TECHNICAL INFORMATION MANUAL

Transcription

1 TEHNIAL INFORMATION MANUAL AMV9/AV9 40" 90% Gas Furnace Units Model numbers listed on page 3. Refer to Service Manual RS for installation, operation, and troubleshooting information. All safety information must be followed as provided in the Service Manual. Refer to the appropriate Parts atalog for part number information. US This manual is to be used by qualified, professionally trained HVA technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures performed by an unqualified person. RT Rev. June 007 is a trademark of Maytag orporation and is used under license to Goodman ompany, L.P. All rights reserved. opyright Goodman ompany, L.P.

2 PRODUT IDENTIFIATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. A M V B X A Product Type G: Gas Furnace Supply Type : ounterflow/horizontal M: Upflow/Horizontal Design Series A: Initial Release Additional Features N: Natural Gas X: Low NOx abinet Width Furnace Type V: Variable - Stage ondensing (90%) A: 14" B: 17 1/" : 1" D: 4 1/" Model Family 9: Air ommand 90 (40" Height) Airflow apability 3: 100 4: : 000 Nominal Input 045: 45,000 Btuh 070: 70,000 Btuh 090: 90,000 Btuh 115: 115,000 Btuh WARNING HIGH VOLTAGE! Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. WARNING WARNING Installation and repair of this unit should be performed ONLY by individuals meeting the requirements of an "entry level technician" as specified by the Air onditioning and Refrigeration Institute (ARI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death. Goodman will not be responsibile for any injury or property damage arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment.

3 PRODUT IDENTIFIATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. AMV90453BX AMV90704X AMV90905DX AMV91155DX AV90704X AV90905DX WARNING The United States Environmental Protection Agency ( EPA ) has issued various regulations regarding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office. WARNING To prevent the risk of property damage, personal injury, or death, do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance. WARNING Do not connect or use any device that is not design certified by Goodman for use with this unit. Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices. 3

4 PRODUT DESIGN General Operation The AMV9 and AV9 furnaces are equipped with an electronic ignition device to light the burners and an induced draft blower to exhaust combustion products. An interlock switch prevents furnace operation if the blower door is not in place. Keep the blower access doors in place except for inspection and maintenance. This furnace is also equipped with a self-diagnosing electronic control module. In the event a furnace component is not operating properly, the control module LED will flash on and off in a factory-programmed sequence, depending on the problem encountered. This light can be viewed through the observation window in the blower access door. Refer to the Troubleshooting hart for further explanation of the LED codes and Abnormal Operation - Integrated Ignition ontrol section in the Service Instructions for an explanation of the possible problem. The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accordance with ASHRAE Guide or Manual J-Load alculations published by the Air onditioning ontractors of America. Obtain from: American National Standards Institute 1430 Broadway New York, NY Location onsiderations The furnace should be as centralized as is practical with respect to the air distribution system. Do not install the furnace directly on carpeting, tile, or combustible material other than wood flooring. When suspending the furnace from rafters or joists, use 3/8" threaded rod and x x 1/8 angle as shown in the Installation and Service Instructions. The length of the rod will depend on the application and clearance necessary. When installed in a residential garage, the furnace must be positioned so the burners and ignition source are located not less than 18 inches (457 mm) above the floor and protected from physical damage by vehicles. Notes: 1. Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either or 3 in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or pipes). The optional ombustion Air Pipe is dependent on installation/code requirements and must be or 3 diameter PV.. Line voltage wiring can enter through the right or left side of the furnace. Low voltage wiring can enter through the right or left side of furnace. 3. onversion kits for propane gas and high altitude natural and propane gas operation are available. See High Altitude Derate chart for details Installer must supply the following gas line fittings, depending on which entrance is used: Left -- Two 90 Elbows, one close nipple, straight pipe Right -- Straight pipe to reach gas valve. Accessibility learances (Minimum) AMV9 MINIMUM LEARANES TMBUSTIBLE MATERIALS (INHES) POSITION FRONT SIDES REAR TOP FLUE FLOOR Upflow Horizontal = All positioning is determined as installed unit is viewed from the front. = If placed on combustible floor, floor MUST be wood only. N= For instalaltion on non-combustible floors only. A combustible subbase must be used for installations on combustible flooring. AV9 MINIMUM LEARANES TMBUSTIBLE MATERIALS (INHES) POSITION FRONT SIDES REAR TOP FLUE FLOOR Upflow N Horizontal = All positioning is determined as installed unit is viewed from the front. = If placed on combustible floor, floor MUST be wood only. N= For instalaltion on non-combustible floors only. A combustible subbase must be used for installations on combustible flooring. 36" at front is required for servicing or cleaning. Note: In all cases accessibility clearance shall take precedence over clearances from the enclosure where accessibility clearances are greater. All dimensions are given in inches. High Altitude Derate When this furnace is installed at high altitude, the appropriate High Altitude orifice kit must be installed. This is required due to the natural reduction in the density of both the gas fuel and combustion air as altitude increases. The kit will provide the proper design certified input rate within the specified altitude range. Furnace AMV90453BX AMV90704X AMV90905DX AMV91155DX AV90704X AV90905DX No hange No hange No hange 0-7,000 Feet (Standard Altitude) LPM-05 #55 Orifice LPM-05 #55 Orifice LPM-05 #55 Orifice No hange No hange No hange "STANDARD" and "HIGH ALTITUDE" KITS HANG13 #44 Orifice HANG13 #44 Orifice HANG13 #44 Orifice 7,001-9,000 Feet HANG14 HALP11 #56 Orifice HAPS8 #45 Orifice HALP11 #56 Orifice HALP11 #56 Orifice HAPS9 HAPS9 HANG14 #45 Orifice HANG14 #45 Orifice 9,001-11,000 Feet ID Blwr ID Blwr ID Blwr Gas Orifices Gas Orifices Gas Orifices Pressure Pressure Pressure Natural Propane Switch Natural Propane Switch Natural Propane Switch HALP11 #56 Orifice HALP11 #56 Orifice HALP11 #56 Orifice HAPS8 HAPS9 HAPS31 High altitude kits are purchased according to the installation altitude and usage of either natural or propane gas. Refer to the chart above for a tabular listing of appropriate altitude ranges and corresponding manufacturer s high altitude Natural Gas and Propane Gas kits. For a tabular listing of appropriate altitude ranges and corresponding manufacturer's High Altitude Pressure Switch kits, refer to either the Pressure Switch Trip Points & Usage hart in this manual or the Accessory harts in Service Instructions.

5 OMPONENT IDENTIFIATION BLOWER OMPARTMENT BURNER OMPARTMENT Intell-Ignition BLOWER OMPARTMENT Upflow/Horizontal ounterflow /Horizontal 1 Two-Stage Gas Valve Gas Line Entrance (Alternate) 3 Pressure Switch(es) 4 Gas Manifold 5 ombustion Air Intake onnection 6 Hot Surface Igniter 7 Rollout Limit 8 Burners 9 Flame Sensor 10 Flue Pipe onnection 11 Flue Pipe 1 Primary Limit 13 Gas Line Entrance 14 Flue Pipe onnection (Alternate) 15 Rubber Elbow 16 Two- Induced Draft Blower 17 Electrical onnection Inlets (Alternate) 18 oil Front over Pressure 19 oil Front over Drain Port 0 Drain Line Penetrations 1 Drain Trap Blower Door Interlock Switch 3 Inductor (Not All Models) 4 Two-Stage Integrated ontrol Module (with fuse and diagnostic LED) 5 4 Volt Thermostat onnections 6 Transformer (40 VA) 7 EM Variable irculator Blower 8 Auxiliary Limit 9 Junction Box 30 Electrical onnection Inlets 31 oil Front over 3 ombustion Air Inlet Pipe (AV9 only) 5

6 PRODUT DIMENSIONS AMV9 X AIR DISHARGE 8 3/4 3/4 3/4 0 3/16 1/ AIR INTAKE PIPE " PV A B (DISHARGE AIR) 3/4 1/16 VENT/FLUE PIPE " PV AIR DISHARGE 14 ALTERNATE GAS SUPPLY HOLE LEFT SIDE DRAIN LINE HOLES 3 LOW VOLTAGE ELETRIAL HOLE HIGH VOLTAGE ELETRIAL HOLE SIDE UT-OUT 5/8 1 3/4 7 3/8 DRAIN TRAP L 19 3/ /4 9 3/8 30 1/4 40 ONDENSATE DRAIN TRAP w/ 3/4" PV DISHARGE (RIGHT OR LEFT SIDE) 16 5/8 30 1/4 3 13/16 11/16 4 1/8 7 1/8 5/8 19 3/ /4 7 7/8 6 1/8 DRAIN TRAP L 1 3/4 ALTERNATE AIR INTAKE LOATION STANDARD GAS SUPPLY HOLE ALTERNATE VENT/FLUE LOATION RIGHT SIDE DRAIN LINE HOLES LOW VOLTAGE ELETRIAL HOLE HIGH VOLTAGE ELETRIAL HOLE SIDE UT-OUT 1 5/8 1 1/ 3 9/16 BOTTOM KNOK-OUT D BOTTOM KNOK-OUT LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW ABINET SIZE UNITS A B D SMALL 0453BX 17 1/ /8 1 5/8 MEDIUM 0704X /8 14 5/8 LARGE 0905DX 1155DX 4 1/ 3 0 3/8 18 5/8 All dimensions are in inches. 6

7 PRODUT DIMENSIONS LEFT SIDE VIEW AV9 X FRONTVIEW RIGHT SIDE VIEW 8 3/4 3/4 0 1/4 1/ AIR INTAKE PIPE " PV 3/4 A B (RETURN AIR) 3/4 1/16 VENT/FLUE PIPE " PV LOW VOLTAGE ELETRIAL HOLE 1 3/4 40 ONDENSATE DRAIN TRAP w/ 3/4" PV DISHARGE (RIGHT OR LEFT SIDE) 1 3/4 LOW VOLTAGE ELETRIAL HOLE HIGH VOLTAGE ELETRIAL HOLE HIGH VOLTAGE ELETRIAL HOLE LEFT SIDE DRAIN LINE HOLES STANDARD GAS SUPPLY HOLE DRAIN TRAP L 5/8 4 1/8 11 1/ 9 13/ / 8 5/16 8 1/4 8 5/ / / /8 11/ /8 9 3/4 7 3/8 ALTERNATE VENT/FLUE LOATION ALTERNATE AIR INTAKE LOATION DRAIN 5/8 TRAP L RIGHT SIDE DRAIN LINE HOLES ALTERNATE GAS SUPPLY HOLE 18 5/8 UNFOLDED FLANGES 0 5/3 FOLDED FLANGES AIR DISHARGE D UNFOLDED FLANGES E FOLDED FLANGES DISHARGE AIR AIR DISHARGE ABINET SIZE UNITS A B D MEDIUM 0704X /8 14 5/8 LARGE 0905DX 4 1/ 3 0 3/8 18 5/8 All dimensions are in inches. NOTE: Airflow area will be reduced by approximately 18% if duct flanges are not unfolded. This could cause performance issues and noise issues. 7

8 PRODUT DESIGN MODEL SWITH TRIP POINTS AND USAGE HART NEGATIVE ID BLOWER WITH FLUE NOT FIRING TYPIAL SEA LEVEL DATA LOW HIGH NEGATIVE ID BLOWER WITH FLUE FIRING TYPIAL SEA LEVEL DATA LOW HIGH NEGATIVE OIL OVER WITH FLUE NOT FIRING TYPIAL SEA LEVEL DATA LOW HIGH NEGATIVE OIL OVER WITH FLUE FIRING TYPIAL SEA LEVEL DATA LOW HIGH AMV90453BX AMV90704X AMV90905DX AMV91155DX AV90704X AV90904DX Note: The typical sea level negative pressure data represents the minimum pressures expected. Shorter length of flue pipe or single pipe systems compared to dual pipe systems should show higher (greater negative) pressures. SWITH TRIP POINTS AND USAGE HART MODEL TRIP POINT OIL OVER SWITH LOW HIGH OIL OVER SWITH PART # LOW 0 to 7,000 ft. TRIP POINT ID BLOWER SWITH HIGH ID BLOWER SWITH PART # PS1 LABEL OLOR PS LABEL OLOR TRIP POINT OIL OVER SWITH LOW HIGH LOW 7,001 ft. to 11,000 ft. TRIP POINT ID BLOWER SWITH HIGH HIGH ALTITUDE KIT PS1 LABEL OLOR PS LABEL OLOR AMV90453BX AMV90704X PURPLE PINK HAPS GREEN YELLOW AMV90905DX AMV91155DX ITE GRAY HAPS ORANGE LT BLUE AV90704X GREEN PURPLE HAPS YELLOW RED AV90905DX GREEN PURPLE HAPS Note: All installations above 7,000 ft. require a pressure switch change. For installations in anada the AMV9 & AV9 furnaces are certified only to 4500 ft. Note: Replacement pressure switch number is listed below high altitude kit number. Note: All negative pressure readings are in inches of water column (" w.c.). YELLOW RED 8

9 PRODUT DESIGN T.O.D. PRIMARY LIMIT Part Number Open Setting ( F) AMV90453BX 1 AMV90704X 1 AMV90905DX 1 AMV91155DX 1 AV90704X 1 AV90905DX 1 ROLLOUT LIMIT SWITHES Part Number Open Setting ( F) AMV90453BX 1 AMV90704X AMV90905DX AMV91155DX AV90704X AV90905DX AUXILIARY LIMIT SWITHES Part Number Open Setting ( F) AMV90453BX AMV90704X AMV90905DX AMV91155DX AV90704X AV90905DX 9

10 PRODUT DESIGN oil Matches: A large array of Amana brand coils are available for use with the AV9 furnaces, in either counterflow or horizontal applications & with AMV9 furnaces, in either upflow or horizontal applications. These coils are available in both cased and uncased models, with or without a TXV expansion device. These 9%+ and 95%+ furnaces match up with the existing Amana brand coils as shown in the chart below. oil Matches (for Amana Brand units using R and R-410A): A P F 184 A 6 A Product Type : Indoor oil Expansion Device F: Flowrator Revision A: Revision abinet Finish U: Uncased P: Painted : Unpainted ase Refrigerant 6: R- or R-410A : R- 4: R-410A Nominal Width for Gas Furnace Application A: Upflow/Downflow oil H: Horizontal A oil S: Horizontal Slab oil A: Fits 14" Furnace abinet B: Fits 17 1/" Furnace abinet : Fits 1" Furnace abinet D: Fits 4 1/" Furnace abinet N: Does Not Apply (horizontal slab only) Nominal apacity 13 SEER 184: 1 1/ to Tons 3030: 1/ Tons 364: 3 to 3 1/ Tons All APF coils in B,, & D widths have insulated blank off plates for use with one size smaller furnaces. All APF coils have a AUF equivalent. All HPF coils in B, & D heights have an insulated Z bracket for use with one size smaller furnace. All proper coil combinations are subject to being ARI rated with a matched outdoor unit. 10

11 PRODUT DESIGN Thermostats: The following Amana brand thermostats are suggested for use with AMV9 & AV9 Furnace Models: Filters: THERMOSTATS Thermostat Man/Auto Programmable ool Heat Batt. Powered Batt. Bkup Man. Or Auto Yes 3 No No Man. hangeover Yes Yes Yes Man. hangeover No Yes No is the recommended model for the AMV9 & AV9 furnaces when used with a heat pump in a fossil fuel application. It is NOT for use with either the AMV9 or AV9 as a sole heating source thermstats are 4V powered with battery backup. Filters are required with this furnace and must be provided by the installer. The filters used must comply with UL900 or AN/ULS111 standards. Installing this furnace without filters will void the unit warranty Upflow Filters This furnace has provisions for the installation of return air filters at the side and/or bottom return. The furnace will accommodate the following filter sizes depending on cabinet size: abinet Width (in.) SIDE RETURN Nominal Filter Size (in.) Approx. Flow Area (in ) abinet Width (in.) BOTTOM RETURN Nominal Filter Size (in.) Approx. Flow Area (in ) All 16 x 5 x / 14 x 5 x x 5 x / 0 x 5 x Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere in the duct system such as a central return. UPFLOW OOLING AIRFLOW REQUIREMENT (FM) UPFLOW OOLING AIRFLOW REQUIREMENT (FM) Input Airflow 0453 X X X X Input Airflow 0453 X X X X OUNTERFLOW OOLING AIRFLOW REQUIREMENT (FM) OUNTERFLOW OOLING AIRFLOW REQUIREMENT (FM) Input Airflow 0704 X X Input Airflow 0704 X X Minimum filter area dictated by heating airflow requirement. Disposable Minimum Filter Area (in ) [Based on a 300 ft/min filter face velocity] Minimum filter area dictated by heating airflow requirement. Permanent Minimum Filter Area (in ) [Based on 600 ft/min filter face velocity] 11

12 PRODUT DESIGN ounterflow Filters This furnace has provisions for the installation of return air filters at the counterflow top return. The furnace will accommodate the following filter sizes depending on cabinet size: Optional Access Door Return Air "A" Min ounterflow Top Return abinet Width Filter Area Filter Size Dimension "A" Qty (in ) (in) (in) 17 1/ X 0 X / / X 0 X / / X 0 X / 3.4 Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere in the duct system such as a central return. 1

13 FURNAE SPEIFIATIONS AMV9 MODEL AMV90453BX AMV90704X AMV90905DX AMV91155DX Btuh Input (US) High Fire 46,000 69,000 9, ,000 Output (US) High Fire 44,300 66,900 88, ,100 Btuh Input (US) Low Fire 3,000 48,000 64,000 80,000 Output (US) Low Fire 30,800 46,400 61,700 77,400 A.F.U.E. 96% 95.5% 95.7% 95.8% Rated External Static (" w.c.) Temperature Rise ( F) High Stage Pressure Switch Trip Point (" w.c.) Low Stage Pressure Switch Trip Point (" w.c.) Front over Pressure Switch Trip Point (" w.c) Blower Wheel (D" x W") 10 x 7 10 x x x 10 Blower Horsepower 1/ 3/4 1 1 Blower s Max 0.5 E.S.P. Refer to airflow charts on pages Power Supply Minimum ircuit Ampacity (MA) Maximum Overcurrent Device Transformer (VA) Heat Anticipator (Amps) Primary Limit Setting ( F) Auxiliary Limit Setting ( F) Rollout Limit Setting ( F) Fan Delay On Heating 30 secs. 30 secs. 30 secs. 30 secs. Off Heating 150 secs. 150 secs. 150 secs. 150 secs. Fan Delay On ooling 5 secs. 5 secs. 5 secs. 5 secs. Off ooling 45 secs. 45 secs. 45 secs. 45 secs. Fan Delay On - Fan Only 5 secs. 5 secs. 5 secs. 5 secs. Gas Supply Pressure (Natural/Propane) (" w.c.) 7 / 11 7 / 11 7 / 11 7 / 11 Manifold Pressure (Natural/Propane) High Stage (" w.c.) 3.5 / / / /10 Manifold Pressure (Natural/Propane) Low Stage ("w.c.) 1.9 / / / / 6.0 Orifice Size (Natural/Propane) #43 / #55 #43 / #55 #43 / #55 #43 / #55 Number of Burners Vent onnector Diameter (inches) 3 3 ombustion Air onnector Diameter (inches) 3 3 Shipping Weight (lbs.) Off Heating - This fan delay timing is adjustable (90, 10, 150 or 180 seconds), 150 seconds as shipped. 1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation.. For elevations above 000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude. 3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD ALULATIONS" published by the AIR ONDITIONING ONTRATORS OF AMERIA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output. 4. Minimum ircuit Ampacity calculated as: (1.5 x irculator Blower Amps) + I.D. Blower Amps. 13

14 FURNAE SPEIFIATIONS AV9 MODEL AV90704X AV90905DX Btuh Input (US) High Fire 69,000 9,000 Output (US) High Fire 65,300 86,500 Btuh Input (US) Low Fire 48,000 64,000 Output (US) Low Fire 45,000 60,100 A.F.U.E. 93.3% 9.7% Rated External Static (" w.c.) Temperature Rise ( F) High Stage Pressure Switch Trip Point (" w.c.) Low Stage Pressure Switch Trip Point (" w.c.) Front over Pressure Switch Trip Point (" w.c) Blower Wheel (D" x W") 10 x x 10 Blower Horsepower 3/4 1 Blower s Max 0.5 E.S.P. Refer to airflow charts on pages Power Supply Minimum ircuit Ampacity (MA) Maximum Overcurrent Device Transformer (VA) Heat Anticipator (Amps) Primary Limit Setting ( F) Auxiliary Limit Setting ( F) Rollout Limit Setting ( F) 0 10 Fan Delay On Heating 30 secs. 30 secs. Off Heating 150 secs. 150 secs. Fan Delay On ooling 5 secs. 5 secs. Off ooling 45 secs. 45 secs. Fan Delay On - Fan Only 5 secs. 5 secs. Gas Supply Pressure (Natural/Propane) (" w.c.) 7 / 11 7 / 11 Manifold Pressure (Natural/Propane) High Stage (" w.c.) 3.5 / /10 Manifold Pressure (Natural/Propane) Low Stage ("w.c.) 1.9 / / 6.0 Orifice Size (Natural/Propane) #43 / #55 #43 / #55 Number of Burners 3 4 Vent onnector Diameter (inches) ombustion Air onnector Diameter (inches) Shipping Weight (lbs.) Off Heating - This fan delay timing is adjustable (90, 10, 150 or 180 seconds), 150 seconds as shipped. 1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation.. For elevations above 000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude. 3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD ALULATIONS" published by the AIR ONDITIONING ONTRATORS OF AMERIA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output. 4. Minimum ircuit Ampacity calculated as: (1.5 x irculator Blower Amps) + I.D. Blower Amps. 14

15 BLOWER PERFORMANE SPEIFIATIONS AMV9 Heating harts Heating A B D Heating A B D AMV90453BX (Rise Range: F) Low Stage FM at.1" -.5" w.c. High Stage FM at.1" -.5" w.c. Rise ( F) Heating Low Stage FM at.1" -.5" w.c. High Stage FM at.1" -.5" w.c. Minus(-) Minus(-) Normal A Normal Plus (+) Plus (+) Minus(-) Minus(-) Normal B Normal Plus (+) Plus (+) Minus(-) Minus(-) Normal Normal Plus (+) Plus (+) Minus(-) Minus(-) Normal D Normal Plus (+) Plus (+) AMV90905DX (Rise Range: F) Low Stage FM at.1" -.5" w.c. High Stage FM at.1" -.5" w.c. Rise ( F) Heating AMV90704X (Rise Range: F) AMV91155DX (Rise Range: F) Low Stage FM at.1" -.5" w.c. High Stage FM at.1" -.5" w.c. Minus(-) Minus(-) Normal A Normal Plus (+) Plus (+) Minus(-) Minus(-) Normal B Normal Plus (+) Plus (+) Minus(-) Minus(-) Normal Normal Plus (+) Plus (+) Minus(-) Minus(-) Normal D Normal Plus (+) Plus (+) Rise ( F) Rise ( F) 1. Units are shipped without filter(s). FM in chart is without filter(s).. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system. 3. For most cooling applications, about 400 FM per ton is desirable. 4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate. 5. Do not operate above 0.5" in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only. 6. Motor FM minimum. 15

16 BLOWER PERFORMANE SPEIFIATIONS AMV9 High (Single) Stage ooling harts AMV90453BX AMV90704X AMV90905DX AMV91155DX ooling A B D FM at ooling FM at ooling FM at ooling FM at Minus(-) 540 Minus(-) 540 Minus(-) 70 Minus(-) 70 Normal 600 A Normal 600 A Normal 800 A Normal 800 Plus (+) 660 Plus (+) 660 Plus (+) 880 Plus (+) 880 Minus(-) 70 Minus(-) 70 Minus(-) 990 Minus(-) 990 Normal 800 B Normal 800 B Normal 1100 B Normal 1100 Plus (+) 880 Plus (+) 880 Plus (+) 110 Plus (+) 110 Minus(-) 900 Minus(-) 990 Minus(-) 160 Minus(-) 160 Normal 1000 Normal 1100 Normal 1400 Normal 1400 Plus (+) 1100 Plus (+) 110 Plus (+) 1540 Plus (+) 1540 Minus(-) 1080 Minus(-) 186 Minus(-) 160 Minus(-) 160 Normal 100 D Normal 149 D Normal 1800 D Normal 1800 Plus (+) 130 Plus (+) 157 Plus (+) 1980 Plus (+) 1980 AMV9 Low Stage ooling harts AMV90453BX AMV90704X AMV90905DX AMV91155DX ooling A B D FM at ooling FM at ooling FM at ooling FM at Minus(-) 380 Minus(-) 378 Minus(-) 513 Minus(-) 514 Normal 390 A Normal 390 A Normal 50 A Normal 50 Plus (+) 49 Plus (+) 49 Plus (+) 57 Plus (+) 57 Minus(-) 468 Minus(-) 468 Minus(-) 644 Minus(-) 644 Normal 50 B Normal 50 B Normal 715 B Normal 715 Plus (+) 57 Plus (+) 57 Plus (+) 787 Plus (+) 787 Minus(-) 585 Minus(-) 644 Minus(-) 819 Minus(-) 819 Normal 650 Normal 715 Normal 910 Normal 910 Plus (+) 715 Plus (+) 787 Plus (+) 1001 Plus (+) 1001 Minus(-) 70 Minus(-) 836 Minus(-) 1053 Minus(-) 1053 Normal 780 D Normal 99 D Normal 1170 D Normal 1170 Plus (+) 858 Plus (+) 10 Plus (+) 187 Plus (+) Units are shipped without filter(s). FM in chart is without filter(s).. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system. 3. For most cooling applications, about 400 FM per ton is desirable. 4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate. 5. Do not operate above 0.5" in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only. 6. Motor FM minimum. 16

17 BLOWER PERFORMANE SPEIFIATIONS AMV9 ontinuous Fan hart ooling A B D AMV90453BX FM at ooling AMV90704X FM at ooling AMV90905DX FM at ooling AMV91155DX FM at Minus(-) 380 Minus(-) 380 Minus(-) 513 Minus(-) 514 Normal 380 A Normal 380 A Normal 513 A Normal 514 Plus (+) 380 Plus (+) 380 Plus (+) 513 Plus (+) 514 Minus(-) 403 Minus(-) 403 Minus(-) 554 Minus(-) 554 Normal 448 B Normal 448 B Normal 616 B Normal 616 Plus (+) 493 Plus (+) 493 Plus (+) 678 Plus (+) 678 Minus(-) 504 Minus(-) 554 Minus(-) 706 Minus(-) 706 Normal 560 Normal 616 Normal 784 Normal 784 Plus (+) 616 Plus (+) 678 Plus (+) 86 Plus (+) 86 Minus(-) 505 Minus(-) 70 Minus(-) 907 Minus(-) 907 Normal 67 D Normal 800 D Normal 1008 D Normal 1008 Plus (+) 739 Plus (+) 880 Plus (+) 1109 Plus (+) Units are shipped without filter(s). FM in chart is without filter(s).. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system. 3. For most cooling applications, about 400 FM per ton is desirable. 4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate. 5. Do not operate above 0.5" in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only. 6. Motor FM minimum. 17

18 BLOWER PERFORMANE SPEIFIATIONS AV9 Heating harts AV90704X (Rise Range: F) AV90905DX (Rise Range: F) Heating Low Stage FM at.1" -.5" w.c. High Stage FM at.1" -.5" w.c. Rise ( F) Heating Low Stage FM at.1" -.5" w.c. High Stage FM at.1" -.5" w.c. Rise ( F) A B D Minus(-) Minus(-) Normal A Normal Plus (+) Plus (+) Minus(-) Minus(-) Normal B Normal Plus (+) Plus (+) Minus(-) Minus(-) Normal Normal Plus (+) Plus (+) Minus(-) Minus(-) Normal D Normal Plus (+) Plus (+) AMV9/AV9 irculator Blower ment Switches Normal + (Plus) - (Minus) F F F F F N F N F F s ( indicates factory setting) ooling A ooling B ooling ooling D F F F F F N F N F F N N Heating A Heating B Heating Heating D F F F F F N F N F F N N Note: There is a green LED adjacent to the integrated control module fuse which is used to verify airflow volume. The green FM LED blinks once for each 100 FM of airflow. Example: 10 blinks = 1,000 FM Note: ontinuous fan speed will be 56% of high stage cooling speed. Example: 1,000 FM of cooling speed will be reduced to 560 FM when fan selector switch is set to on, and no call for cooling. ooling s ( indicates factory setting) Heating s ( indicates factory setting) 1. Units are shipped without filter(s). FM in chart is without filter(s).. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system. 3. For most cooling applications, about 400 FM per ton is desirable. 4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate. 5. Do not operate above 0.5" in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only. 6. Motor FM minimum. 18

19 BLOWER PERFORMANE SPEIFIATIONS AMV9/AV9 Ramping Profile Ramping Profile A Ramping Profile B Ramping Profile Ramping Profile D O F F O F F F N F N F F N N Note: The multi-speed circulator blower also offers several custom ON/OFF ramping profiles. These profiles may be used to enhance cooling performance and increase comfort level. The ramping profiles are selected using DIP switches 5 and 6. Verify profile selection by counting the green FM LED blinks and timing each step of the ramping profile. Ramping Profiles ( indicates factory setting) AV9 ontinuous Fan hart ooling A B D AV90704X FM at w.c. ooling AV90905DX FM at w.c. Minus(-) 380 Minus(-) 513 Normal 380 A Normal 513 Plus (+) 380 Plus (+) 513 Minus(-) 403 Minus(-) 554 Normal 448 B Normal 616 Plus (+) 493 Plus (+) 678 Minus(-) 554 Minus(-) 706 Normal 616 Normal 784 Plus (+) 678 Plus (+) 86 Minus(-) 70 Minus(-) 907 Normal 800 D Normal 1008 Plus (+) 880 Plus (+) Units are shipped without filter(s). FM in chart is without filter(s).. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system. 3. For most cooling applications, about 400 FM per ton is desirable. 4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate. 5. Do not operate above 0.5" in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only. 6. Motor FM minimum. 19

20 BLOWER PERFORMANE SPEIFIATIONS AV9 High (Single) Stage ooling harts ooling A B D AV90704X FM at ooling AV90905DX FM at Minus(-) 540 Minus(-) 70 Normal 600 A Normal 800 Plus (+) 660 Plus (+) 880 Minus(-) 70 Minus(-) 990 Normal 800 B Normal 1100 Plus (+) 880 Plus (+) 110 Minus(-) 990 Minus(-) 160 Normal 1100 Normal 1400 Plus (+) 110 Plus (+) 1540 Minus(-) 186 Minus(-) 160 Normal 149 D Normal 1800 Plus (+) 157 Plus (+) 1980 AV9 Low Stage ooling harts 1. Units are shipped without filter(s). FM in chart is without filter(s).. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system. 3. For most cooling applications, about 400 FM per ton is desirable. 4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate. 5. Do not operate above 0.5" in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only. 6. Motor FM minimum. 0 ooling A B D AV90704X FM at ooling AV90905DX FM at Minus(-) 378 Minus(-) 513 Normal 390 A Normal 50 Plus (+) 49 Plus (+) 57 Minus(-) 468 Minus(-) 644 Normal 50 B Normal 715 Plus (+) 57 Plus (+) 787 Minus(-) 644 Minus(-) 819 Normal 715 Normal 910 Plus (+) 787 Plus (+) 1001 Minus(-) 836 Minus(-) 1053 Normal 99 D Normal 1170 Plus (+) 10 Plus (+) 187

21 PERFORMANE BTU OUTPUT vs TEMPERATURE RISE HART 600 FM FM FORMULAS BTU OUTPUT = FM x 1.08 x RISE RISE = BTU OUTPUT 1.08 FM OUTPUT BTU/HR x 1000 TEMPERATURE RISE 1

22 Y WIRING DIAGRAMS HIGH VOLTAGE! DISONNET ALL POWER BEFORE SERVIING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURES MAY BE PRESENT. FAILURE TO DO SO MAY AUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 1 HOT SURFAE IGNITER IRUIT ONNETOR HI TWO STAGE GAS VALVE PM BR AUTO RESET PRIMARY LIMIT ONTROL GY FRONT OVER SWITH MANUAL RESET ROLLOUT LIMIT ONTROLS (SINGLE ONTROL ON 45 kbtu) PK OR VT HIGH PRESS. SWITH NO VT RD GY ID BLOWER TWO-STAGE SWITH ASSEMBLY NO LOW PRESS. SWITH NO YL FLAME SENSOR HASSIS GROUND BU RD BU 3 1 OR JUNTION BOX BU 4V HUM DISONNET DISONNET POWER MUST BE PROPERLY BEFORE SERVIING. WIRING TO UNIT POLARIZED AND GROUNDED. 115 VA/ 1Ø /60 HZ POWER SUPPLY WITH PROTETION DEVIE OVERURRENT WARNING:DISONNET PROPERLY POLARIZED SERVIING. WIRING TO UNIT MUST BE AND GROUNDED. POWER BEFORE TO 115VA/ 1Ø /60 HZ POWER SUPPLY WITH OVERURRENT PROTETION DEVIE WARNING: GND L N TO L GND N DISONNET RD RD TWO-STAGE INTEGRATED ONTROL MODULE 16 WIRE EM MTR HARNESS 3 1 RD BURNER OMPARTMENT BLOWER OMPARTMENT FUSE LO HEAT 4 V 3 A 10 IRULATOR BLOWER MANUAL RESET AUXILIARY LIMIT ONTROL 11 INDUED DRAFT BLOWER GND 4 V THERMOSTAT ONNETIONS DIAGNOSTI LED HI HEAT YL T-STAT SELETOR HEAT OFF DELAY DIP SWITHES EA OOL PARK O HOT YLO RD LINE PK GN PK GY BR VT RD XFMR B/ GN HUM G GY R BU OR VT OR YL 4V HUM. BU INDUTOR OIL 70kBTU,90kBTU, 115kBTU MODELS ONLY NEUTRAL GND W1 W TWIN/ DEHUM 5 IRUIT ONNNETOR PK OR 40 VA TRANS- FORMER PK GY VT BR GY VT 4 VA 115 VA YL VT GN 9 IRUIT ONNETOR BLOWER OMPARTMENT DOOR SWITH (OPEN EN DOOR OPEN) INTEGRATED ONTROL MODULE 4V THERMOSTAT ONNETIONS 4V HUMIDIFIER R W1 YLO W Y G DOOR SWITH 115kBTU MODELS INDUTOR OIL 70kBTU,90kBTU, ONLY FUSE 3 A TO MIRO TH (5) HLO (11) HL1 (6) PS1 (1) MVL(7) PS () GND (10) TR (9) INTEGRATED ONTROL MODULE INDOOR AIR IRULATOR BLWR LINE-H LINE-N XFMR-H EA-H ELETRONI EA-N AIR LEANER HUM-H IGN-H FP (3) IND HI IND LO HUMIDIFIER FLAME SENSOR ID BLWR HOT SURFAE IGNITER 115 VA 4 VA MANUAL RESET AUXILIARY LIMIT ONTROLS FRONT OVER SWITH MVH (1) MV (8) JUNTION BOX 4V HUM. MANUAL RESET ROLLOUT LIMIT ONTROL(S) NO NO 40 VA TRANSFORMER GND GND IND-N HUM-N IGN-N HIGH SWITH XFMR-N NO AUTORESET PRIMARY LIMIT ONTROL LOW SWITH PM HI GAS VALVE INTEGRATED ONTROL MODULE STEADY ON = NORMAL OPERATION 1 FLASH = SYSTEM LOKOUT (RETRIES/REYLES EXEEDED) FLASHES = LOW SWITH STUK LOSED 3 FLASHES = LOW SWITH STUK OPEN 4 FLASHES = THERMAL PROTETIVE DEVIE OPEN 5 FLASHES = FLAME SENSED WITH GAS VALVE DE-ENERGIZED 7 FLASHES = LOW FLAME SENSE SIGNAL 8 FLASHES = HEK IGNITER OR IMPROPER GROUNDING 9 FLASHES = HIGH SWITH STUK OPEN ONTINUOUS FLASHES = 115 VOLT A POWER REVERSED LOW VOLTAGE (4V) LOW VOLTAGE FIELD HI VOLTAGE (115V) HI VOLTAGE FIELD JUNTION TERMINAL INTERNAL TO INTEGRATED ONTROL PLUG ONNETION EQUIPMENT GND FIELD GND FIELD SPLIE SWITH (TEMP.) IGNITER SWITH (PRESS.) OVERURRENT PROT. DEVIE OLOR ODES: YL YELLOW OR ORANGE VT VIOLET GN GREEN BLAK REV.00 PK PINK BR BROWN ITE BU BLUE GY GRAY RD RED NOTES: 1. SET HEAT ANTIIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.. MANUFATURER'S SPEIFIED REPLAEMENT PARTS MUST BE USED EN SERVIING. 3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNAE MUST BE REPLAED, IT MUST BE REPLAED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105. USE OPPER ONDUTORS ONLY. 4. UNIT MUST BE PERMANENTLY GROUNDED AND ONFORM TO N.E.. AND LOAL ODES. Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

23 SHEMATIS HIGH VOLTAGE! DISONNET ALL POWER BEFORE SERVIING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURES MAY BE PRESENT. FAILURE TO DO SO MAY AUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. PIN 4 PIN 7 PIN 8 PIN 9 9 IRUIT ONNETOR TO MAIN HARNESS LINE FM OFF UT FOR ON S4 DEHUM S3 Intell-Ignition W R TSTAT ON S1 OFF XFMR EA IR HUM HUM XFMR LINE PARK OOL EA HI HEAT US GY OR VT PIN 1 PIN PIN 6 PK GN YL AUXILIARY LIMITS (SIDES OF BLOWER HOUSING) PK 3 1 PIN 5 PIN 4 PIN 3 PIN PIN 1 OR GY INTEGRATED ONTROL MODULE INDUTOR OIL (GUVA070,090,115 MODELS ONLY) PIN 3 PIN 5 TO EM BLWR MOTOR GROUND TO SROLL HOUSING HOT NEUTRAL EM BLOWER MOTOR TWO SINGLE LO HEAT LINE TRANSFORMER LOAD BLOWER ASSEMBLY SHEMATI AMV9/AV9 X MODEL FURNAES This schematic is for reference only. Not all wiring is as shown above, refer to the appropriate wiring diagram for the unit being serviced. Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 3

24 SHEMATIS HIGH VOLTAGE! DISONNET ALL POWER BEFORE SERVIING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURES MAY BE PRESENT. FAILURE TO DO SO MAY AUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. IRULATOR BLOWER ELETRONI AIR LEANER INDUER HUMIDIFIER LOW HEAT HIGH HEAT OOL PARK NEU IR. EA EA NEU IND HI IND LO IND NEU HUM HUMN K7 K8a K R K1 W8 K3 TH 3 AMP AUTOMOTIVE FUSE LINE HOT XFMR 10 VA 4 V.A.. XFMRN LINE NEU.0005 TR R B/ K8b Q K6 1M Y G W W W1 W1 THERMOSTAT Y G FLAME SENSOR PROBE FP IGNN IGNITOR IGN GND STAGE GAS VALVE MV OM P M H1 MVL PS PS1 HLO HIGH LIMIT ROLLOUT SWITH AUX LIMIT HLI MVH MATE WITH AMP USING SOKETS ST STAGE SWITH ND STAGE SWITH TYPIAL SHEMATI AMV9/AV9 X MODEL FURNAES WR 50V61-89 INTEGRATED IGNITION ONTROL This schematic is for reference only. Not all wiring is as shown above. Refer to the appropriate wiring diagram for the unit being serviced. Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 4