ASTON SERIES AIR HANDLER

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1 ASTN SEIES AI HANDLE HYDNI AND -0A T TNS Submittal Data English Language IP/Metric Units SD00H 0/

2 ontractor: P..: - Tons 0Hz Model Nomenclature AH 0 * 00 0 Model AH Series Air Handler Unit apacity efrigeration (DX) Models with Nominal FM 0 MBTUH 00 0 MBTUH 00 MBTUH 0 0 MBTUH 0 MBTUH 0 MBTUH 00 MBTUH 0 Hydronic Models with Nominal FM 0 MBTUH 0 MBTUH 0 MBTUH 00 MBTUH 0 Vintage * = Factory Use nly Air oil efrigerant H - Hydronic EM 0-0/0/ Disconnect 0 No Breaker Installed (onlyonk&0kheaters) Breaker Installed (onlyonk&0kheaters) Electric Heat 00 None 0 k (0 0 only) 0 0k (00 00 only) k (0 00 only) 0 0k (00 only) ev.: 0 April 0D TE: To field convert the AH0-00 to bottomflow air discharge, the NAHB kit must be ordered. ompatibility Air Handler Sizing Selection The s are designed for 0a refrigerant and should be matched with Aston indoor and outdoor series compressor section according to the table below. Air Handler Indoor Split Model (Single) Indoor Split Model (Dual apacity) utdoor Split Model (Dual apacity) Airflow(FM) Electric Heat (k) AH0B*** 0*0-00 AH0B*** - 0*0 0*0 AH00B*** 0* , 0 AH0B*** 0*0 - -, 0 AH0B*** - 0*0 0*0, 0 AH0B*** 0* , AH0B*** 0* , AH0B*** - 0*0 0*0 0, AH00B*** 0* ,, 0 AH00B*** - 0*0 0*0 0 0,, 0 AH00B*** 0* ,, 0 AH00B*** - 0*0 0*0 0 0,, 0 // SD00H 0/ Page of

3 ontractor: P..: - Tons 0Hz Dimensional Data - DX Air Handler Top Flow/Horizontal Unit onfiguration TP VIE FNT VIE IHT SIDE VIE DD EE FF D HH II E BTTM VIE K J L AA BB N M F JJ P Q S H I B LL MM T U V A Topflow/ verall abinet efrigerant/ater onnections Horizontal D E F onfiguration A B /" cond /" cond eturn H I J K L M N P Q S Power Low Air Duct Suction / Liquid / idth Depth Height Voltage Flange ater ut ater In in cm HH II S T U V X Y Z AA BB DD EE FF " cond /" cond JJ KK LL MM Power Low Voltage ondensate is stainless steel /".D. tube Discharge flange is field installed and extends " (. mm) from cabinet ev: // SD00H 0/ Page of

4 ontractor: P..: - Tons 0Hz Dimensional Data - DX Air Handler Bottom Flow Unit onfiguration TP VIE FNT VIE A X IHT SIDE VIE I B JJ T V U 0. F S KK LL MM H Y BTTM VIE DD EE J K FF AA BB N M L D E P HH II Z Q verall abinet efrigerant/ater onnections Bottomflow D E F onfiguration A B /" cond " cond eturn H I J K L M N P Q 0-00 idth Depth Height Low Voltage Power Air Duct Flange Suction / ater ut Liquid / ater In in cm DD EE S T U V X Y Z AA BB " cond /" cond FF HH II JJ KK LL MM Power Low Voltage ondensate is stainless steel /".D. tube ev: // Discharge flange is field installed and extends " (. mm) from cabinet SD00H 0/ Page of

5 ontractor: P..: - Tons 0Hz Dimensional Data - Hydronic Air Handler Top Flow/Horizontal Unit onfiguration TP VIE FNT VIE IHT SIDE VIE DD EE FF D HH II E BTTM VIE K J L AA BB N M F JJ P Q S H I B LL MM T U V A Topflow/ verall abinet efrigerant/ater onnections Horizontal D E F onfiguration A B /" cond /" cond eturn H I J K L M N P Q S Power Low Air Duct Suction / Liquid / idth Depth Height Voltage Flange ater ut ater In in cm HH II S T U V X Y Z AA BB DD EE FF " cond /" cond JJ KK LL MM Power Low Voltage ondensate is stainless steel /" FPT Discharge flange is field installed and extends " (. mm) from cabinet ev: /0/ SD00H 0/ Page of

6 ontractor: P..: - Tons 0Hz Dimensional Data - Hydronic Air Handler Bottom Flow Unit onfiguration TP VIE FNT VIE A X IHT SIDE VIE I B JJ T V U 0. F S KK LL MM H Y BTTM VIE DD EE J K FF AA BB N M L D E P HH II Z Q verall abinet efrigerant/ater onnections Bottomflow D E F onfiguration A B /" cond " cond eturn H I J K L M N P Q 0-00 idth Depth Height Low Voltage Power Air Duct Flange Suction / ater ut Liquid / ater In in cm DD EE S T U V X Y Z AA BB " cond /" cond FF HH II JJ KK LL MM Power Low Voltage ondensate is stainless steel /" FPT ev: /0/ Discharge flange is field installed and extends " (. mm) from cabinet SD00H 0/ Page of

7 ontractor: P..: - Tons 0Hz Physical Data Air Handler Model Number (efrigerant) Evaporator oil efrigerant Air oil Total Face Area, ft [m] Tube outside diameter - in. [mm] Number of rows Fins per inch Suction line connection - in. [mm] sweat Liquid line connection - in. [mm] sweat AH0 AH0 AH00 AH0 AH0 AH0 AH00. [0.] / [.] / [.] / [.] / [.] Nominal cooling capacity - tons [k]. [.]. [.]. [.] [0.]. [.0] [.0] [.] ondensate drain connection - (.D.) in. [mm] / [.0] Blower heel Size (Dia x ), in. [mm] Blower motor type/speeds x 0 [ x ] EM variable speed Blower motor output - hp [] / [] [] Filter Standard - " [mm] MEV disposable, in. [mm] Electrical characteristics (0hz) 0 x [0 x ] 0/0 - ph Shipping weight - lbs. [kg] perating weight - lbs. [kg] [.] [.] 0 [.] 00 [0.] // -0a Air Handler Model Number (Hydronic) AH0 AH0 AH0 AH00 Hydronic oil Air oil Total Face Area, ft [m] Tube outside diameter - in. [mm] Number of rows Fins per inch ater In connection - in. [mm] sweat ater ut connection - in. [mm] sweat. [0.] / [.] / [.] / [.] Nominal cooling capacity - tons [k]. [.] [0.] [.0] [.] ondensate drain connection - (FPT) in. [mm] Blower heel Size (Dia x ), in. [mm] Blower motor type/speeds / [.0] x 0 [ x ] EM variable speed Blower motor output - hp [] Filter Standard - " [mm] MEV disposable, in. [mm] Electrical characteristics (0hz) Shipping weight - lbs. [kg] perating weight - lbs. [kg] / [] 0 x [0 x ] 0/0 - ph 0 [.] 00 [0.] [] Note: ater connection dimensions are.d. // Pressure Drop ater Pressure Drop - Hydronic oil Flow Pressure Drop (PSI) gpm 0 F 0 F 0 F 00 F 0 F 0 F 0 F SD00H 0/ Page of

8 ontractor: P..: - Tons 0Hz Blower Performance Blower Performance Variable Speed EM Model Max ESP (wg) Blower (hp) HP FM Setting Normal Mode Htg & lg Dehumidification Mode lg Aux FM Setting Aux Emerg S S Stg Stg Blower S Stg Stg Blower S S Mode 0.0 / n n ff 00 0 n n / ff n ff ff n / n ff 00 0 ff 00 0 n ff 0.0 / ff ff ff ff / n n ff 0 00 n n / ff n ff 0 0 ff n / n ff 00 ff 0 0 n ff 0.0 / ff ff 0 00 ff ff 0.0 / n n ff 00 n n / ff n ff 0 00 ff n / n ff ff n ff 0.0 / ff ff 00 0 ff ff / n n ff 0 0 n n / ff n 0 ff 0 0 ff n / n ff ff n ff 0.0 / ff ff ff ff n n ff n n 0 0. ff n 00 0 ff ff n 0 0. n ff 00 ff n ff ff ff 0 0 ff ff 0. n n ff n n ff n 0 ff 0 0 ff n 0 0. n ff ff n ff 0. ff ff ff ff n n 0 0 ff 0 0 n n 0 0. ff n 0 00 ff ff n n ff 0 0 ff 00 0 n ff 0. ff ff 0 ff ff 00 Factory FM settings are in boldface //0 FM is controlled within % up to maximum ESP Maximum ESP includes allowance for wet coil and standard fi lter DIP switch must be 'FF' to select dehumidifi cation mode Air Handler DIP Switches DIPS Switch Description Used to set normal FM Not used Used to set aux./emergency heat FM Not used Used to set dehumidification FM 0 Not used SD00H 0/ Page of

9 ontractor: P..: - Tons 0Hz Electrical Data Model Electric Heat apacity Aux. Heat Minimum ircuit Maximum Fuse/ Voltage Min/ Blower Heater Ampacity Total Unit FLA Minimum ated Voltage Ampacity HA K BTUH ircuit Max FLA FM 0v 0v 0v 0v 0v 0v 0v 0v 0v 0v , single , single , single , single , single , single , single , single , L/L, /0/ / L/L , single , single , L/L, L/L , single , single , L/L, L/L ,0 single ,0 //0 L/L, L/L ated Voltage of 0/0/0/ HA circuit breaker in USA only Low Voltage Point to Point iring To Air Handler From To ompressor Section Y Y Y Y Y Y L L Air Handler transformer must be VA. //0 SD00H 0/ Page of

10 ontractor: P..: - Tons 0Hz iring Schematics 0-0/0/ L HE - E to E - LP - Factory Low voltage wiring Factory Line voltage wiring Field low voltage wiring Field line voltage wiring ptional block D Voltage PB traces Internal junction Quick connect terminal ire nut Field wire lug round elay ontacts- N.., N.. Fuse Heater element Aux heat stage relays Low pressure switch Legend 0-0/0/ T P PB - S - Thermistor Light emitting diode - reen elay coil apacitor w/ bleed resistor Switch - ondensate overflow Switch - High pressure Switch - Low pressure Switch -Hot ater n/ff Polarized connector Power block DIP package 0 position Transformer V Yel Blk/h rn() rn/yel() XFM SE P DD Y Y Y Y L ed TE Blue LED Note 0 S n PB L P 0 ry() Brown range rn PM grnd PM L ADJUST EM HEAT Blower DELAY 0 BK Y Y /Y n/ff / EM / TE ray E E P E E P ry() ry() HE TS Y Y Yel rn/yel() V Transformer Blk/h XFM SE P DD Y Y /B ed TE Blue Note 0 S n L LED PB L 0 P Brown range 0 rn PM grnd PM BK L ADJUST HEAT DELAY Y Y /Y n/ff / EM / Air Handler No Electric Heat Notes: To operate in 0V mode replace the blue transformer wire connected to PB-L with red transformer wire. Jumper wires tie stages () with () and () with (). Dip switches are used to select the air flow. EM Blower /B ht() rn() Air Handler w/ k Electric Heat 0-0/0/ PB Transformer L L ry() Yel() V ed TE Brown range Blue rn Yel Blk/h P PM grnd rn() LED rn/yel() XFM SE PM Note L ADJUST EM HEAT Blower DELAY 0 0 BK P Y Y /Y 0 n/ff DD S n Y Y / Y Y EM / /B ht() ray E E P E TE E P ht(0) Blu() TD Electric Heat Yel() ry() ry() HE TS Yel() HE TS rn() Electric Heat Air Handler w/ 0k Electric Heat P-0 0/0/ SD00H 0/ 0 Page of

11 ontractor: P..: - Tons 0Hz iring Schematics cont. 0-0/0/ ircuit 0-0/0/ ircuit Note Legend L L L L L Factory Low voltage wiring Factory Line voltage wiring Field low voltage wiring Field line voltage wiring ptional block D Voltage PB traces Internal junction Quick connect terminal ire nut Field wire lug round elay ontacts- N.., N.. Fuse P T Thermistor Light emitting diode - reen elay coil apacitor w/ bleed resistor Switch - ondensate overflow Switch - High pressure Switch - Low pressure Switch -Hot ater n/ff Polarized connector Transformer V Yel Blk/h rn() rn/yel() XFM SE L ed TE Blue LED PB L P Brown range ed () () rn PM grnd PM BK BK ry() Blk() ray E ry() ry(0) Blk() Yel() HE TS HE - Heater element PB - E to E - Aux heat stage relays S - LP - Low pressure switch 0-0/0/ PB Transformer L L Power block DIP package 0 position Y Y P DD Y Y /B Note 0 S n 0 0 L ADJUST HEAT DELAY BK Y Y /Y n/ff / EM / EM Blower TE E Yel() P E E P ht(0) Blu() Blk() Yel() HE HE TS TS Y Y Yel rn/yel() V Blk/h XFM SE P DD Y Y /B ed TE Blue Note 0 S n LED 0 P Brown range 0 rn PM grnd PM BK L ADJUST HEAT DELAY Y Y /Y n/ff / EM / Air Handler No Electric Heat Notes: To operate in 0V mode replace the blue transformer wire connected to PB-L with red transformer wire. Jumper wires tie stages () with () and () with (). Dip switches are used to select the air flow. For single circuit operation field supplied jumper wires should be applied between L & L and L & L. Jumper wires must be sized to carry the single circuit ampacity of the equipment. EM Blower TD ht() rn() Air Handler w/ k Electric Heat Transformer V Yel Blk/h rn() rn/yel() XFM SE Y Y P 0 0 DD S n Y Y /B 0-0/0/ ircuit L L PB BK L L ed () () Brown ed TE range Blue rn P LED Note 0 PM grnd PM Air Handler w/ 0k Electric Heat Electric Heat 0-0/0/ E Yel() L Blk() Pnk() ADJUST HE TS EM P HEAT Blower E DELAY Yel() HE TS BK TE Y E Pnk() Y /Y HE n/ff TS / P EM / ht(0) Blu() TD ht() rn() ircuit Note L L BK ry(0) Blk() Yel() Pnk() ry() Blk() ray E ry() HE TS Electric Heat P-0 0/0/ SD00H 0/ Page of

12 ontractor: P..: - Tons 0Hz Engineering uide Specifications eneral The air handler shall provide vertical upflow, downflow, or horizontal configurations in one package. Units shall be listed by a nationally recognized safety-testing laboratory or agency, such as Underwriter s Laboratory (UL) or Environmental Testing Laboratories (Intertek-ETL). The air handler units shall be designed and AI performance listed to operate with the Series geothermal split condensing units. Each unit shall be pallet mounted and shipped using dense cardboard corners/top and stretch wrap for easy shipping damage inspection. asing and abinet The cabinet shall be fabricated from heavy-gauge galvanized steel and polyester powder coat paint to withstand 000 hours of salt spray testing. The interior shall be insulated with / -thick, multi-density, cleanable aluminum foil coated glass fiber with edges sealed or tucked under flanges to prevent the introduction of glass fibers into the discharge air. ne large blower compartment access panel shall be provided and shall be removable with supply and return ductwork in place. The internal components layout shall provide for major service with the unit in-place for restricted access installations. The blower assembly access shall be slide-out serviceable via a works-in-a-drawer design. The cabinet shall be convertible to horizontal or downflow applications by reconfiguring the cabinet using only a nut driver. The unit shall be zero clearance approved on any of its surfaces. The cabinet shall be divided into two cubes to facilitate easy transport up attic ladders when needed. Standard-size MEV filters shall be provided with each unit. efrigeration ircuit All units shall provide a fin tube air-to-refrigerant heat exchanger of the A coil design. The finned tube coil shall be sized for lowface velocity and constructed of lanced aluminum fins bonded to rifled copper tubes in a staggered pattern. The coil shall include an integral corrosion resistant e-coated galvanized steel drain pan. Blower and Assembly The blower shall be an oversized direct drive centrifugal type with a dynamically balanced wheel. The housing and wheel shall be designed for quiet low outlet velocity operation and of galvanized or galvalume steel construction. Tight blower housing geometry shall not be permitted. The blower housing shall be removable from the unit without disconnecting the supply air ductwork for servicing of the blower motor through a works-in-a-drawer design. The high efficiency blower motor shall be a variable speed EM type. The blower motor shall be isolated from the housing by rubber grommets. The motor shall be permanently lubricated ball bearings and have thermal overload protection. Electrical A solid state electronic control module shall be provided for the control of the blower and each stage of electric heat. Single or dual circuit line voltage terminal blocks shall be provided for the air handler power supply. Fuse protection shall be provided for the VA control transformer. Units shall have knockouts for entrance of the low and line voltage wiring. The blower motor shall incorporate a harness plug-connection for easy removal. An integral circuit breaker shall be provided on all units employing or 0 k electric heat. The control shall maintain the blower operation 0 seconds after the compressor or electric heat have shut off to improve efficiency. Piping efrigerant connections shall be made using sweat copper joints. The condensate connections shall be a /.D. tube on DX coils, and / on hydronic coils. The thermal expansion valve shall be factory installed and provide proper superheat over the entire liquid temperature range with minimal hunting. The valve shall operate in the cooling mode through the use of an internal check valve. SD00H 0/ Page of

13 ontractor: P..: - Tons 0Hz evision uide Pages: Description: Date: By: All Updated Dimensional Data for New Vertical ondensate Drain 0 May 0 DS All Updated Nomenclature For New EM 0 Feb 0 DS Added evision uide 0 Feb 0 DS,-, Drain Pan Update 0 May 0 DS/MA SD00H 0/ Page of

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