Schmetz_Fakten_gb_2007.qxd:Schmetz_Fakten_gb_ :37 Uhr Seite 1 facts facts

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1 facts facts

2 SYSTEM *FUTUR* SYSTEM *2R* SYSTEM *2x2R* SYSTEM *TMS* SYSTEM *COOL PLUS* SYSTEM *2PLUS* SYSTEM *MULTI R* SYSTEM *RA* w e m a ke we make the difference

3 a b o ut u s about us Facts about vacuum heat treatment Thermprocess- Management-System 2 3 For more than 60 years we have been developing and optimising modern, environmentally friendly vacuum furnaces. We were the first company to use multi-directional (SCHMETZ SYSTEM *2R*) and convective heating (SCHMETZ SYSTEM *FUTUR*) in practice. For reproducible treatment cycles with exact and precise guidance (menuguided programming, optimised recording and documentation), we recommend our Thermprocess-Management- System: SCHMETZ SYSTEM *TMS* - in today s markets an important factor for your success in achieving world class quality. Responding to actual market requirements the SCHMETZ SYSTEMS are nowadays more than ever, the ultimate innovative vacuum furnace concepts. Our engineers have many years of experience in furnace applications and all associated metallurgical aspects and their understanding of the requirements of our customers, from the basis of market adapted and optimum designed furnaces. Systematic The SCHMETZ-SYSTEM is based upon a modular-kit system. We construct all your individually designed vacuum heat treatment plant, in a modular fashion to meet your requirements. The advantage to you is that you are getting a tailor-made production-unit adapted to your application with exactly defined capabilities. Advice - Installation - Service Vacuum-technical advice (especially regarding vacuum technology) as well as support and assistance for the integration of our units into your production and the adaptation to the buildings at your site are all within the scope of our supply. Upon request we can supply the complete layout and commissioning of services such as gas, water, etc., as well as the installation of a fully automatic loading and charging system for unmanned operations. The centrally located service guarantees the continuous availability of your plants - our well trained and educated service engineers are ready to help you immediately via the most modern communication links, or provide support with their service-work at your site - world wide. Many internationally renowned manufacturers with in-house facilities, as well as subcontract heat treatment companies, are already confidently using our innovative and technically convincing vacuum furnaces. Send us your requirements - we make the difference. t h e d i ff e rence

4 horizon f r o n t l o a d i n g t y p e Data Operating temperature range 200 C to approximately C maximum Insulation/heating internals graphite, alternative molybdenum or chromiumnickel Vacuum range Cooling gas pressure 0.9 bar, 2 bar, 6 bar, 10 bar abs. or higher ( N 2 ) H a r d e n i n g T e m p e r i n g Brazing of stainless steel heat-exchangers B r a z i n g Standard useful dimensions (horizontal furnaces) size load dimension load weight W x L x H (mm) kg (gross) x 300 x x 450 x x 600 x x 600 x x 600 x x 600 x x 900 x x 900 x x 900 x x 1200 x x 1000 x x 1200 x x 1200 x x 1200 x x 1500 x x 1500 x x 2000 x S i n t e r i n g A n n e a l i n g e t c. Alternative dimensions possible - Subject to technical modification

5 tal 4 5 SCHMETZ modules (options) SYSTEM *FUTUR* convective heating-up SYSTEM *2R* cooling from two directions with direction reversal SYSTEM *2x2R* vertical/horizontal cooling from two directions with direction reversal SYSTEM *TMS* Thermprocess-Management-System, menu-guided programming of the vacuum furnace with optimised recording and documentation SYSTEM *COOL PLUS* integrated fully automatic sub-zero process down to -185 C. SYSTEM *2PLUS* standard furnace equipped with an additional cooling chamber to increase cooling speeds F u r n aces f o r h o r izontal c h arg i n g Fur naces for horizontal charging Hardening and Annealing of different loads

6 vertical B o t t o m - l o a d i n g o r p i t t y p e Data Operating temperature range 200 C to approximately C maximum Insulation/heating internals graphite, alternative molybdenum or chromiumnickel Vacuum range Cooling gas pressure 0.9 bar, 2 bar, 6 bar, 10 bar abs. or higher ( N 2 ) SCHMETZ-Module (optional) SYSTEM *FUTUR* convective heating-up SYSTEM *RA* radial/axial cooling of the load SYSTEM *2R* cooling from two directions with direction reversal SYSTEM *MULTI R* multi-directional radial/axial cooling possibility SYSTEM *TMS* Thermprocess-Management-System, menu-guided programming of the vacuum furnace with optimised recording and documentation Standard useful dimensions (vertical furnaces) size load dimension load weight Ø x H (mm) kg (gross) x x x x x x x x x x x Alternative dimensions possible - Subject to technical modification

7 6 7 H a r d e n i n g T e m p e r i n g B r a z i n g S i n t e r i n g A n n e a l i n g e t c. Fur naces for vertical charg F u r n aces f o r v e r t i c al c h arg i n g

8 facts C e r t i f i e d b y D I N E N I S O C e r t i f i e d b y D I N E N I S O : SCHMETZ GmbH Vacuum Furnaces P.O. Box Menden/Germany Holzener Strasse Menden/Germany Fon.: Fax: info@schmetz.de