Cast and Forged Steel Floating, Trunnion Mounted and Top Entry Ball Valves

Transcription

1 Cast and Forged Steel Floatg, Trunnion Mounted and Top Entry Valves

2 Trunnion Mounted Valve, Cast Steel Design VahnTech steel ball valves are designed to provide maximum service life and durability. ll ball valves have full port design and are manufactured to the merican Petroleum Institute Standards PI 0 & PI D, ritish Standards S and also conform to the merican Society of Mechanical Engeer s Standard SME.. Materials Standard body/bonnet materials clude ne grades of carbon, low alloy and staless steel. For special applications, they can be supplied other grades of alloy and staless steel. Trim, packg and gasket materials can be selected from a wide range to match service conditions. Material of Trim End connections Packg and Gasket Material Operator Mountg andwheel Extensions Pressure Equalizg ntistatic or Fire Safe Design elded Ends Oxygen & Chlore Cleang & Packagg V G E STD TEFON DOU PCKING GRP ITE E C S P IT P IE C E S F D F R D G R F R T J FS Operation Extended lever for easy operation also available with gear box, motor actuators, pneumatic or hydraulic actuators. & onnet Split or piece, split body & bonnet for and smaller sizes. This enables easy disassemble of components for repair. C ore Full bore or reduced bore. Full bore control. D End Connections E Packg F S G D FS combed with live loadg, matas packg compression under high cycle and sever service applications. Graphite packg is used for high temperature situations. ntistatic metallic contact is always granted between ball and stem/body to discharge eventual static buildups durg service. Double block and bleed the body cavity is isolated when the ball is either fully closed or fully open position, the medium entrapped it can easily be bled to avoid over pressure. Fire safe designed to PI 0 or S to ensure operation metaltometal seal acts as backup if ordered for compliance with PI 0 will be provided with graphite packg and gaskets.

3 N P S Trunnion Mounted Valve, Cast Steel b/00b pplicable Standards: STEE VVES PI 0/PI D STEE VVE ISO FIRE SFE, PI 0 NTI STTIC, PI 0 STEE VVES, SME. FCE TO FCE, SME. END FNGES, SME. UTTEDING ENDS, SME. INSPECTION ND TEST, PI /PI D (RF) () wt(kg) 0 Dimension al datas of NS I Class b (RF) () wt(kg) / Dimension al datas of NS I Class 00b...00 / No Part Name Carbon S teel onnet Insert Sprg O Rg O Rg onnet Gasket onnet O Rg ntistatic Sprg ower Cover onnet Stud onnet Stud Nut Trunnion Trunnion earg Gland Flange Gland olt Stop Plate andle Note:)+EN P optional )Sp iral wound construction Design Details: FU PORT DESIGN G OTED ONNET/SPIT ODY FOTING TYPE OOUT PROOF STEM FIRE DURE CONSTRUCTION NTISTTIC DEVICE STOPPER DEVICE ISO MOUNTING PD FNGED OR UTTEDING ENDS VIE IT G OPERTOR C C ) F0 0 +ENP 0 NPR ) Graphite+0 0 C 0 0+PTFE C S TM Materials Cr Ni M o CFM CFM F F Glass Filled PTFE Inconel X ) Graphite+ F +PTFE CFM +Zn Carbon S teel C C ) F0 0 F+ENP ) Graphite+0 0 F PTFE C R F R F

4 N P S Trunnion Mounted Valve, Cast Steel b/00b pplicable Standards: STEE VVES PI 0/PI D STEE VVE ISO FIRE SFE, PI 0 NTI STTIC, PI 0 STEE VVES, SME. FCE TO FCE, SME. END FNGES, SME. UTTEDING ENDS, SME. INSPECTION ND TEST, PI /PI D Design Details: FU PORT DESIGN G OTED ONNET/SPIT ODY FOTING TYPE OOUT PROOF STEM FIRE DURE CONSTRUCTION NTISTTIC DEVICE STOPPER DEVICE ISO MOUNTING PD FNGED OR UTTEDING ENDS VIE IT G OPERTOR 0 No Part Name Carbon S teel 0 onnet Insert Sprg O Rg O Rg onnet Gasket onnet O Rg ntistatic Sprg ower Cover onnet Stud onnet Stud Nut Trunnion Trunnion earg Gland Flange Gland olt Stop Plate andle Note:)+EN P optional )Sp iral wound construction. C C ) F0 0 +ENP 0 NPR ) Graphite+0 0 C 0 0+PTFE C S TM Materials Cr Ni M o CFM CFM F F Glass Filled PTFE Inconel X ) Graphite+ F +PTFE CFM +Zn Carbon S teel C C ) F0 0 F+ENP 0 ) Graphite+0 0 F PTFE C of NS I Class b /l (RF/) (RTJ) wt(kg) / (RF/) (RTJ) wt(kg) / / of NS I Class 00b R F/RTJ R F/RTJ

5 Trunnion Mounted Valve, Cast Steel,0b/0b pplicable Standards: STEE VVES PI 0/PI D STEE VVE ISO FIRE SFE, PI 0 NTI STTIC, PI 0 STEE VVES, SME. FCE TO FCE, SME. END FNGES, SME. UTTEDING ENDS, SME. INSPECTION ND TEST, PI /PI D Design Details: FU PORT DESIGN G OTED ONNET/SPIT ODY FOTING TYPE OOUT PROOF STEM FIRE DURE CONSTRUCTION NTISTTIC DEVICE STOPPER DEVICE ISO MOUNTING PD FNGED OR UTTEDING ENDS VIE IT G OPERTOR N P S No Part Name Carbon S teel 0 onnet Insert Sprg O Rg O Rg onnet Gasket onnet O Rg ntistatic Sprg ower Cover onnet Stud onnet Stud Nut Trunnion Trunnion earg Gland Flange Gland olt Stop Plate andle Note:)+EN P optional )Sp iral wound construction. C C ) F0 0 +ENP 0 NPR ) Graphite+0 0 C 0 0+PTFE C S TM Materials Cr Ni M o CFM CFM F F Glass Filled PTFE Inconel X ) Graphite+ F +PTFE CFM +Zn Carbon S teel C C ) F0 0 F+ENP 0 Graphite+0 ) 0 F PTFE C 0 N P S / D N / (R F / ) (R T J ) T (k g ) N SI Cl as s 0b RF/RTJ / (R F / ) (R T J ) T (k g ) N SI Clas s 0b RF/RTJ 0

6 Trunnion Mounted Valves, Forged Steel Design VahnTech steel ball valves are designed to provide maximum service life and durability. ll ball valves have full port design and are manufactured to the merican Petroleum Institute Standards PI 0 & PI D, ritish Standards S and also conform to the merican Society of Mechanical Engeer s Standard SME.. Materials Standard body/bonnet materials clude ne grades of carbon, low alloy and staless steel. For special applications, they can be supplied other grades of alloy and staless steel. Trim, packg and gasket materials can be selected from a wide range to match service conditions. Material of Trim End connections Packg and Gasket Material Operator Mountg andwheel Extensions Pressure Equalizg ntistatic or Fire Safe Design elded Ends Oxygen & Chlore Cleang & Packagg V G E STD TEFON DOU PCKING GRP ITE F C GR E S E JE T S G D S P IT P IE C E D E F R FS I R F R TJ DOUG SKET J Operation Extended lever for easy operation also available with gear box, motor actuators, pneumatic or hydraulic actuators. Greasejet Jot Installed the respective part accordg to the with ecumenical situations and realize seal spot with C & onnet Split or piece, split body & bonnet for and smaller sizes. This enables easy disassemble of components for repair. D ore Full bore or reduced bore. Full bore design provides E End Connections matenance easily. F Packg G S D I FS J Gasket Standard packg vs. te on packg combed with live loadg, matas packg compression under high cycle and sever service applications. Graphite ntistatic metallic contact is always granted between ball and stem/body to discharge eventual static buildups durg Double block and bleed. The body cavity is isolated when the ball is either fully closed or fully opened Fire safe designed to PI 0 or S to ensure operation Secondary metaltometal Standard gasket or double gasket. Standard gasket adopts highperformance rubber seal rg. Double packg is used for high temperature service. position to avoid excess seal acts as backup if primary gasket adopts high performance rubber seal rg and situations. pressure on the ow of the medium. ordered for compliance with PI 0 will be provided with graphite packg and gaskets. spiral wound graphite.

7 Trunnion Mounted Valve, Forged Steel, b/00b pplicable Standards: STEE VVES PI 0/PI D STEE VVE ISO FIRE SFE, PI 0 NTI STTIC, PI 0 STEE VVES, SME. FCE TO FCE, SME. END FNGES, SME. UTTEDING ENDS, SME. INSPECTION ND TEST, PI /PI D Design Details: FU PORT DESIGN G OTED ONNET/SPIT ODY FOTING TYPE OOUT PROOF STEM FIRE DURE CONSTRUCTION NTISTTIC DEVICE STOPPER DEVICE ISO MOUNTING PD FNGED OR UTTEDING ENDS VIE IT G OPERTOR 0 N P S No Part Name Carbon S teel 0 onnet Insert Sprg O Rg O Rg onnet Gasket onnet O rg ntistatic Sprg ower Cover onnet Stud onnet Stud Nut Trunnion Trunnion earg Gland Gland olt Stop Plate andle Note:)+EN P optional )Sp iral wound construction. ) F0 0 +ENP 0 ) Graphite+0 0 F0 0 0+PTFE S TM Materials Cr Ni M o F F F F Glass Filled PTFE Inconel X ) Graphite+ F +PTFE F +Zn Carbon S teel F F ) F0 0 F+ENP 0 Graphite+0 ) 0 F PTFE F Dimension al datas of NS I Class b (RF) () wt(kg) (RF) () wt(kg) / / Dimension al datas of NS I Class 00b R F R F

8 Trunnion Mounted Valve, Forged Steel, b/00b pplicable Standards: STEE VVES PI 0/PI D STEE VVE ISO FIRE SFE, PI 0 NTI STTIC, PI 0 STEE VVES, SME. FCE TO FCE, SME. END FNGES, SME. UTTEDING ENDS, SME. INSPECTION ND TEST, PI /PI D Design Details: FU PORT DESIGN G OTED ONNET/SPIT ODY FOTING TYPE OOUT PROOF STEM FIRE DURE CONSTRUCTION NTISTTIC DEVICE STOPPER DEVICE ISO MOUNTING PD FNGED OR UTTEDING ENDS VIE IT G OPERTOR 0 N P S No Part Name Carbon S teel 0 onnet Insert Sprg O Rg O Rg onnet Gasket onnet O rg ntistatic Sprg ower Cover onnet Stud onnet Stud Nut Trunnion Trunnion earg Gland Gland olt Stop Plate andle Note:)+EN P optional )Sp iral wound construction. ) F0 0 +ENP 0 ) Graphite+0 0 F0 0 0+PTFE S TM Materials Cr Ni M o F F F F Glass Filled PTFE Inconel X ) Graphite+ F +PTFE F +Zn Carbon S teel F F ) F0 0 F+ENP 0 Graphite+0 ) 0 F PTFE F Dimension al datas of NS I Class b / (RF/) (RTJ) wt(kg) / R F Dimension al datas of NS I Class 00b / (RF/) (RTJ) wt(kg)... 0 / RF/RTJ

9 Trunnion Mounted Valve, Forged Steel, 0b/0b pplicable Standards: STEE VVES PI 0/PI D STEE VVE ISO FIRE SFE, PI 0 NTI STTIC, PI 0 STEE VVES, SME. FCE TO FCE, SME. END FNGES, SME. UTTEDING ENDS, SME. INSPECTION ND TEST, PI /PI D Design Details: FU PORT DESIGN G OTED ONNET/SPIT ODY FOTING TYPE OOUT PROOF STEM FIRE DURE CONSTRUCTION NTISTTIC DEVICE STOPPER DEVICE ISO MOUNTING PD FNGED OR UTTEDING ENDS VIE IT G OPERTOR N P S No Part Name Carbon S teel 0 onnet Insert Sprg O Rg O Rg onnet Gasket onnet O rg ntistatic Sprg ower Cover onnet Stud onnet Stud Nut Trunnion Trunnion earg Gland Gland olt Stop Plate andle ) F0 0 +ENP 0 ) Graphite+0 0 F0 0 0+PTFE S TM Materials Cr Ni M o F F F F Glass Filled PTFE Inconel X ) Graphite+ F +PTFE F +Zn Carbon S teel F F ) F0 0 F+ENP 0 Graphite+0 ) 0 F PTFE F Note:)+EN P optional )Sp iral wound construction. 0 N P S / D N / (R F / ) (R T J ) T (k g ) N SI Clas s 0b RF/RTJ bw / (R F / ) (R T J ) T (k g ) N SI Cl as s 0b RF/RTJ

10 Top Entry Combation Valve Manufacturg Standards: Design & Manufacture: PI D/ISO, SME. End Connections: SME., EN Fire Resistance: PI 0/ ISO Inspection & Testg: PI D, ISO, PI Material: ISO 0 N o id Pa rt Na me N o Pa rt Na me Screw gasket Support cover retaer rg Sealg rg Sprg support cover O rg grease jection valve Sprg low down valve 0 Packg Connected disk Elastic cyldrical p Flat key gasket lubrieatg bearg ntistatic sprg Features and pplication: The top entry combation ball valve is a new product which the seat can be stalled and move around the body. Through the thread, the outer marg of the seat is connected to the retaer rg. The sprg on the support cover is stalled on the valve body which is compressed by the retaer rg. The fabrication holes are on the outer marg of the seat and retaer rg. This new design reduces the possibility of leakages, creases vibration resistance and safety of the valve. The ball is stalled from the top, which enables easier matenance without removg the pipe. C/C /CFM /CF/C FM/CF /C/ C/CD MN id C/C /CFM /CF/C FM/CF /C/ C/CD MN +E NP/F +ENP/F 0/F /F0 /F /F +E NP/F +ENP/F 0/F /F0 /F /F +E NP/F +ENP/F 0/F /F0 /F /F rg PTFE/M YON/P EEK/TEF ON O rg VITON/ olt M/ M/M/M Support cover +E NP/F +ENP/F 0/F /F0 /F /F Sprg P /P /Inco nel earg 0+PT FE/ +PTFE Gasket Flexib le graphi te+ptf E Materials could be choose d ac cordg to customers' requirement & workg conditions.

11 Top Entry Combation Valve b/00b Manufacturg Standards: Design & Manufacture: PI D/ISO, SME. End Connections: SME., EN Fire Resistance: PI 0/ ISO Inspection & Testg: PI D, ISO, PI Material: ISO Φ RJ ch T T T T kg N.m ch kg N.m N S I C la s s b ch Note: Turbe drives T T T T kg N.m ch kg N.m N S I C la s s 00 b

12 Top Entry Combation Valve, b/00b/0b Manufacturg Standards: Design & Manufacture: PI D/ISO, SME. End Connections: SME., EN Fire Resistance: PI 0/ ISO Inspection & Testg: PI D, ISO, PI Material: ISO Φ RJ ch ch T T T T kg N.m ch kg N.m N S I C la s s 00 b T T T T kg N.m ch kg N.m N S I C la s s 00 b ch Note: Turbe drives T T kg N.m ch N S I C la s s 0 b T T kg N.m

13 Full elded Trunnion Mounted Valve Manufacturg Standards: Design & Manufacture: PI D/ISO, SME. End Connections: SME., EN Fire Resistance: PI 0/ ISO Inspection & Testg: PI D, ISO, PI Material: ISO 0 No Part Name eft right body Seal g rg Or g greas e jection valve Spr g strai ght p low down valve No 0 Part Name lubricatg bear g Screw onnet gasket Suppo rt cover Die holder Packg Termal pad Spr g p Flat key gasket Staticfre e spr g /F /F0/F /F0 /F /F /F /F +E NP /F +E NP /F0/F /F0 /F /F S eat +E NP /F +E NP /F0/F /F0 /F /F S tem +E NP /F +E NP /F0/F /F0 /F /F S ealg rg PT FE /NY ON /PEE K/TE F ON O rg VI TO N/N R S crew M/ M/ M/ M S upport cover +E NP /F +E NP /F0/F /F0 /F /F Die holder +E NP /F +E NP /F0/F /F0 /F /F S prg P / P /Inco nel earg 0+PT FE /+P TF E G asket Flexible grap hite+0 /PTF E Materials could be choosed accordg to customers' requirement & workg condition. Ground extended product structure diagram

14 Full elded Trunnion Mounted Valve b/00b Manufacturg Standards: Design & Manufacture: PI D/ISO, SME. End Connections: SME., EN Fire Resistance: PI 0/ ISO Inspection & Testg: PI D, ISO, PI Material: ISO Φ ch T T T T kg N.m ch kg N.m N S I C la s s b ch Note: Turbe drives T T kg N.m ch N S I C la s s 00 b T T kg N.m

15 Full elded Trunnion Mounted Valve b/00b/0b Manufacturg Standards: Design & Manufacture: PI D/ISO, SME. End Connections: SME., EN Fire Resistance: PI 0/ ISO Inspection & Testg: PI D, ISO, PI Material: ISO Φ ch T T T T kg N.m ch kg N.m N S I C la s s 00 b ch ch Note: 0 0 Turbe drives T T T T kg N.m ch kg N.m N S I C la s s 00 b T T T T kg N.m ch kg N.m N S I C la s s 0 b

16 ard Seal Valve Manufacturg Standards: Design & Manufacture: PI D/ISO, SME. End Connections: SME., EN Fire Resistance: PI 0/ ISO Inspection & Testg: PI D, ISO, PI Material: ISO No Part Name No Part Name eft right body Graphite sealg rg Pressure rg ower lid Sprg washer Screw Packg bushg Packg ushg Nut Stud Characteristics:. Suitable for harsh workg conditions such as high temperatures, corrosive media, etc..the tungstenchromium alloy solid staless steel seat is rmed by the sprg. This design improves seal performance, has a long service life, is matenancefree and can be applied to a wide range of operatg conditions..stable torque is user friendly and cost e cient..igh quality sealg performance depends on a high level of processg technology. This enables the ball to have close contact with the seat.. Torque can open and close easily a wide temperature range.. Valve can be used for temperatures up to 0 c ( F).. The surfacehardeng treatment allows the valve to be used for mediums such as cement, paper pulp and well as corrosive applications. The xed ball has a unique design that makes the valve suitable for media contag dust. onnet Sealg rg ower lid olt Nut Packg Sprg ushg Seal gasket C //CF M/F/CF /F0/CFM F/CF /F0/CD MN/F C //CF M/F/CF /F0/CFM F/CF /F0/CD MN/F F0/F/F0/F/F +Io nitridg/ard Ch romium/nialloy surfacg F0/F/F0/F/F +St ellite Fa/+EN P/F0/F/F0 /F /F Flexible graphite +EN P/F/F0/F /F0 /F M/M M/M Flexible graphite P/Inconel se ries 0/ +Io n nitridg 0+Flexible graphite Materials could be choose d ac cordg to customers' requirement & workg condition.

17 Fixed Structure, b/00b Fixed Structure Series Φ Manual operated R J u shg o dy Pa ckg o dy Thrust e arg Sprg Pressure rg rg ch / Flexible graphite is of hightemperature and fire resistant. exible graphite is of hight emperature and re resistance function The stem is designed to prevent blowout should the packg become loose durg operation. T T kg N.m ch N S I C la s s b The ball valve can mata a stable workg temperature range of C ~ 0 C due to the cooperation of the seat rg and body. T T kg N.m T T ch kg N.m ch N S I C la s s 00 b / Note: ormgear actuator T T kg N.m

18 Fixed Structure, b/00b/0b Fixed Structure Series Φ R J Manual operated u shg o dy Pa ckg o dy Thrust e arg o dy Sp rg Pres sure rg Se at rg Se at a ll ch ch ch Note: Flexible graphite is of hightemperature and ormgear actuator. The stem is designed to prevent blowout should the packg become loose durg operation. T T kg N.m ch N S I C la s s 00 b T T kg N.m ch N S I C la s s 00 b T T kg N.m ch N S I C la s s 0 b The ball valve can mata a stable workg temperature range of C ~ 0 C due to the cooperation of the seat rg and body. T T kg N.m T T kg N.m T T kg N.m

19 VNTEC INTERNTION INC. 0 Fort York lvd; Toronto, ON MV Y, CND Tel/Fax: fo@vahntech.com VNTEC INTERNTION INC. Netley Road, arkg Side, IFORD, ESSEX IG NP, ondon United Kgdom Tel: + 0 /+ () 0 fo@vahntech.com!!!"#$%&'()*%"*+,