GMVM96 / GCVM96 ComfortNet -Compatible, Multi-Position, Modulating Variable-Speed Gas Furnace

Transcription

1 / GVM96 omfortnet -ompatible, Multi-Position, Modulating Variable-Speed Gas Furnace Up to 96% AFUE abinet Features Multi-position installation: upflow, horizontal left or right ertified for direct vent (-pipe) or non-direct vent (-pipe) Easy to install top venting with optional side venting onvenient left or right connection for gas and electrical service abinet air leakage (Q Leak ) % Heavy-gauge steel cabinet with durable baked-enamel finish Fully insulated heat exchanger and blower section Airtight solid bottom or side-return with easy-cut tabs for effortless removal in bottom air-inlet applications Standard Features omfortnet ommunicating Systems compatible Heavy-duty aluminzed-steel dualdiameter, tubular heat exchanger Stainless-steel secondary heat exchanger Self-calibrating modulating gas valve auto-confiures for each installation Durable Silicon Nitride igniter Quiet variable-speed induced draft blower Utilizes omfortnet communicating, two-stage or single-stage thermostats Self-diagnostic control board with constant memory fault code history output to a dual 7-segment display olor-coded low-voltage terminals with provisions for electronic air cleaner and humidifier Efficient and quiet variable-speed airflow system gently ramps up or down according to heating or cooling demand Multiple continuous fan speed options offer quiet air circulation Auto-omfort and enhanced dehumidification modes available All models comply with alifornia Low NOx emissions standard ontents Nomenclature... Product Specifications... Dimensions... 4 Airflow Data... 6 Wiring Diagrams... Thermostats... Accessories... * omplete warranty details available from your local dealer or at To receive the Lifetime Heat Exchanger Limited Warranty (good for as long as you own your home), 0-Year Unit Replacement Limited Warranty and 0-Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Online registration is not required in alifornia or Québec. SS- /4 Supersedes /

2 Nomenclature G M V M X A A 4 5,6 7,8,9 0 4 Brand Revisions G Goodman Brand or A Ini.al Releases (Major & Minor) Dis.nc.ons B st Revisions (Major & Minor) nd Revisions Airflow Direc6on Downflow/Horizontal NOx D Dedicated Downflow N Natural Gas H High Airflow X Low NOx K Dedicated Upflow M Upflow/Horizontal abinet Width A 4 Descrip6on/Motor B 7½ V Two- Stage/Variable- speed H Two- Stage/Mul.- speed D 4½ S Single- Stage/Mul.- speed E Two- Stage/High- Efficiency Maximum 0.5 ESP 00 SystemType omfortnet ommunica.ng System M Modula.ng Furnace MBTU/h 045: 45,000 AFUE 060: 60, % 9 90%+ 080: 80, % 8 80% 00: 00,000 5: 5,000 SS-

3 Specifications Heating apacity 060BXB* 0805XB* 005DXB* 55DXB* GVM XB* GVM DXB* GVM96 005DXB* High Fire Input¹ 60,000 80,000 00,000 5,000 60,000 80,000 00,000 High Fire Output¹ 57,600 76,800 96,000 09,50 57,600 76,800 95,000 Low-Fire Steady-State Input¹ 0,000 40,000 50,000 57,500 0,000 40,000 50,000 Low-Fire Steady-State Output¹ 8,800 8,400 48,000 54,65 8,800 8,400 47,500 AFUE² Tons 0.5 ESP Temperature Rise Range ( F) irculator Blower Size (D x W) 0" X 8" " X 0" " X 0" " X 0" 0"X 0" " X 0" " X 0" 050 RPM /4 /4 Speed Variable Variable Variable Variable Variable Variable Variable Vent Diameter³ " " " " " " " No. of Burners Disposable Filter (in²) ,056 Electrical Data Min. ircuit Ampacity (amps)⁴ Max. Overcurrent Protection⁵ Ship Weight (lbs) ¹ Natural Gas BTU/h ² DOE AFUE based upon Isolated ombustion System (IS) ³ Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either or in diameter, depending upon furnace input, number of elbows, length of run and installation ( or pipes). The optional ombustion Air Pipe is dependent on installation/code requirements and must be or diameter PV. ⁴ Minimum ircuit Ampacity = (.5 x irculator Blower Amps) + ID Blower amps. Wire size should be determined in accordance with National Electrical odes. Extensive wire runs will require larger wire sizes. ⁵ Maximum Overcurrent Protection Device refers to maximum recommended fuse or circuit breaker size. May use fuses or HAR-type circuit breakers of the same size as noted. All furnaces are manufactured for use on 5 VA, 60 Hz, single-phase electrical supply. Gas Service onnection ½ FPT Important: Size fuses and wires properly and make electrical connections in accordance with the National Electrical ode and/or all existing local codes. SS-

4 Dimensions ¾ 9⅞ 8¾ ½ ¾ ¾ ¹/₁₆ 7⅜ ¹¹/₁₆ ¾ 4⅛ 0¼ 4⁹/₁₆ 6⅛ ½ ⅝ ¼ 7⅛ ⅝ 0¼ 9³/₁₆ ¾ ¾ 9³/₁₆ 6⅝ ¹³/₁₆ ¾ ¾ ⅝ ¹/₁₆ FOLDED FLANGES ⁹/₁₆ UNFOLDED FLANGES LEFT SIDE VIEW FOLDED FLANGES D UNFOLDED FLANGES E FRONT VIEW RIGHT SIDE VIEW Model W D H A B D E 060BXB* 7½ 8¾" 40¾" 7½ 6" ⅛" ⅛" ⅝" 0805XB* " 8¾" 40¾" " 9½ 6⅛" 6" 7½ 005DXB* 4½ 8¾" 40¾" 4½ " 0⅝" 9⅜" 0⅞" 55DXB* 4½ 8¾" 40¾" 4½ " 0⅝" 9⅜" 0⅞" : Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either or in diameter, depending upon furnace input, number of elbows, length of run and installation ( or pipes). The optional ombustion Air Pipe is dependent on installation/code requirements and must be or diameter PV. Line voltage wiring can enter through the right or left side of the furnace. Low-voltage wiring can enter through the right or left side of furnace. onversion kits for high-altitude natural gas operation are available. ontact your Goodman distributor or dealer for details. Installer must supply following gas line fittings, according to which entrance is used: Left Two 90º elbows, one close nipple, straight pipe Right Straight pipe to reach gas valve For bottom return: Failure to unfold flanges may reduce airflow by up to 8%. This could result in performance and noise issues. Minimum learances to ombustible Materials Position Sides Rear Front Bottom Flue Top Upflow Horizontal = If placed on combustible floor, the floor MUST be wood ONLY. For servicing or cleaning, a 4 front clearance is required. Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. 4 SS-

5 GVM96 Dimensions FOLDED FLANGES UNFOLDED FLANGES FOLDED FLANGES UNFOLDED FLANGES Model W D H A B D E GVM960604XB* " 8¾" 40¾" " 9½ 6⅛" 8" 9½ GVM960805DXB* 4½ 8¾" 40¾" 4½ " 0⅝" ½ " GVM96005DXB* 4½ 8¾" 40¾" 4½ " 0⅝" ½ " : Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either or in diameter, depending upon furnace input, number of elbows, length of run, and installation ( or pipes). The optional ombustion Air Pipe is dependent on installation/code requirements and must be or diameter PV. Line voltage wiring can enter through the right or left side of the furnace. Low-voltage wiring can enter through the right or left side of furnace. onversion kits for high-altitude natural gas operation are available. ontact your Goodman distributor or dealer for details. Installer must supply following gas line fittings, according to which entrance is used: Left Two 90º elbows, one close nipple, straight pipe Right Straight pipe to reach gas valve For bottom return: Failure to unfold flanges may reduce airflow by up to 8%. This could result in performance and noise issues. Minimum learances to ombustible Materials Position Sides Rear Front Bottom Flue Top Downflow 0 0 N 0 Horizontal = If placed on combustible floor, the floor MUST be wood ONLY. N = For installation on non-combustible floors only. A combustible floor sub-base must be used for installations on combustible flooring. For servicing or cleaning, a 4 front clearance is required. Unit connections (electrical, flue and drain) may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence over clearances from the enclosure where accessibility clearances are greater. SS- 5

6 Airflow Data 060BXB* ooling Speed -.8 w.c. ESP) GVMV960805XB* ooling Speed -.8 w.c. ESP) High Stage Low Stage High Stage Low Stage FM* FM* FM* FM* Minus(-) 567 Minus(-) 5 Minus(-) 747 Minus(-) 486 A Normal 60 A Normal 90 A Normal 80 A Normal 540 Plus (+) 69 Plus (+) 49 Plus (+) 9 Plus (+) 594 Minus(-) 70 Minus(-) 495 Minus(-) 98 Minus(-) 675 B Normal 800 B Normal 550 B Normal 090 B Normal 750 Plus (+) 880 Plus (+) 605 Plus (+) 99 Plus (+) 85 Minus(-) 900 Minus(-) 6 Minus(-) 4 Minus(-) 88 Normal 000 Normal 680 Normal 460 Normal 980 Plus (+) 00 Plus (+) 748 Plus (+) 606 Plus (+) 078 Minus(-) 089 Minus(-) 70 Minus(-) 60 Minus(-) 089 D Normal 0 D Normal 800 D Normal 800 D Normal 0 Plus (+) Plus (+) 880 Plus (+) 980 Plus (+) 005DXB* ooling Speed (@. -.8 w.c. ESP) 55DXB* ooling Speed (@. -.8 w.c. ESP) High Stage Low Stage High Stage Low Stage FM* FM* FM* FM* A B D Minus(-) 7 Minus(-) 459 Minus(-) 7 Minus(-) 459 Normal 790 A Normal 50 A Normal 790 A Normal 50 Plus (+) 869 Plus (+) 56 Plus (+) 869 Plus (+) 56 Minus(-) 990 Minus(-) 69 Minus(-) 990 Minus(-) 69 Normal 00 B Normal 70 B Normal 00 B Normal 70 Plus (+) 0 Plus (+) 78 Plus (+) 0 Plus (+) 78 Minus(-) 69 Minus(-) 89 Minus(-) 69 Minus(-) 89 Normal 40 Normal 90 Normal 40 Normal 90 Plus (+) 55 Plus (+) 00 Plus (+) 55 Plus (+) 00 Minus(-) 647 Minus(-) 044 Minus(-) 647 Minus(-) 044 Normal 80 D Normal 60 D Normal 80 D Normal 60 Plus (+) 0 Plus (+) 76 Plus (+) 0 Plus (+) 76 : All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. Operation is recommended below.5 w.c. ESP in heating mode. Operating FM between.5 and.8 w.c. is tabulated for cooling purposes only. 6 SS-

7 Airflow Data 060BXB* -.5 w.c. ESP; Rise Range: 0-50 F) 0805XB* -.5 w.c. ESP, Rise Range: 5-65 F) FM * FM * Minus(-) Minus(-), Normal Normal, Plus (+),045 5 Plus (+), Minus(-) Minus(-),5 47 Normal,050 5 Normal,690 4 Plus (+),55 46 Plus (+),859 8 Minus(-),05 50 Minus(-),60 44 Normal,70 45 Normal,800 9 Plus (+),87 4 Plus (+),980 6 Minus(-),4 46 Minus(-),70 4 Normal,70 4 Normal,890 7 Plus (+),97 8 Plus (+), DXB* (@. -.5 w.c. ESP; Rise Range: 5-65 F) FM * 55DXB* (@. -.5 w.c. ESP; Rise Range: 5-65 F) FM * Minus(-),69 54 Minus(-),69 6 Normal,80 49 Normal,80 56 Plus (+),99 44 Plus (+),99 5 Minus(-),665 5 Minus(-), Normal, Normal, Plus (+),05 4 Plus (+),05 49 Minus(-),70 5 Minus(-),70 59 Normal, Normal,890 5 Plus (+),079 4 Plus (+), Minus(-),746 5 Minus(-), Normal, Normal,940 5 Plus (+),4 4 Plus (+),4 47 All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. Operation is recommended below.5 w.c. ESP in heating mode. Operating FM between.5 and.8 w.c. is tabulated for cooling purposes only. High-fire FM shown. FM will vary proportionally with the gas valve BTU/H input. SS- 7

8 GVM96 Airflow Data GVM960604XB* ooling Speed -.8 w.c. ESP) GVM960805DXB* ooling Speed -.8 w.c. ESP) High- or Single Stage Low Stage High- or Single Stage Low Stage ooling Speed A B D FM * Minus(-) 594 ooling Speed FM * Minus(-) ooling Speed FM * Minus(-) 80 ooling Speed Normal 660 A Normal 70 A Normal 900 A Normal 50 FM * Minus(-) 477 Plus (+) 76 Plus (+) 407 Plus (+) 990 Plus (+) 58 Minus(-) 774 Minus(-) 486 Minus(-) 990 Minus(-) 657 Normal 860 B Normal 540 B Normal 00 B Normal 70 Plus (+) 946 Plus (+) 594 Plus (+) 0 Plus (+) 80 Minus(-) 05 Minus(-) 7 Minus(-) 87 Minus(-) 87 Normal 50 Normal 790 Normal 40 Normal 90 Plus (+) 65 Plus (+) 869 Plus (+) 57 Plus (+) 0 Minus(-) Minus(-) 88 Minus(-) 69 Minus(-) 098 Normal 470 D Normal 980 D Normal 880 D Normal 0 Plus (+) 67 Plus (+) 078 Plus (+) 068 Plus (+) 4 All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. Operation is recommended below.5 w.c. ESP in heating mode. Operating FM between.5 and.8 w.c. is tabulated for cooling purposes only. High- or Single Stage ooling Speed A B D GVM96005DXB* ooling Speed -.8 w.c. ESP) FM * Minus(-) 70 ooling Speed Low Stage FM * Minus(-) 450 Normal 780 A Normal 500 Plus (+) 858 Plus (+) 550 Minus(-) 96 Minus(-) 666 Normal 070 B Normal 740 Plus (+) 77 Plus (+) 84 Minus(-) 4 Minus(-) 88 Normal 80 Normal 90 Plus (+) 58 Plus (+) 0 Minus(-) 60 Minus(-) 044 Normal 780 D Normal 60 Plus (+) 958 Plus (+) 76 All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. Operation is recommended below.5 w.c. ESP in heating mode. Operating FM between.5 and.8 w.c. is tabulated for cooling purposes only. 8 SS-

9 GVM96 Airflow Data GVM960604XB* -.5 w.c. ESP; Rise Range: 0-50 F) FM * GVM960805DXB* (@. -.5 w.c. ESP; Rise Range: 0-50 F) FM * Minus(-), Minus(-), Normal,0 44 Normal, Plus (+),4 40 Plus (+), Minus(-),06 44 Minus(-),59 46 Normal,40 40 Normal,70 4 Plus (+),474 6 Plus (+),88 8 Minus(-),4 40 Minus(-),60 44 Normal,460 6 Normal,800 9 Plus (+),606 Plus (+),980 6 Minus(-),4 7 Minus(-),79 4 Normal,590 Normal,90 7 Plus (+),749 0 Plus (+),0 4 GVM96005DXB* (@. -.5 w.c. ESP; Rise Range: 5-55 F) FM * Minus(-), Normal,70 5 Plus (+),90 46 Minus(-),59 55 Normal, Plus (+), Minus(-),656 5 Normal, Plus (+),04 4 Minus(-),68 5 Normal, Plus (+),057 4 All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed. For most jobs, about 400 FM per ton when cooling is desirable. Operation is recommended below.5 w.c. ESP in heating mode. Operating FM between.5 and.8 w.c. is tabulated for cooling purposes only. High-fire FM shown. FM will vary proportionally with the gas valve BTU/H input. SS- 9

10 Temperature Rise Range hart BTU BTU OUTPUT Output vs Vs. TEMPERATURE Temperature Rise RISE hart HART 600 FM FM FMULAS BTU BTU/h OUTPUT Output = = FM x x Rise x RISE RISE Rise = = Formulas BTU OUTPUT BTU/H Output.08 FM x.08 FM OUTPUT Output BTU/h BTU/HR x,000 x 000 TEMPERATURE Temperature Rise RISE 0 SS-

11 6 7 4 DEHUM Product Specifications Wiring Diagram HOT SURFAE IGNITER RD IRUIT ONNET EM MTR HARNESS MODULATING GAS VALVE (HONEY WELL) PU RD PU LOW FIRE PRESSURE SWITH ID BLOWER TWO-STAGE PRESSURE SWITH ASSEMBLY FRONT OVER PRESSURE SWITH MANUAL RESET ROLLOUT LIMIT ONTROLS (SINGLE ONTROL ON 45 kbtu) AUTO RESET PRIMARY LIMIT ONTROL BURNER OMPARTMENT BLOWER OMPARTMENT FLAME SENS OOL TAPS DEHUM OOL SETUP HEAT SETUP BL RD GY RAMPING HEAT TAPS 4 V A 4 ID BLOWER ONNET ADJUST BIAS FUSE DELAY PM FAN TAPS AUTO RESET AUXILIARY LIMIT ONTROL HEAT OFF PULL DOWN PULL UP RD BL DIP SWITHES IRULAT BLOWER DIAGNOSTI LED'S MODULATING INTERGRATED FURNAE ONTROL MODULE 4 V THERMOSTAT ONNETIONS 5 4 R BR GY PK G GY W GR PK NO NO W Y GND 4 5 Y YL INDUED DRAFT BLOWER PU O GY LINE HSI EA HUM 8 9 DEHUM GND YL BR 0 AUX NEUTRAL 4V HUM. NO RD BR INDUT OIL 70kBTU,90kBTU, 5kBTU MODELS ONLY HIGH FIRE PRESSURE SWITH BL GY RD PU BR BR YL FLAME SENS BL 40 VA TRANSFMER 4 VA HASSIS GROUND 5 VA GR JUNTION BOX GY BLOWER OMPARTMENT DO SWITH (OPEN EN DO OPEN) TO 5VA/ Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION DEVIE DISONNET POWER BEFE SERVIING WIRING TO UNIT MUST BE PROPERLY POLARIZED AND INTEGRATED ONTROL MODULE 4V THERMOSTAT ONNETIONS 4V HUM. GROUNDED. R Y W W Y G O TO R INDUT OIL 70kBTU,90kBTU, 5kBTU MODELS ONLY FUSE A TO MIRO DISONNET WARNING: DO SWITH LINE TO MIRO LINE EA HUM IGN TO +VD FS INTEGRATED ONTROL MODULE TR (5) PRESS. SWITH TR (9) TO GND 5 VA/ Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION L DEVIE ELETRONI AIR LEANER OPTIONAL OPTIONAL Ø ID BLWR OPTIONAL HOT SURFAE IGNITER 4 VA AUTO RESET AUXILIARY LIMIT ONTROLS () (6) () () (7) GND (4) + VD () RX () TX () FLAME SENS HIGH FIRE () (8) (0) GND (4) L HUMIDIFIER WARNING:DISONNET POWER BEFE SERVIING WIRING. TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. GND JUNTION BOX INDO AIR IRULAT BLWR HUMIDIFIER NO N 5 VA NO GND NO INDO AIR IRULAT BLWR N NEUTRAL NEUTRAL NEUTRAL 40 VA TRANSFMER MANUAL RESET ROLLOUT LIMIT ONTROLS FRONT OVER PRESS. SWITH GND DISONNET NEUTRAL NEUTRAL AUTO RESET PRIMARY LIMIT ONTROL LOW FIRE PRESS. SWITH PM GAS VALVE High Voltage: Disconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. Wiring is subject to change. Always refer to the wiring diagram or the Warning unit for the most up-to-date wiring. NOTES:. SET HEAT ANTIIPAT ON ROOM THERMOSTAT AT 0.7 AMPS.. MANUFATURER'S SPEIFIED REPLAEMENT PARTS MUST BE USED EN SERVIING.. IF ANY OF THE IGINAL WIRE AS SUPPLIED WITH THE FURNAE MUST BE REPLAED, IT MUST BE REPLAED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 05. USE OPPER ONDUTS ONLY. 4. UNIT MUST BE PERMANENTLY GROUNDED AND ONFM TO N.E.. AND LOAL ODES. 5. TO REALL THE LAST 0 FAULTS, MOST REENT TO LEAST REENT, DEPRESS SWITH F ME THAN SEONDS ILE IN STANDBY (NO THERMOSTAT INPUTS) 040F0086-B OL ODES: PK PINK BR BROWN ITE BL BLUE GY GRAY RD RED YL YELLOW ANGE PU PURPLE GR GREEN BLAK LOW VOLTAGE FIELD LOW VOLTAGE (4V) HI VOLTAGE (5V) HI VOLTAGE FIELD JUNTION TERMINAL INTERNAL TO INTEGRATED ONTROL PLUG ONNETION EQUIPMENT GND FIELD GND FIELD SPLIE SWITH (TEMP) IGNITER SWITH PRESSURE OVERURRENT PROT. DEVIE SS-

12 Accessories Model LPKM0D060UF LPKM0D080UF LPKM0D00UF LPKM0D5UF LPKM0D060F LPKM0D080F LPKM0D00F LP onversion Kits Description 060BXB* 0805XB* 005DXB* 55DXB* GVM XB* GVM DXB* EFR0 External Filter Rack DVK-0 Horizontal/Vertical oncentric Vent Kit ( ) DVK-0 Horizontal/Vertical oncentric Vent Kit ( ) FB Downflow Floor Base FB4 Downflow Floor Base K00000S Flush-mount vent kit Indicates available for this model For installation in anada, gas furnaces are certified only to 4,500. GVM96 005DXB* Thermostats TK0 omfortnet-compatible ontrol (See omfortnet website ( for details.) TK0 omfortnet-compatible ontrol (See omfortnet website ( for details.) Goodman Manufacturing ompany, L.P., reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. 04 Goodman Manufacturing ompany, L.P. Houston, Texas Printed in the USA. SS-