of the instrument by rotating the Elevating Handle on the right side of the instrument until the recessed set screw appears. loosen the set screw so that the stage can be placed into the column. When the stage has been fully seated in the column with the micrometers facing forward and to the right, retighten the set screw to secure the stage in place. The Standard Vise is included in the Black Accessory Case and can be attached to the MICROMETe II stage with four alien screws. It is important that all the screws be tightened completely to prevent sample movement during testing. 1

2 ~ PREPARATIONS BEFORE OPERATION: Attach the power cord to the instrument and then to the proper electrical outlet. The voltage requirements are indicated on the specification plate attached to the rear of the tester. Before operation, the top cover of the instrument must be removed to access the weight loading system. The unit is shipped with the weights secured with foam pads and card spacers. This packing must be removed prior to operation. The weight beam is secured by a locking screw that is tagged for easy identification. Remove this screw and the weight system is ready for operation. Check the Dial-A-Weight system for proper application by slowly turning the Weight Dial from the heaviest load to the lightest load and back again. When this is done the weights should settle one on top of the other within the weight compartment. NOTE: Save both the foam pads and the lock screw for later use in the event the tester must be moved. Shipment of the MICROMEre II without the weights secured can cause damage to the weight application system. Remove the Protective Cap wh ich covers the Diamond Indentor by unscrewing it in a counter clockwise direction. The Protective Sleeve should be installed around the Indentor to prevent inadvertent sideward pressure. The Sleeve is included in the Black Accessory Case and installs in the same socket which held the Protective Cap. Select the area of the sample to be tested. Since the MICROMET$ II indentation placement is consistent, the sample can be moved so that the exact point of impression can be chosen. The area to be tested should be placed in the center of the field of view (Figure 1). Figure 1. TEST AREA Select the weight for the load application. The Dial- A-Weight Selector Knob is located on the right side of the tester. If your tester is a Digital Model it is necessary to set the Test Load Knob on the front panel to match the Weight Selector Knob. If the Test Load Knob and the Weight Selector Knob do not agree the test result will be inaccurate. Set the load Timer (Figure 2) for the length of time that the load is to be applied. The load Timer Knob is also on the front panel. It is suggested thatthe timer OPERATION: Place the specimen to be tested in the vise so that the surface to be tested is perpendicular to the Diamond Indentor. The optional Self Leveling Vise is recommended to assure proper alignment. If the sample moves during the test or if the impression is not uniform due to improper alignment, the test results should be disregarded and the test repeated. The instrument is turned ON by positioning the Toggle Switch located on the left side of the instrument to the up position. When the instrument has been turned ON the red POWER indicator light will illuminate on the front panel. The tester can be turned OFF by positioning the Toggle Switch in the down position. Rotate the Objective-Indentor Turret to the 10X scanning objective. The Turret is equipped with click stops to assist with proper alignment. The specimen can be brought into focus by the Stage Elevating Handle located on the right side of the tester. The Illuminator I ntensity Control Knob, located on the front panel, can be used to vary the light brightness to operator preference. 2 Figure 2. FRONT PANELS

3 be set at 12 to 15 seconds for most applications. It is recommended, however, that you consult the ASTM standards for the specific material you are testing. Rotate the Objective-Indentor Turret to the Indentor and press the START Button. If you have a Digital Model be sure that the I ndentor Selector Toggle Switch is in the position of the penetrator style that is in the tester (Hv-Vickers; Hk~Knoop). The START Button will remain illuminated for the duration of the testing cycle. When the START Button light goes off the test has been completed. MEASUREMENT: (STANDARD. MODEl) - Rotate the Objective-Indentor Turret to the 40X Objective. If the stage or sample have not been moved the-specimen should be in focus. lithe impression does not appear in the center of the field of view consult the maintenance instructions on page 5. Advance the Left Filar Line (Figure 3) so that the inner edge of the line just touches the left most point of the impression. The Left Filar Line is controlled by the Filar Adjustment Knob to the left of the Eyepiece. Advance the Right Filar Line so that the inner edge of the line just touches the right most point of the impression. The Right Filar Line is controlled by the Filar Adjustment Knob to the right of the Ey~piece. NOTE: Measurement is achieved by touching the inside of both Filar Lines to the outer most points of the indentation. Record the value of the Filar Micrometer inscribed in the Right Filar Adjustment Knob. The Micrometer is calibrated in 0.5 micron increments with one complete revolution of the drum being equal to 25 microns. The value of the micrometer reading is equal to the width of the impression made by the penetrator (Figure 4). Figure 3. FILAR LINE ADJUSTMENT Figure 4. FILAR MICROMETER EYEPIECE For a Vickers test repeat the same procedure with the Eyepiece rotated 90 degrees to measure the height of the impression. Average the two readings if different. It a Knoop test is being conducted only one measurement of the long diagonal is required. Consult the Hardness Table book provided with the tester to determine the Vickers or Knoop value for the size of the impression measured. MEASUREMENT: IDIGITAL, MOOED , For measurement of an impression with the Digital Model, the procedure is similar to the Standard Model with only a few exceptions. Prior to making a measurement with the Digital Model MICROMET8 II it is necessary to zero set the internal electronics. This is accomplished by advancing the Right Filar line until it contacts the Left Filar line and pressing the RESET Button. The Digital Model Right Filar Adjustment Knob does not have inscribed graduations. To read the diagonal of an impression with the Digital Model press the READ Button attached to the Eyepiece assembly. When the READ Button has been pushed the diagonal measurement in microns will appear on the control panel d1. For a Vickers test the Eyepiece must be rotated 90 degrees and the filar lines adjusted for the second reading-the READ Button should be pressed again. This measurement will appear in d2 and at the same time the Hardness Value for the appropriate style of test being conducted will be displayed. For Knoop style tests the Hardness Value will be displayed after the first reading. CAUTIONS: Because of compression stress in and around an impression, any new impression made near another may cause inaccurate results. The required separation 3

4 distance between impressions is four times that of the diagonal when measuring from center of impression to center of impression. It is also necessary to position the impression at least 2.5 times the distance of the diagonal from the edge of the sample. If an impression is made that does not appear to be the required distance from another impression or the edge of the sample the test should be repeated. When testing curved surfaces it is necessary to choose a load that will restrict the diagonals from exceeding 1/5 of the curvature radius. A Knoop Indentor may be used to avoid this restriction by aligning the long diagonal of the impression perpendicular to the curvature direction. Intermittent vibration or shocks that occur during the testing of a sample will invalidate the results of that particular test. If vibrations are continuous it may be necessary to install shock padding or the optional Vibration Isolation Platform to assure accuracy. MAINTENANCE: The MICROMET8 II should require minimal maintenance to provide accurate results for many years. The accuracy of the instrument should be checked periodically against the Test Block included with each tester. This is accomplished by performing a hardness test on the Block and comparing the measurement of the instrument against the known hardness of the Test Block. If the tester does not agree with the certified value of the Block recalibration may be necessary and can be arranged by calling the Buehler Ltd. Sales Office nearest you or by contacting Buehler Headquarters in lake Bluff, Il at (312) It is recommended that the tester be recalibrated annually to certify its accuracy. B.Rotate the Turret to the Objective to be centered. If the impression does not appear in the center of the field of the view, realignment is necessary. c.to center the Objective for the X axis (left to right in the field of view) loosen the Adjustment Screw (A,A1 or B,B1) in the directi.on you wish to move the Objective. The Objective can then be advanced in that direction by tightening the opposing Screw. When the Objective has been properly aligned, the opposite Screw should be tightened to secure the Objective in place. NOTE: Unless the opposing Screw has been loosened, the Objective cannot be moved. Excessive tightening will cause strain and may damage the alignment system or the Objective. D. To center the Objective for the Y axis (up or down in the field of view) it is necessary to first slightly loosen one of the X axis Adjustment Screws to allow the Objective to travel freely. The lens can then be aligned do~nward in the field of view by the single Y axis Screw (C,C1). If the impression is positioned in the lower portion of the field of view and therefore needs to be aligned upward, the single Y axis Screw must first be loosened. ALIGNMENT:. The MICROMETe II is shipped with the Indentor and Objectives aligned so that the identations made will appear in the center of the field of view. If the Indentor or Objectives are replaced or dislocated it may be necessary to realign the Objectives so that the impression is centered. NOTE: The MICROMEre II Indentor is fixed and cannot be moved or adjusted. Alignment is achieved by moving the Objective so that it is centered in relation to the impression (Figure 5).

5 Since there is no upward Adjustment Screw the Objective must be pulled outward by hand to a point above the center X axis. Once this has been achieved the Y axis Adjustment Screw may be used as described above. It is important to remember to retighten the X axis Adjustment Screw when the alignment is complete. E. When you have centered the Objective for both the X and Y axis,' another identation should be made to confirm alignment. MICROSCOPE BULB REPLACEMENT: To change the Microscope Bulb, loosen the lock Screw and remove the Socket from the instrument (Figure 7). INDENTOR REPLACEMENT: To replace a Diamond Indentor, remove the Protective Sleeve from the Indentor Holder. The old Indentor can be removed by loosening the Set Screw in the Holder. Insert the new Indentor so that the red line of the Diamond is aligned with the white arrow of the Indentor Holder (Figure 6). The Indentor is secured by retightening the alien Set Screw. The Protective Sleeve should be replaced to prevent inadvertent sideward pressure against the Indentor. Figure 7. MICROSCOPE LAMPHOUSE To remove the Bulb from the lamphouse Socket, push in slightly while turning it counter-clockwise. Replacement Bulbs are listed under Accessories and Replacement Parts on Page 9. To install a Bulb in the Socket reverse the above procedure. Reinstall the Socket in the instrument and tighten the lock Screw. With the illuminator ON and the specimen in place, check the viewing field for uniform brightness. If the lighting is not uniform the Bulb can be aligned in the lamphouse Socket with the three Alignment Screws.

6 INDENTORS/HARDNESS CONVERSION TABLES CAT. NO. DESCRIPTION 1~2200 Vickers Indentor 1~2201 Knoop Indentor,:~;,,: L 1E'11»2320 VicRers Table', I 1~2322 Knoop Table i DATA PROCESSOR/PRINTER AND ACCESSORIES TEST BLOCKS *Requires Cable for connection to MICROMET8 II BLACK & WHITE ccrv SYSTEM OBJECTIVES CAT. NO. DESCRIPTION I Achromatic M SX Achromatic M 10X Achromatic M 2OX Plimachromatic M Plan 4OX Planachromatic M Plan 100x (dry) MEASURING EYEPIECES i CAT. NO. DESCRIPTION]: 1~2~ ~aooaro r 1~2SO2 Digital]). 6

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