THREADED CLOSURES. For access to Filter Vessels, Strainers, Pig Launchers & Receivers. Tube Turns Products

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1 THREADED CLOSURES For access to Filter Vessels, Strainers, Pig Launchers & Receivers Tube Turns Products

HISTORY Tube Turns was founded in 927 in Louisville, Kentucky, USA. We were the f i r s t A m e r i c a n m a n u f a c t u r e r o f f o r g e d seamless pipe elbows and returns.

We then added T-Bolt Closures, Threaded Closures and Toolless Closures in order to satisfy customer requirements.

2 HISTORY Tube Turns was founded in 927 in Louisville, Kentucky, USA. We were the f i r s t A m e r i c a n m a n u f a c t u r e r o f f o r g e d seamless pipe elbows and returns. Over the years, our products have evolved to exceed the ever changing market demands of the industries that we serve. 959, we developed Yoke Style Hinged Closures. We then added T-Bolt Closures, Threaded Closures and Toolless Closures in order to satisfy customer requirements. A p p l i c a t i o n s i n c l u d e s c r a p e r t r a p s, f i l t e r s, strainers, separators/ coalescers, terminal manifolds, meter provers, distillation towers, storage tanks or any pressure vessel requiring frequent access. Tube Turns Threaded Closures are available in sizes 2 thru 24 in Class 50 thru 900 and 26 thru 36 in Classes 50 t h r u T h e s e c l o s u r e s a r e s p e c i f i e d by many piping engineers and designers for their economy and simple design that consists of only a Head, Welding Hub and hinging hardware. DESIGN & CODE COMPLIANCE All Tube Turns Threaded Closures are designed in accordance with Section VIII, Division of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code. Prototype testing utilizing strain gages was conducted to prove the design basis and strength requirements of the closure geometry. The strain gage results were compared to finite element analysis for theoretical agreement to meet the allowable stresses prescribed in the ASME Pressure Vessel Code. The hydrostatic testing and strain gage testing were witnessed by an independent authorized inspection agency. ASME Code Stamping and Partial Data Reports are available at the time of order at a nominal extra cost, verifying shop inspection of the unit by a commissioned inspector of the National Board of Boiler and Pressure Vessel spectors. Alternatively, we can supply, at no extra charge, our Manufacturer s Statement of Code Compliance to ASME Section VIII, Division. We can certify D.O.T. Title 49 Part 92 or Part 95, ASME B3.3, ASME B3.4 or ASME B3.8. D e s i g n o f t h e T h r e a d e d C l o s u r e h a s b e e n v e r i f i e d u s i n g t h e l a t e s t f i n i t e 24 CL900V Closure under 3350 psi Hydrostatic Test element analysis software. 2

QUALITY CONTROL The Threaded Closure is manufactured in Louisville, KY, USA. The Tube Turns Products quality system meets the ASME Boiler and Pressure Vessel Code, Section VIII, Division, Appendix 0.

4 QUALITY CONTROL The Threaded Closure is manufactured in Louisville, KY, USA. The Tube Turns Products quality system meets the ASME Boiler and Pressure Vessel Code, Section VIII, Division, Appendix 0. The quality system is audited by an independent authorized inspection agency. The quality system controls order analysis, calibration, drawings, documents, materials, processes, welding, nondestructive examination and inspection. Raw materials are inspected for dimensional acceptability and proper heat code identif i c a t i o n. M i l l t e s t r e p o r t s a r e checked to ensure proper physical and chemical properties of all pressure retaining c o m p o n e n t s. C e r t i f i e d m a t e r i a l test reports are shipped with each closure. A serial number is assigned to each Threaded Closure at order entry and is permanently stamped on the closure. The actual heats of material used for the individual closures are permanently recorded and stamped on all pressure retaining components. This provides traceability to the material test reports for every closure. The Tube Turns Products can meet the most stringent customer material and testing requirements. Special customer requirements are evaluated by the Engineering Department. The Tube Turns Products offers optional hydrotest and helium leak test of closures. Nondestructive examination per ASME Section V is available in- house and includes radiparticle, and liquid ography, ultrasound, magnetic penetrant. W h e n s p e c i f i e d, t h e f o l l o w i n g documents are furnished for each closure c Hydrostatic test c e r t i f i c a t i o n c Nondestructive test reports c ASME code stamping available upon request 4

5 O-RING MATERIALS The materials most often used for closure O-rings are discussed below. Technical information as to properties and usages of gasket material are based on data and recommendations of the manufacturers of the materials. Determination of the compatibility of the O-ring material is the responsibility of the purchaser. COMMON O-RING MATERIALS Buna-N General service. Resistant to petroleum base hydraulic and lubricating oils; animal and vegetable oils; gases such as butane, propane, acetylene and natural gas, aromatic and nonaromatic fuels such as gasoline, kerosene, diesel fuel and fuel oils, anhydrous ammonia and water. Temperature limits -30 F to 250 F; (-34 C to 2 C) special compounds suitable to -65 F (-54 C). Fluoroelastomer (FKM) Generally used for high temperature services. Resistant to synthetic lubricants, petroleum base products, some chlorinated solvents, benzene, toluene and many acids and alkalies. FKM is also used for sour gas and oil service. Temperature limits -5 F to 400 F (-26 C to 204 C). Ethylene Propylene Superior resistance to phosphatee s t e r t y p e f l u i d s, S k y d r o l, Pydrol,Cellulubes and glycol type coolants. Excellent resistance to mild acids and alkalies. Can be used in steam service. Replacing butyl rubber in most applications. Temperature limits -70 F to 250 F. (-57 C to 2 C) Silicone Rubber Good resistance to high and low temperature dry gases, air, oxygen and ozone. May be satisfactory in high-analine oils, but not recommended for use with most petroleum base products and steam. Temperature limits -65 F to 450 F. (-54 C to 232 C) ORDER /INQUIRY order to reply promptly to inquiries and service orders, the following basic order data requirements are needed:. 2.Maximum wall thickness of pipe and yield strength 3.Maximum design pressure SPARE 4.Maximum and minimum design temperature 5.Corrosion allowance 6.Code requirements (stamp, c e r t i f i c a t i o n s, e t c ) 7.Quantity 8.Maximum test pressure 9.O-ring material (Buna-N is standard) PARTS 0.stallation position: Closure centerline either horizontal or vertical a.horizontal hinge requirement either left hand (standard) or right hand. See Closure Dimension table for details on hinging. Recommended Spare Parts Two closure o-ring seals and two PWD o-ring seals should be stocked for each closure. If several identical closures are in operation in a given area, one closure o-ring and one PWD o-ring per closure may be stocked. Frequency of replacement will depend upon such factors as operating pressure and temperature, shrinkage and swelling caused by product absorption, the corrosiveness of the product in the system and frequency of operation. OPERATING TOOL An OperatingTool is available for easier f i n a l c l o s i n g a n d i n i t i a l opening of the 6 and larger Threaded Closure. 5

6 CLOSURE DIMENSIONS CLOSURE DIMENSIONS CLOSURE DIMENSIONS SIZES 2-4 CLASS HORIZONTAL OR VERTICAL B C D E F SIZES 2-4 CLASS HORIZONTAL OR VERTICAL (DN) Lbs (Kg) A B C D E F 2 (50) 4 3/4 (2.07) 2 3/8 (6.03) 5 /6 (2.86) 2 3/4 (6.99) 2 (5.08) 5 /6 (4.76) 9 (4) (DN) Lbs (Kg) 3 3 (80) 5 3/4 (4.6) 3 / (8.89) 5 / (.49) 2 / (6.99) 2 (5.08) 6 / (5.40) 5 (7) (50) 4 3/4 (2.07) 2 3/8 (6.03) 5 /6 (2.86) 2 3/4 (6.99) 2 (5.08) 5 /6 (4.76) 9 (4) 4 (00) 6 3/4 (7.5) 4 /2 (.43) 5 /6 (4.76) 3 /8 (7.94) 2 /8 (5.40) 6 /6 (7.30) 22 (0) 3 (80) 5 3/4 (4.6) 3 /2 (8.89) 5 /6 (.49) 2 3/4 (6.99) 2 (5.08) 6 /6 (5.40) 5 (7) Note Shown with optional Pressure Warning Device 4 (00) 6 3/4 (7.5) 4 /2 (.43) 5 /6 (4.76) 3 /8 (7.94) 2 /8 (5.40) 6 /6 (7.30) 22 (0) A Note Shown with optional Pressure Warning Device SIZES 2-4 CLASS HORIZONTAL WITH HINGE G SIZES A B C 2-4 CLASS D EHORIZONTAL F WITH HINGE G A B C D E F (DN) (DN) (50) 4 3/4 (2.07) 2 3/8 (6.03) 7 3/8 (8.73) 2 3/4 (6.99) /6 2 (50) 4 3/4 (2.07) 2 3/8 (6.03) 7 3/8 (8.73) 2 3/4 (6.99) 3 (80) 5 3/4 (4.6) 3 /2 (8.89) 7 5/8 (9.37) 2 3/4 (6.99) /6 3 (80) 5 3/4 (4.6) 3 /2 (8.89) 7 5/8 (9.37) 2 3/4 (6.99) 4 (00) 6 3/4 (7.5) 4 /2 (.43) 8 /8 (20.64) 3 /8 (7.94) 5/6 4 (00) at 6 3left /4 (7.5) 4 /2 (.43) 8 /8 (20.64) 3 /8 (7.94) Hinging installed when facing the closure 2 H H Lbs (Kg) Lbs (Kg) (2.06) 7 3/6 (8.26) 2 5/6 (7.46) 4 3/6 (0.64) (5) /6 (2.06) 7 3/6 (8.26) 2 5/6 (7.46) 4 3/6 (0.64) (5) (2.06) 7 7/6 (8.89) 3 7/6 (8.73) 4 3/6 (0.64) 7 (8) /6 (2.06) 7 7/6 (8.89) 3 7/6 (8.73) 4 3/6 (0.64) 7 (8) (2.38) 8 /8 (20.64) 3 7/8 (9.84) 4 /6 (.9) 25 () 5 /6 (2.38) 8 /8 (20.64) 3 7/8 (9.84) 4 /6 (.9) 25 () Hingingwith installed at left when facing the closure Note Shown optional Pressure Warning Device Note Shown with optional Pressure Warning Device 6

7 CLOSURE DIMENSIONS SIZES 6-2 CLASS TV VERTICAL WITH HINGE A B C D E F (DN) Lbs (Kg) 6 (50) 5 5 / 6 (5.08) 6 5 / 8 (6.83) 2 3 / 4 (32.39) 4 (0.6) / 8 (2.86) 9 / 6 (23.03) 55 (25) 8 (200) 7 5 / 6 (8.57) 8 5 / 8 (2.90) 5 (38.0) 4 / 2 (.43) / 8 (2.86) 0 3 / 8 (26.35) 95 (43) 0 (250) 8 5 / 8 (2.9) 0 3 / 4 (27.3) 6 / 4 (4.28) 5 (2.70) / 4 (3.8) ½ (29.2) 50 (68) 2 (300) 0 (25.40) 2 3 / 4 (32.39) 7 / 2 ( / 2 (.97) 5 / 6 (3.33) 2 / 6 (32.54) 240 (09) Note 6 shown with optional Pressure Warning Device SIZES 6-2 CLASS TH HORIZONTAL WITH HINGE A B C D E F G H (DN) Lbs (Kg) 6 (50) 5 5 / 6 (5.08) 6 5 / 8 (6.83) 0 / 8 (25.72) 4 (0.6) 3 / 8 (3.49) 9 3 / 4 (24.77) 5 7 / 6 (.8) 4 3 / 8 (36.5) 55 (25) 8 (200) 7 5 / 6 (8.57) 8 5 / 8 (2.90) (27.94) 4 / 2 (.43) 7 / 6 (3.65) (27.94) 6 7 / 6 (6.35) 4 3 / 8 (36.5) 95 (43) 0 (250) 8 5 / 8 (2.9) 0 3 / 4 (27.3) 3 / 8 (33.97) 5 (2.70) / 2 (3.8) / 4 (33.66) 7 / 6 (9.84) 7 / 8 (43.50) 55 (70) 2 (300) 0 (25.40) 2 3 / 4 (32.39) 4 3 / 8 (36.5) 5 / 2 (.97) 5 / 8 (4.) 4 / 2 (36.83) 8 / 6 (22.38) 7 / 8 (43.50) 250 () Hinging installed at left when facing the closure Note 6 shown with optional Pressure Warning Device 7

8 CLOSURE DIMENSIONS SIZES 4-24 SIZES 4-24 CLASS CLASS , , SIZES SIZES CLASS CLASS TV TV VERTICAL WITH HINGE Approximate A B C D E F Approximate A B C D E (DN) Lbs (Kg) (DN) Lbs (Kg) 4 (350) 8 7 / 4 (350) (22.56) 4 (35.56) 30 (76.20) 9 3 / / 8 (22.56) 4 (35.56) 30 (76.20) (24.77) 5 / / 4 (24.77) 5 8 (4.4) 8 / / 8 (4.4) 8 6 (47.85) 480 (28) / 6 (47.85) 480 (28) 6 (400) 0 3 / 8 (26.37) 6 (40.64) 3 3 / 6 (79.22) 0 / 4 (26.04) 2 / 8 (5.4) 20 (50.80) 655 (297) 6 (400) 0 3 / 8 (26.37) 6 (40.64) 3 3 / 6 (79.22) 0 / 4 (26.04) 2 / 8 (5.4) 20 (50.80) 655 (297) 8 (450) 3 / 8 (28.9) 8 (45.72) 32 3 / 6 (8.76) 0 / 2 (26.67) 2 3 / 8 (6.05) 20 / 6 (52.9) 780 (354) 8 (450) 3 / 8 (28.9) 8 (45.72) 32 3 / 6 (8.76) 0 / 2 (26.67) 2 3 / 8 (6.05) 20 / 6 (52.9) 780 (354) 20 (500) 2 7 / 8 (32.72) 20 (50.80) 33 5 / 6 (84.6) (27.94) 2 3 / 8 (6.05) 22 / 6 (56.08) 030 (467) 20 (500) 22 2 (550) 7 / 8 (32.72) 7 / 20 (50.80) 33 5 / 6 (84.6) (27.94) 2 3 / 8 (6.05) 22 8 (35.26) 22 (55.88) 33 5 / 6 (86.2) / 4 (28.58) 2 5 / 8 (6.68) 23 / 6 6 (56.08) (58.62) (53) (467) 22 (550) 24 (600) 7 / 8 (35.26) 4 7 / 22 (55.88) 33 5 / 6 (86.2) / 4 (28.58) 2 5 / 8 (6.68) 23 8 (37.80) 24 (60.96) 34 / 6 (88.) / 2 (29.2) 2 7 / 8 (7.32) 24 / 6 (58.62) (6.6) (592) (53) 24 (600) 26 4 (650) 7 / 8 (37.80) 5.8 (40.6) 24 (60.96) 26 (66.04) 34 / 6 40 (88.) / / 2 (29.2) 2 7 / 8 (7.32) 24 6 (03.68) (33.02) 3 / 2 (8.89) 26 / 6 / 6 (6.6) (67.79) (755) (592) 26 (650) (700) (40.6) 6.8 (42.70) 26 (66.04) 28 (7.2) 40 / 4 6 (03.68) 5 / (33.02) 3 / 2 (8.89) 26 6 (04.95) (33.02) 3 / 2 (8.89) 27 / 6 6 (67.79) (70.3) (809) (755) 30 (750) 7.8 (45.24) 30 (76.20) 28 (700) 6.8 (42.70) 28 (7.2) / / 6 (04.95) 6 (07.49) / (33.02) 2 (34.29) 3 4 (0.6) 28 / 2 (8.89) 27 5 / 6 (73.50) 947 (883) 6 (70.3) 783 (809) 32 (800) 8.8 (47.78) 32 (8.28) 30 (750) 7.8 (45.24) 30 (76.20) / 6 (08.74) / 6 (07.49) / 2 (34.29) 4 (0.6) 29 5 / 2 (34.29) 4 (0.6) 28 5 / 6 (76.04) 227 (965) / 6 (73.50) 947 (883) 34 (850) 9.8 (50.32) 34 (86.36) 43 5 / 6 (0.03) / 2 (34.29) 4 (0.6) 30 5 / 6 (78.58) 2299 (043) 32 (800) 8.8 (47.78) 32 (8.28) 42 / 6 (08.74) / 2 (34.29) 4 (0.6) 29 5 / 6 (76.04) 227 (965) 36 (900) 20.8 (52.86) 36 (9.44) 43 / 6 (.30) / 2 (34.29) 4 (0.6) 3 5 / 6 (8.2) 2480 (25) 34 (850) 9.8 (50.32) 34 (86.36) 43 5 / 6 (0.03) / 2 (34.29) 4 (0.6) 30 5 / 6 (78.58) 2299 (043) 36 (900) 20.8 (52.86) 36 (9.44) 43 / 6 (.30) / 2 (34.29) 4 (0.6) 3 5 / 6 (8.2) 2480 (25) 8

9 CLOSURE DIMENSIONS SIZES 4-22 CLASS TH HORIZONTAL WITH HINGE A B C D E F G H (DN) Lbs (Kg) 4 (350) 8 7 / 8 (22.56) 4 (35.56) 2 / 2 (54.6) 9 3 / 4 (24.77) / 2 (3.8) 25 3 / 6 (64.06) 3 (7.62) 27 / 4 (69.29) 460 (209) 6 (400) 0 3 / 8 (26.37) 6 (40.64) 22 / 6 (57.63) 0 / 4 (26.04) 2 (5.08) 27 5 / 6 (69.39) 3 / 2 (8.89) 28 7 / 6 (72.6) 635 (288) 8 (450) 3 / 8 (28.9) 8 (45.72) 23 / 6 (60.7) 0 / 2 (26.67) 2 / 4 (5.72) 28 7 / 8 (73.28) 3 3 / 4 (9.53) 29 / 4 (74.37) 760 (345) 20 (500) 2 7 / 8 (32.72) 20 (50.80) 24 / 6 (63.04) (27.94) 2 / 4 (5.72) 30 / 6 (77.98) 3 7 / 8 (9.86) 30 / 2 (77.55) 020 (463) 22 (500) 7 / 8 (35.26) 22 (55.88) 25 7 / 6 (64.47) / 4 (28.58) 2 / 2 (6.35) 32 / 6 (8.48) 4 / 4 (0.80) 3 / 2 (80.09) 50 (522) 9

10 CLOSURE DIMENSIONS SIZE 24 CLASS , CLASS TH HORIZONTAL WITH HINGE (DN) A B C D E F G H Lbs (Kg) SIZE 24 CLASS , CLASS TH HORIZONTAL WITH HINGE A B C D E F9 G H /8 (37.78) 24 (60.96) 26 /6 (66.52) /2 (29.2) 2 /4 (6.99) 33 /6 (85.24) 4 /2 (.43) 40 /4 (02.24) (600) (DN) Lbs (Kg) (76.99) (33.02) /8 (7.30) /6 (97.07) 53/32 (2.95) 43 (09.22) (650) (66.04)26 30 (600)54/6 /6/6(66.52) / 2 /4 2 (6.99) 33 /637(85.24) 4 /2 (.43) 40 /4 (02.24) (37.78) (60.96) /8 (40.6) 2 (29.2) 5 5 (650)65 /6/6 (76.99) 27/82(7.30) 377/638(97.07) 53/32 (2.95) 43 (09.22) (40.6) (66.04) /6 (42.70) 2826(700) (7.2)30 30 (78.26)(33.02) (33.02) /6 (7.4) /6 (98.88) 53/32 (2.95) 44 (.76) /6 / 7 (700)76 (42.70) (7.2) /6/6 (78.26) 2/6 385/640(98.88) 53/32 (2.95) 44 (.76) (750) (76.20)30 3 (80.80)(33.02) /2 (34.29) 2(7.4) /6 (7.4) /6 (02.69) 5/32 (.59) 465/6 (7.65) /66 (45.24) 30 (750) /6 (45.24) 30 (76.20) 3/56 (80.80) /2 (34.29) 2/6(7.4) 407/6 (02.69) 5/32 (.59) 465/6 (7.65) (800) 87 /6 (47.78) 32 (8.28) 32 /6 (82.07) /2 (34.29) 2 /6 (7.4) 45/6 (06.50) 5/32 (.59) 475/6 (20.9) (800) 8 /6 (47.78) 32 (8.28) 32 /6 (82.07) /2 (34.29) 2 /6 (7.4) 4 /6 (06.50) 5 /32 (.59) 47 /6 (20.9) (850) 9 /6 (50.32) 34 (86.36) 32/6 (83.34) /2 (34.29) 2/6 (7.4) 437/6 (0.3) 5/32 (.59) 485/6 (22.73) (850) 9 / (50.32) 34 (86.36) 32/6 (83.34) /2 (34.29) 2/6 (7.4) 437/6 (0.3) 5/32 (.59) 485/6 (22.73) (900) 20 /6 (52.86) 36 (9.44) 335/6 (84.6) /2 (34.29) 2/6 (7.4) 455/6 (4.2) 5/32 (.59) 495/6 (25.27) (900) 20 /6 (52.86) 36 (9.44) 335/6 (84.6) /2 (34.29) 2/6 (7.4) 455/6 (4.2) 5/32 (.59) 495/6 (25.27)

Tube Turns Products FOR GENERAL INQUIRIES: louisvillettweb@sypris.com 262 Howard Street Louisville, Kentucky 402 USA Tel: + 502.774.60 Fax: + 502.774.6300 FOR AFTERMARKET AND SERVICE: ttaftermarket@sypris.

12 Tube Turns Products FOR GENERAL INQUIRIES: 262 Howard Street Louisville, Kentucky 402 USA Tel: Fax: FOR AFTERMARKET AND SERVICE: ttaftermarket@sypris.com 262 Howard Street Louisville, Kentucky 402 USA Tel: Fax: The information contained herein is based on data and information developed in the Laboratories of Sypris Technologies ( Seller ), but is presented without guarantee or warranty, and the seller disclaims any liability incurred from the use thereof. Nothing contained herein is to be construed as a recommendation for any use, including without limitation, any use in a commercial process not controlled by seller, nor for a use which is in violation of any existing patent, foreign or domestic or of applicable laws and regulations. Sypris Technologies, c. - Tube Turns Products Standard Terms & Conditions of sale apply to all Quotations and Sales as outlined at November 207 Sypris Technologies, c., Tube Turns Products Printed in U.S.A.

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