Advanced Yarn Control Solutions DIAPER TECHNOLOGY LINE
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1 Advanced Yarn Control Solutions DIAPER TECHNOLOGY LINE A d v a n c e d F i b e r C o n s t a n t Te n s i o n F e e d i n g Te c h n o l o g y f o r D i a p e r M a n u f a c t u r in g P r o c e s s e s
2 DIAPER TECHNOLOGY LINE T h e L a t e s t Generation Te n s i o n - C o ntrolled Fiber Feeding Te c h n o l o g y for Diapers M a n u f a ct u r i ng Proce sse s DIAPER FEEDER is the last generation Tension-Controlled Fiber Feeding Unit coming from the latest 10+ years BTSR experience in providing high-tech products and advanced Solutions in Diaper Sector. An innovative Solution bringing a new evolutionary step in Diaper Manufacturing Processes with further applicative benefits in terms of Production Efficiency, Production Cost Saving, TOP Quality Product. Why DIAPER FEEDER Uʼ/"*½Ê+Õ> ÌÞÊ-Ì> `>À`ÃÊ > Ensures the highest diaper quality, in terms of desired elasticity features. UÊ*À `ÕVÌ Ê*À ViÃÃÊ vwv i VÞÊ >Ý â>ì Ensures a continuous process cycle at simultaneous high production capacity. Minimizes machine stops. UÊ ÝÌÀ> «À `ÕVÌ Ê ÃÌÃÊ*ÀiÛi Ì Minimizes yarn breakages (and consequent second rate production and machine stops). Reduces yarn wastes (during bobbin change over step). UÊ âiãê >L ÕÀÊ ÃÌà Minimizes machine operator time for production control / empty spools replacement ( Defilè Feeding System). UÊ i` >ÌiÊ >V iê-ì «In case a fiber breakage or tension anomaly occurs the machine is immediately stopped, thus avoiding further extra-production costs. The most advanced technology in a comprehensive plug-and-play Solution UÊ/ iê >ÌiÃÌʼ LiÀÊ ÃÌ> ÌÊ/i Ã Ê ii` }½Ê/iV }Þ, available on the market. UÊ ÕL iê¼ i>`ê> `Ê/> ½Êpossibility. UÊ `Û> Vi`ÊiÀ} Và and user-oriented design.
3 DIAPER FEEDER The New Generation Fiber Constant Tension Feeding Device Advanced electronic device featuring high-precision fiber feeding tension measurement Feature and Benefits UÊ iüê¼ Õ Ê } Ì> ½Ê/iV }Þ - featuring simultaneous dual control on both yarn feeding tension and yarn running speed for a complete fiber feeding control. UÊ LiÀÊ ÃÌ> ÌÊ /i Ã Ê ÌÀ - high feeding tension values fiber control at very low running speed, without pretension. UÊ/"*Ê *iàv À > Vi - drastic process simplification, simultaneous TOP Quality Product, Production Efficiency and Cost Saving results. UÊ Õ ÞÊ «À }À> >L i - easy parameter setting (Tension Profiler, % tolerances,...) for diversified working conditions. UÊ `Û> Vi`Ê À>«VÊ Ã«>Þ - real-time working parameters monitoring. UÊ Ê V «>VÌÊ - ÕÌ - easy and plug & play installation. Advanced Digital Display for real-time operational information reading Ergonomic Keys for easy operation and synchronized alarm signaling Double adjustable fiber coil separator system Input rolling ceramic fiber guide
4 DOUBLE CONTROL LOOP Solution (BTSR Patent) Get the complete Fiber Feeding Tension Control From the creel system (through BTSR DIAPER FEEDER device 1 ) up to the machine fiber insertion point (BTSR Tension Sensor 2 ). * É* /Ó HOW IT WORKS / 3 *,Ê,Ê LiÀÊ ii` }Ê iû Vi UÊ ÌÀ ÃÊ > `Ê >` ÕÃÌÃÊ Ì iê ÕÌ«ÕÌÊ wliàê feeding tension value according to the T1 Set-Point value. / - " Ê- -",Ê iû Vi UÊ i>ãõàiãê Ì iê T2 feeding tension value and sends information to SM-DIN DUO LOOP Unit. - Ê 1" ""*Ê > >}i i ÌÊ1 Ì UÊ > >}iãê> `ÊV ÌÀ ÃÊ> ÊÕ Ìà UÊ,iVi ÛiÃÊ /-,Ê/i à ÊÊ-i à ÀÊ v À >Ì UÊ ` ÕÃÌÃÊ *,Ê,Ê -iì * ÌÊ Ìi Ã Ê value, thus automatically compensating the friction arising during the fiber path (tubes, ceramics, rollers,...), thus ensuring the precise desired fiber feeding tension value in the last fiber machine insertion point. 1 CARE OF DETAIL When Innovation becomes User-friendly User-friendly movable device protection Double Head and Tail possibility and easy bobbin change-over
5 Adjustable Fiber Rolling Wheel Driver System For easy and precise fiber addressing TOP QUALITY & PRODUCTIVITY HIGH FLEXIBILITY USER-FRIENDLY MATRIX DUO-LOOP On-board Machine Terminal Easy data upload and download Real-time data monitoring and displaying (yarn consumption, yarn feeding tension, setup meter counter Target) DIAPER FEEDER Full-Digital Fiber Constant Tension Feeding Technology featuring Multiple Parameters Closed Loop Control. Higher Dynamics Control, Higher Precision THE MATRIX CUBE MODULAR CREEL SOLUTION
6 MATRIX CUBE 2 T h e N e w S l i m G e n e r a t i o n Te n s i o n C o n t r o l l e d U n w i n d i n g Te c h n o l o g y Smaller footprint better suited for adult care applications with increasing ends of elastic btsr - hygiene.com
7 Olgiate Olona (Varese) ITALY - Via S. Rita Tel. (+39) 0331/ Fax. (+39) 0331/ Internet: - info@btsr.com
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