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1 Sequence of Operations - Information KUKA Order Number KUKA Program Name 10R P2 Customer FORD Customer Station ID AT Station Description Mechanical PE Name Mike Hagedon Controls PE Name Matt Shewell Author Name Lev Mondrusov Project Manager M. Hagedon Customer Contact Name Ken Martin Update Date 11/6/2013 Date Created 11/6/2013 Today 11/22/2017 Target Cycle (sec) 20 W:\ITS_Projects\KUKA A&T\ KUKA A&T Ford 10R P2 Test Line\04_Development\stations\MHT\73510\ _Sequence KUKA Author Name: Lev Mondrusov xlsm Page 1 of 7
2 Sequence of Operations - Graph ID List Group Description Override Blank Space X 2 Transfer Part Sense No High Level XX 3 Transfer Part Open On Deck Stop XXXXXXXXX 4 Transfer Part Transfer Pallet Out Of Station XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 5 Transfer Part Close On Deck Stop XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 6 Transfer Part Sense Pallet Present On Deck X 7 Transfer Part Open In Station 640A Stop XXXXXXXXX 8 Transfer Part Transfer Pallet Out Of Station XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 9 Transfer Part Close In Station 640A Stop XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 10 Transfer Part Sense Pallet Present In Sta. 640A X 11 Transfer Part Open In Station 640B Stop XXXXX 12 Transfer Part Transfer Pallet Out Of Station XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 13 Transfer Part Close In Station 640B Stop XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 14 Transfer Part Sense Pallet Present In Sta. 640B X 15 Summary Transfer Summary XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 16 Locate Part Read RFID Tag XXXXX 17 Manipulate Part Operator Installs Tube to Case XXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 18 Manipulate Part Operator Presses Accept Button XXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 19 Manipulate Part Verify Coolant Tube Orientation X 20 Manipulate Part Operator Installs Case Gasket XXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 21 Manipulate Part Operator Presses Accept Button XXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 22 Release Part Write To RFID Tag X 23 Summary Manual Station 640A Summary XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 24 Locate Part Read RFID Tag XXXXX 25 Locate Part Sense Case Present In Pallet X 26 Manipulate Part Activate Camera Light XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 27 Manipulate Part Verify Gasket Present & Seated XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 28 Release Part Write To RFID Tag XXXXXX 29 Summary Auto Station 640B Summary 0.00 #N/A #N/A #N/A 30 Blank Space X ID Group Description Page 2 of 7
3 Sequence of Operations - Sequence ID List Group Description Actuator ID Actuator Description #3 Rate Stop Sense Distance Override Mot Mot Mot #3 Mot #4 Mot #5 1 Blank Space NULL Transfer Part Sense No High Level 16 Pallet High Level Sensor Detect Fast Detect Transfer Part Open On Deck Stop 1 On Deck Pallet Stop Air Vertical Medium Transfer Part Transfer Pallet Out Of Station 3 Conveyor Electric Conveyor Power and Free Medium EC P&F Transfer Part Close On Deck Stop 1 On Deck Pallet Stop Air Vertical Medium Transfer Part Sense Pallet Present On Deck 2 Pallet On Deck Sensor Detect Fast Detect Transfer Part Open In Station 640A Stop 4 In Station Pallet Stop Air Vertical Medium Transfer Part Transfer Pallet Out Of Station 3 Conveyor Electric Conveyor Power and Free Medium EC P&F Transfer Part Close In Station 640A Stop 4 In Station Pallet Stop Air Vertical Medium Transfer Part Sense Pallet Present In Sta. 640A 5 Pallet in Station 640A Sensor Detect Fast Detect Transfer Part Open In Station 640B Stop 32 In Station 640B Pallet Stop RF Standard R/W Transfer Part Transfer Pallet Out Of Station 3 Conveyor Electric Conveyor Power and Free Medium EC P&F Transfer Part Close In Station 640B Stop 32 In Station 640B Pallet Stop RF Standard R/W Transfer Part Sense Pallet Present In Sta. 640B 31 Pallet in Station 640B Sensor Detect Fast Detect Summary Transfer Summary NULL Locate Part Read RFID Tag 7 RFID Antenna Sta. 640A RF Standard R/W Manipulate Part Operator Installs Tube to Case 13 Operator Operator Medium Operator Manipulate Part Operator Presses Accept Button 13 Operator Operator Medium Operator Manipulate Part Verify Coolant Tube Orientation 9 Coolant Tube Pres. & Oriented Detect Fast Detect Manipulate Part Operator Installs Case Gasket 13 Operator Operator Medium Operator Manipulate Part Operator Presses Accept Button 13 Operator Operator Medium Operator Release Part Write To RFID Tag 7 RFID Antenna Sta. 640A RF Standard R/W Summary Manual Station 640A Summary NULL Locate Part Read RFID Tag 32 RFID Antenna Sta. 640B RF Standard R/W Locate Part Sense Case Present In Pallet 33 Part Sta. 640B Detect Fast Detect Manipulate Part Activate Camera Light 25,26 Camera Sta. 640B Custom Custom Manipulate Part Verify Gasket Present & Seated 23,24 GigE Sta. 640B Custom Custom Release Part Write To RFID Tag 32 RFID Antenna Sta. 640B RF Standard R/W Summary Auto Station 640B Summary NULL #N/A #N/A #N/A 30 Blank Space NULL ID Group Description Actuator ID Actuator Description #3 Rate Stop Sense Distance Override Mot Mot Mot #3 Mot #4 Mot #5 Page 3 of 7
4 Sequence of Operations - Actuator List Actuator ID List Actuator Description #3 Rate Stop Sense NULL On Deck Pallet Stop Air Vertical Medium Pallet On Deck Sensor Detect Fast Detect Conveyor Electric Conveyor Power and Free Medium EC P&F In Station 640A Pallet Stop Air Vertical Medium Pallet in Station 640A Sensor Detect Fast Detect Sense Part Present Detect Fast Detect RFID Antenna Sta. 640A RF Standard R/W Pallet Locate Asm Air Vertical Medium Coolant Tube Pres. & Oriented Detect Fast Detect R80 Position Sensor Detect Fast Detect Press Slide Advanced Sensor Detect Fast Detect Press Slide Returned Sensor Detect Fast Detect Operator Operator Medium Operator Operator Push Button Custom Custom Pallet High Level Sensor Detect Fast Detect On Deck Pallet Stop Open Detect Fast Detect On Deck Pallet Stop Closed Detect Fast Detect In Station 640A Pallet Stop Open Detect Fast Detect In Station 640A Pallet Stop Closed Detect Fast Detect Pal. Anti Back up Raised Sta. 640A Detect Fast Detect Pallet Locate Advanced Detect Fast Detect Pallet Locate Returned Detect Fast Detect ,24 GigE Sta. 640B Custom Custom ,26 Camera Sta. 640B Custom Custom In Station 640B Pallet Stop Air Vertical Medium In Station 640B Pallet Stop Open Detect Fast Detect In Station 640B Pallet Stop Closed Detect Fast Detect Pal. Anti Back up Raised Sta. 640B Detect Fast Detect Pallet in Station 640B Sensor Detect Fast Detect RFID Antenna Sta. 640B RF Standard R/W Part Sta. 640B Detect Fast Detect Sick Light Curtain Detect Fast Detect Tube Press Slide Asm. Air Vertical Medium Actuator ID Actuator Description #3 Rate Stop Sense W:\ITS_Projects\KUKA A&T\ KUKA A&T Ford 10R P2 Test Line\04_Development\stations\MHT\73510\ _Sequence KUKA Author Name: xlsm Lev Mondrusov Page 4 of 7
5 Sequence of Operations - Setup Group _ Air AirVertical Rate Stop Sense Hydraulic HydraulicVertical Rate Stop Sense Transfer Part Air Vertical Large over Vertical Large over Locate Part Hydraulic Horizontal Medium Horizontal Medium #3 Engage tooling #3 Electric #3 Rotary #3 Small less #3 Rotary #3 Small less #4 Manipulate Part #4 RF #4 Custom #4 Custom #5 Disengage Tooling #5 Test #6 Release Part #6 Press #7 Blank Space #7 Feed AirHorizontal Rate Stop Sense HydraulicHorizontalRate Stop Sense #8 Summary #8 Torque Large over Large over #9 Mark Medium Medium Measure #3 Small less #3 Small less Detect #4 Custom #4 Custom Dispense 3 Operator 4 Custom AirRotary Rate Stop Sense HydraulicRotary Rate Stop Sense Large over Large over Medium Medium #3 Small less #3 Small less #4 Custom #4 Custom Page 5 of 7
6 Sequence of Operations - Setup Electric ElectricLinear ElectricRobotic Rate Stop Sense ElectricLinearGear Rack Rate Stop Sense ElectricRotaryGear Box Rate Stop Sense Linear Gear Rack Large ER Large ELGR Large ERGB Rotary Ball Screw Medium ER Medium ELGR Medium ERGB #3 Robotic #3 Cam Arm #3 Small ER #3 Small ELGR #3 Small ERGB #4 Gantry #4 Cam #4 Custom ER #4 Custom ELGR #4 Custom ERGB #5 Conveyor ElectricGantry Rate Stop Sense ElectricLinearBall Screw Rate Stop Sense ElectricRotaryPivot Arm Rate Stop Sense ElectricRotary Large EG Large ELBS Large ERPA Gear Box Medium EG Medium ELBS Medium ERPA Pivot Arm #3 Small EG #3 Small ELBS #3 Small ERPA #3 Rotech #4 Custom EG #4 Custom ELBS #4 Custom ERPA #4 Indexer ElectricConveyorPower and Free Rate Stop Sense ElectricLinearCam Arm Rate Stop Sense ElectricRotaryRotech Rate Stop Sense Large EC P&F Large ELCA Large ERR ElectricConveyor Medium EC P&F Medium ELCA Medium ERR Power and Free #3 Small EC P&F #3 Small ELCA #3 Small ERR Roller Chain #4 Custom ELCA #4 Custom ERR #3 Flat Top Chain ElectricConveyorRoller Chain Rate Stop Sense #4 Power Roller Large EC RC #5 Fix Transfer Medium EC RC ElectricLinearCam Rate Stop Sense ElectricRotaryIndexer Rate Stop Sense #6 Custom #3 Small EC RC Large ELC Large ERI Medium ELC Medium ERI ElectricConveyorFlat Top Chain Rate Stop Sense #3 Small ELC #3 Small ERI Large EC FTC #4 Custom ELC #4 Custom ERI Medium EC FTC #3 Small EC FTC ElectricConveyorPower Roller Rate Stop Sense Large EC PR Medium EC PR #3 Small EC PR ElectricConveyorFix Transfer Rate Stop Sense Large EC FT Medium EC FT #3 Small EC FT ElectricConveyorCustom Rate Stop Sense Large EC Cust Medium EC Cust #3 Small EC Cust Page 6 of 7
7 Sequence of Operations - Setup RF Rate Stop Sense Torque Rate Stop Sense Dispense Rate Stop Sense Custom R/W Custom Torque Custom Dispense Long R/W Fast Torque Fast Dispense #3 Standard R/W #3 Medium Torque Medium Dispense #4 Slow Torque #3 Slow Dispense Test Rate Stop Sense Mark Rate Stop Sense Operator Rate Stop Sense Custom Test Custom Mark Custom Operator Custom Test Fast Mark Fast Operator #3 Custom Test #3 Medium Mark #3 Medium Operator #4 Slow Mark Slow Operator Press Rate Stop Sense Measure Rate Stop Sense Custom Rate Stop Sense Custom Press Custom Measure Custom Fast Press Fast Measure Custom #3 Medium Press #3 Medium Measure #3 Custom #4 Slow Press #4 Slow Measure Feed Rate Stop Sense Detect Rate Stop Sense Custom Feed Fast Detect Fast Feed Medium Detect #3 Medium Feed #3 Slow Detect #4 Slow Feed #4 Custom Detect Page 7 of 7
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