Auto Install Snap Ring

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1 Sequence of Operations - Information KUKA Order Number KUKA Program Name 10R Ford Customer FORD Customer Station ID AT Station Description Auto Install Snap Ring Mechanical PE Name Steve Powers Controls PE Name Matt Shewell Author Name Matt Story Project Manager Mike Hagedon Customer Contact Name Brandon Wilson Update Date 12/9/2016 Date Created 12/9/2016 Today 8/22/2017 Target Cycle (sec) 20 P:\KUKA A&T\ KUKA A&T Ford 10R P2 Main Line\04_Development\stations\74629\74629_Sequence KUKA Author Name: Lev 2017 Mondrusov xlsm Page 1 of 8

2 Sequence of Operations - Graph KUKA Job: Customer Station ID:AT Auto Install Snap Ring ID List Group Description Override Blank Space X 0 Summary Transport 0.00 #N/A #N/A 2 Transfer Part Open In Station Pallet Stop XXXXXXXX 3 Transfer Part Open On Deck Pallet Stop XXXXXXXX 4 Transfer Part Close In Sta Pallet Stop XXXXXXX 5 Transfer Part Close On Deck Pallet Stop XXXXXXX 6 Transfer Part Transfer XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 7 Locate Part Sense Pallet Present XX 8 Locate Part Sense 10R60 Present XX 9 Locate Part Sense 10R80 Present XX 10 Locate Part Raise Pallet Lift XXXXXXXXXXXX 11 Locate Part Advance Pallet Locate Cyl XXXXXXXXXX 12 Locate Part Advance Pallet Locate Cyl XXXXXXXXXX 13 Locate Part Read RFID Tag XXXXXX 0 Summary If Empty, Reload 10R80 Funnel XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 18 Engage tooling Sense Escapement Clear XX 19 Engage tooling Sense Escapement Clear XX 20 Engage tooling Shift Tool Changer XXXXXXXXXXXXXXXX 21 Engage tooling Advance Ring Feeder XXXXXXXXXXXXX 22 Locate Part Sense Ring Loaded in Funnel XX 23 Disengage Tooling Return Ring Feeder XXXXXXXXXXXXXX 24 Transfer Part Sense Escapement Clear X 0 Summary If Empty, Reload 10R60 Funnel XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 28 Engage tooling Sense Escapement Clear XX 29 Engage tooling Sense Escapement Clear XX 30 Engage tooling Shift Tool Changer XXXXXXXXXXXXXXXX 31 Engage tooling Advance Ring Feeder XXXXXXXXXXXXX 32 Locate Part Sense Ring Loaded in Funnel XX 33 Disengage Tooling Return Ring Feeder XXXXXXXXXXXXXX 34 Transfer Part Sense Escapement Clear X 0 Summary Engage Back Up XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 40 Engage tooling Raise Back Up to Pounce Pos XXXXXXXXXXXXXXXXXXXX 40.1 Locate Part Check Probe at Pounce Pos XXXXX 40.2 Engage tooling Raise Back Up to Part XXXXXXXXXXXXXX 41 Locate Part Verify Case Seated XXXXX 42 Engage tooling Press Ram counter C-Frame Move XXXXXXXXXXXXXXXXXXXXXXXXXXXXX 0 Summary If required, Install 10R80 Snap Ring XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 50 Engage tooling Shift Tool Changer XXXXXXXXXXXXXXXX 51 Engage tooling Advance Press Ram XXXXXXXXXXXXXXXXXX 52 Engage tooling Advance Ring Probe XXXXXX 53 Locate Part Check Ring Seated Probe Reading XXXXX 54 Disengage Tooling Return Press Ram XXXXXXXXXXXXXXXXXX 55 Disengage Tooling Return Ring Probe XXXXXX 0 Summary If required, Install 10R60 Snap Ring XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 60 Engage tooling Shift Tool Changer XXXXXXXXXXXXXXXX 61 Engage tooling Advance Press Ram XXXXXXXXXXXXXXXXXX 62 Engage tooling Advance Ring Probe XXXXXX 63 Locate Part Check Ring Seated Probe Reading XXXXX 64 Disengage Tooling Return Press Ram XXXXXXXXXXXXXXXXXX 65 Disengage Tooling Return Ring Probe XXXXXX 0 Summary Dis-engage Back Up XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 70 Disengage Tooling Lower Back Up XXXXXXXXXXXXXXXXXXXX 71 Disengage Tooling Press Ram counter C-Frame Move XXXXXXXXXXXXXXXXXXXX 72 Engage tooling Advance Back Up Sweeper XXXXXXXXXXXXXXXXXXXXXXXXXXX 73 Disengage Tooling Return Back Up Sweeper XXXXXXX 74 Disengage Tooling Return Back Up Sweeper XXXXXXXXXXXXXXXXXXXX ID Group Description Page 2 of 8

3 Sequence of Operations - Sequence ID List Group Description Actuator ID Actuator Description Sub Sub Sub #3 Rate Stop Sense Distance Override Mot Mot Mot #3 Mot #4 Mot #5 1 Blank Space Summary Transport NULL #N/A #N/A 2 Transfer Part Open In Station Pallet Stop 501-C2-A1 In Station Pallet Stop Air Horizontal Medium Transfer Part Open On Deck Pallet Stop 501-C1-A1 On Deck Pallet Stop Air Horizontal Medium Transfer Part Close In Sta Pallet Stop 501-C2-A1 In Station Pallet Stop Air Horizontal Medium Transfer Part Close On Deck Pallet Stop 501-C1-A1 On Deck Pallet Stop Air Horizontal Medium Transfer Part Transfer Conveyor Conveyor Electric Conveyor Power and Free Medium EC P&F Locate Part Sense Pallet Present 501-E2-S1 Pallet Present in Sta Detect Fast Detect Locate Part Sense 10R60 Present 574-B-S1 10R60 Present Detect Fast Detect Locate Part Sense 10R80 Present 574-B-S2 10R80 Present Detect Fast Detect Locate Part Raise Pallet Lift 501-A-A1 Pallet Lift Cyl Air Horizontal Large over Locate Part Advance Pallet Locate Cyl 501-B-A1 LH Locate Cyl Air Vertical Medium Locate Part Advance Pallet Locate Cyl 501-B-A2 RH Locate Cyl Air Vertical Medium Locate Part Read RFID Tag 501-F-S1 RFID Reader RF Standard R/W Summary If Empty, Reload 10R80 Funnel NULL Engage tooling Sense Escapement Clear 569-A-S2 Escapement Clear Detect Fast Detect Engage tooling Sense Escapement Clear 569-B-S2 Escapement Clear Detect Fast Detect Engage tooling Shift Tool Changer 520-A1 Tool Change Cyl Air Horizontal Medium Engage tooling Advance Ring Feeder 569-C-A1 Ring Feeder Cyl Air Horizontal Medium Locate Part Sense Ring Loaded in Funnel 569-A-S1 10R80 Ring Loaded Detect Fast Detect Disengage Tooling Return Ring Feeder 569-C-A1 Ring Feeder Cyl Air Horizontal Medium Transfer Part Sense Escapement Clear 569-A-S2 Escapement Clear Detect Fast Detect Summary If Empty, Reload 10R60 Funnel NULL Engage tooling Sense Escapement Clear 569-A-S2 Escapement Clear Detect Fast Detect Engage tooling Sense Escapement Clear 569-B-S2 Escapement Clear Detect Fast Detect Engage tooling Shift Tool Changer 520-A1 Tool Change Cyl Air Horizontal Medium Engage tooling Advance Ring Feeder 569-D-A1 Ring Feeder Cyl Air Horizontal Medium Locate Part Sense Ring Loaded in Funnel 569-B-S1 10R60 Ring Loaded Detect Fast Detect Disengage Tooling Return Ring Feeder 569-D-A1 Ring Feeder Cyl Air Horizontal Medium Transfer Part Sense Escapement Clear 569-B-S2 Escapement Clear Detect Fast Detect Summary Engage Back Up NULL Engage tooling Raise Back Up to Pounce Pos 579-A-A1 C-Frame Servo Cylinder Electric Linear Ball Screw Large ELBS Locate Part Check Probe at Pounce Pos 574-A-S1 Case seated Probe Measure Fast Measure Engage tooling Raise Back Up to Part 579-A-A1 C-Frame Servo Cylinder Electric Linear Ball Screw Large ELBS Locate Part Verify Case Seated 574-A-S1 Case seated Probe Measure Fast Measure Engage tooling Press Ram counter C-Frame Move 579-B-A1 Servo Press Actuator Electric Linear Ball Screw Medium ELBS Summary If required, Install 10R80 Snap Ring NULL Engage tooling Shift Tool Changer 520-A1 Tool Change Cyl Air Horizontal Medium Engage tooling Advance Press Ram 579-B-A1 Servo Press Actuator Electric Linear Ball Screw Medium ELBS Engage tooling Advance Ring Probe 569-A-A1 Ring Probe Cyl Air Vertical Small less Locate Part Check Ring Seated Probe Reading 569-A-S5 Ring Seated Probe Measure Fast Measure Disengage Tooling Return Press Ram 579-B-A1 Servo Press Actuator Electric Linear Ball Screw Medium ELBS Disengage Tooling Return Ring Probe 569-A-A1 Ring Probe Cyl Air Vertical Small less Summary If required, Install 10R60 Snap Ring NULL Engage tooling Shift Tool Changer 520-A1 Tool Change Cyl Air Horizontal Medium Engage tooling Advance Press Ram 579-B-A1 Servo Press Actuator Electric Linear Ball Screw Medium ELBS Engage tooling Advance Ring Probe 569-B-A1 Ring Probe Cyl Air Vertical Small less Locate Part Check Ring Seated Probe Reading 569-B-S5 Ring Seated Probe Measure Fast Measure Disengage Tooling Return Press Ram 579-B-A1 Servo Press Actuator Electric Linear Ball Screw Medium ELBS Disengage Tooling Return Ring Probe 569-B-A1 Ring Probe Cyl Air Vertical Small less Summary Dis-engage Back Up NULL Disengage Tooling Lower Back Up 579-A-A1 C-Frame Servo Cylinder Electric Linear Ball Screw Large ELBS Disengage Tooling Press Ram counter C-Frame Move 579-B-A1 Servo Press Actuator Electric Linear Ball Screw Medium ELBS Page 3 of 8

4 Sequence of Operations - Sequence ID List Group Description Actuator ID Actuator Description Sub Sub Sub #3 Rate Stop Sense Distance Override Mot Mot Mot #3 Mot #4 Mot #5 72 Engage tooling Advance Back Up Sweeper 505-A1 Sweeper Actuator Air Rotary Small less Disengage Tooling Return Back Up Sweeper 505-A1 Sweeper Actuator Air Rotary Small less Disengage Tooling Return Back Up Sweeper 505-A1 Sweeper Actuator Air Rotary Small less ID Group Description Actuator ID Actuator Description Sub Sub Sub #3 Rate Stop Sense Distance Override Mot Mot Mot #3 Mot #4 Mot #5 Page 4 of 8

5 Sequence of Operations - Actuator List Actuator ID List Actuator Description Sub Sub Sub #3 NULL Conveyor Conveyor Electric Conveyor Power and Free Medium EC P&F 501-A-A1 Pallet Lift Cyl Air Horizontal Large over A-S1 Pallet Lift Lowered Detect Fast Detect 501-B-A1 LH Locate Cyl Air Vertical Medium B-A2 RH Locate Cyl Air Vertical Medium B-S1 LH Locator Retracted Detect Fast Detect 501-B-S2 RH Locator Retracted Detect Fast Detect 501-C1-A1 On Deck Pallet Stop Air Horizontal Medium C1-S1 On Deck Stop Advanced Detect Fast Detect 501-C2-A1 In Station Pallet Stop Air Horizontal Medium C2-S1 In Station Stop Advanced Detect Fast Detect 501-D-S1 Anti Back Up Engaged Detect Fast Detect 501-E1-S1 Pallet Present on Deck Detect Fast Detect 501-E2-S1 Pallet Present in Sta Detect Fast Detect 501-E3-S1 Pallet High Lvl Detect Fast Detect 501-F-S1 RFID Reader RF Standard R/W 505-A1 Sweeper Actuator Air Rotary Small less S1 Sweeper Returned Detect Fast Detect 505-S2 Sweeper Advanced Detect Fast Detect 520-A1 Tool Change Cyl Air Horizontal Medium S1 Tool Slide LH Pos Detect Fast Detect 520-S2 Tool Slide RH Pos Detect Fast Detect 569-A-A1 Ring Probe Cyl Air Vertical Small less A-S1 10R80 Ring Loaded Detect Fast Detect 569-A-S2 Escapement Clear Detect Fast Detect 569-A-S3 Probe Cyl Retracted Detect Fast Detect 569-A-S4 Probe Cyl Advanced Detect Fast Detect 569-A-S5 Ring Seated Probe Measure Fast Measure 569-B-A1 Ring Probe Cyl Air Vertical Small less B-S1 10R60 Ring Loaded Detect Fast Detect 569-B-S2 Escapement Clear Detect Fast Detect 569-B-S3 Probe Cyl Retracted Detect Fast Detect 569-B-S4 Probe Cyl Advanced Detect Fast Detect 569-B-S5 Ring Seated Probe Measure Fast Measure 569-C-A1 Ring Feeder Cyl Air Horizontal Medium C-S1 Cartridge Depleted Detect Fast Detect 569-C-S2 Cartridge Present Detect Fast Detect 569-C-S3 Snap Ring Cartridge Low Lvl Detect Fast Detect 569-C-S4 Ring Feeder Returned Detect Fast Detect 569-C-S5 Ring Feeder Advanced Detect Fast Detect 569-D-A1 Ring Feeder Cyl Air Horizontal Medium D-S1 Cartridge Depleted Detect Fast Detect 569-D-S2 Cartridge Present Detect Fast Detect 569-D-S3 Snap Ring Cartridge Low Lvl Detect Fast Detect 569-D-S4 Ring Feeder Returned Detect Fast Detect 569-D-S5 Ring Feeder Advanced Detect Fast Detect 574-S1 Lower Travel Limit Detect Fast Detect 574-S2 Upper Travel Limit Detect Fast Detect 574-A-S1 Case seated Probe Measure Fast Measure 579-A-A1 C-Frame Servo Cylinder Electric Linear Ball Screw Large ELBS 579-B-A1 Servo Press Actuator Electric Linear Ball Screw Medium ELBS 574-B-S1 10R60 Present Detect Fast Detect 574-B-S2 10R80 Present Detect Fast Detect Actuator ID Actuator Description Sub Sub Sub #3 P:\KUKA A&T\ KUKA A&T Ford 10R P2 Main Line\04_Development\stations\74629\74629_Sequence KUKA Author Name: Lev 2017 Mondrusov xlsm Page 5 of 8

6 Sequence of Operations - Setup Group _ Air AirVertical Rate Stop Sense Hydraulic HydraulicVertical Rate Stop Sense Transfer Part Air Vertical Large over Vertical Large over Locate Part Hydraulic Horizontal Medium Horizontal Medium #3 Engage tooling #3 Electric #3 Rotary #3 Small less #3 Rotary #3 Small less #4 Manipulate Part #4 RF #4 Custom #4 Custom #5 Disengage Tooling #5 Test #6 Release Part #6 Press #7 Blank Space #7 Feed AirHorizontal Rate Stop Sense HydraulicHorizontalRate Stop Sense #8 Summary #8 Torque Large over Large over #9 Mark Medium Medium Measure #3 Small less #3 Small less Detect #4 Custom #4 Custom Dispense 3 Operator 4 Custom AirRotary Rate Stop Sense HydraulicRotary Rate Stop Sense Large over Large over Medium Medium #3 Small less #3 Small less #4 Custom #4 Custom Page 6 of 8

7 Sequence of Operations - Setup Electric ElectricLinear ElectricRobotic Rate Stop Sense ElectricLinearGear Rack Rate Stop Sense ElectricRotaryGear Box Rate Stop Sense Linear Gear Rack Large ER Large ELGR Large ERGB Rotary Ball Screw Medium ER Medium ELGR Medium ERGB #3 Robotic #3 Cam Arm #3 Small ER #3 Small ELGR #3 Small ERGB #4 Gantry #4 Cam #4 Custom ER #4 Custom ELGR #4 Custom ERGB #5 Conveyor ElectricGantry Rate Stop Sense ElectricLinearBall Screw Rate Stop Sense ElectricRotaryPivot Arm Rate Stop Sense ElectricRotary Large EG Large ELBS Large ERPA Gear Box Medium EG Medium ELBS Medium ERPA Pivot Arm #3 Small EG #3 Small ELBS #3 Small ERPA #3 Rotech #4 Custom EG #4 Custom ELBS #4 Custom ERPA #4 Indexer ElectricConveyorPower and Free Rate Stop Sense ElectricLinearCam Arm Rate Stop Sense ElectricRotaryRotech Rate Stop Sense Large EC P&F Large ELCA Large ERR ElectricConveyor Medium EC P&F Medium ELCA Medium ERR Power and Free #3 Small EC P&F #3 Small ELCA #3 Small ERR Roller Chain #4 Custom ELCA #4 Custom ERR #3 Flat Top Chain ElectricConveyorRoller Chain Rate Stop Sense #4 Power Roller Large EC RC #5 Fix Transfer Medium EC RC ElectricLinearCam Rate Stop Sense ElectricRotaryIndexer Rate Stop Sense #6 Custom #3 Small EC RC Large ELC Large ERI Medium ELC Medium ERI ElectricConveyorFlat Top Chain Rate Stop Sense #3 Small ELC #3 Small ERI Large EC FTC #4 Custom ELC #4 Custom ERI Medium EC FTC #3 Small EC FTC ElectricConveyorPower Roller Rate Stop Sense Large EC PR Medium EC PR #3 Small EC PR ElectricConveyorFix Transfer Rate Stop Sense Large EC FT Medium EC FT #3 Small EC FT ElectricConveyorCustom Rate Stop Sense Large EC Cust Medium EC Cust #3 Small EC Cust Page 7 of 8

8 Sequence of Operations - Setup RF Rate Stop Sense Torque Rate Stop Sense Dispense Rate Stop Sense Custom R/W Custom Torque Custom Dispense Long R/W Fast Torque Fast Dispense #3 Standard R/W #3 Medium Torque Medium Dispense #4 Slow Torque #3 Slow Dispense Test Rate Stop Sense Mark Rate Stop Sense Operator Rate Stop Sense Custom Test Custom Mark Custom Operator Custom Test Fast Mark Fast Operator #3 Custom Test #3 Medium Mark #3 Medium Operator #4 Slow Mark Slow Operator Press Rate Stop Sense Measure Rate Stop Sense Custom Rate Stop Sense Custom Press Custom Measure Custom Fast Press Fast Measure Custom #3 Medium Press #3 Medium Measure #3 Custom #4 Slow Press #4 Slow Measure Feed Rate Stop Sense Detect Rate Stop Sense Custom Feed Fast Detect Fast Feed Medium Detect #3 Medium Feed #3 Slow Detect #4 Slow Feed #4 Custom Detect Page 8 of 8

Sequence of Operations - Information Program: 10R Ford KUKA Job: Customer Station ID:OL.0650 Read TC 2D Matrix.

Sequence of Operations - Information KUKA Order Number 73503 KUKA Program Name 10R Ford Customer FORD Customer Station ID OL.0650 Station Description Mechanical PE Name S. Breckenridge Controls PE Name