Lektion 6. Measurement system! Measurement systems analysis _3 Chapter 7. Statistical process control requires measurement of good quality!
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1 Lektion _3 Chapter 7 Measurement systems analysis Measurement system! Statistical process control requires measurement of good quality! Wrong conclusion about the process due to measurement error! - Very expensive! Measurement systems analysis Make well-founded decisions Model quality Data Measurement error compared to product variation? Measurement error compared to tolerance limits? Measurement systems analysis can be complex. Measurement system covariates with the product. 1
2 Different types of measurement errors. Bias (Missvisning) Spread Big errors Wrong product Write wrong Model y = x + ε y is the observed value. x is the true value. ε is the measurement error. Variation model = + Total A simple model of the measurement system Bias: E[ ε ] 0 Spread: V Total [ ε ] > 0 Requirement: k ˆ = 0.10, rocess capability T USL LSL ˆ ρm = ( ) Some requirements on a measurement system. 1. The system must have adequate discrimination and sensitivity. The increments should be small relative the process variatoin or specification limits. Thumb rule of 10: states that instrument discrimination shoudl divide the tolerance (or process) into ten parts or more.. The measurement system ought to be in statistical control. That means that under repeatable conditions, the variation in the measurement system is due to common causes only. 3. For product control, variability of the measurement system must be small compared to the specification limits. 4. For process control, the variability of the measurement system ought to demonstrate effective resolution and be small compared to manufacturing process variation.
3 Requirements on measurement system Example of requirement: k ˆ = T USL LSL ˆ ρm = Total ( rocess capability ) ( rocess variation ) roblem: If the process variation decreases then the measurement system may be rejected. Calibration of measurement system F mg x m 10 x x 0 10 Regression x Control charts on the measurement system instead of calibration? Calibration control on individual measurements. SC to detect changes. Exemple: Measure a reference weight each day and plot it in a control chart. Shewhart, Cusum or EWMA? 3
4 MSA Some important characteristics Stability Control chart Bias Measure a reference many times. Linjaritet Repeatability and reproducability R&R ANOVA Repeteatability and reproducability (M. Arnér: Mätosäkerhet) Repeteatability: Repeatability or lack of repeatability is the variation that comes when the same operator uses the same measurement equipment and measures the same unit many times Reproducability: Reproducability or lack of reproducability is used for the variation that comes when e.g. different operators with the same measurement equipment measures hte same unit or one operator is measuring the same unint with different measurement equipment. = = + Measurement error Repeatability Reproducibility R&R ijk = µ + i + j + ( ) + ε ij ijk i j ( ) ε ij ijk ( i ) = ( j ) = O V ( yijk ) = + O + + (( ) ij ) = O ( εijk ) = y O, O,, are independent and normally distributed with average 0 V V O V V,,, are called variance components. ANOVA is used in the analysis. 4
5 Exemple (table 7.7) Inspector 1 Inspector Inspector 3 Detalj nr: Test 1 Test Test 3 Test 1 Test Test 3 Test 1 Test Test The sums of squares (see chap. 1-4.) SSTotal = SSarts + SSOperators + SS + SSError R&R Divide the sums of squares with the degrees of freedom: SS MS = = = p 1 9 SSO 39.7 MSO = = = o 1 SS MS = = = ( p )( o ) SSE MSE = = = po n ( ) ANOVA in Matlab Command: anova 5
6 Estimate the variance components ˆ = MS E = 0.51 MS MS n MS MS pn E ˆ = = 0.73 O ˆO = = 0.56 MS MS on ˆ = = 48.9 ˆ If < 0 then choose a model without interactions: y = µ + + O + ε ijk i j ijk Repeteatability and reproducability Repeatability = = 0.51 = + = 1.9 Reproducibility O = + = 1.80 Reproducibility Repeatability ( LSL = 18, USL = 58) ˆ T = = = 0.7 Är större än 0.10! USL LSL Conclusion: We should improve the measurement system to be able to measure the product variation. 6
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