CHEM-E2130 Polymer Properties

Transcription

1 CHEM-E2130 Polymer Properties Tapio Saarinen, Sami Lipponen, Steven Spoljaric Contact details: Room E428, Chemical Engineering Building (Kemistintie 1)

2 Polymer Properties (5 credits) Learning outcomes: After completing the course, the student understands: 1) The basics of polymer physics and structure hierarchy of polymers 2) The basics of the most important methods of polymer analysis 3) Theories of polymer rheology 4) Stability and degradation of polymers 5) The ability to calculate the above mentioned phenomena

3 Topics covered: Structure and average molecular weights Solid-state properties: Crystallinity Thermal transitions Characterization methods: Thermoanalytical methods (DSC, DMTA) Structure analysis (FTIR and Raman, NMR, fractionation, SEC/GPC) Rheological properties and their measurement Solubility and gas permeability Microscopy methods, X-ray analysis Stability and degradation

4 Schedule for the course 6 Lectures, split into 2 sessions: Mondays from 10:15-12:00, R001, Otakaari 1, various lecture rooms) Tuesdays from 8:15-10:00 R001, U1 (154) 5 Problem solving exercises on Tuesdays from 14:00-16:00 R001, Otakaari 1, various lecture rooms) Exam: 10th December, 9:00-13:00, R011 / A301 (Ke1) Textbook for the course: Polymer Science and Technology, Fried JR.

5 Schedule for the course, locations Week 44 Week 45 Week 46 Week 47 Week 48 Week 49 Structure, MW Crystallinity DSC, DMA, IR, Rheology NMR Solution fractionation and permeation Stability, degradation, microscopy Lectures mon U4 (U142) U3 (U141) U3 (U141) U4 (142) U4 (142) U1 (U154) tue U1 (U154) tue Excercises U5 (U147) U3 (U141) R011 A304 (Ke2) U3 (U141) U3 (U141) U3 (U141)

6 Course assessment Written examination (70 %) 10th December, 9:00-13:00, R011 / A301 (Ke1) Problem solving exercises (30 %) The grade will be a weighed average of both the examination and the exercise

7 Lecture overview Active learning / support from teaching staff balance Broad spectrum of material: However, key concepts/learning outcomes will be highlighted at the start of each lecture You will know what the crucial/important/relevant information is Lecture structure Going-over and clarifying the course material Visiting instruments and processing equipment Hands-on experience where possible

8 Problem solving exercises 5 problem solving exercises, every Tuesday 14:00 16:00 All exercises are available on MyCourses Exercises can be worked together in Tuesday s exercise sessions 14:15-15:45 Comleted exercises are to submitted by next Thursday 23:55 in.pdf format for correction in the MyCourses page under assignments Grading of exercises is done in a peer review process i.e. everybody who has returned their work in time will get a paper to review Taking part in peer review process is mandatory for getting your own exercise points accepted Feel free to ask me and/or work with one another!

9 Lectures and corresponding book chapters (Fried) Lecture I (Structure and Molecular Weight) Chapters 1 and 3.3 Lecture II (Crystallinity) Chapter 4 Lecture III (Spectroscopic analysis techniques) Chapters 2.6 and 4 Lecture IV (Rheology) Chapters 5 and 11 Lecture V (Solution fractionation and permeation) Chapters 3.2 and 12.1 Lecture VI (Stability, degradation and microscopy) Chapter 6

10 Other recommended references Spectroscopy of Polymers, Jack L. Koenig Good for further information about spectrsocopy and characterisaton (Lecture III) Polymer Physics, Ulf Gedde A good all-round textbook, includes some information about microscopy (Lecture VI)

11 Questions? 1. Have you completed the course Polymeerien valmistus (Polymer Synthesis)? 2. For those who haven t completed Polymer Synthesis, have you completed any organic chemistry course? 3. What would you like to know more about regarding polymers? What do you think will be the topics in this course? 4. Any comments or wishes at this moment?

12 Polymer Structure

13 Key learning outcomes Tacticity and isomers Different molecular weights How they influence polymer properties How the can be determined What needs to be known to determine them Instrumentation used to determine molecular weight Operating principles Data obtained Advantages and limitations

14 Skeletal ( line ) formula Every angle represents a carbon bond Hydrogens are not shown Single line is a single bond Atoms/functional groups added as needed = Solid lines represent bonds in the plane of the paper or screen Solid wedges represent bonds that point out of the plane of the paper or screen, towards the observer Dashed wedges or dashed lines (thick or thin) represent bonds that point into the plane of the paper or screen, away from the observer Wavy lines represent either unknown stereochemistry or a mixture of the two possible stereoisomers

15 Polymer Stereochemistry Stereochemistry: Three-dimensional arrangement of atoms and molecules, and their effect on properties This consists of two distinct factors: Conformation: Different orientations of atoms and substituents in a molecule Result from rotations around single bonds Configuration: Relative position of atoms in a polymer that can only be changed by breaking and reforming primary chemical bonds

16 Conformation Different conformations: the different shapes a cat can make by moving its limbs around

17 Configuration Different configurations: the same number of limbs, but different order and locations where they are connected

18 Tacticity Stereochemical arrangement of units in the polymer main (backbone) chain: not including hydrogens This determines the overall order of the polymer chain: If the R groups are randomly distributed on the two sides of the planar backbone, the polymer does not have order and is atactic Ordered structures are isotactic and syndiotactic When the sterocenter of each repeating unit has the same configuration, the structure is termed isotactic When the stereocenter alternates from one repeating unit to the next, the structure is syndiotactic

19 Tacticity: structures Atactic (random) Syndiotactic (alternating) Isotactic (same) NOTE: R groups are not hydrogens!!!

20 Tacticity: influences In general: isotactic and syndiotactic polymers are partly crystalline atactic are amorphous Tacticity affects also other properties such as thermal and mechanical properties The tacticity of a polymer can be controlled by several factors: Polymerization temperature Pressure Catalyst Solvent

21 Draw the stereoregular polymer structure 1: n CH 2 CH CH 3 CH 2 CH Poly(propylene) CH 3 n

22 Tacticity in commercial polymers Polypropylene (PP) used and sold is mostly isotactic but it is also possible to produce syndiotactic or atactic polymer T m (Melting point) ~ C Isotactic No melting point (doesn t crystallize) Atactic T m ~ C Syndiotactic

23 Draw the stereoregular polymer structure 2: CH 2 C(CH 3 ) 2 CH 2 C CH 3 Poly(isobutylene) CH 3 n No stereoregularity differences: When there are two identical substituents on the same carbon Polyethylene is the other exception

24 Isomerism In chemistry, isomers are molecules with the same molecular formula but different chemical structures. In other words, isomers contain the same number of atoms of each element, but have different arrangements of their atoms in space

25 Geometric isomerism (cis-trans isomers) Geometric isomers have the same structural formulas but differ in the arrangement of groups at a single atom, at double bonds, or in rings Polybutadiene isomers: CH2 CH CH CH2 1,3-butadieeni Unsaturated carbons (double or triple bonds) result in different isomers: CH2 CH n CH CH2 CH2 H C C CH2 H n cis 1,2-poly(1,3-butadieeni) CH2 H C C H CH2 n trans 1,4-poly(1,3-butadieeni)

26 Optical isomerism (enantiomerism or chirality) Optical isomers (also called enantiomers) are mirror images that are not superimposable (that is, they can t be put on top of one another the phenomenon is called chirality) They differ in only one characteristic; their interaction with plane polarized light (specifically, the direction in which they rotate it)

27 Spotting optical isomers Four different groups on a carbon: chiral (no plane of symmetry) The trick to identifying them is to look at the wedged and dashed bond lines: Flipping them 180 gives the opposite

28 Optical isomers: subtle differences matter!!! Spearmint Carroway seed (kumina) Sedative, hypnotic, antiemetic (prevents nausea/vomiting) Teratogen (causes birth defects), low survival rates

29 Optical isomers and polymers: Lactic acid-based materials Commercial optically-active polymers are lactic acid based Poly(lactic acid) (PLA) Lactic acid based polymers are either optically-active or not depending on the monomer used Optically active: materials that rotate polarized light

30 Optical isomers in polymers: applications Chromatographic/separation applications Catalysts Liquid crystals Microwave absorbents Membrane separation technology Optical switches Biomedical equipment Optoelectronics

31 Lactic acid monomers H 3 C H H C OH H 3 C C COOH OH D-lactic acid D-MAITOHAPPO (optically active) * * COOH L-MAITOHAPPO L-lactic acid (optically active) D,L-lactic acid is a mixture of the two DL-MAITOHAPPO (50/50 seos) Lactic acid is available both in optically-active enantiomers as well as an optically-inactive racemic mixture

32 Lactide monomers H 3 C H * C O [L] O C C [L] O C * H CH 3 H 3 C H C * O [D] O C C [D] O C * H CH 3 H 3 C H * C O [L] O C C [D] O C * H CH 3 O O O L-LAKTIDI D-LAKTIDI MESO-LAKTIDI D,L-LAKTIDI (50/50 seos) Polylactide is polymerized with Ring Opening Polymerization (ROP)

33 Polylactides Partly crystalline PLA Amorphous PLA

34 Average molecular weights

35 Molecular weight vs. molar mass Molecular weight is the mass of one molecule of a substance Usually provided as an average distribution: Following polymerisation, polymer chains rarely have the same degree of polymerisation (number of repeating monomer units) and molar mass Molar mass is the mass of one mole of a substance

36 Average molecular weights In alphabetical order

37 Average molecular weights Number average molecular weight: Weight average molecular weight Viscocity average molecular weight M M n i i i n n M M M M w i i i i i i i w w n n 2 a i i a i i v n n 1 1 M M M

38 Average molecular weights Z-average molecular weight (Z = zentrifuge/centrifuge) M z n n i i M M 3 i 2 i Polydispersity PDI M M If PDI = 1, the polymer is monodisperse w n n i = Number of molecules with molecular weight M i w i = weight fraction with molecular weight M i a = constant, depends on polymer/solvent combination

39 Molar mass distribution for a narrow and broad polystyrene (molar mass averages are also given)

40 Determination of average molecular weights Primary (absolute values) methods: Osmometry (M n ) Scattering (M w ) Sedimentation (M z ) Z-average molecular weight is obtained from centrifugation data Secondary (relevant to reference or calibration) methods: Gel permeation chromatography (GPC), also called size exclusion chromatography (SEC) to obtain molecular weight distribution Intrinsic viscosity for determining viscosity average molecular weight

41 Determination of average molecular weights Method Relative/ absolute Average molecular weight Range of molecular weight Comments Ebulliometry A < 10 4 Insensitive Cryoscopy A < 10 4 Small sample size Membrane osmometry Vapor pressure osmometry M n M n A 5x Difficulties with the membrane, slow M n measurement M n A < 3x10 4 Only few suitable solvents End-group analysis A M n x10 4 Restricted to low molecular weights, assumption of 2 end-group/molecule Light scattering A M Insensitive for small molecules, slow w measurement MALLS, LALLS A M w Ultracentrifugation A 2x Slow measurement, expensive M w instrument Viscometry S% M Simple measurement, inexpensive v instrument SEC (GPC) S% all Gives molecular weight distribution. Requires calibration.

42 Effect of molecular weight on polymer properties

43 Properties dependent on Molecular Weight and Molecular Weight Distribution Melt Viscosity Tensile Strength Toughness or Impact Strength Resistance to heat Corrosive properties Monodisperse (uniform) Polymer Polydisperse (non-uniform) Proteins, nucleic acids All synthetic polymers

44 Molar mass, properties Degree of polymerization, DP(=n) Molar mass, g/mol Softening temperature, C Gas Liquid State of matter (25 C) Oleaginous (Fat-like) Waxy Hard Wax Hard plastic Hard plastic Hard plastic DP > = UHMWPE, teflon-like properties regarding friction

45 Effect of the molecular weight on polymer properties Huge effect on properties!!! Some properties have a limit (eg. T g and strength at break) Some can change without any limit Dependence of glass transition temperature (T g ) on number average molecular weight (M n ): T g T g, M n A B - A and B are experimental constants - T g, is glass transition temperature of a extremely high molecular weight polymer

46 Effect of the molecular weight on polymer properties Many mechanical properties exhibit a similar dependence on molecular weight: P P K'/Mn P = property value (strength, toughness, stiffness ) K = empirical constant M n = number average molecular weight

47 Effect of the molecular weight on polymer properties Tensile strength of PS in proportion to molecular weight Tensile strength (Mpa) Inverse of molecular weight (10 6 /M)

48 Effect of molecular weight and PDI on properties Examples of how average molecular weight and molecular weight distribution affect different properties: Property Molecular weight increases Molecular weight distribution narrows Tensile strength + + Tensile strain + - Strength at yield + - Ductility + + Brittleness + - Hardness + - Softening point + + Melt viscosity + + Adhesion - - Chemical endurance + + Solubility - o Property: + = improves - = worse o = little effect

49 Number average molecular weight

50 Number average molecular weight Determination methods based on various phenomena or factors: End groups on polymer backbone Property changes Osmotic pressure Increase in boiling point Decrease in freezing point or vapour pressure

51 Osmometric measurement Pure solvent and a dilute solution of polymer in the same solvent are placed on opposite sides of a semipermeable membrane Membrane will allow the solvent to pass through but will retain the polymer molecules in solution In equilibrium the difference in the heights of the solvent and solution in capillaries can be used to calculate the osmotic pressure

52 Osmometric measurement Van t Hoff equation for the osmotic pressure of an ideal, dilute solution: p = osmotic pressure c = concentration (g/m 3 ) R = gas constant J/mol/K T = temperature (K) p RT c M n M n = number average molecular weight (g/mol) p c RT Mn g = gravitational constant m/s 2 ρ = solvent density p gh

53 .. Osmometric measurement Van t Hoff equation is for ideal, dilute solutions. In real solutions the equation will be following: p 1 RTc( M n Bc Cc 2...) B, C are virial coefficients In dilute solutions (c<1g/dl) the second and higher concentrations can be ignored. Then, when plotting p/(rtc) as a function of concentration, a linear correlation 1 is obtained where the slope is A 2 and the y-axis intercept M n

54 .. Osmometric measurement For the determination of molecular weight, 4-6 pressure measurements with different concentrations are required. When solutions are dilute enough, p/c can be obtained by extrapolation of c to 0. Average molecular weight can be calculated from: lim c0 p c RT M n Polymer concentration is g/m 3 and p/c in J/kg

55 Osmometric measurement: determining π/c PS in toluene PS in acetone c (g/m 3 )

56 Osmometric measurement: challenges Simple experimental procedure, but can be very time consuming Performance of the membrane can be a problem Membrane can let some smaller polymer molecules through and this will result in an artificially-higher M n value Thus, the method is considered accurate for molecular weights above 20,000 g/mol The upper limit for molecular weight is 500,000 g/mol due to inaccuracy in measuring small osmotic pressures

57 Vapor-pressure osmometry When a polymer is added to a solvent, the vapor pressure of the solvent is lowered due to the decrease in solvent activity Vapor-pressure osmometry uses two matched thermistors that are in a closed chamber containing saturated solvent vapor A drop of solvent and a drop of dilute polymer solution is placed on thermistors Condensation of solvent vapor onto the solution causes the temperature of the solution thermistor increase until vapor pressure of solution equals to that of a solvent

58 Vapor-pressure osmometry: measurement principles Closed chamber Pure solvent For the characterization of low molecular weight oligomers and polymers, vapor-pressure osmometry is recommended

59 Vapor-pressure osmometry cont. The difference in temperatures is recorded in terms of difference in resistance DR, which is calibrated by use of a standard low molecular weight sample Several polymer concentrations are measured and extrapolation of DR/c to zero concentration yield M n (requires calibration constant obtained with the standard sample hence VPO is secondary method)

60 Ebullioscopic method The determination of molecular weight, in which the differential thermometer is used to measure the rise in boiling point Boiling point of the polymer solution is compared to the boiling point of the solvent. An increase in boiling point is comparable to polymer properties: DT b K b W W A S 1000 M n DT b = increase in T b K b = ebullioscopy constant W A = mass of the polymer W S = mass of the solvent Top limit of the measurement is g/mol

61 Cryoscopic method Resembles ebullioscopy method Compares the freezing point of a polymer solution and pure solvent For dilute solutions: DT f K f W W A S 1000 M n K f = cryoscopic constant Top limit of the measurement is g/mol

62 End group method The structure of the polymer chain must be known!!! End groups to be either quantitatively determined with appropriate reagents (titration) or determined by IR spectroscopy or NMR IR spectroscopy: Number average molecular weight can be calculated assuming the chain is linear with no branch points Number of end groups of the polymer is thus one or two per molecule End groups are not spectroscopically coupled to the remainder of the chain, low molecular weight analogs can be used for calibration Particularly useful for insoluble systems (eg. fluorocarbons)

63 Viscosity average molecular weight

64 Viscosity average molecular weight Widely used for routine molecular weight determination Cheap equipment and simple measurement procedure In this method, the viscosities of pure solvent and dilute polymer solutions are compared To determine the molecular weight, the empirical constants K and a, that are specific for a given polymer, solvent and temperature, need to be known Extensive libraries of the values for constants exist for different polymer solvent combinations

65 Related terms [h]= intrinsic viscosity h sp = specific viscosity h r = relative viscosity h red = viscosity number or reduced viscosity h inh = Logarithmic viscosity number, inherent viscosity

66 Staudinger equation Staudinger equation is valid only for a relatively narrow molecular weight distribution h sp K m Mc h sp = specific viscosity c = solution concentration K m = constant for specific polymer-solvent combination

67 Mark-Houwink equation Mark-Houwink equation is valid for broad molecular weight distribution: h K m Mv a [h] M v K M, a = intrinsic viscosity = viscosity average molecular weight = constants for particular polymer-solvent combination For flexible polymer chains a is , for stiff and rod like chains a is 2.0.

68 Mark-Houwink equation: K and a constants Values for the constants can be found in: Polymer Handbook, Bandrup, J., Immergut, EH. (ed.) Polymer Solvent T ( C) K x 10 4 a Linear Polyethylene tetrahydronaphthalene Linear Polyethylene tetrahydronaphthalene Linear Polyethylene p-xylene Polystyrene toluene Polystyrene methylethylketone Polyvinyl chloride tetrahydrofuran

69 Viscosity parameters Capillary viscometers are used to carry out the measurement: Ostwald-Fenske or Ubbelodde type capillary Constant temperature, typically 25 or 30 C The time required for a dilute solution and pure solvent to pass through the capillary is measured 4-6 polymer solutions are measured Efflux times need to be more than 100 s, which can then be used to calculate the relative viscosity: hr h / h t / t 0 0 t t 0 h h 0 = efflux time for dilute polymer solution = efflux time for pure solvent dynamic viscosity of the solution = dynamic viscosity of the solvent

70 Capillary viscometers ( U tubes) The time for the fluid to fall or rise between marks A and B determines the flow rate (Q) Ostwald Uppelohde Reverse flow The pressure drop (DP) is calculated from the head of fluid The viscosity can be determined from these values and the geometry of the viscometer

71 Viscosity parameters Specific viscosity can be calculated from viscosities or the efflux times: h sp h h h 0 0 t t 0 t 0 The viscosity number or reduced viscosity is obtained by dividing specific viscosity by the solution concentration: h red h c sp h h0 ch 0 Molecular weight determination, Rheological measurements in Polymers: Polymer Characterization and Analysis, Ed. J.I. Krowchwitz, John Wiley & Sons Inc, 1990

72 Viscosity parameters Logarithmic viscosity number, inherent viscosity: h inh ln h c r h ln h c 0 Limiting viscosity number, intrinsic viscosity is obtained from the parameters of logarithmic viscosities

73 ( h h h h lim ln lim ln / c r c c c Viscosity measurement Unit used in concentration is g/cm 3 c c c sp c lim lim h h h h h h h h h sp t t t h h h h inh r c c ln ln 0

74 Viscosity measurement Measuring viscosity for several polymer solutions with different concentrations, the intrinsic viscosity can be determined graphically: h sp /C h red h inh Huggins/Kraemer Plot C

75 Weight average molecular weight

76 Light scattering in nature Why is the sky blue? How can we see clouds? incident beam scattered light When light passes through matter, most of the light continues in its original direction but a small fraction is scattered in other directions

77 Light scattering in the lab In the lab we can control polarization, wavelength (l) and intensity (I i ) of the coming light We can detect the scattered light (I s ) as a function of angle (q) Scattered light is proportional to the concentration and molecular weight of the polymer

78 Light scattering The weight average molecular weight can be obtained directly only by scattering experiments Most commonly used is light scattering from dilute polymer solution Polymer molecules in solution cause stronger scattering than solvent molecules The intensity of the light is proportionate to the absolute molecular weight of the particle causing the scattering

79 Light scattering procedure Polymer is dissolved in appropriate solvent The particles have interactions in solution and self organize Local changes in concentration and density in solution Light scattering is observed in different angles Measurements with several concentrations and angles

80 Light scattering Intensity distribution of LS at various angles for a small particle (dashed line) and a large polymer molecule (solid line)

81 Light scattering instrumentation Conventional LS instrumentation showing incident and scattered light, sample cell, and photomultiplier (Fried et al.)

82 Light scattering In order to determine molecular weight, the following information must be known/determined: Refractive index for the solvent Difference between refractive indices for the solution and solvent Polymer concentration Absolute light intensity for certain scattering angles

83 Light scattering Rayleigh formula: 1 2p 2 n0 2 4 N R dn 0 M w dc 0 b R c 0, q 0 2 I c n 0 = refractive index for solvent l = wavelength of the light N 0 = Avogadro number R b = Rayleigh constant I 0 = light intensity at 90 o angle that scattered from solvent c = polymer concentration in solution q = measuring angle R = measured intensity, contains the angle and correction for concentration Problem is determining R(q) value, which should be known for all q values

84 Low-Angle Laser Light scattering (LALLS) Helium-Neon lasers have replaced conventional light sources in scattering instruments The high intensity of the light sources permits measurements at much smaller angles (2 10 o ). Then, the scattering by small spherical particles can be expressed: Kc ( R q 1 M w 2 2 A c K n 2p 2 2 N 4 0 dn dc 2 Only at one single angle chain dimensions cannot be obtained

85 Multi-Angle Laser Light-Scattering (MALLS) Several detectors (18 angles, o ) Absolute molar mass (M n, M w, - M z ) and size (R z, r h ) No standard references, more reliable than calibration techniques Information about molecules and particles (conformation, branching, partly cross-linked fractions) Co-polymer, protein, aggregate detection Easy and fast to use

86 DAWN 8+ 8 angles ( ) Molar mass range <10³-10 7 g/mol Molecular size range nm photodiode detectors Laser wavelength 658 nm (50mW GaAs linear polarized laser) All solvents compatible (aqueous and organic) incident beam

87 Gel permeation chromatography (GPC ) aka: Size-exclusion chromatography (SEC)

88 Gel permeation chromatography (GPC) GPC is the most widely used technique for the analysis of polymers Can be used for samples soluble in organic and aqueous eluents and molecular weights from approximately 100 to several million Yields all molecular weight averages and the molecular weight distribution Room temperature GPC or operating at higher temperature (for polyolefins 120 ᵒC)

89 Gel permeation chromatography (GPC) Separates samples of polydisperse polymers into fractions of narrower molecular weight distributions

90 Principle of GPC: The largest fractions of polymer come through the column first Polystyrene gel Polystyreenigeeli Polymeerimolekyyli Polymer molecules

91 GPC measurement Columns are packed with small, highly porous beads or gel Pore diameters of the beads range from 10 to 10 7 Å Approximately the dimensions of polymer molecules in solution During GPC operation, pure pre-filtered solvent is continuously pumped through the columns at a constant flow rate. Then a small amount of dilute polymer solution is injected into the solvent stream and carried to through the columns Polymer molecules diffuse from this mobile phase into the stationary phase in the pores. The smallest polymer molecules penetrate deeply into the pores whereas the largest molecules pass through the columns first

92 GPC measurement Comprehensive Analytical Chemistry vol 53: Molecular Characterization and Analysis of Polymers, editors John M.Chalmers, Robert J. Meier, 2008

93 GPC measurement The concentration of polymer molecules in each eluting fraction is monitored by a detector, such as IR The elution volumes are calibrated with know M n standards (PS and PMMA standards are most common) Only apparent molecular weights are determined unless: Molecular weight standards exist of the same composition and topology as the samples LALLS or viscometry is used Mark Houwink parameters of the standards and sample are known

94 Molar mass distribution for a narrow and broad polystyrene (molar mass averages are also given)

95 Next week: Crystallinity Thermal transitions