Viega ProPress Systems

Transcription

1 Viega ProPress Systems The global leader in plumbing, heating and pipe joining systems

2 Viega ProPress Systems Viega... The global leader in plumbing, heating and pipe joining systems. Building on Tradition Founded more than 0 years ago, Viega is a privately owned, international group of companies. In the United States, Canada, Mexico and Latin America, Viega specializes in plumbing, heating and pipe joining technologies. The values of Viega's founder, Franz-Anselm Viegener, are just as present today as they were when he started the company in 899. Courage, passion and innovative spirit are still the basics of Viega's foundation. Viega ProPress Systems Available in copper and two grades of stainless steel, Viega ProPress systems can help reduce installation time up to 60 percent compared to traditional methods of pipe joining. Soldering and welding copper or stainless pipe can be messy and time consuming, and connections are not always reliable. With Viega press technology, installers can make consistent, secure connections in less than seven seconds without flame or heavy equipment. Available in multiple configurations from ½" to 4", Viega ProPress fittings are manufactured with the patented Viega Smart Connect feature, the only guaranteed feature to detect unpressed fittings. Designed into the fitting itself, the Viega Smart Connect feature allows an unpressed fitting to leak during pressure testing, which helps installers easily identify connections that need to be pressed. From potable water to corrosive chemicals, Viega ProPress fittings in copper and stainless steel can be customized for a wide variety of applications in industrial, commercial or residential projects. The term Viega does not apply to a specific company within the company as a whole. The term Viega can refer to either the Viega Group of Companies or to the Viega brand itself. The Viega Group of Companies includes Viega GmbH & Co. KG and all of its direct and indirect subsidiaries, each of which is separate and distinct. 2

3 Viega ProPress Systems Table of contents Introduction Security under pressure... 5 System data sheet... 6 Product Instructions... 8 Technical Information... Approved applications... 3 Sealing element descriptions... 4 Frequently Asked Questions... 5 Viega ProPress ½" to 2" fittings dimensional documentation... 7 Viega ProPress ½" to 2" valves dimensional documentation... 3 Viega ProPress XL (Copper) 2½" to 4" fittings dimensional documentation Viega ProPressG ½" to 2" fittings dimensional documentation... 4 Warranty Viega limited warranty (covers Viega ProPress fittings and valves)

4 Safe, certain and secure, Viega fittings are designed for peace of mind At Viega, safety is priority. Viega s unique, patented Smart Connect feature helps installers ensure that they have pressed all connections. Viega offers three different sealing elements to suit virtually any application: EPDM, HNBR and FKM Viega s distinctive hexagonal pressing pattern bonds fitting and pipe and provides the mechanical strength for the connection. Viega fittings offer integral cylindrical pipe guides, which help installers ensure that the fitting is correctly inserted on the pipe. All Viega ProPress fittings are designed with cylindrical pipe guides to keep the pipe straight and protect the sealing element during assembly. Fittings that do not have cylindrical pipe guides risk making an unsecure connection and leave the sealing element vulnerable to damage prior to pressing. Viega fittings are pressed before, after and on top of the sealing element in a single step, which creates a permanent connection that is secure and guaranteed to last. 4

5 Security with Smart Connect High-quality sealing element Cylindrical pipe guide High-quality fitting body material Security under pressure Locating unpressed connections is an important step in the pressure testing process. Viega ProPress includes the Smart Connect feature, providing quick and easy identification of unpressed connections during the pressure testing process. The Smart Connect feature is an integral part of the design of the fitting that provides a path for liquids and/or gases from inside the system past the sealing element of an unpressed connection. When pressed according to our Product Instructions, the Smart Connect feature is altered, creating a leakproof, permanent connection. Air Unpressed connections are located by pressurizing the system Water with air or water. When testing with water the proper pressure range is 5 to 85 psi maximum. Pressure testing with air can be dangerous at high pressures. When testing with compressed air the proper pressure range is ½ to 45 psi maximum. Following a successful Smart Connect test, the system may be pressure tested up to 600 psi maximum for water and 200 psi maximum for air if required by local code requirements. 5

6 Viega ProPress Systems System data sheet System Description Viega ProPress and Viega ProPress XL (copper) are safe, reliable and economical copper pipe installation systems that use modern cold press connection technology for a wide assortment of more than 600 fittings in dimensions ranging from ½" to 4". ProPress utilitizes an EPDM sealing element to provide permanent leak-proof connections. Tubing: K, L and M hard copper tubing from ½" to 4" and soft Applications All tubing must comply with the ASTM B88 standard. Viega ProPress fittings are approved for installations in both aboveand below-ground applications. Per code, local inspector approval must be obtained prior to installation below ground. Operating Parameters Test Pressure: 600 psi Max. Low-Pressure Steam: 5 psi Max. Vacuum: 29.2" Mercury 68 F Approved Applications System Benefits Fittings There are more than 600 Viega ProPress fittings including: Elbows, Couplings, Reducers, Tees, Reducing Tees, Threaded Adapters, Unions, Caps and Flanges. All threaded ½" - 2" fittings are bronze. Viega ProPress and Viega ProPress XL (copper) fittings conform to NSF 6 Annex G. Smart Connect Feature The Smart Connect feature is a special indentation in the inside surface of the fitting near the sealing element. This indentation assures identification of leakage of sealing element of an unpressed connection. The indentation is removed during the pressing process, creating a leak-free, permanent connection. This feature provides quick and easy identification of connections that have not been pressed prior to putting the system into operation. Tools RIDGID offers pressing tools for connecting Viega ProPress fittings. History Viega ProPress has been used in Europe since the late 980s and in the U.S. since the late 990s for a variety of applications. Warranty Viega ProPress products carry a 50-year warranty against defects in material and workmanship. ProPress valves carry a 2-year warranty against defects in material and workmanship. Listings and Certificates International Listings and Certificates (DVGW) Compliant with: Contact your local Viega representative for details on local approvals For more information on RIDGID products, contact: Ridge Tool Company Demos, Literature: Technical inquiries: Availability: Web: 6

7 Viega ProPressG Systems System data sheet System Description The ProPressG system is a copper press connection system designed to meet the demands of natural gas and liquid propane gas in the vapor state as well as fuel oil systems. Press fittings are manufactured in copper, and fittings with NPT connections are manufactured in bronze. ProPressG utilizes an HNBR sealing element to provide permanent leak-proof connections in dimensions from ½" to 2". Applications Tubing: ProPressG is approved for use with hard copper tubing from ½" to 2" and soft copper tubing in ½" to standards. ProPressG fittings are also approved for installations in above- and below-ground applications. Operating Parameters Test Pressure: 600 psi Max. Approved Applications 2 (dry) " Mercury Note: Systems must be installed per local code requirements. See approved applications bulletin for allowable temperature and pressure ranges. System Benefits Fittings Viega ProPressG fittings are currently offered in 90+ configurations. Fittings are provided with a factoryinstalled HNBR sealing element, yellow in color. Smart Connect Feature The Smart Connect feature is a special indentation in the inside surface of the fitting near the sealing element. This indentation assures identification of leakage of sealing element of an unpressed connection. The indentation is removed during the pressing process, creating a leak-free, permanent connection. This feature provides quick and easy identification of connections that have not been pressed prior to putting the system into operation. Tools RIDGID offers press tools for connecting ProPressG fittings: History Viega ProPress has been used in Europe since the late 980s and in the U.S. since the late 990s for a variety of applications. Warranty Viega ProPress products carry a 50-year warranty against defects in material and workmanship. Listings and Certificates International Listings and Certificates (DVGW) Compliant with: and Repair Garages Equipment (supply line only) Contact your local Viega representative for details on local approvals For more information on RIDGID products, contact: Ridge Tool Company Demos, Literature: Technical inquiries: Availability: Web: 7

8 Viega ProPress Systems Product Instructions For Types K, L and M Hard Copper Tubing in ½" to 2" and Soft Copper Tubing in ½" to ¼". This Product Contains Zero Lead Viega ProPress Insertion Depth Chart Tube Size ½" ¾" " " ½" 2" Insertion Depth ¾" ⅞" ⅞" " 7 6" 9 6" Read and understand all instructions for installing Viega ProPress fittings. Failure to follow all instructions may result in extensive property damage, serious injury or death.. Cut copper tubing at right angles using displacement-type cutter or fine-toothed steel saw. 2. Remove burr from inside and outside of tubing to prevent cutting sealing element. 3. Check seal for correct fit. Do not use oils or lubricants. Use only Viega ProPress Shiny Black EPDM or Dull Black FKM sealing elements. Note: For applications requiring Viega ProPress with FKM sealing elements, remove the factory-installed EPDM sealing element and replace with FKM sealing element. 4. Mark proper insertion depth as indicated by the Viega ProPress Insertion Depth Chart. Improper insertion depth may result in improper seal. 5. While turning slightly, slide press fitting onto tubing to the marked depth. Note: End of tubing must contact stop. 6. Insert appropriate Viega jaw into the pressing tool and push in, holding pin until it locks in place. 7. Visually check insertion depth using mark on tubing. 8. Start pressing process and hold the trigger until the jaw has engaged the fitting. 9. After pressing, the jaw can be opened again. Leak Testing with Smart Connect : Unpressed connections are located by pressurizing the system with air or water. When testing with water the proper pressure range is 5 psi to 85 psi maximum. Leak testing with air can be dangerous at high pressures. When testing with compressed air the proper pressure range is ½ psi to 45 psi maximum. Following a successful leak test, the system may be pressure tested up to 200 psi with air, or up to 600 psi with water, if required by local code requirements or project specifications. 8

9 Viega ProPress XL (Copper) System Product Instructions For Types K, L and M Hard Copper Tubing in 2½" to 4" ProPress XL (copper) Insertion Depth Chart 2½" 3" Tube Size 4" Insertion Depth ⅝" ⅞" 2⅜" Read, understand and follow all instructions for installing ProPress XL (copper) fittings. Failure to follow all instructions may result in extensive property damage, serious injury or death.. Cut copper tubing at right angles using displacement-type cutter or fine-toothed steel saw. 2. Keep end of tubing a minimum of 4" away from the contact area of the vise to prevent possible damage to the tubing in the press area. 3. Remove burr from inside and outside of tubing to prevent cutting sealing element. 4. Check seal and grip ring for correct fit. Do not use oils or lubricants. Use only ProPress Shiny Black EPDM sealing elements. 5. Illustration demonstrates proper fit of grip ring, separation ring and sealing element. 6. Mark proper insertion depth as indicated by the ProPress XL (copper) Insertion Depth Chart. Improper insertion depth may result in an improper seal. 7. While turning slightly, slide press fitting onto tubing to the marked depth. End of tubing must contact stop. 8. ProPress XL (copper) fitting connections must be performed with ProPress XL-C Rings and or Actuator (for Bronze fittings) will result in an for proper tool instructions. fitting. XL-C Ring must be engaged on the fitting bead. Check insertion depth. to the XL-C Ring. pressing process. Hold the trigger until the Actuator has engaged the XL-C Ring. Keep extremities and foreign objects away from XL-C Ring and V2 injury or incomplete press. remove the XL-C Ring from the fitting on completion of press. Remove tag from fitting, indicating press has been performed. Leak Testing with Smart Connect : Unpressed connections are located by pressurizing the system with air or water. When testing with water the proper pressure range is 5 psi to 85 psi maximum. Leak testing with air can be dangerous at high pressures. When testing with compressed air the proper pressure range is ½ psi to 45 psi maximum. Following a successful leak test, the system may be pressure tested up to 200 psi with air, or up to 600 psi with water, if required by local code requirements or project specifications. 9

10 Viega ProPressG Systems Product Instructions For Types K, L, and M Hard Copper Tubing in ½" to 2" and Soft Copper Tubing in ½" to ¼" 3 d d (mm) (in) /6 5 ⅝ ¾ Viega ProPress Insertion Depth Chart Tube Size ½" ¾" " " ½" 2" Insertion Depth ¾" ⅞" ⅞" " 7 6" 9 6" Leak Testing with Smart Connect : Unpressed connections are located by pressurizing the system with air or water. When testing with water the proper pressure range is 5 psi to 85 psi maximum. Leak testing with air can be dangerous at high pressures. When testing with compressed air the proper pressure range is ½ psi to 45 psi maximum. Following a successful leak test, the system may be pressure tested up to 200 psi if required by local code requirements or project specifications. d! WARNING Read and understand all instructions for installing Viega ProPressG fittings for fuel gas. Failure to follow all Instructions may result in significant property damage, serious injury, or death.. Cut copper tubing at right angles (using displacement type cutter or fine-toothed steel saw). 2. Deburr tubing on inside and outside. 3. Check seal for correct fit. Do not use oils or sealing elements. 4. While turning slightly, slide press fitting onto tubing to the fitting stop. NOTE: End of tubing must stop. 5. Mark insertion depth. 6. Minimum distance between two Viega ProPress press connections. 7. Insert the appropriate jaw into the tool and secure with the holding pin. Rotate tool head into desired position. 8. angles. Check insertion depth, start pressing process and hold the trigger until the jaw has engaged the fitting. 9. opened again.! WARNING The following standards, codes and instructions should be followed when installing Viega ProPressG fittings for Fuel Gas. local codes, or, in the absence of local codes, in accordance with the National Fuel Gas Code, NFPA 54, the LP- Gas Code NFPA 58, as applicable. All copper must be in compliance with ASTM B-88. The fittings are for use with fuel gases only and are intended for operating pressure specified (Maximum 25 PSI). is to be avoided. puncture threats. to those supplied by the fitting manufacturer, those components shall be specified. The instructions shall state that only the components provided or specified by the manufacturer are to be used in the installation. grounding electrode for an electrical system. shall be performed using procedures specified in Part LP-Gas Code NFPA 58 section as applicable, or in accordance with the requirements of the applicable local codes. manufactured gases in the vapor state not in the liquid state. means of support. 0

11 Viega ProPress Systems Technical Information Friction Loss Allowances Wrought Copper Fittings 828 Size 90 Elbow 45 Elbow Tee Run Outlet 90 Bend 80 Bend ½" ½ ½ ½ ½ ¾" ½ ½ 2 " ½ ½ ½" " ½" " " Cast Copper Alloy Fittings" Size 90 Elbow 45 Elbow Tee Run Outlet ½" ½ ½ 2 ¾" 2 ½ 3 " 4 2 ½ ½" " Viega ProPress fittings may be used with types K, L and M hard copper tubing from ½" to 4" and soft copper tubing from ½" to ¼" diameter. All tubing must comply with the ASTM B88 standard and be free from surface defects. Viega ProPress fittings are approved for installations in both above- and below-ground applications. Per code, local inspector approval must be obtained prior to installation below ground.

12 Viega ProPress Systems Minimum clearance between Viega press connections Viega ProPress ½" to 2"" (20 mm) Tubing Diameter Minimum Clearance ½" 0" ¾" 0" " 0" 7 6" ½" ⅝" 2" ¾" Viega ProPress XL (Copper) 2½" to 4"5 mm) Tubing Diameter Minimum Clearance 2½" ⅝" 3" ⅝" 4" ⅝" Insertion Depths Viega ProPress and Viega ProPressG ½" to 2"" (40 mm) Tubing Diameter Insertion Depth ½" ¾" ¾" ⅞" " ⅞" " ½" 7 6" 2" 9 6" Viega ProPress XL (Copper) 2½" to 4"60 mm) Tubing Diameter Insertion Depth 2½" ⅝" 3" ⅞" 4" 2⅜" 2

13 Viega ProPress Systems Approved applications Types of Service Fluids/Water Hot & Cold Potable Water Greywater Fire Sprinkler Chilled Water Hydronic Heating Low-Pressure Steam Oil and Lubricant System Operating Conditions Viega ProPress Viega ProPressG Specialty Seals Field Installed Comments Pressure Temperature EPDM HNBR FKM UPC and IMC regulate potable water temperature to 20 F for bathing purposes Compliant with UL, FM with EPDM only Propylene Glycol Propylene Glycol 200 psi 32 F to 250 F 200 psi 75 psi 200 psi Down to -4 F 200 psi Up to 250 F Up to 5 psi 248 F 25 psi -40 F to 80 F Ambient Diesel Fuel Compliant with NFPA 30 and 30A 25 psi Ethanol Pure grain alcohol Gases Compressed Air 3 oil content 200 psi Up to 40 F Compressed Air 3 oil content 200 psi Up to 40 F Natural Gas Compliant with CSA LC4 25 psi -40 to 80 F Ambient Liquid Propane Gas, Liquid Butane Gas 2 (non medical) Compliant with CSA LC4 25 psi -40 to 80 F Ambient 2 40 psi Up to 40 F Nitrogen - N psi Up to 40 F Carbon Dioxide 2 Dry 200 psi Up to 40 F Argon 200 psi Up to 40 F Hydrogen - H 25 psi Up to 40 F Vacuum Max inches of Mercury Notes: FKM sealing elements not compatible with XL (copper) fittings.. All systems are recommended to be clearly labeled with the fluid or gas being conveyed. For further information please consult the Viega Technical Support Department. 2. Consult the Viega Technical Support Department for information on applications not listed and applications outside the temperature and pressure ranges listed above. 3

14 Viega ProPress Systems Sealing element descriptions EPDM Sealing Element ProPress XL press fittings are manufactured with a high-quality EPDM sealing element installed at the factory. This sealing element is used mainly in the applications of potable water, hydronic heating, low-pressure steam, fire sprinkler, and compressed air installations. Definition: EPDM Ethylene-propylene-dienemonomer unvulcanized gloss black in color Maximum Pressure: 200 psi Operating Temperature: 0 F to 250 F The EPDM sealing element is a synthetically manufactured and peroxidically cross-linked general purpose unvulcanized rubber with a wide range of applications. It possesses excellent resistance to aging, ozone, sunlight, weathering, environmental influences, alkalis and most alkaline solutions and chemicals used in a broad range of applications. The EPDM sealing element has particularly good resistance to hot water, making it ideal for seals and gaskets in heating systems, fittings and household appliances (e.g. washing machines, pumps, dishwashers). The EPDM sealing element is recommended for drinking water applications. It is not resistant against hydrocarbon solvent solutions, related oils, chlorinated hydrocarbons, turpentine and gasoline. FKM Sealing Element The EPDM sealing element installed at the factory can be removed from the Viega ProPress ½" to 2" press fittings in the field and replaced with the appropriate size FKM sealing element. FKM sealing elements are recommended for use in solar heating systems, which may experience temperature spikes up to 356 F. Definition: FKM Fluoroelastomer flat black in color Maximum Pressure: 200 psi Operating Temperature: 0 F to 284 F (or higher, for brief periods) FKM is well known for its excellent resistance to petroleum products and solvents as well as excellent high-temperature performance. The FKM sealing element is a specialty purpose rubber-sealing element typically installed where higher temperatures and pressures are required. It possesses excellent resistance to aging, ozone, sunlight, weathering, environmental influences, oils and petroleumbased additives. Its excellent resistance to high temperatures and petroleum-based additives makes it ideal for seals and gaskets in solar, district heating, low-pressure steam and compressed air system fittings. The FKM sealing element is not suitable for food contact applications and cannot be installed in drinking water applications, natural gas, LP gas, mixed gases or fuel oil systems. It is not resistant against polar solvents, amines, anhydrous and hot acids. HNBR Sealing Element Viega ProPressG press fittings are manufactured with a high-quality HNBR sealing element installed at the factory. This sealing element is used mainly for applications of natural, propane, mixed and manufactured gases in the vapor state, not in the liquid state. It is commonly used in fuel oil heating systems. Definition: HNBR Hydrogenated Nitrile Butadiene Rubber yellow in color Maximum Pressure: 25 psi Ambient Operating Temperature: -40 F to 80 F HNBR is widely known for its physical strength and retention of properties after long-term exposure to heat, oil and chemicals. The unique properties attributed to HNBR have resulted in wide adoption of HNBR in automotive, industrial and assorted performance-demanding applications (i.e. engine seals, grommets and gaskets; fuel system seals and hoses; transmission system bonded piston seals; Chevron seals, oil field packers and rotary shaft seals). With its excellent performance for the most demanding of applications, HNBR is the ideal choice for applications needing excellent physical properties, as resistance. The HNBR sealing element is not suitable for food contact applications and cannot be installed in drinking water applications. 4

15 Viega ProPress Systems Frequently Asked Questions Q A lead free requirements of the federal amendment to the Safe Drinking Water Act effective Jan. 4, 204. Q A materials containing not more than 0.2 percent lead when used with respect to solder and flux and not more than a weighted average of 0.25 percent when used with respect to the wetted surfaces of pipes and pipe fittings, plumbing fittings and fixtures, providing a specified definition and formula for determining weighted average." Q NSF-6 Annex G is an optional evaluation method A for products that need to meet a 0.25% weighted average lead content standard. Certification of products to this annex shall be noted in the certification listing. Products must first comply with the full requirements this section. Q A a valve or fitting that are directly in contact with potable water. Q Are any of Viega's ProPress valves and fittings A to NSF 6 Annex G, with the exception of the Hydronic Ball Valve models Q What alloys are used to produce Viega ProPress A constructed from Viega's own silicon bronze alloy: UNS C87700 Q Viega ProPress fittings carry a 50-year warranty A against defects in material and workmanship from Viega. Q A What is the procedure for soldering near a Viega When soldering near a Viega ProPress connection, you must remain at least three pipe diameters away from the connection. If three pipe diameters are not possible, the installer should take proper precautions to keep the Viega ProPress connection cool while soldering. These include: wrapping the connection with a cold wet rag; fabricating solder connections prior to installing the pressed fitting; making sure the pipe has cooled before installing the Q A How would inspectors know they are looking at a Good connections can be proven by performing a pressure test. This is the same procedure for solder connections. Q A What is the lubrication used on the The sealing elements are lubricated with an NSF-6 approved silicone oil. If it is necessary to lubricate the seals in the field, use water only. Do not use other lubricants, especially any petroleum-based lubricants, as petroleum and EPDM are incompatible. Q When properly installed, the EPDM seal and A connection will last as long as the copper pipe that joins it, 50 years. Q A Q How do I fabricate a system in tight places when If necessary, pre-fabricate connections that are in tight places and then install. Can you turn a pressed fitting without damaging A by hand, and will not affect the integrity of the connection. As a general rule of thumb, if the fitting is turned more than 5 it must be repressed to restore the resistance to rotational movement. Q A How do Viega ProPress connections hold up to Copper water systems, both soldered and pressed, should not be allowed to freeze. When water freezes it expands and will damage the pipe or the system. 5 Continued on next page.

16 Viega ProPress Systems Frequently Asked Questions Q A This is not a recommended practice and constitutes improper use of the product, voiding any product warranties. The recessed groove that normally houses the EPDM seal will interfere with the capillary action that normally draws solder into and around the tubing. Q A What are the flow rates through Viega Flow rates and flow rate calculations are the same as those used for solder fitting installations. The friction loss allowance table can be found in the Technical Information section of this manual. Q A Why use FKM or HNBR sealing elements for compressed air systems with more than FKM and HNBR sealing elements are better suited for high oil content due to their high resistance to hydrocarbon substances. Q Can both Viega ProPress and Viega ProPressG A installation as long as both fittings are approved for that particular application. Q A What should a user do if a Viega ProPress In general, Viega ProPress fittings only leak due to one of three reasons: the fitting was never pressed, the copper tubing was not properly inserted or the pressing jaws were not properly aligned. If the fitting was never pressed, confirm that the tubing is properly installed and proceed with pressing. If the copper tubing was not properly inserted, cut out the fitting and reinstall properly. If the pressing jaws were not properly aligned, cut out the fitting and reinstall properly. If problems persist, be sure to contact Viega immediately. Q Is Viega ProPress compatible with the cleaning A local District Manager or the Viega Technical Support Department for consultation. Continued from previous page. Q A What should be done if a user accidentally cuts If the seal is damaged by inserting the copper tubing, the seal must be replaced. Please note that the tolerances of the fitting socket ensure that the tubing is inserted at the appropriate angle. If a chop saw is used to cut the tubing, deburr the tubing before insertion into the fitting. This will prevent damage to the seal. Q A However, users must obtain approval from the authority having jurisdiction. Approval of this application is based upon performance testing conducted by NSF, which includes withstanding pressure, temperature, water hammer, bending forces, torsion, temperature variation, vibration and vacuum. Q A What is the Smart Connect feature The Smart Connect feature provides a quick and easy way to identify unpressed connections during the pressure testing process. Unpressed connections are located by pressurizing the system with air or water. When testing with air, the pressure range is ½ psi to 45 psi maximum. When testing with water, the pressure range is 5 psi to 85 psi maximum. The Smart Connect feature is removed during the pressing process, creating a leak-proof, permanent connection. Guaranteed. Q A The Smart Connect feature provides the user with a strong peace of mind. It allows for faster testing procedures since you do not have to shut down and drain the system. Costly damages and possible insurance claims and premiums can be avoided because it identifies unpressed connections before they can become a problem. Because of the time savings, projects stay on track. Q A If a leak is discovered, is it necessary to drain the No. It is not necessary to drain the system when making a repair. 6

17 Viega ProPress ½" to 2" fittings Dimensional documentation 7

18 Viega ProPress ½" to 2" Dimensional documentation (inches) Copper 90 Elbow P x P - Model 296 Part No. Size A (in) L (in) 7737 ½" ¾" " ¼" ½" " Copper 90 Reducing Elbow P x P - Model A Part No. Size A (in) A (in) L (in) L (in) ¾" x ½" " x ¾" L Copper 90 Elbow FTG x P - Model 296. Part No. Size A (in) L (in) L (in) ½" x ½" ¾" x ¾" " x " ¼" x ¼" ½" x ½" " x 2" A L Copper 90 Elbow P x FTG - Model 2947 Part No. Size A (in) L (in) L (in) ¾" x ¾"

19 Viega ProPress ½" to 2" Copper 45 Elbow P x P - Model 2926 Part No. Size A (in) L (in) ½" ¾" " ¼" ½" " Copper 45 Elbow FTG x P - Model Part No. Size A (in) L (in) L (in) ½" x ½" ¾" x ¾" " x " ¼" x ¼" ½" x ½" " x 2" Copper Coupling P x P with Stop - Model 295 Part No. Size A (in) L (in) ½" ¾" " ¼" ½" " Copper Coupling P x P No Stop - Model L Part No. Size L (in) 7872 ½" ¾" " ¼" ½" " 3.3 9

20 Viega ProPress ½" to 2" Copper Extended Coupling P x P No Stop - Model L Part No. Size L (in) ½" ¾" " ¼" ½" " 5.32 Copper Reducer P x P - Model Part No. Size A (in) L (in) 7847 ¾" x ½" " x ½" " x ¾" ¼" x ¾" ¼" x " ½" x ¾" ½" x " ½" x ¼" " x ¾" " x " " x ¼" " x ½"

21 Viega ProPress ½" to 2" Copper Reducer FTG x P - Model 295. Part No. Size A (in) L (in) ¾" x ½" " x ½" " x ¾" ¼" x ½" ¼" x ¾" ¼" x " ½" x ¾" ½" x " ½" x ¼" " x " " x ¼" " x ½" Copper Tee P x P x P - Model 298 Part No. Size A (in) A (in) A2 (in) L (in) L (in) L2 (in) ½" ½" x ½" x ¾" ½" x ½" x " ¾" ¾" x ½" x ½" ¾" x ½" x ¾" ¾" x ¾" x ½" ¾" x ¾" x " " " x ½" x ¾" " x ½" x " " x ¾" x ½" " x ¾" x ¾" " x ¾" x " " x " x ½" " x " x ¾" " x " x ¼" ¼" Continued on next page 2

22 Viega ProPress ½" to 2" Copper Tee P x P x P - Model 298 (continued) Part No. Size A (in) A (in) A2 (in) L (in) L (in) L2 (in) ¼" x ½" x ¼" ¼" x ¾" x ½" ¼" x ¾" x ¾" ¼" x ¾" x " ¼" x ¾" x ¼" ¼" x " x ½" ¼" x " x ¾" ¼" x " x " ¼" x ¼" x ½" ¼" x ¼" x ¾" ¼" x ¼" x " ½" ½" x " x ¾" ½" x " x " ½" x " x ½" ½" x ¼" x ¾" ½" x ¼" x " ½" x ¼" x ¼" ½" x ½" x ½" ½" x ½" x ¾" ½" x ½" x " ½" x ½" x ¼" " " x ¼" x ¼" " x ½" x ¾" " x ½" x " " x ½" x ¼" " x ½" x ½" " x ½" x 2" " x 2" x ½" " x 2" x ¾" " x 2" x " " x 2" x ¼" " x 2" x ½"

23 Viega ProPress ½" to 2" Copper Cap P - Model 2956 A L Part No. Size A (in) L (in) 7772 ½" ¾" " ¼" ½" ".69.8 Copper Cross-Over P x P - Model 2928 Part No. Size A (in) L (in) H (in) ½" ¾" Copper Cross-Over FTG x P - Model 2927 Part No. Size A (in) L (in) H (in) 7837 ½" x ½" ¾" x ¾" Copper ProPress Manifold 3-Outlets (open) P x FTG x P - Model 2945 Part No. Size L (in) L2 (in) Z (in) Z2 (in) Z3 (in) Z4 (in) Z5 (in) " x ½"

24 Viega ProPress ½" to 2" Bronze Pressure Test Plug - Model 2969 Part No. Size L (in) ½" ¾".65 Bronze Adapter P x MPT - Model 29ZL Part No. Size A (in) L (in) 7920 ½" x ⅜" MPT ½" x ½" MPT ½" x ¾" MPT ¾" x ½" MPT ¾" x ¾" MPT ¾" x " MPT " x ¾" MPT " x " MPT " x ¼" MPT ¼" x " MPT ¼" x ¼" MPT ¼" x ½" MPT ½" x ¼" MPT ½" x ½" MPT ½" x 2" MPT " x ½" MPT " x 2" MPT

25 Viega ProPress ½" to 2" Bronze Adapter P x FPT - Model 292ZL Part No. Size A (in) L (in) ½" x ⅜" FPT ½" x ½" FPT ½" x ¾" FPT ¾" x ½" FPT ¾" x ¾" FPT " x ½" FPT " x ¾" FPT " x " FPT " x ¼" FPT ¼" x ½" FPT ¼" x " FPT ¼" x ¼" FPT ¼" x ½" FPT ½" x ¼" FPT ½" x ½" FPT " x 2" FPT Bronze Adapter FTG x MPT - Model 29.ZL L 2 Part No. Size L (in) ½" x ⅜" MPT ½" x ½" MPT ½" x ¾" MPT ¾" x ½" MPT ¾" x ¾" MPT " x ¾" MPT " x " MPT ¼" x ¼" MPT ½" x ½" MPT " x 2" MPT

26 Viega ProPress ½" to 2" Bronze Adapter FTG x FPT - Model 292.ZL Part No. Size A (in) L (in) ½" x ⅜" FPT ½" x ½" FPT ½" x ¾" FPT ¾" x ½" FPT ¾" x ¾" FPT " x ½" FPT " x " FPT ¼" x ½" FPT ¼" x ¼" FPT ½" x ½" FPT " x 2" FPT Bronze 90 Elbow P X FPT - Model 294.2ZL Part No. Size A (in) A (in) L (in) L (in) ½" x ⅜" FPT ½" x ½" FPT ½" x ¾" FPT ¾" x ½" FPT ¾" x ¾" FPT " x ½" FPT " x " FPT ¼" x ¼" FPT ½" x ½" FPT " x 2" FPT

27 Viega ProPress ½" to 2" Bronze 90 Drop Ear Elbow P x FPT with Wall Plate - Model ZL Part No. Size A (in) L (in) L (in) L2 (in) L3 (in) 7985 ½" x ⅜" FPT ½" x ½" FPT ¾" x ¾" FPT A L L2 Bronze 90 Hi Ear Elbow P x FPT - Model ZL Part No. Size A (in) A (in) L (in) L (in) L2 (in) A ½" x ½" FPT Bronze Reducer FTG x P - Model 295.ZL Part No. Size A (in) L (in) ½" x ½" " x ½" " x ¾" L Bronze Tee P x P x FPT - Model 297.2ZL A Part No. Size A (in) A (in) L (in) L (in) 3 L L A A ½" x ½" x ½" FPT ¾" x ¾" x ¼" FPT ¾" x ¾" x ½" FPT ¾" x ¾" x ¾" FPT " x " x ½" FPT " x " x ¾" FPT ¼" x ¼" x ½" FPT ¼" x ¼" x ¾" FPT ½" x ½" x ½" FPT ½" x ½" x ¾" FPT " x 2" x ½" FPT " x 2" x ¾" FPT

28 Viega ProPress ½" to 2" 3 L A2 A A3 L L2 Bronze Vent Tee P x FPT x P - Model 297.3ZL Part No. Size A (in) A2 (in) A3 (in) L (in) L (in) L2 (in) ½" x ⅛" FPT x ½" ¾" x ⅛" FPT x ¾" Bronze Union P x P - Model 2960ZL Part No. Size A (in) L (in) 7925 ½" ¾" " ¼" ½" " Bronze Union P x FPT - Model 2962ZL A L Part No. Size A (in) L (in) ½" x ½" FPT ¾" x ¾" FPT " x " FPT ¼" x ¼" FPT ½" x ½" FPT " x 2" FPT

29 Viega ProPress ½" to 2" Bronze Union P x MPT - Model 2965ZL Part No. Size A (in) L (in) ½" x ½" MPT ¾" x ¾" MPT " x " MPT ¼" x ¼" MPT ½" x ½" MPT " x 2" MPT Bronze Di-electric Union P x FPT - Model 2967ZL A L 2 Part No. Size A (in) L (in) 7955 ½" x ½" FPT ¾" x ¾" FPT " x " FPT ¼" x ¼" FPT ½" x ½" FPT " x 2" FPT Bronze Tailpiece Adapter P x F Union - Model 2957ZL A L 2 Part No. Size A (in) L (in) ½" x " BSP ¾" x " BSP " x " BSP " x ¼" BSP

30 Viega ProPress ½" to 2" Z d b L k D Bronze Adapter Flange P x Flange - Model ZL Part No. Size L (in) Z (in) b (in) D (in) k (in) d (in) " ¼" ½" " A L Bronze PEX Press Adapter PEX x P - Model 283PZL Part No. Size A (in) L (in) ½"x ½" ½" x ¾" ¾" x ½" ¾"x ¾" " x " ¼" x ¼" ½" x ½" " x 2"

31 Viega ProPress ½" to 2" valves Dimensional documentation 3

32 Viega ProPress ½" to 2" valves Dimensional documentation (inches) NOTE: All model 2973 valves are intended for use in non-potable water applications. For NSF-6G compliant valves refer to Viega ProPress Zero Lead model 297. Ball Valve P x P - Model 2973 Part No. Size A (in) A (in) L (in) L (in) L2 (in) H (in) ½" ¾" " ¼" ½" " Ball Valve P x FPT - Model Part No. Size A (in) A (in) L (in) L (in) L2 (in) H (in) x FPT ½" x ½" ¾" x ¾" " x " Ball Valve P x Hose - Model Part No. Size A (in) A (in) L (in) L (in) L2 (in) H (in) x NPSH ½" x ¾" ¾" x ¾"

33 Viega ProPress ½" to 2" Zero Lead valves Dimensional documentation (inches) Zero Lead* Bronze Ball Valve P x P - Model 297.ZL Part No. Size A (in) A (in) L (in) L (in) L2 (in) H (in) ½" ¾" " ¼" ½" " Zero Lead* Bronze Ball Valve P x P - Model 297.3ZL Part No. Size A (in) A (in) L (in) L (in) L2 (in) H (in) ½" ¾" " ¼" ½" "

34 Viega ProPress ½" to 2" Zero Lead valves Zero Lead* Bronze Ball Valve P x FPT - Model 297.4ZL Part No. Size A (in) A (in) L (in) L (in) L2 (in) H (in) x FPT ½" x ½" ¾" x ¾" " x " Zero Lead* Bronze Ball Valve P x Hose - Model 297.5ZL Part No. Size A (in) L (in) L (in) L2 (in) H (in) x NPSH ½" x ¾" ¾" x ¾" Zero Lead* Bronze Check Valve P x P - Model 2974ZL Part No. Size A (in) L (in) ½" ¾" " ¼" ½" " *Zero Lead identifies Viega products meeting the lead free requirements of NSF 6-G through testing under NSF/ANSI 372 (.25% or less maximum weighted average lead content). 34

35 Viega ProPress XL (Copper) 2½" to 4" fittings Dimensional documentation 35

36 Viega ProPress XL (Copper) 2½" to 4" Dimensional documentation (inches) Stock Code Size A (in) L (in) ½" " " Copper 90 Elbow FTG x P - Model 096.XL Stock Code Size A (in) L (in) L (in) ½" x 2½" " x 3" " x 4" Copper 45 Elbow P x P - Model 0926XL Stock Code Size A (in) L (in) ½" " " Copper 45 Elbow FTG x P - Model 0926.XL Stock Code Size A (in) L (in) L (in) ½" x 2½" " x 3" " x 4" Copper Coupling P x P with Stop - Model 095XL Stock Code Size A (in) L (in) ½" " "

37 Viega ProPress XL (Copper) 2½" to 4" Copper Coupling P x P No Stop - Model 095.5XL Stock Code Size L (in) ½" " " 5.79 Copper Reducer P x P - Model 095.2XL L A 2 Stock Code Size A (in) L (in) ½" x " ½" x ¼" ½" x ½" ½" x 2" " x ½" " x 2" " x 2½" " x 2" " x 2½" " x 3" Copper Reducer FTG x P - Model 095.XL Stock Code Size A (in) L (in) ½" x " ½" x ¼" ½" x ½" ½" x 2" " x ¼" " x ½" " x 2" " x 2½" " x 2" " x 2½" " x 3" Copper Adapter P x MPT - Model 09XL Stock Code Size A (in) L (in) ½"x 2½" MPT "x 3" MPT "x 4" MPT Copper Adapter P x FPT - Model 092XL Stock Code Size A (in) L (in) ½" x 2½" FPT " x 3" FPT " x 4" FPT

38 Viega ProPress XL (Copper) 2½" to 4" Copper Tee P x P x P - Model 098XL Stock Code Size A (in) A (in) A2 (in) L (in) L (in) L2 (in) ½" x ¾" x 2½" ½" x " x 2½" ½" x ¼" x 2½" ½" x ½" x 2½" ½" x 2" x ¾" ½" x 2" x " ½" x 2" x ½" ½" x 2" x 2" ½" x 2" x 2½" ½" x 2½" x ½" ½" x 2½" x ¾" ½" x 2½" x " ½" x 2½" x ¼" ½" x 2½" x ½" ½" x 2½" x 2" ½" x 2½" x 2½" " x ¾" x 3" " x " x 3" " x ¼" x 3" " x ½" x 3" " x 2" x 2" " x 2" x 2½" " x 2" x 3" " x 2½" x 2" " x 2½" x 2½" " x 2½" x 3" " x 3" x ½" " x 3" x ¾" " x 3" x " " x 3" x ¼" " x 3" x ½" " x 3" x 2" " x 3" x 2½" " x 3" x 3" " x 3" x 2" " x 3" x 3" " x 4" x ½" " x 4" x ¾" " x 4" x " " x 4" x ¼" " x 4" x ½" " x 4" x 2" " x 4" x 2½" " x 4" x 3" " x 4" x 4"

39 Viega ProPress XL (Copper) 2½" to 4" Copper Tee P x P x FPT - Model 097.2XL Stock Code Size A (in) A (in) L (in) L (in) ½" x ¾" FPT ½" x 2" FPT " x ¾" FPT " x 2" FPT " x ¾" FPT " x 2" FPT Copper Cap P - Model 0956XL Stock Code Size A (in) L (in) ½" " " Copper Adapter Flange P x Flange - Model XL Stock Code Size A (in) L (in) b (in) k (in) D (in) d (in) ½" " "

40 Notes 40

41 Viega ProPressG ½" to 2" fittings Dimensional documentation 4

42 Viega ProPressG ½" to 2" Dimensional documentation (inches) Bronze Adapter P x MPT - Model 06 Part No. Size A (in) L (in) 6043 ½" x ⅜" MPT ½" x ½" MPT ¾" x ¾" MPT " x " MPT ¼" x ¼" MPT ½" x ½" MPT " x 2" MPT Bronze Adapter FTG x MPT - Model 06. L 2 Part No. Size L (in) ½" x ½" MPT ¾" x ¾" MPT " x " MPT ¼" x ¼" MPT ½" x ½" MPT " x 2" MPT 3.54 Bronze Adapter P x FPT - Model 062 Part No. Size A (in) L (in) ½" x ⅜" FPT ½" x ½" FPT ¾" x ¾" FPT " x " FPT ¼" x ¼" FPT ½" x ½" FPT " x 2" FPT Bronze Adapter FTG x FPT - Model 062. Part No. Size A (in) L (in) ½" x ½" FPT ¾" x ¾" FPT " x " FPT ¼" x ¼" FPT ½" x ½" FPT " x 2" FPT

43 Viega ProPressG ½" to 2" Copper Cap x P - Model 0656 Part No. Size L (in) 633 ½" ¾" " ¼" ½" ".8 Copper 90 Elbow P x P - Model 066 Part No. Size A (in) L (in) 628 ½" ¾" " ¼" ½" " Copper 90 Elbow FTG x P - Model 066. Part No. Size A (in) L (in) L (in) 658 ½" x ½" ¾" x ¾" " x " ¼" x ¼" ½" x ½" " x 2" Copper Coupling P x P with Stop - Model 065 Part No. Size A (in) L (in) 6098 ½" ¾" " ¼" ½" "

44 Viega ProPressG ½" to 2" Copper 45 Elbow P x P - Model 0626 Part No. Size A (in) L (in) 688 ½" ¾" " ¼" ½" " Copper 45 Elbow FTG x P - Model Part No. Size A (in) L (in) L (in) 628 ½" x ½" ¾" x ¾" " x " ¼" x ¼" ½" x ½" " x 2" Bronze Union P x P - Model 0650 Part No. Size A (in) L (in) G (in) 7598 ½" ¾" 7603 ¾" " 7608 " ¼" 763 ¼" ½" 768 ½" " " ½" Copper Reducer P x P - Model Part No. Size A (in) L (in) ¾" x ½" " x ½" " x ¾" ¼" x ¾" ¼" x " ½" x " ½" x ¼" " x " " x ½"

45 Viega ProPressG ½" to 2" Copper Tee P x P x P - Model 068 Part No. Size A (in) A (in) A2 (in) L (in) L (in) L2 (in) ½" ¾" ¾" x ¾" x ½" " " x ¾" x ½" " x " x ½" " x ¾" x ¾" " x " x ¾" ¼" ¼" x ¼" x " ½" ½" x ½" x ¾" ½" x ½" x " ½" x ½" x ¼" " " x 2" x ¾" " x 2" x ½" L3 L2 A L A L ProPress Gas Ball Valve - Model 0670 Part No. Size A (in) A (in) L (in) L (in) L2 (in) L3 (in) 9648 ½" ¾" " ¼" ½" "