Sheet Guide Plate. Sheet Guide Roller Set FLEXIBLE TYPE STOCK WIDTH FIXED TYPE SGNHR SGNHL 14. SGRT(Adjustable Type) SGRR(Fixed Type)

Transcription

1 h Guid Roll TOCK WIT FIXE TYPE h Guid Pla FEXIBE TYPE GNR GN GRT(Adjusabl Typ) A a -C B h h R T hg7 GR G 33 -R7 R 6.3 -R This illusaion shos R yp GNR. 6.3 R Blanking i Componns GRR(Fixd Typ) W 3 7 Baing B69ZZ BZZ A 9 a A a 73 B GRT GRR d C 3 d -C hd B W 3 7 No. y u i scipion Roll Bas Pla R. Baing(Ball baing) Roll Pin pac fo Baing pac fo Baing C-shapd nap Ring xagon ock c Qy W F C RCn MpP Aa o b Inducion adnd (achd Aa) Tabl of Componns GRT 6Q 6Q6 6Q7 GRR 6Q 6Q9 6Q Maial and Rmak Rf o h sandad abl blo. C TB TB ping l CM3 T 3 F g MPP MpP. MpP. Maial : C adnss : RC ~ Aa o b Inducion adnd (achd Aa) W GRT 7 GNR 99 G 3 3 GNR GN GR G This illusaion shos R yp GR R R. -h 6.3

2 Coil uppo COMPACT TYPE Coil uppo ECONOMY TYPE CP (l Typ) CPJ (Rsin Typ) TAJP h (F) 6 i h h. y -h h u o Blanking i Componns 63a R oad (on oll) pssu : 3.3kgf End pssu :.kgf () Tabl of Componns Tavl F is max. 6. (uabiliy assuanc ang) Rsin yp oll ping Consan (N/mm kgf/mm) Th co pa is mad of sl(c). (F) max.3(.6) CP 6 CPJ CP 6A CPJ 6A Tabl of Componns No. scipion Roll (l) Roll (Rsin) Pla ping ing Pin G yp Raining Ring Accssoy xagon ock Bol Qy Maial and Rmaks C RC o mo POM(Polyacal Rsin) K C G- Mp Fd dicion ping Consan (kgf/dg) No. scipion Qy Maial and Rmaks Bas Til pla Roll P(Copp Alloy ping WP-A ing Pin A C ing Pin A C ing Pin C C Wash him K CP F 6. TAJP Od TAJP

3 Coil uppo PRING TYPE Coil uppo CAM TYPE JP (igh oad Typ) JPX (avy oad Typ) Coil suppo cam yp mans: Cam yp coil suppo is usd hn saing spac as in a sping yp is no availabl. This cocs dflcion of a blank sh o pvn hiing ih a cu. C y C Coil sl fding dicion Blanking i Componns cap ping h7o h6o F 3 R R ping load N Insallaion 7 3 JP Final F R 6 Tabl of Componns No. y scipion uppo Ba Bas Pla Pin ping Bushing ih Flang xagon ock c Wigh kg JP JPX Qy -R3 3-3 Maial and Rmak Copp Alloy (P) FC C(RC3n) h7o(igh), h6o(avy) ysa BMF CM3M6p Fding dicion Fo Opaion h posiion of h blank and h coil suppo. Th guidlin fo h suppo idh of h blank is mm. T h g u i d l i n o f h claanc bn h blank in un (pssing) and h suppo pla is mm. andad fo us of Coil uppo W h n h d i s a n c bn cus is mm o mo and h sping yp coil suppo canno b usd, us his cam yp. Th guidlin of disanc bn h cu and h blank suppo pla is mm. 7. cas mm (Guidlin) mm (Guidlin) Th blank suppo pla should b manufacud by cusoms accoding o h blanking di spcificaion. Rf o h nx pag fo h sandad abl. (Tavl) Vi A Coil fding dicion mm MIN (Guidlin) isanc bn cus mm(claanc ih h blank in un) Appox.mm (blank suppo idh) Blank uppo Pla A cap Chu Incas mm (Guidlin) mm (Guidlin) Cu 3

4 Coil uppo CAM TYPE TC 3a o 9a. i yu!!6 M 6 6!!3 66 -h 7 -h 6.3 -h 9 Tabl of Componns No. y u i o!!!!3!!!6 scipion Bas lid iv Upp Pla ping opp Guid Pin ping xagon ock ad Bol c ol Pin ih Fmal Thad Am Pla xagon ock ad Bol xagon ock ad Bol ol pin Wash Qy Maial and Rmak FC FC Oillss Typ FC WOC-V TF-6 CM3 Mp CM3 M6p UJ h6p(m6) CM3 Mp CM3 Mp3 UJ hp C Blanking i Componns!!! 9 a (33.66) -h 7 9a h h ping foc Final 6.3N Mound.N () 7 (Tavl) 7 ping usd TF-6 ping consan :.77N/mm(.kgf/mm) TC 6

5 Blanking i ysm CUTOM MAE Blanking lin uiing small lo poducion of blanks in vaious shaps. inc h di aa of h blanking di sysm uns ih h div mchanism, on sysm is abl o poduc many blank shaps. (haps capabl of cuing) YRcangl YRigh angl and apzoid YPaalllogam YTapzoid Faus () Rducion of di coss Th blanking di sysm can asily cu apzoid blanks o dsid shap. I is no ncssay o manufacu a apzoid blanking di fo ach shap. (Rcangl and paalllogam can also b cu.) () Impovmn of pss lin opaion a Jus inpu of h angl daa fo h di o pogammabl iv h ps pa numb o compl h sup of h blank cuing shap. Th di dos no hav o b changd, suling in ga ducion of h sup im. Poduciviy of h pss lin can b impovd dasically. (3) Rducion of di soag spac inc on uni of his sysm can poduc vaious numb of blank shs, h numb of dis in possssion can b ducd, and h di soag spac can b galy ducd. Fom cuing o sock Tun Blanking i ysm Accoding o h un angl (, ) ps ih h numical conol sysm, h di aa uns fo ach sok of h pss and h apzoid blanks a poducd. As shon in h figu blo, apzoid blanks a poducd invs in h fd dicion vy oh sh. Pss Tun cu Fd s sack Blanking di sysm Main sack s sack nd sack nd sack Blanking i Componns Typ of blanking di sysm Tun blanking di sysm oubl vaiabl blanking di sysm On uni of h un blanking di can poduc apzoid blank shs. On pss sok can poduc on blank sh. Auomaic yp Manual yp sid apzoid blanks can b poducd ih o uning cuing dis. T o blank s can b poducd ih on pss sok. To uning cuing dis a auomaically posiiond ih h s v o m o o d i v conol. Th mchanism is h sam as h auomaic yp. Posiioning of h di i s d mind o nly b y m a n u a l h a n d l opaion. oubl Vaiabl Blanking i ysm Cuing is pfomd a h movabl sid (loading sid) and fixd sid (unloading sid) fo ach sok of h pss. To apzoid blanks a poducd a h sam im. To blanks a jcd o h main sack and h sid sack as shon in h figu blo. Fd Tuning cu a movabl sid Tun cu Kick k k Pss id sack Tuning cu a fixd sid Tun cu Blanking di sysm Main sock Main sack Main sack 7 id sack

6 Pic Componns Pic Componns Rmovabl Punch Rain Uni P.3 o 36 Ai Typ Punch ipp Uni P.37 o 3 Coil ping Typ Pic Componns Pic Componns 9

7 Rmovabl Punch Rain Uni PNEUMATIC PUG 7!ping oad N Final oad N ocylind Tavl Wigh kg () 96 6 PUG 7 6J PUG 7 Opion Cod pcificaion!. o! Tavl: 69. -h i!! h (Punch un:) y!!3 h7()!6 u!6!7 7 a. 3 9! a. (Tolanc is fo dol pin hols.) 9 h7 h -M P. h h -h C Rain Th accompanying pip join is changd o yp (lbo). PUG7-C mm Th limi numb fo join opaion is unis. If you an o us h uni in join opaion, plas conac ou sals psnaiv. Th ai pos can b asily changd by oaing h cylind mouning posiion ( dicions). Pfomanc spcificaions Uni capaciy.kn Tooling igh kg Pic Componns Tabl of Componns No. y u i o scipion lid Casing Floa Pin Ky lid Pla Backing Pla Block Posiiv Run ud Bol Ai Cylind C RCn C K3 RCn C RCn C RCn C RCn ----N By CK Punch mouning sufac Qy Maial and Rmak No. scipion!!!!3!!!6!7! ping Wash ad ock Nu Coss-cssd ad Counsunk ad c xagon ock ad Bol xagon ock ad Bol xagon ock Tchno-Bol ol Pin ih Fmal Thad Mal Connco Cylind opaion pssu min kg/cm Qy Maial and Rmak WOC-V TR- CM CM3 Mp6 CM3 Mp7 CM3 Mp CM3 M6p hp GW-6 By CK 3 3

8 Rmovabl Punch Rain Uni PNEUMATIC PUG 9!ping oad N Final oad N ocylind Tavl Wigh kg () 6 PUG 9 6J6 PUG 9 77! 77 7 h o! i!!! 76 y!!3 Tavl: 3 Tabl of Componns No. y u i o scipion lid Casing Floa Pin Ky lid Pla Backing Pla Block Posiiv Run ud Bol Ai Cylind. 6a. h h9() C RC o C K3 RC o C RC o C RC o C RC o N By CK u!6!7 7. 7!6 7 9a. 6.3 (Punch un:9) 6.3 (Tolanc is fo dol pin hols.) Punch mouning sufac Qy Maial and Rmak No. scipion!!!!3!!!6!7! ping Wash ad ock Nu Coss-cssd ad Counsunk ad c xagon ock ad Bol xagon ock ad Bol xagon ock Tchno-Bol ol Pin ih Fmal Thad Mal Connco -h -h3 -h -h -h7 -MP. Cylind opaion pssu min kg/cm Qy Maial and Rmak WOC-V TR- C fo M CM3 Mp6 CM3 Mp CM3 Mp CM3 M6p6 hp GW- By CK 33 3 Opion Cod C Rain pcificaion Th accompanying pip join is changd o yp (lbo). PUG9-C mm Th limi numb fo join opaion is unis. If you an o us h uni in join opaion, plas conac ou sals psnaiv. Th ai pos can b asily changd by oaing h cylind mouning posiion ( dicions). Pfomanc spcificaions Uni capaciy.kn Tooling igh 6kg Pic Componns

9 Rmovabl Punch Rain Uni PNEUMATIC PUG!ping oad N Final oad N ocylind Tavl Wigh kg () 39 PUG 6J9 PUG 77! o! i!! Tavl: y!!3 h h! u!6!7!6 h() a (Punch un:9) 6.3 -h -h3 -h -h -h7 -MP. Opion Cod C pcificaion Th accompanying pip join is changd o yp (lbo). PUG-C Th limi numb fo join opaion is unis. If you an o us h uni in join opaion, plas conac ou sals psnaiv. Th ai pos can b asily changd by oaing h cylind mouning posiion ( dicions). Pic Componns 77 7 a. (Tolanc is fo dol pin hols.) Punch mouning sufac Rain mm Pfomanc spcificaions Uni capaciy 6.3kN Tooling igh kg Tabl of Componns No. y u i o scipion lid Casing Floa Pin Ky lid Pla Backing Pla Block Posiiv Run ud Bol Ai Cylind Qy Maial and Rmak No. scipion C RC o C K3 RC o C RC o C RC o C RC o N By!!!!3!!!6!7! ping Wash ad ock Nu Coss-cssd ad Counsunk ad c xagon ock ad Bol xagon ock ad Bol xagon ock Tchno-Bol ol Pin ih Fmal Thad Mal Connco Cylind opaion pssu min kg/cm Qy Maial and Rmak WOC-V TF- C fo M CM3 Mp6 CM3 Mp CM3 Mp9 CM3 M6p hp GW- By 3 36

10 Oulin of Punch ipp Uni OUTINE OF PUNC TRIPPER UNIT Typs and Faus of Punch ipp Uni Punch sipp uni fo commcially availabl ain (by Misumi). Commcially availabl should punch Commcially availabl should ain pac Coil ping old l bushing I is a punch sipp uni fo commcially availabl ain (by Misumi). I is compaibl ih sizs of, 3 (ovall lngh, 9) and 6 (ovall lngh 9). Th ny siz is spcifid o max. mm. Th bushing nd can b machind o a shap. Oh xampls of punch sipp uni I can b usd as h sipp fo pilo punch. Pic Componns I can b usd as h lif ih pilo lif hol. Opion ock posiion of h igula shap bushing can b changd. -RA 9 RA 9 9 RA 7 7 andad posiion RA posiion Fo RA 7 RA posiion Fo RA ol hol is machind. (-67) -PN Whn h uni is usd as h sipp fo pilo punch o h lif ih pilo lif hol, dol hols should b dilld. (Rf o h xampl on h folloing pag.) G C G is punch shank diam. C 37 3

11 Punch ipp Uni COI PRING TYPE BPB (Bushing blank yp) BPA (Round hol) BPR (ua hol ih adius) BPE (Oblong hol) T K (Rain high) F -hd C h E h 3 Tavli. ngh a final load P o P,W (Pic diam i) h W ngh Punch T E h 3 C F G K W d B a Punch ngh BPB BPA BPR BPE Tavl T.. 6 oad. ipp Foc N(kgf) No 7.6(.) 79.(.6) 7.6(.) 79.(.6) 6.(.) Maximum Run Foc N(kgf) 9.6( 99.6) 7.(.6) 9.6( 99.6) 7.(.6) 6.(66.) ping Consan Accssoy ping Usd Mouning Bol N/mm(kgf/mm).(.3) 7.(3.).(.3) 7.(3.).(.) T7o TM7o3 T7o TM7o3 T3o Mp Mp (No ): Pic ny is s a mm. Incmns of. mm Punch ngh BPA BPR BPE P P W P W BPB BPA BPR 3.n. 3.n. 3.n n. 3.n. 3.n.3 Punch ngh 9 3.n. 3.n. 3.n.3 P 3.n. 3.n. 3.n7. W P. P. W6. 3.n. 3.n3. 3.n6. Pic Componns B a..6 i. G h Opion Opion Cod pcificaion RA ock posiion of h igula shap (sua o oblong hol) bushing is changd (a incmns of ). pag 37 fo opion dails. PN ol hol is machind. -67 Maial : old (, Black Oxid) l bushing (C) Coil ping pac () ping iagam Od BPR3 P. W6. RA BPA P. PN ol of l Bushing min h hol siz ih h pic diam + mm. BPB h BPA BPR BPE i. P i. P P i. Y-, 3- Maximum un foc ipp foc 7.6N(.Kgf) 9.6N(99.6Kgf) Y-9, 3-9 Maximum un foc ipp foc 79.N(.6Kgf) 7.N(.6Kgf) Y6-9 Maximum un foc ipp foc 6.N(.Kgf) 6.N(66.Kgf) (Blank) Rf. Us BPB ih h pic guid hol. h ny of h pic o mm o lss. W i. W i. Maximum ny Maximum ny Maximum ny 6 (ping Tavl) (ping Tavl) 6.. (ping Tavl)

12 Gaug Gaug Gaug A Gaug P.33 o 33 ABT/AB/PKRGM/ART/KRGK id Gaug P.333 o 336 GAT/GCM Panl Inpu co Gaug / h uppo Gaug P.337 o 36 TKM/TKMR/TK/TKR TK/TKR FKGN/TP/WKG Ns Gaug P.37 o 3 NGA/NGA/NGR/NGR/NG/NG ENGA/ENGR/ENG/ENGB/ENGC NTGP/NTGPM Rough Gaug P.3 RGRN/RGRR/RGR Gaug 3 3

13 A Gaug IAPPEARING GAUGE ABT! uo ABT 3 9 Wigh(kg) ABT = is mad o od. 6 6-h Gaug Gaug (mound by cusom) Fo Opaion Us A gaug "ABT" as h panl locao fo a da di. liding aas hav lubican fo oillss opaion. Th bol hols of h sliding pla () a hadd so ha h gaug may b mound fom h gaug sid. (imnsion 3) yio!! 7 (Tavl) No) 3 No) -M P.7 Coun bo h7.!3!! 6.3 -Rc/ No) This bol hol is no availabl fo ABT. Tabl of Componns No. scipion Qy Maial and Rmak No. scipion Qy Maial and Rmak Bas Pla Cov Pla id Pla lid Pla Colla y Am u xagon ock ad Bol i xagon ock ad Bol C Oillss Typ CM3 Mp CM3 Mp o ping Wash! Wash! ock Nu! ol Pn!3 ping Pin! xagon ock ad Bol! Ai Cylind Fo M U nu hp h6p CM3 Mp6 MCYF by Taiyo 33 3

14 A Gaug IAPPEARING GAUGE AB Wigh(kg) AB h9 (Tavl) 6.3 Gaug (mound by cusom) AB = is mad o od Fo Opaion Us A gaug "AB" as h panl locao fo a da di. This is ihou Bas Pla, ubicaion Ruid. Th bol hols of h sliding pla () a hadd so ha h gaug may b mound fom h gaug sid. (imnsion ) o h36 i u -M!! yi! Gaug -Rc/ 6.3 Tabl of Componns No. scipion Qy Maial and Rmak No. scipion Qy Maial and Rmak Cov Pla Am Cylind ad Block lid Pla pli Pin y Ai Cylind FC C WRM h3p XCA by Taiyo u xagon Nu i xagon ock ad Bol o xagon ock ad Bol! ping Wash! Angl! Angl Fo M CM3 Mp CM3 Mp Fo M 3 36

15 A Gaug IAPPEARING GAUGE PKRGM -M -h Wigh (kg) Cylind ok PKRGM 7. 6 h a. Fo Opaion PKRGM () Whn a blank sh is placd () Bfo samping 6 -h i. i Ra gaug had un nd (mound by cusom) MpP. (3.) y Gaug Blank old 7 Punch Tabl of Componns No. iscipion Qy Maial and Rmak Bas Pla Guid Pos TKM Bushing old Oillss Bushing Bonz (P) ih Gaphin Ai Cylind -MCY-RF- by Taiyo Colla TKM Fla Wash Fo M U Nu CM3 M xagon ock ad Bol CM3 M Elbo R-M by Chiyoda oing Wash Fo M Co pin (icylind ok) 63!! h h.6!3 h -Rc/ 33. 9i ui! This is compaibl ih h mouning posiion of old sandad pa PKRG. ov, h lbo mouning posiion as changd. 37 3

16 A Gaug WIVE TYPE ART ART 7 7 ART ART is mad o od.!!3! i!3! o!3! Gaug 3 A 6.3 u Povid mm o mo claanc fo A. y! (.7) 6.7 o no us his gaug blo h ai pssu of kgf/cm.!! -Rc/ Tabl of Componns No. scipion Qy Maial and Rmak Gaug Bas opp Pla Gaug Back Join Am y Cylind uppo u Rod i Join Pin () o Join Pin () 3 FC FC FC FC FC C C No. scipion Qy Maial and Rmak! opp Pin! Ai Cylind! xagon ock Tchno-Bol!3 Wash! pli Pin! pli Pin CM3 CMU33A(MC) 6 CM3Mp 7 Fo M hp6 h3p 39 3

17 A Gaug IAPPEARING GAUGE KRGK () KRGK 7 -M ph -h3 Fo Opaion KRGK KRGK is mad o od. () 7 Th Gaug (Fig.) a no accompanid.. 6 Gaug 3 9 Assmbly ucu o!6 y!!! i! u 7() 39 This is compaibl ih h mouning posiion of old sandad pa KRG. Th gaug back sucu as infocd song han h old sandad pa.!3! -Rc/ Tabl of Componns No. iscipion Qy Maial and Rmak No. iscipion Qy Maial and Rmak Bas Pla Bushing ysa BM Cylind uppo Ai Cylind CAT- (MC) Gaug Back upo xagon Nu M Gaug Back Co pin 3 Join xagon ock Tchno-Bol CM3 M Join Pin C RC xagon ock Tchno-Bol CM3 M3 Tuning ock Pla PCC T=. Wash Fo Bushing ysa BM xagonal ock ad c M

18 id Gaug AIR RIVE TYPE GAT B A 7.( ) C Ao vi F F -h ill u! -h G E This figu shos GAT ih gaug. Cylind Tavl () 6 i!3!! J! -Rc/ K Th avl fo is 6.7. yo! 33 Tabl of Componns No. scipion Qy Maial and Rmak y u i o! Bas Pla lid old Guid Pla Gaug Pla Push Boss Ai Cylind xagon ock ad Bol xagon ock ad Bol xagon ock ad Bol ping Wash FC ih Gaphi Bonz ih Gaphi (O# P) C CQ by MC CM3 Mp CM3 Mp CM3 M6p6 C Fo M6 No. scipion! ping Pin! pli Pin!3 ping Wash! Wash Qy Maial and Rmak h WRMhp Fo M 6 Fo M Gaug A 63 3 B C E F 3 G 9 J K GAT Cylind Tavl 7 7 GAT GAT (Wih gaug) (Wihou gaug)

19 id Gaug CAM TYPE GCM -h -h7 7 7 Cam iagam 9 6 M Tavl Whn =,.66 (Tavl) i! y (min.) ( Minimum hu igh o 9 -h7 h -h7-h 6.3 ping Foc oad.n(.kgf) Final oad 6.3N(69.9kgf) Tabl of Componns No. scipion Bas lid iv Upp Pla ping opp Qy Maial and Rmak FC FC ih Gaphi FC Gaug y u ping Guid Pin Gaug Pla i ping WOC-V TF6 This figu shos GCM ih gaug. 7 7 u!!3!! o!!!!3 xagon ock ad Bol xagon ock ad Bol Bol ol Pin ih Fmal Thad Wash CM3 M CM3 M CM3 M6 UJ Fo M h6(m6)p! Wash C iping oad N Final oad N GCM 6 9A 6 9A6 GCM GCM GCM is mad o od. (Wih gaug) (Wihou gaug) Th spcificaion as changd fom 9 dol pin hol o

20 Panl Inpu co Gaug PARAE INK GAUGE URFACE PATING TYPE PAT. 366 TKM ( Typ) TKMR (R Typ) Z A Z-Z scion u i A-A scion This figu shos h yp. Th R yp is symmical. y o! =7 37 cion v ifac EFECTOR Connco (IG3, U andad) Opaion po volag AC/C (common) VV Connco yp(ih Pvnion mchanizm fom loosning) inc h cabl can b movd,placmn of h sich o iing fo adjusmn is no uid.(figu blo) EFECTOR's ich Mouning (3) Connco (cabl) is disconncd o mo 6. n Z A a Th h sich posiion is und 7 mm fom ON h gaug sufac. Gaug sufac ( ) Tabl of Componns No. y u i scipion Gaug cion v F ink R ink hould Bol Pin Colla xagon Nu Qy ()!3!!! Maial and Rmak plaing plaing CM3 C M No. o!!!!3! scipion Fla Wash Poximiy ich (fo AC) Poximiy ich (fo C) Poximiy ich (fo EC) xagon ock ad Bol Fla Wash Round ad c Cabl clip Qy () () () Maial and Rmak M EE-XY-MR by Omon EE-XE-M by Omon IGO3 by EFECTOR CM3 M Fo M Mp UC- Gaug Cabl lngh is m TKM TKMR 7 TKM TKMR ich Typ AC( o V) C(V) EC(EFECTOR Connco) N(ihou sich) ich Typ AC N Opion M Opion Cod M pcificaion Mouning bol hol idh is changd o 3 (fo M). Faus of Uni inc h dcion lv movs paalll, h dcion sich is acivad gadlss of vical vaiaion of h panl posiion. Posiion alignmn and adjusmn of h gaug mouning sufac, h lv lngh and h lv suppo poin a no uid. inc h lo nd of h dcion lv movs almos hoizonally, machining of h sp bn h di fac and h gaug mouning sufac is appox. 3 mm. I is ga ducion of machining hous. Th claanc dph a h dcion lv fo h di is appox. half of h convnional poduc. i Claanc Tavl 7 ich ON ad

21 Panl Inpu co Gaug PARAE INK GAUGE URFACE ARENE TYPE TK ( Typ) TKR(R Typ) R 39 ()! This figu shos h yp. Th R yp is symmical. u io!!!3! EFECTOR Connco(IG3, U andad) Opaion po volag AC/C (common) V V Connco yp(ih Pvnion mchanizm fom loosning) inc h cabl can b movd,placmn of h sich o iing fo adjusmn is no uid.(figu blo) EFECTOR's ich Mouning (6) Connco (cabl) is disconncd oiy 7. Th sich is und ON a h posiion 7mm fom h gaug sufac Th lad i lngh is m.. Tabl of Componns No. iscipion Qy Maial and Rmak Gaug C RC cion v C RC F ink R ink Pin A C RC Pin B C Colla U Nu Fo M Fla Wash Fo M Poximiy ich(fo AC) () EE-XY-MR by Omon Poximiy ich(fo C) () EE-XE-M by Omon Poximiy ich(fo EC) () IG3 by EFECTOR Round ad c M Cabl clip UC- xagon ock ad Bol CM3 M3 Fla Wash Fo M Gaug Calog No. ich Typ 99 7 AC(fo V o V) TK C(V) TKR EC(EFECTOR conco) 7 N(ihou sich) TK TKR ich Typ AC N Faus of Uni inc h dcion lv movs paalll,h dcion sich is acivad gadlss of vical vaiaion of h panl posiion. Posiion alignmn and adjusmn of h gaug mouning sufac,h lv lngh and h lv suppo poin a no uid. inc h o nd of h dcion lv movs almos hoizonally,machining of h sp bn h di fac and h gaug mouning sufac is appox.3mm.i is ga ducion of machining hous. Th claanc dph a h dcion lv fo h di is appoox.half of h convnional poduc. Tavl. i Claanc 7 ich ON ad 339 3

22 Panl Inpu co Gaug PROXIMITY WITC TYPE TK ( Typ) TKR(R Typ) Wigh kg..6. TK TKR 7 ich Typ AC(common fo V and V) C(fo V) N(ihou sich) EC(EFECTOR connco) 9 TK W AC 7 Opion Cod M pcificaion Mouning bol hol idh is changd o 3 (fo M). 9 3-C - 6 TK AC M EFECTOR Connco (IG3U andad) Opaion po volag AC/C (common) V V Connco yp(ih Pvnion mchanizm fom loosning) inc h cabl can b movd, placmn of h sich o iing fo adjusmn is no uid.(figu blo) EFECTOR's ich Mouning (3) Connco (cabl) is disconncd. Gaug (7.) 3. o (Claanc) Non lamp posiion This figu shos h yp. Th lad i lngh is m. Tabl of Componns No. scipion Qy Maial and Rmak Gaug oading cion v Clvis Pin E Typ Raining Ring plaing plaing C RCn Fo h No. scipion Qy Maial and Rmak EEXYMR(Fo AC) Poximiy sich () EEXEM(Fo C) (lcion of Typ) IG3(Fo EC) Poximiy sich EE yp is mad by Omon and IG3 is mad by EFECTOR. 3 3

23 h uppo Gaug WEIGT AJUTING TYPE FKGN 6 (Claanc of upp di) -R FKGN T 9. 3 Max(9). 3. R(achd Aa) -M Thad fo pa guid insallaion uppo Pla() TP FKGN T 9 Fo Opaion amag hn blanks a loadd can b ducd. Th numb of suppo plas ( o 7, 6 plas as h sandad) can b adjusd accoding o h blank igh. Machin h upp di o pvn infnc ih h gaug uni and h suppo pla. (Th alloanc fo claanc is abou mm.) TP Gaug T T T T6 Exampl in a i 6 (9) yu Claanc h uppo Gaug Blank Maial Finishd Panl oading cion Poximiy ich Tabl of Componns No. y u scipion Gaug uppo Pla uppo Poin ing Pin Colla C Typ Raining Ring xagon ock ad Bol Wash Qy 6 Maial and Rmak PC PC C pic is assmbld. GP ( pics a accompanid. ) Fo h6 shaf CM3 Mp Fo M To un h suppo pla, load of appox g/pla is uid. Pss i (lo i) 33 3

24 h uppo Gaug EET UPPORT GAUGE WKG 7 3 WKG WKG Fo Opaion If igh of suppo pla is no sufficin fo h blank igh, pu som ighs fo us. To un h suppo pla, load of appox.. kg is uid. Machin h upp di o pvn infnc ih h gaug uni and h suppo pla. (Th alloanc fo claanc is abou mm.) R6. 3 R Gaug i (Claanc of upp di) Claanc Blankhold Punch achd Aa adning RC o mo Tabl of Componns No. scipion Qy Maial and Rmak Gaug (ih bas) uppo Pla ing Pin C C ih Raining Ring 3 36

25 Ns Gaug 6mm TICK TYPE. REGUAR NGA NGA (Gaug adning Typ) NGR NGR (Gaug adning Typ) NG NG (Gaug adning Typ) 3. -h7. -C3 3 d 9 -h7. -C d d 9 -h7. -C3 3 adning Typ NGA NGR NG () - R 3. Mp Wlding (All Round) () - R 3. Mp Wlding (All Round) () - R 3. Mp Wlding (All Round) Gaug achd Aa adning RC Maial : Gaug C Gaug bas Accssoy : Mouning bol M(M) pics Wash Fo M(M) pics NGA NGA NGR NGR NG NG Incmns of mm 6n n n d 3 NGA 3 d 37 3

26 Ns Gaug 6mm TICK TYPE. ECONOMY ENG 9 -h7. -C3 ENGB 3 9 -h ENGA 3. -h7. -C3 ENGR 3 -C3 6 7 Gaug d 9 R 6 3 d -C R - Wlding (All Round) 6 d 9 -h d R 7 Wlding (All Round) -C3 ENGC h7. 7 d R R - Wlding (All Round) 6 - Wlding (All Round) - Wlding (All Round) 6 6 Maial : Gaug Gaug bas Accssoy : Mouning bol M(M) pics Wash Fo M(M) pics ENGB yp is only fo d =. Incmns of mm Incmns of mm d d ENGA 3 ENGA ENGB 6n ENGR ENGC n n 3 ENG n 39 3

27 Ns Gaug PATE TYPE Rough Gaug RO TYPE NTGP NTGPM (ih Plaing) RGRN RGRR (Offs Typ) RGR (Offs Typ) R 3 () () () 6 R (.) Wlding RGRN RGRR RGR 3 9 Wlding () is h dimnsion bfo machining. (), high of h backup pla, is fo. Maial : Accssoy : xagon ock ad Bol M(M) pics Wash fo M(M): pics Gaug Maial : Accssoy : xagon ock ad Bol M pics Wash Fo M pics d A/ d C P A B NTGP NTGPM Incmns of mm Incmns of mm n n NTGP n NTGP NTGPM A 7 B P C RGRN RGRR RGR 6 d Incmns of mm 6n Incmns of mm n C P d 3 3 RGRR d 3 3 3

28 Panl Tansf Componns *Panl abiliz Pin P.3 o 36 Panl ansf componns PPN/PP/PPU/PPWN/PPW/PPWU/PPN/PP/PPV PU/P/PR/PPCN/PPC/PPCU/PCU * Typ if P.363 o 376 GC/GT/PC/GF/OMGT *ub-if and Flang if P.377 o 39 B/BN/BP/BFT/OFV/OF/FVK/FA/FA *if pla/gaug pla P.3 o 3 FTPA/FTG/FTGA/FPPA *if Panl Tansf Componns P.39 o 6 F/FN/FT/FP/FNP/FTP/F/F/FN/FT/FP/FNP/FTP/ FC/FCN/FCT/FCP/FCTP/FCNP/GF/GFN/GFT/GFP/GFNP/ GFTP/GF/GFW Fo Pogssiv i GP/GPN/GPT/GPP/GPNP/GPT/GPB/GPB/B/PT/GPK/GPK/ME/ MT/M/CP Opion Pas FTB/FTBA/FTBB/FG/FRG/FPPA *Uhan fo if P.7 o GCUT/GCUC/GCUB *Bll Cank if Uni P.9 o *Maial Ejcion Pas P. o 3 OAP/OAPC/AM/APEB/APE/KC/P/CNPT/CNPT *Tansf Componns P.3 o 6 Planvyo PV/PV/PVU/PVU/PVB/PVB/PVB/PVF/PVF/PVF PVC/PV/PVU Panl Tansf Componns BCBRA/BCBRB/BA/BB/BC/BABC/BAA/BAB/BAA/BAB BA/BA/BJ/BJP/OB/BBA/BBB/BGP/BCR ingl Cai CA/CB/C/CP *cap Componns P.7 o PIK/EM/FCG/FC/CN/K/KU 33 3

29 Panl abiliz Pin PRING TYPE Panl abiliz Pin GRAVITY TYPE PPN (abiliz Pin nd l Typ-No machining) PP (abiliz Pin nd l Typ-phical machining) PPU (abiliz Pin nd Uhan Typ) ping oad Tavl 7 ping oad(n) oad Final oad PPWN (abiliz Pin nd l Typ-No machining) PPW (abiliz Pin nd l Typ-phical machining) PPWU (abiliz Pin nd Uhan Typ) Advancd Pin Wigh Tavl Advancd Pin Wigh (g),,, 7,3, 6! y u o! i -h3 h -h3 h Machining ihou sl Machining of sl ball sufac Uhan h.7 h h h h h3 7 (Tavl) PPN PP PPU Cu opion of flang -FC (Tavl) PPWN PPW PPWU Machining ihou sl Machining of sl ball sufac Uhan Cu opion of flang -FC Tabl of Componns No. scipion Qy Maial and Rmak old TPA- Guid Bushing Bonz(P) lid Pin TPA- Advanc Pin C opp Pin y ping Guid Pin C-! No. scipion Qy Maial and Rmak u Flang i Wash o ping WPA C-A-p.6! ping Pin KM hp! xagonal ock c CM3 M6p! Advanc Pin(nd) () Uhan y Tabl of Componns No. scipion Qy Maial and Rmak Advanc Pin C RCn Guid Bushing Flang old TPA ping Pin KM hp y Advanc Pin(nd) () Uhan Panl Tansf Componns PPN PP PPU Tavl 7 PPU Incmns of mm 9n 9n 9n 9n3 9n3 Opion Cod FC pcificaion Flang is cu o mm. (Rf o h daing.) PPN FC PPWN PPW PPWU Tavl 7 PPW Incmns of mm n n7 n n3 n3 Opion Cod FC pcificaion Flang is cu o mm. (Rf o h daing.) PPWN FC 3 36

30 Panl abiliz Pin PRING OCK TYPE PPN (abiliz Pin nd l Typ - Wihou machining) PP (abiliz Pin nd l Typ - Wih sphical machining) PPV (End Vacuum Typ) F ngh ping N(kgf) oad Final oad 3.9(.).(.).(.).(.3).(.) 3.9(.).(.).9(.7).(.) 7.9(.9) 3 PPN PP PPV Tavl Incmns of mm n n9 n6 n33 n39 PPN (abiliz Pin nd l Typ - Wihou machining) Od PPV u h9.9 h.7 h y Tavl 3 h -3 R PP (abiliz Pin nd l Typ - Wih sphical machining) R PPN (Enlagd vi of nd lock) PPV (End Vacuum Typ) Tavl 3 7! max i o h Panl Tansf Componns ping Pin ih pousion of mm Tabl of Componns No. scipion Qy Maial and Rmak No. scipion Qy Maial and Rmak old Guid Bushing Advanc Pin Flang ping TKM3 h.7p6. Bonz(P) h3p3 CRCn hp WPA hp y c Plug u ping Pin i xagon ock c o xagon ock ad Bol! Vacuum Cup CM3 M33p hp CM3 Mp CM3 Mp Oilpoof Rubb 37 3

31 Panl abiliz Pin COMPACT TYPE PU (o oad ong Tavl) P (igh oad ho Tavl) PR (igh oad ong Tavl) h (Tavl) Ao vi A J y h O(Tavl ) hd G -M6 hd PU Fo opaion Th pin can b usd as a pliminay holding knock-ou fo daing and bnding. Th pin can b usd o pvn sicking in h da o bnd di o usd as a lif. Th pin can b usd o sabiliz h blank sh o o pvn o assis vacuum cup if i dos no las o (pvnion of igula acion) ih a vacuum cup. 6 Usd fo knock-ou of Panl. Tabl of Componns h B PU P PU PR C E F K 9 7 G 3 No. scipion Qy Maial and Rmak Pla old Pla Plung Cas Plung Pin ping y xagon ock ad Bol Black Oxid Black Oxid Black Oxid C RC o 9 Rf o h sandad abl. Mad by Misumi. CM3 M6 X / d d h A B C E F J K Panl Tansf Componns 6 Tolanc o. o. o.6 o.3 oad N min max ping fo Us WU. WU.9 WU7 W6 WU6 WR3 Fasning Bol Mp Mp Mp PU P PU PR 6 6C 6C 6C3 6C 6C 6C6 39 3

32 Panl abiliz Pin ECONOMY TYPE PPCN (No Machining a End) PPC (Ball a End) PPCU (Uhan a End) Typ TR6-9 TR6- TR6- TR6- ping Final oad N(kgf). (.) F 63 7 PPCN PPC PPCU Tavl 7 Incmns of mm ff PPCN (Tavl) Uhan aachmn PCU () PCU () h h6 M h3 9 h h y u F PPCN PPC PPCU Ball iuhan Panl Tansf Componns No Machining a End PCU (Uhan Aachmn) Ball a End (ph) () M(xagon ock Bol) Tabl of Componns No. y u i scipion Advanc Pin old Flang ping c Plug opp Guid Bushing Uhan Aachmn Qy Maial and Rmak C RC o mo TKM WOC-V TR6 CM3 M Bonz ih Gaphi OB-- Uhan(ho A9)+Bol 36 36

33 Oulin of -Typ if FEATURE AN EECTION PROCEURE This yp lif uss ai pssu o lif panls in sabl opaion. Exampl of Opaion Faus () Th uni has a igid sucu and shos a sabl funcion of lifing. Th uni can b usd ihou lubicaion fo xndd piods. () A id ang of h avl disanc fo lifing fom o mm is availabl. (3) Guid poss ha do no ui lubicaion a usd fo h sliding aas. () Vaious yps of lifs ha m lifing of small o lag panls a availabl. andad lcion Pocdu of yp if p p Cylind I..... Tak h valu of h uid lifing foc (N).7 on h ai cylind hoical oupu of h diagam blo and obain h cylind I.. fom h inscion poin ih h ai pssu of h pss lin. Fom h inn diam obaind in p, slc h sandad pas fom h sandad abl accoding o h uid avl. Whn h uid lifing foc is N and h yp lif ih h uid avl of 9 mm is obaind p Th ai cylind hoical oupu is N.7 = N. Tak h hoical oupu of N on h diagam blo. Whn h ai pssu in h plan is kpa, h cylind inn diam is 63 fom h inscion. Th appopia yp is GT63- (avl). p In GT63- (avl), hn h uid avl fo lifing panls is 9 mm o mo, = mm. Thfo, GT63- is obaind. Ai Pssu and Cylind Oupu GC Ai cylind hoical oupu N 9 7 Cylind inn diam h Cylind inn diam h63 Cylind inn diam h Panl Tansf Componns 7 Ai pssu kpa [No] Acual oupu = Thoical oupu x appox. 7%

34 -Typ if COMPACT TYPE GC (if Tavl)! o! 7 B W h 3 h M -M6 -M (Tap fo lifing) 6 Cylind Bo h() 3 W3 W 6 A W A B Rc 3 6 W W W W3 GC () Fo Opaion Rf o h dimnsion of h casing hol blo fo insallaion. Cylind Bo Tavl / GC / Cylind acual oupu Ai pssu: kpa Appox..7 = N. If you an o us oh cylind yps (diffn cylind manufacu), plas conac ou sals psnaiv. Panl Tansf Componns h -Rc yu i! W Min C Min C Tabl of Componns No. scipion Qy Maial and Rmak No. scipion Qy Maial and Rmak 36 if Pla MC3 M6(Fo =) xagon ock ad Bol Cylind old Pla MC3 M(Fo =63) Guid old FC ih Gaphi U Nu M Guid Pin C RC U Nu M Ai Cylind MB by MC(Fo =) xagon ock Tchno-Bol CM3 M3 MB63 by MC(Fo =63) Fla Wash Fo M Join ping Wash Fo M Cylind Bo W C C

35 -Typ if AVAIABE IN mm INCREMENT TRAVE TYPE GT if Tavl Block igh Cylind Tavl o 7 9 o o if Tavl 7 u! o!3 a. 3 h M -h a. M6 -M (Tap fo lifing) if Tavl Block igh Cylind Tavl GT 7 Cylind Bo () GT 9 o n n n n n if Tavl : Cylind Incmns of mm Typ () (by MC) T (by Taiyo) Cylind Typ o Cylind acual oupu Ai pssu: kpa Appox..7 = N. If you an o us oh cylind yp (diffn cylind manufacu), plas conac ou sals psnaiv Fo Block () GT icylind Tavl 7 9! y!! Tabl of Componns No. scipion Qy Maial and Rmak y u i if Pla Cylind old Pla Guid old Guid Pin Join Block opp FC ih Gaphi C RC o Uhan i! Ai Cylind MB(fo )by MC (lc h yp.) A-6B(fo T)by TAIYO h No. o!!!!3!! U Nu U Nu Cylind Bo h() 7 -Rc/ (By MC) (By Taiyo) scipion xagon ock ad Bol xagon ock Tchno-Bol Fla Wash ping Wash hould Bol i i Cylind Tavl (by MC) 9i i Cylind Tavl (by Taiyo) Qy Maial and Rmak M M M6 Mp3 Fo M Fo M CM3 Mp PC -7 Maial : () PC Fo Opaion Rf o h dimnsion of h casing hol blo fo insallaion. 7 Min Min PC () Panl Tansf Componns

36 -Typ if AVAIABE IN mm INCREMENT TRAVE TYPE GT63 if Tavl Block igh Cylind Tavl o 7 9 o o if Tavl 9 u! o!3 3 a h M 7 -h 7a. M6 -M (Tap fo lifing) if Tavl Block igh Cylind Tavl GT 63 7 Cylind Bo () GT 9 o n n n n n if Tavl : Cylind Incmns of mm Typ () 63 (by MC) T (by Taiyo) o Cylind acual oupu Ai pssu: kpa Appox..7 = N. If you an o us oh cylind yp (diffn cylind manufacu), plas conac ou sals psnaiv. Cylind Typ 7 icylind Tavl 9 7 9! y!! h Cylind Bo h63 () 7 9iiCylind Tavl 6 Fo Block ()GT63 PC Maial : () PC 63 PC () 63 Panl Tansf Componns 369 i! -Rc3/ Tabl of Componns No. scipion Qy Maial and Rmak No. scipion Qy Maial and Rmak y u i if Pla Cylind old Pla Guid old Guid Pin Join Block opp FC ih Gaphi C RC o C Uhan Ai Cylind MB 63(fo )by MC () (lc h yp.) A-663B(fo T)by TAIYO o U Nu! U Nu! xagon ock ad Bol! xagon ock Tchno-Bol!3 Fla Wash! ping Wash! hould Bol M M M Mp3 Fo M Fo M CM3 Mp Fo Opaion Rf o h dimnsion of h casing hol blo fo insallaion. 9 Min 9 Min 37

37 -Typ if AVAIABE IN mm INCREMENT TRAVE TYPE GT if Tavl u! o! 3 3a. 7a. if Tavl Block igh Cylind Tavl if Tavl Block igh Cylind Tavl h M 9 -h M6 -M (Tap fo lifing) GT 7 Cylind Bo () GT 9 o o n n n n n 7 if Tavl : Cylind Incmns of mm Typ () (by MC) T (by Taiyo) 9 o o Cylind acual oupu Ai pssu: kpa Appox..7 = N. If you an o us oh cylind yp (diffn cylind manufacu), plas conac ou sals psnaiv. Cylind Typ o 3 9 Fo Block ()GT 37 Tabl of Componns 77iCylind Tavl 7 9! y o!3 i! h Cylind Bo h () 9(By MC) 9(By Taiyo) 7 -Rc 3/ iicylind Tavl (by MC) iicylind Tavl (by Taiyo) No. scipion Qy Maial and Rmak No. scipion Qy Maial and Rmak y u i if Pla Cylind old Pla Guid old Guid Pin Join Block opp Ai Cylind (lc h yp.) () FC ih Gaphi C RC o C Uhan MB(fo ) MC A-6B(fo T)by TAIYO o!!!!3! U Nu xagon ock ad Bol xagon ock Tchno-Bol Fla Wash ping Wash hould Bol 3 M M Mp3 Fo M Fo M CM3 Mp PC 9-9 Maial: () PC Fo Opaion Rf o h dimnsion of h casing hol blo fo insallaion. Min Min 7 PC () Panl Tansf Componns 37

38 -Typ if -TYPE IFTER GF (Tavl) Tabl of Componns i uy h 3 B Cylind Bo h -Rc3/ o W -M h No. scipion Qy Maial and Rmak No. scipion Qy Maial and Rmak if Pla Join C Cylind old Pla M63(fo = xagon ock ad Bol Guid old FC ih Gaphi M3(fo =63 Guid Pin C RC xagon ock Tchno-Bol M3 Ai Cylind MB (fo =) by MC ping Pin 6 MB63 (fo =63) by MC ad ock Nu M3 W -M Tavl() i! Tavl() Ai A B Rc 3 W W / Cylind acual oupu Ai pssu: kpa Appox..7N 63Appox..7N If you an o us oh cylind yp (diffn cylind manufacu), plas conac ou sals psnaiv GF Fo Opaion Rf o h dimnsion of h casing hol blo fo insallaion. W h Min C Min C GF Cylind Bo 9 7 3/ W C C Tavl Panl Tansf Componns

39 Mini if INGE GUIE POT TYPE OMGT h M -h Tavl Block igh Cylind Tavl Tavl Block igh Cylind Tavl 7 9 o o 7 9 o o o if Tavl 7 a. o!3 u! M6 7 -M Cylind iam () OMGT OMGT Tavl : Cylind Incmns of mm Typ n n n n n (by MC) T (by Taiyo) Acual oupu of cylind Whn h ai pssu is kpa, i is Appox..7 = N. Oh cylind yp (manufacu) If you an o chang h cylind, plas conac h sals psnaiv. Cylind Typ T Block () fo OMGT Tabl of Componns y!!! i! Cylind iam h () (By MC) (By Taiyo) h 7 -Rc/ iicylind Tavl (by MC) 9iiCylind Tavl (by Taiyo) No. scipion Qy Maial and Rmak No. scipion Qy Maial and Rmak y u i if Pla Cylind old Pla Guid old Guid Pin Join Block opp FC ih Gaphi C RC o Uhan Ai Cylind MB (fo )by MC () (lc h yp.) A-6B (fo T)by TAIYO o!!!!3!! U Nu U Nu xagon ock ad Bol xagon ock Tchno-Bol Fla Wash ping Wash hould Bol M M M6 M 3 Fo M Fo M 7 9 icylind Tavl CM3 M PC -7 Maial : () PC Fo opaion Rf o h dimnsion of h casing hol blo fo insallaion. 7 Min Min PC () Panl Tansf Componns

40 ub if FANGE MOUNTING TYPE B -M ph W -h f h h E i. E i. R 7 W W3 a. C -h7 BN (lid Pin Wih ol Pin ol) a. -h7 37.a.3 7. W 6 7 ping TF TF-3 F d 6 7 d ngh(mm) Insallaion B oad(n) 3 3 h ngh(mm) F Final h E oad(n) 9 7 E ock Pin BP B BN f C 3 W 7 W 7 97 h W 9 99 W3 6 6F6 6F6 6F63 h M A o di punch B h6. () Maial : Tabl of Componns h FC FC FC hd hd No. scipion Qy Maial and Rmak lid Pin Casing opp ping xagon ock Tchno-Bol ih Gaphi WOC-V By Tohasu CM3 M6p (Tavl) 3-h6 pac i bas Rgadlss of flang lngh F and F, mak h claancs of and idnical hn h sub-lif is a h boom dad cn so ha h sub-lif conac iming ih h poduc may b adjusd. Whn F and F a diffn, h avls of sub-lifs A and B chang. Adjus h lngh ih spacs so ha and may b idnical. Tavl hn h flang lngh is no consan. F : mm F : mm Pad Tavl P: 7 mm Alloanc : mm Tavl of A (A) ok of B (B) A=PF B=PF =7 =7 = =9 = = () BP 6 Opion Cod BP BN h () 6 pcificaion Tavl nd sopp is povidd. Tavl nd sopp Panl Tansf Componns

41 ub if UPPER FANGE TYPE BFT -h 37. E i. o i. Eo -h7 ping Insallaion BFT Final ngh(mm) oad(n) ngh(mm) oad(n) TF- TF- BFT TF Opion Cod pcificaion -M ph 7 W Wa. W Tavl nd sopp is povidd. BFT h f R h h R ock Pin BP6 C 3 h 6 () BP 6 BP Tavl nd sopp () (Tavl) M h6 h6. () Maial : Th mouning sufac of h flang upp yp lif is locad a h upp pa of h hold. I is ffciv hn h claanc bn h sub-lif and h pa a h boom dad cn is small. Panl Tansf Componns 3 Tabl of Componns No. scipion Qy Maial and Rmak Guid Pos FC old FC opp FC ih Gaphi ping UP xagon ock Tchno-Bol M6 As shon in Fig., h sub-lif can b mound on h ins punch fo an ins punch (CAP) yp di. I is no ncssay o mov h sub-lif fo ach adjusmn of h ins punch. In his ay, labo hous can b savd. Fig. Fig. Ins punch (CAP) Whn h uni is mound on h di lo di hold, igidiy of h di (lo di) can b impovd by incasing h high of uni saing. (Fig. ) 3 W W W E E f BFT Convnional 6 sub-lif B Mouning on ( ins punch ) (BFT) (B) Movabl cam (Mouning on lo di) 379 3

42 if Pla,if Gaug and abiliz Pin FOR UB IFTER FTPA W 6 6 -M (Opion-M) FTG Flam-hadnd(h3) (Opion -T) () 7. 3 if Pla FTPA W T FTPA Od 9 (in incmns of mm) W T FTPA FTPA, FTG and FTGA a h pas mad o od. C R Flam-hadnd(h3) (Opion-T) (T) h 7 3 (T) (W) Gaug Pla FTGFTGA W T FTG FTGA Od 9 W T FTG FTGA 9 Maial : C h Maial : C Opion Cod M pcificaion Tappd hols (-M) fo h gaug pla a povidd on lif pla FTPA. Rf o h pag on h lf fo daild spcificaions. FTGA -h7. (ol pin ppad hol) () h h7. Flam-hadnd(h3) (Opion -T) (T) Maial : C 7 9(W) FPPA hd hd h Aa o b hadnd (achd Aa) Maial : C Advanc Pin FPPA d d 9 3 Od 6 T FPPA Th pliminay pin conac aa is flam hadnd. Rang 3) FTPA M FTG T 3 a incmns of mm 7 7 FPPA if plaftpa if plaftpa Panl Tansf Componns B Gaug pla FTG Gaug pla FTGA B B 3 3

43 Flang if EF-UBE BAE MOUNTING TYPE OFV -h. (ol pin ppad hol) Tabl of Componns No. scipion Casing lid Pin if Block opp ping i ol Pin Qy Maial and Rmak FC C ih Gaphi K3 K3 adnss RC o TF3 y xagon ock ad Bol Mp u xagon ock ad Bol Mp hp OFV h. (ol pin ppad hol) Tabl of Componns No. scipion Casing lid Pin if Block opp ping i ol Pin o ock Pin Qy Maial and Rmak FC C ih Gaphi K3 K3 adnss RC o TF y xagon ock ad Bol Mp u xagon ock ad Bol Mp hp! xagon ock ad Bol Mp6 -C Adjusmn alloanc 7 u h7 Adjusmn alloanc 66 () (Tavl) Top dad cn Boom dad cn 3 u 6. yi h6 () (Tavl) Top dad cn Boom dad cn 6. yi o! Panl Tansf Componns 9 R h3 h R h ping Ou diam(mm) F lngh(mm) ngh(mm) Mouning load(n) ngh (mm) Final Maximum load(n) 3 3 Tavl (mm) ping Ou diam(mm) F lngh(mm) ngh(mm) Mouning load(n) ngh (mm) Final Maximum load(n) Tavl (mm) OFV () 6F OFV () OFV () 6F3 OFV () 33 Rf o pag fo opion pas. Rf o pag fo opion pas. 3

44 Flang if IE MOUNT TYPE OF Tabl of Componns 3 No. scipion Qy Maial and Rmak Casing lid Pin FC C ih Gaphi if Block K3 opp K3 adnss RC o y u i ping xagon ock ad Bol xagon ock ad Bol ol Pin TF3 CM3 Mp CM3 Mp UJ hp h h3 Adjusmn alloanc 3 u h6 6 () (Tavl) Top dad cn Boom dad cn 6. 9 yi Panl Tansf Componns R -h. (ol pin ppad hol) ping Ou diam(mm) F lngh(mm) ngh(mm) Mouning load(n) ngh (mm) Final Maximum load(n) 3 3 Tavl (mm) () OF 6F OF () 3 Plas f o pag fo opion pas. 36

45 Flang if PNEUMATIC TYPE FVK A B C 3. 9 FVK 7 6F9 6F.6 FVK 7 FVK is mad o od..6!!3 -M ph io y 9 7 (Tavl) C u -h F -h3 G A Guidlin fo Tavl lcion FG : Tavl of flang lif F: Tavl of flanging G: Alloanc (Allo mm o mo.) Idal fo imd panl lifing B! -Rc/ Panl Tansf Componns!! Tabl of Componns No. scipion Qy Maial and Rmak No. scipion Qy Maial and Rmak Oillss Pla Upp Pla o Pla Angl l if Pla y pac u Ai Cylind FC ih Gaphi C XCA By TAIYO i o!!!!3! xagon Nu pli Pin xagon ock ad Bol xagon ock ad Bol xagon ock ad Bol Mp. UJh3p CM3 Mp CM3 Mp CM3 Mp ping Pin UJ hp ping Wash Fo M 37 3

46 if PNEUMATIC TYPE 3 Tavl FA Tavl FA FA 9 7 h3 h Tavl 3 3 y u PT/ h FA FA Cylind pcificaion Cylind inn diam mm Pssu in us 9.9kg/cm Opaion mpau C C Thoical oupu a kgf/cm Appox.3kgf Tavl Ou Wi iam iam F ngh ping Consan kgf/mm FA 6 i o 3 3 Exampl of FA Us i fo suppo and locaion of h blank sh. Blank sh Exampl of FA Us fo jcion of h blank sh. Blank sh Panl Tansf Componns h3 h h h 9 7 Tavl PT/ y u Pss ool (lo di) Pss ool (lo di) 6 Tabl of Componns No. scipion Qy Maial and Rmak Rod cov FC Pakizing Pison od C opp Cylind ub U Coil ping WP B No. scipion Qy Maial and Rmak Pison C ad cov C Pakizing Connco C xagonal ock ad c MC3 M6 Only FA 39 39

47 if EMBEE AN FC TYPE lf-ub Aa () F M ph o. o. h6 o.9 C3 h7. h FN FT Tavl F FN FT 7 lid pin() FP (Fo F) FNP (Fo FN) FTP (Fo FT) F Mouning Final F Mouning Final ngh ngh oad(n) ngh oad(n) ngh ngh oad(n) ngh oad(n) Tavl Tavl Coil ping TypTF 6 66 Typ TF T FTP Coil ping TypT 6 FN if Block (P.) Typ T Fo F Fo FT opp () *3 Claanc fo Tavl End h i.3 h6 (ol diam) -M ph F 7F F Advanc Pin Ra Gaug (P.) Advanc Pin (P.) Panl Tansf Componns Tabl of Componns No. scipion Qy Maial and Rmak lid Pin opp Coil ping FC K3 ih Gaphi RCn WOC-V TF o T Tavl Fo TF Fo T 3 3 Machin h FN yp bfo us accoding o h cusom's spcificaion. o no us h uni of sam maial h unvn load is applid

48 if EMBEE AN FC TYPE lf-ub Aa () F M ph o. o. h6 o.9 C3 h7. h FN FT Tavl 9 F FN FT lid pin() 9 FP (Fo F) FNP (Fo FN) FTP (Fo FT) F Mouning Final F Mouning Final ngh ngh oad(n) ngh oad(n) ngh ngh oad(n) ngh oad(n) Tavl Coil ping TypTF Typ TF T Tavl 9 Coil ping TypT 7 FT Fo F Fo FT if Block (P.) Typ T FP 9 *3 Claanc fo Tavl End h i.3 h6 (ol diam) Tabl of Componns -M ph opp () F 7F F Advanc Pin Ra Gaug (P.) Advanc Pin (P.) Panl Tansf Componns No. scipion Qy Maial and Rmak Tavl 9 6 Fo TF lid Pin opp Coil ping Fo T 3 3 FC K3 ih Gaphi RCn WOC-V TF o T Machin h FN yp o you dsid spcificaion bfo us

49 if EMBEE WEAR AN PATE C TYPE FC. C3 Tavl 7 Coil ping TypTF Coil ping TypT F Mouning Final F Mouning Final ngh ngh oad(n) ngh oad(n) ngh ngh oad(n) ngh oad(n) () M ph. h6.9 h7. h FCN FC FCN FCT lid pin() Tavl Typ TF T Tavl FCN Typ T lf-ub Aa (Rang of inducion hadning) FCT FCP (Fo F) FCNP (Fo FN) FCTP (Fo FT) opp () FCP Fo Fo if Block (P.) * *3 Claanc fo Tavl End h.3 h6 (ol diam) -M ph F 7F F Advanc Pin Ra Gaug (P.) Advanc Pin (P.) Panl Tansf Componns Tabl of Componns No. scipion Qy Maial and Rmak lid Pin opp Coil ping C K3 ih GaphiRCn RCn WOC-V TF o T Tavl Fo TF Fo T 3 3 Machin h FN yp o you dsid spcificaion bfo us

50 if EMBEE AN OI GROOVE TYPE GF Ga. F -hd -h7 Coil ping TypTF Coil ping TypT F Mouning Final F Mouning Final ngh ngh oad(n) ngh oad(n) ngh ngh oad(n) ngh oad(n) a M.3 h. E W h GFN GF GFN GFT 6 Typ TF T GFT Typ T 3 (Tavl) GFT (= only) lid pin() GFP (Fo GF GFTP (Fo GFT) GFNP (Fo GFN) 6 GFP GFNP GFTP 7F6 Only 6E = is availabl 7F6 fo GFTP. 6E 7F7 7F63 6E 7F Fo GF if Block (P.) GFP 6 opp () h hd h.3 h (ol diam) Tabl of Componns W 6 h d 3 GF GF Nominal 6 Nominal () 6 7F7 7F7 GF Ra Gaug (P.) Panl Tansf Componns No. scipion Qy Maial and Rmak lid Pin opp Coil ping Wash FC C ih Gaphi WOC-V TF o T C Wash () 63 7 GFW Nominal () 6 7F76 7F77 Fo GFT if Block (P.) 6 Fo TF Fo T d E F G 9 ping Ou iam 3 GFW Nominal 6 Advanc Pin (P.) GFT

51 if EMBEE TYPE GP h (Fo boom dad cn lock) 6 h h 6 M h()f6 (ol diam 7) GPN (Wihou Tap) Aa o b inducion hadnd (achd Aa) f6. (.) lid pin () GPP (Fo GP) GPNP (Fo GPN opp () GPT GPNP GPT (Tavl) F 7 h Tabl of Componns No. scipion Qy Maial and Rmak lid Pin opp C C RCn Coil ping WOC-V TR6 h6 h7 Panl Tansf Componns F Typ TR6- TR6-7 Coil ping oad(n) Final oad(n) GP GPN GP GPN 6F6 6E6 6F69 6E6 GP 399

52 if Guid Pos FOR IFTER BAR GPB (Floaing yp)() h3 if guid pos GPB Inducion hadning fo hachd aa RC o mo h i. o. h o.6 o.6 GPK (ol pin locaing yp) () h3 if guid posgpk Inducion hadning fo hachd aa RC o mo 7 o. h o.6 o.6 M6 ph h o. o. () h opp block B 3 h6 Tabl of GPB Componns h No. Qy Maial and Rmak GPB B PT opp Pla Whn h pliminay pin is usd fo holding, flam hadn h hachd aa. C RC o mo C ih Bols C if Ba Tavl Oillss Guid Bushing OB (No aachd) M6 opp Block. -h3 Fo lock if Guid Pos ping (No aachd) Tabl of GPK Componns h No. Qy Maial and Rmak GPK PT C RC o mo C opp pla PT 9 opp Pla if Ba Oillss Guid Bushing OB (No aachd) Tavl ol Pin (No aachd) 3 h7 if Guid Pos ping (No aachd) B PT GPB GPB GPB GPB 6C 6C9 GPB GPB 6C6 6C7 6C 6C 6C 6C3 B PT () () Fo Opaion h lif ba and h sopp block so ha h claanc may b. mm. This liminas adjusmn of inval accuacy bn ach pos. This is usd a h cn of h ansf di and h pogssiv di. andad avls a, and. Oh avls lss han mm a availabl. inc h lock hol is povidd, h uni can b lockd a h boom dad cn. GPK GPK GPK GPK Rf o h pvious pag fo PT. GPK GPK 6C9 6C Rcommndd Oillss Guid Bushing OB GPB Applicabl Bushing OB-7- OB-7- OB-7- GPK 6C 6C Fo Opaion Only adjusmn of h dol pin inval can achiv h accuacy. Us o lif guid poss fo on lif ba. This is usd fo h sid aa in h pogssiv di. andad avls a and. Oh avls lss han mm a availabl. Applicabl Bushing OB-7- OB-7- Panl Tansf Componns

53 if Guid Pos GU PRING TYPE FOR PROGREIVE IE M Aachmn fo M ME MT -h9-h CP -M(ph 9) 7. -C G /" Chag po 7 9.6a. h. h.6 -h-h i. -ho Fo h slo pin min Tavl h h 7±. h R ± a. h h3 7 -C Tavl min i. -h6o h9-h i. -h6o 9 a. h M h h3 -C Tavl min M6 Chag po M6 Chag po oad N(kgf) (ba/ C) min load (37) 7 (73) 7 (73) Final load (39) 3 () (6) (6) Wigh Kg Nominal Tavl M ME MT lc h oblong hol aachmn fo using mulipl lifs. M ME CP 7 Aachmn fo M. CP Wigh Kg Nominal. CP Oblong hol aachmn of M. I Us h op appd hol fo lifing ih on bol. is mound a h nd fo insallaion of h lif ba o guid ail. Guid Rail ock if i pla Panl Tansf Componns 3

54 Fo if OPTION PART FTBA FTBB if Block FTB C 9 FTBA -M 9 3 if Block FTBB andad Pa Tabl W 6 7 A 6 B P 39 FTB 6 3 W FTB FTBA FTBB W 6 7 FTB FTBA 6F 6E7 6F 6E79 6F 6E 6E 6E 6E3 FTBB 9 9 B A P Maial : K3 6. id Gaug FG W h9 h7. (ol Pin) Maial : K3 Maial : C id Gaug W FG Ra Gaug FRG Advanc Pin (W) if Block Advanc Pin FTBB FPPA W d 9 3 6F d 6F3 6F 6F6 fnc "dimnion& commdd bol" FPPA FG FRG 3 Incmns of mm n n n W W 7 Panl Tansf Componns Ra Gaug FRG Advanc Pin FPPA FPPA 3 hd imnsion & Rcommdd Bol Rcommdd Bol -h7. (ol Pin) h (W) hd h FPPA 3 n 7n Y 7n n 6 Mp3 Mp Mp Mp7 Mp9 3 Maial : C Maial : C Aa o b inducion hadnd (achd Aa) 6

55 Uhan Fo if URETANE FOR IFTER GCUT (Boh nd yp) GCUC (On nd yp) T W -h9 T Uhan ho A7 T Caalog.No W T GCUT GCUT W 9 inc T= has a infocmn od, b caful fo h cuing ang. (Rf o h figu on h igh) Caalog.No W Cuing ang of GCUT (Cuing ang). W 3 -h9 GCUC 9 GCUC W 9 Rinfocmn od -hp 3 Whn =, h infocmn od is on. GCUB (Block Typ) Uhan ho A7 T W T Caalog.No W GCUB Panl Tansf Componns W GCUB W W T T Exampl of GCUB Us i on h lif am o pvn damag o ou panls. Moun h angl pic on h lif am and insall GCUB on op. -M Uhan ho A7 7

56 Oulin of Bll Cank if Uni FEATURE AN EIGN PROCEURE impl dsign ih oillss baing Ovall ucu of Uni Oillss poducs a usd a h oaion baing and sliding aas. I is a simpl dsign lif uni ha can achiv panl lif-up ih on ai cylind. Plas us his uni o sav h oal cos of dis. Join Pin BJP yp. Join Bushing OB yp. if Am BAA BAB yp.7 Am Block BABC yp.6 Baing B Typ BCBRB yp. Faus of Uni ingl pa and uni modul a sandadizd. Ths combinaions allo vaious dsign of lifs. Oillss poducs ih mbddd solid lubicans a usd a baing and sliding aas. ubicaion is no uid xcp fo applicaion of gas as iniial lubicaion. aving can b achivd in boh aspcs of dsign and machining, suling in ducion of coss and lad im. haf Am BAA BAB yp. Ai Cylind Join BJ yp.9 ail of haf Am (cion A-A) if Am BA yp.9 Baing A Typ BCBRA yp.3 haf BA BB BC yp. Oulin of Uni Insallaion Baing B Typ haf Am Baing A Typ if Am kf max Join BJ Ai Cylind A B C haf Am BA Am Block BABC 9 Panl Tansf Componns Ai Cylind ail of if Am (cion B-B) A B C Cushion Maial Fo Opaion of Baing A yp (fo cn) cion C-C BCBRA B yp (fo nds) cion - BCBRB Am Block ifing Pla Tavl Guid Pos BGPyP.3 if Am BA yp.9 old BBAyP. BBB 9

57 Oulin of Bll Cank if Uni FEATURE AN EIGN PROCEURE Rlaion bn lif avl and am lngh Assuming ha lif am lngh is, lif avl is and ccniciy is, h folloing fomula is saisfid. sign Pocdus of Bll Cank if!!!3! g i(if) (if) : if am lngh (mm) : if avl (mm) : Eccniciy (mm) of h pos cn and h am dg a h pos cn posiion (iniial sing) f : Eccniciy (mm) of h pos cn and h am dg a h pos upp posiion (iniial sing) f =.3 (mm) (% of pos diam ) : Guid pos diam (mm) k h f (Eccniciy) (Eccniciy) (Tavl)! Z (haf Am ngh) C O y (Cylind Tavl) k k u B A o i 3 (Tavl) Y Exampl of calculaion Guid pos diam: =mm ccniciy: Obain lif am lngh ih = mm. fm.3pm.3pm g i(if) (if) g i(i) m. (i) Thfo, lif am lngh is mm o mo. Quick fnc maix Plac h maximum uid avl = on h vical axis and da a vical lin fom inscion poin P bn = mm and = mm cuvs. Thn, mm on h hoizonal axis, hich is am lngh, is obaind. Maximum uid avl (mm) 3 () hmm h3mm Am lngh (mm) p p p 3 p p min h bll cank Guid Pos posiion. min h guid pos posiion so ha h panl may b lifd a a balancd posiion and da saigh lin. min h Bll Cank haf insallaion high. a saigh lins and ha indica lif-up avl fom h di high so ha and may b saisfid. Thn, da bisco o dmin shaf insallaion high Y. min h bll cank if Am lngh. To obain uid avl as dscibd in "Rlaion bn lif avl and am lngh of lif am" on h pvious pag, dmin h lif am lngh and ccniciy. a saigh lin and obain am lngh considing 3 and. Thn, da saigh lin. (O is h cn of h shaf.) Ca h oaing angl. Assum inscion poins bn ac of adius and lins and aound cn poin O of h shaf o b A and B, spcivly. a lins and. No, AOB is h oaing angl (). (sin=/) min h Cylind Tavl, h haf Am lngh and h Cylind insallaion high. a saigh lins and ha pass cn O of h shaf o ca h sam oaing angl as h lif am. Assum inscion poins bn hs lins and saigh lins and indicaing cylind sandad avl o b C and, spcivly. Th laion bn shaf am lngh and lif am lngh is./.7. min cylind avl so ha h cylind insallaion aa may b obaind. Obain shaf am lngh fom = /. Whn h cylind is insalld, h cylind cn coms on lin ha conncs poins C and hich indica h final posiion. Obain cylind insallaion high Z fom h calculaion of. Panl Tansf Componns

58 Baing FOR BE CRANK IFTER UNIT BCBRA (Typ ih dol hol fo h cn aa ) BCBRB (Typ ih dol hol fo nds) Wca. Wa Wba. Wa -h3. Wb -M. -h3 (Counbo) h h h h -hd W -h9 -hd W -h9 Tabl of Componns No. scipion Qy Maial and Rmak No. scipion Cas Body Cap Bushing (half) FC ih Gaphi ol Pin xagon ock ad Bol Qy Maial and Rmak UJhp CM3 Tabl of Componns No. scipion Qy Maial and Rmak Cas Body Bushing Bonz ih Gaphi (O# P) Panl Tansf Componns W Wa Wb Wc d M Tolanc W Wa Wb d BCBRA BCBRB BCBRA BCBRA is mad o od. 3 inc h dol hol posiion as changd, h caalog numb as changd. If h lf hand o igh hand sid is copid, h dol pin posiion is no changd. BCBRB BCBRB is mad o od. 3 inc h dol hol posiion as changd, h caalog numb as changd. If h lf hand o igh hand sid is copid, h dol pin posiion is no changd. 3

59 haf FOR BE CRANK IFTER UNIT Am Block FOR BE CRANK IFTER UNIT BABC A M BA 6.3 R C. B C 6.3 R C h d W d BB P Maial: BC 6.3 R C BABC Tolanc 3 i.3 i.6 A 7 9 B 7 W Tolanc i. i.6 d 6 d 3 h 3 M P 6 7B 7B 7B3,, and 3 a dimnsions bn cns a. is h ovall lngh. 3 Maial: Mad o od. BABC 3 Panl Tansf Componns Tolanc Tolanc,,, 3 Rang fo siz 3 o. o. 3 o.6 o.7 o. o. BA BB BC 3 min h siz ihin h ang in h igh. (Incmn of mm) BA BB BC BA BB BC 9 3 BA, BB and BC a mad o od. 6

60 if Am FOR BE CRANK IFTER UNIT C M C i Wlding BAA A B haf Am FOR BE CRANK IFTER UNIT BAA hd Wlding Inducion adnd R h 6.3 hd. y W u A B BAB Wlding BAB Wlding 6.3 BAA BAB 3 In incmns of mm f ff ff f ff ff ff f ff ff ff ff ff A B R 7 9 Tabl of Componns No. scipion if Am Am Block xagon ock ad Bol Maial and Qy Rmak C CM3 6B 6B 6B 6B3 6B 6B 6B6 6B7 6B 6B9 6B 6B 6B Tabl of Componns Maial and No. scipion Qy Rmak No. scipion Qy Maial and Rmak haf Am Am Block Join Join Pin BAA BAB 3 C C In incmns of mm f ff ff f ff ff ff f ff ff ff ff ff y u i c Typ (join aa) R (Righ-hand had) (f-hand had) Oillss Bushing Wash C yp Raining Ring xagon ock ad Bol A 7 9 B C 9 7 Bonz ih Gaphi (O# P) CM3 3 3 d 6 W 6 M p P. p P3. 7 p P3. Panl Tansf Componns BAA 3 BAA c Typ R 7 BKAA and BAB a mad o od. BAA and BAB a mad o od.

61 f Bll Cank if Componns FOR BE CRANK IFTER UNIT if Am BA a b. B Inducion hadning R h Maial : C adnss : RC o mo BA 3 In incmns of mm a 3 b B f R 6C 6C3 6C3 6C33 6C3 6C3 6C36 6C37 6C3 6C39 6C 6C 6C haf Am BA BA is mad o od. BA a b f 9 B C d 7. Maial : Bonz ih Gaphi (OB) BA 3 In incmns of mm f ff ff f ff ff ff ff ff ff ff ff a 3 b B f 9..9 d C3 6C 6C 6C6 6C7 6C 6C9 6C 6C 6C 6C3 6C 6C Panl Tansf Componns Join BA W 3 3 BA is mad o od. BJ C C d C. W BJ C M 7 P c Typ R (Righ hand had) (f hand had) d 6 Tolanc.. W 6 Applicabl Cylind iam h63 h h h 7B9/7B 7B/7B 7B7/7B 7B/7B 7B9/7B6 7B/7B3 MP Maial : BJ C M M P P. c Typ R BJ is mad o od. 9

62 Bll Cank if Componns FOR BE CRANK IFTER UNIT Bush old FOR BE CRANK IFTER UNIT Join Pin BJP BBA C. 3 Rang of inducion 3 hadning 7 i 3 hd h h hd hd W hd h Ea. 3 Maial : C adnss : RC o mo i Wlding Ea. -h3 BJP Applicabl Tolanc d Tolanc Tolanc 3 Cylind iam h63 h BJP 6 BBB 7 i 3. Join Bushing h hd hd W 6 hd h Ea. OB -Rn3 Wlding -h3 hd F7 h m6 i fs o avl. Ea. Panl Tansf Componns d 6 F Maial : Bonz ih Gaphi (O# P) m6 d OB.. d 6 OB A A BBA BBB d Tolanc 3.. BBA Tavl In incmns of mm f3 d 3 BBA and BBB a mad o od d 6 d. f Maial : TB33 FC ih Gaphi sf3 W 3 E 6 7 7

63 A Guid Pos FOR BE CRANK IFTER UNIT Conncing Rod FOR BE CRANK IFTER UNIT BGP BCR -M (Aa no allod fo sliding).6 a. A a..6 cion A-A MpP Righ hand had F MpP f hand had h h ha. hq Rang of inducion hadning 9i.6.6 h Wa. E fs o avl. Maial : C adnss : RC o mo Maial : BGP 3 Tolanc BGP Tavl In incmns of mm o. o. f Q 6.. BGP is mad o od. W 6 h BCR M 7 BCR BJ- In incmns of mm f3 M BCR 3 BJ-R P BCR is mad o od. E 9 F Panl Tansf Componns 3

64 Push PUER OAP h h i Pip conncion Rc/!6 o! uy!! Pip conncion Rc/!!3 -h6! MpP. (Tavl) h Condiion in soag Tabl of Componns No. scipion Qy Maial and Rmak Bas Pla Back Connco Pla Pla Guid Pin y Bushing old u Guid Bushing i imi ich o Connco old! Connco! Join Pin! opp Pin!3 Chain! Cov! Cov!6 Ai Cylind C FC ih Gaphi -J By Yamaak NC-P/R By Nanao C C igh : mm PC PC pcial pa Panl Tansf Componns 39 9 OAP Tavl 6P3 6P Mad o od. OAP Fo Opaion Th uni can b foldd hn h di is sod. Us his uni fo jcion of small o inmdia sizd panls. Rf o pag 9 fo push sivl adap. 6

65 Push COMPACT TYPE OAPC Pip conncion Rc/ Pip conncion Rc/ 6 MpP. 3 M6pP. 6!6! i o! uy -h6!!3!! (Tavl) 9 9 Condiion in soag -h h Tabl of Componns No. scipion Qy Maial and Rmak Bas Pla Back Connco Pla Pla Guid Pin y Bushing old u Guid Bushing i imi ich o Connco old! Connco! Join Pin! opp Pin!3 Chain! Cov! Cov!6 Ai Cylind C FC ih Gaphi -J By Yamaak NC-P/R By Nanao C C igh : mm PC PC pcial pa Panl Tansf Componns OAPC Tavl 6P 6P Mad o od. OAPC Fo Opaion Th uni can b foldd hn h di is sod. Us his uni fo jcion of small o inmdia sizd panls. Rf o pag 9 fo push sivl adap. 7

66 ivl Adap FOR PUER AM (Rgula Typ) 9 - y M Tabl of Componns No. scipion Qy Maial and Rmak Bas Pla id Guid uppo Pin Fixd Pin xagon ock ad Bol C C CM3 Mp3 y ping Wash CM3 Fo M Panl Tansf Componns AM Mad o od. 9

67 Push QUARE GUIE TYPE APEB (Wih Back) APE (Wihou Back) Tabl of Componns No. scipion Qy Maial and Rmak Bas pla Back Connco Pla Mouning Boad Colla Pip conncion i Pip conncion 7 3-M 3 y u Guid Pin Guid old (upp) Guid old (lo) C Bonz ih Gaphi (O# P) Bonz ih Gaphi (O# P) i imi ich J/W A By Yamaak o CAPCON (cabl clamp) A By Ohm Elcic!! Nylon Connco Ai Cylind NC 9 3P/R MCY F By Taiyo! yu (Tavl) Back () KC i o! Panl Tansf Componns -3h Cod lngh = mm 7 Fmal sid Mal sid 3 APEB (Wih Back) APE (Wihou Back) Tavl 3 APEB APE 6P 6P9 6P9 6P9 6P9 6P93 6P9 6P 6P 6P3 6P 6P 6P6 6P7 APEB Mad o od. Back KC 6P96 KC Fo opaion Whn h back is usd, h push can b foldd fo soag. inc h guid pin is sua shapd, i dos no un. Typ ih o ihou back can b slcd. Whn h uni is assmbld o h di, ld h back o h dsid posiion of h bas pla. Rf o pag 333 fo h push sping had and h connco pla. 3

68 Push ping ad FOR PUER (ACCEORY) Connco Pla FOR PUER PRING EA MOUNTING P 3 -M CNPT (Fo APE, P) -h9 3-h3 -h (/ o) 6 (ock fo lding) h h 3 W (W) -M (/ o) 9 CNPT (Fo OAP, P) oad N(kgf) min max (W) Tabl of Componns No. scipion Qy Maial and Rmak -h9 -h6. h p-m 37. (3.9) 79. (.) P 6P97 Push Pla Connco Pla 7. W P (W) ping ang Bol WPA hp CM3 ih Bushing W Incmns of mm. W 9 Incmns of mm Maial : Panl Tansf Componns Push ping ad P Connco Pla fo Push CNPT CNPT 7 CNPT n n n3 3n n n n n W 7C 7C 7C3 7C 7C 7C6 7C7 7C CNPT n n3 3n n n n n 7C9 7C 7C 7C 7C3 7C 7C CNPT and CNPT a mad o od. 33 3

69 Gnal scipion of Planvyo PANEVEYOR Faus of Planvyo Planvyo has h uniu sph (pan pnding) hich is complly diffn fom h convnional ball ansf sysm. As shon in Fig., h planvyo suppos load ih h cicumfnc. Thfo, many small balls a alays in conac ih h main ball. Thus, long duabiliy and smooh olling can b achivd. Aa subjc o load Aa subjc o load If h planvyo is usd facing donad as shon in Fig., i can also suppo load ih h sam sph as in facing upad. Thfo, h planvyo can funcion boh upad and donad. Aa no subjc o load Aa subjc o load oad Capaciy of Planvyo oad capaciy is h valu so ha h conac pssu bn h lag ball and small balls may b 3 kg/mm o lss. Whn h planvyo is usd ihin h load capaciy, h sa ficion sisanc can b 3/ o lss (conac sufac ih ball is maial). Th conac pssu bn h lag ball and small balls is h valu calculad fom h z's lasic conac (mpiical fomula). Conac pssu and conac aa can b calculad fom h z's fomula. Whn adjacn o balls (adius is R and R, spcivly) a subjc o vical load P, h conac aa is h cicl ih adius a obaind by h fomula blo (Fig. ). Wh o modulus of longiudinal lasiciy and Poisson's aios a E, E and,, spcivly, lcion Mhod of Planvyo lc h mos appopia planvyo fo faus of objcs o b ansfd;.g. "Tansf of igid body such as di" o "Tansf of dflcing maial lik sl sh". "Tansf of igid body lik di" pnding on igulaiy of h planvyo mouning sufac o h dimnsional olanc of h planvyo, a 3-poin suppo saus may occu. In fac, h conac pssu of h objc boom xcds h yild poin and h boom sufac sinks. This disibus load o oh planvyos. As a guidlin, slc h planvyo ha has h load capaciy of / o mo fo h objc igh. Th mouning invals should b "Numb of planvyos a h objc boom x Planvyo load capaciy Tansf objc igh x.". Aa no subjc o load Fig. Aa subjc o load i ischag Typ (PVF and only) Th planvyo dos no suppo load ih h ball suppoing sufac igh blo h main ball as shon in Figs. and. Thfo, many di moval hols can b dilld as shon in h igh. Th V yp is h planvyo ha has achivd h ulima di moval sysm ih his dsign concp. Fig. ( ) a= 3-3x R + - xe xe R R+R Conac pssu P is disibud lik a smisph, and maximum conac pssu Pmax a h cn is Pmax= 3 P xa a=.9 3 R R E(R+R) Pmax=.3 3 E (R+R) (R) (R) 3 R a P 3 3 P Pmax R Whn o balls a mad of h sam dynamic maial and h Poisson's aio is = =.3, Thus, h fomula of Pmax (kgf/mm ) abov is usd. a P P No : Considing h igh of h ansf objc, dmin h hicknss of h sufac h h planvyo is mound. Whn h hicknss is no sufficin, h planvyos on h fam can suppo load and dflcion may occu fo h planvyos no on h fam ihou suppoing load. No : oad capaciy of h sping cushion yp planvyo and h ai opad planvyo lif can b usd as is.. "Tansf of dflcing maial lik sl sh". min h planvyo mouning invals (P cm) fis and slc h planvyo yp. Planvyo load capaciy ( kgf) g p 3. min h planvyo yp fis and dmin h mouning invals (P cm). Panl Tansf Componns Pf 3 3 i dischag hol = pcific igh of ansf maial (cm) = Thicknss of ansf maial 36

70 Planvyo PRE FORMING TYPE ONY FOR UPWAR IRECTION Planvyo BOT UPWAR AN OWNWAR FACING PV PV (ainlss l Typ) PVB PVB (ainlss l Typ) h.7 l Ball h PV PV (ainlss l Typ) PV PV (ainlss l Typ) -h.3 -h h l Ball R. h. l Ball R R6 R h h PVB PVB (ainlss l Typ) PVB (Offal dischag yp fo donad M6P. R h9. l Ball MP..... (Widh acoss flas) R R R h.. 7 (Widh acoss flas) 6 6 PVU (pac aving Typ) PVU (pac aving ainlss l Typ) h. l Ball -h. h6 h33 h Maial : Cov l o sainlss sl Ball UJ UC PVB PVB (ainlss l Typ) PVB (Offal dischag yp fo donad h. l Ball MP. R R7 h (Widh acoss flas) Maial : Cov l o sainlss sl Ball UJ UC Panl Tansf Componns 37 oad Capaciy kgf Wigh g PV PV Nominal siz 9 PV 7 3 PV 9 oad Capaciy kgf Wigh g PVU PVU 3 PVU PVU Nominal siz PV PV Nominal iz oad Capaciy kgf Wigh g PVB PVB PVB PVB PVB PVB PVB PVB Nominal siz PVB PVB Us i fo cass. Nominal iz 3

71 Planvyo BOT UPWAR AN OWNWAR FACING FANGE TYPE, FANGE IRT REMOVA TYPE Planvyo BOT UPWAR AN OWNWAR PRING CUION EMBEE TYPE PVF PVF (ainlss l Typ) PVF PVF (ainlss l Typ) PVF (i ischag Typ) PVC. h h.7 l Ball. PVC h9. l Ball 33(Widh acoss flas) h7 3 -h6. h R h6 h h9.l Ball 6 6 h3.7l Ball 3 PVF PVF (ainlss l Typ) -h6. R7 h h66 h6 h. l Ball PVF PVF (ainlss l Typ) PVF (i ischag Typ) h3. l Ball PVC h3 h h. l Ball 39(Widh acoss flas) h PVC 3 6 h36 h 36 h3.7 l Ball oad Capaciy kgf -h6. R9 6 h76 Wigh g PVF PVF PVF PVF Nominal siz -h. Rf o dails fom pag 3 fo h di moval yp. PVF R h96 3 Maial : Cov Aluminum Ball UJ UC PVF PVF Nominal iz oad Capaciy kgf Fo Opaion Wigh g h +. h h mm ok PVC Nominal siz 6 h PVC Maial : Cov l Ball UJ Nominal iz Panl Tansf Componns 39 oad Capaciy kgf Wigh g PVF Nominal siz PVF PV Bo pcificaion (-) o.. mm ok Invd Moun pcificaion Fo s pla B su o s all of h planvyos a h sam high ih mm sok.

72 Planvyo Uni AIR OPERATE IFTER TYPE PV h9. sl ball Raisd h Opaion ai pssu and load capaciy of p oll Opaing Mpa Ai Pssu (kgf/cm ). (). ().6 (6) 3 36 oad Capaciy N (kgf) 3 () 9 () 33 (36) 3 Rc/ h counbo dph7 h6. dilld hough Invals of ach PV. 7. h.7 sl ball 6 Rc/ Raisd h 9 - -h9 counbo dph h. dilld hough Invals of ach Opaion ai pssu and load capaciy p oll Opaing Mpa Ai Pssu (kgf/cm ) oad Capaciy N (kgf). () 37 (). () 67 (7).6 (6) 96 () PV h. sl ball 3 Rc/ Raisd h39 - -h counbo dph 7h6. dilld hough Invals of ach Maial : Fam Aluminum Ball UJ Opaion ai pssu and load capaciy p oll Opaing Mpa Ai Pssu (kgf/cm ) oad Capaciy N (kgf). () 3 () 39 (). () 7.6 (6) 67 (66) Panl Tansf Componns Maial : Fam Aluminum Ball UJ Maial : Fam Aluminum Ball UJ PV Nominal siz n(incmns of ) n(incmns of ) n(incmns of ) Th lngh can b odd fo ach inval. ov, h inval canno b changd. PV Nominal iz PV is mad o od.

73 Planvyo PANEVEYOR UINT PVU Qy Fixing Bol ol P=7 P= P=7 P= 3 n Nominal iz Ovall lngh PVU Pich P 7 Od Nominal iz P PVU 7 PVU(Pich 7 Typ) h. PVU is mad o od. pcial ovall lngh ( ) can b poducd PVU P Vi A 3 Pich p(n-) = 3 PVU(Pich Typ) h. P PVU Panl Tansf Componns Vi A 3 Pich pn= 3 Vi 6. h. sl ball Maial : PVU Cov l Ball UJ UC Fam l 3

74 ingl Cai FOR PANE TACK AN TRANFER CA h CB 39 W W P/ P P/ P Fam hap CA CB C CP Whl Ou iam () yp 36 36P R 36 36P R P R 36CA Wihsand oad/ Whl uaniy(kg) Whl imnsion Ou iam () P Widh (W) P haf iam 36 p 9p6 36 pp6 p 9p6 36 p 9p6 36 pp6 p 9p6.p 9p6.p7.p6 p 9p6 36 pp3. ad oad/ m andad (kg) ngh Rmak Whl Typ Machind Whl () Pss Whl Rubb ining (P) (R) Machind Whl () Pss Whl Rubb ining (P) (R) Machind Whl () Pss Whl Rubb ining (P) (R) Plasic hl ihou (CA) ani-saic agn h C h CP M Insall ih M bol. 9 W P/ P 6 C. M Insall ih M bol.. W P/ P C W o.7 33 o Fam hap CA Fam hap CA CB C CP Whl Typ 36 36P R 36 36P R P R 36CA Y7 Y7 Y3 3 f f f f P Whl Typ 36P Inval P CA, BC, C and PC a mad o od. Ovall lngh min h dimnsion muliplying P (inval). Whn h sandad lngh (abov abl) is no h muliplid numb of inval, h inval is slighly adjusd. h 3.6 Panl Tansf Componns 6. M6 (h7) Insall ih M6 bol, locad in h cn of h Roll. achd Aa of h hl psns ubb lining (R and R fo hl yp). 6

75 cap if FOR CRAP CUTTING Emboss Pla FOR CRAP CUTE PIK EM h7. h h7.(ol pin ppad hol) h W h6() R Machind o fi 7 3 h6 7 -C 7.7. ping oad N Final oad N 9 66 PIK PIK () 6 () 6 (Tavl) Tabl of Componns No. 69 old opp lid Pin ping xagon ock ad Bol 7 FC 6.3 scipion Qy Maial and Rmak FC ih Gaphi C (RC3 o ) UP hp CM3 Mp Us his uni hn a s cap nd o sick h cu af cuing. W EM Fo Opaion EM This pla has mboss dimpls. Us h pla a h angl of o mo. po ld his pla on a nomal scap chu fo us. Th lding inval is appoximaly o mm. W cap Chu Ram Maial : U cap Chu Panl Tansf Componns Bols 7

76 opp Fo cap Chu FOR CRAP CUTE FCG 3 6 d (h) FCG 6 7V7 7V73 Wlding FCG FC h hd h (h) Maial : Black Oxid d FC 6 7V7 7V7 FC hd h Chain fo Chu Fixing h 6 Wlding 6 Chain Qy 7 CN 7V76 7V76 7V7 CN Join ool () o b ldd af adjusmn. Chain fo Chu Fixing CN Maial : Black Oxid FCG FC Wlding CN Wlding Panl Tansf Componns Wlding Wlding Wlding FCG No. Maial and Rmak Unico Join Fixu Unico TKM h. h h6 h. Fix chain s CN on h lo di as in h scap chu. 9

77 opp Fo cap Chu TOPPER FOR CRAP CUTE K (id mouning yp) 9 KU (Upp mouning yp) -R. 6 () 6 6 -R C R h. () -C3 R. R. Rlvan componns No. scipion Qy Maial and Rmak Bas PCC Quick soag is availabl. Panl Tansf Componns ook PCC = KU Bols ih xagonal ock ad M Nu M id Mouning Typ () K 6 Upp Mouning Typ () KU K KU () 6 () (Bad xampl) K (Bad xampl) (Good xampl) o lss (Good xampl) Adjus h hook mouning posiion so ha h hook cn may b alignd ih h ound od cn. Insall i so ha h angl bn h chu and h di sufac may b o lss in soag. o lss

78 お取り引きにあたって i Maials *i Ac P. o i Maials i Maials i Maials 3

79 Oulin of i-ac fo is IE MATERIA Wha is i Ac O39, O3 and O3 i Ac is a maial dvlopd fo da dis fo pss samping. I is a highly hadnd spcial copp alloy casing. i Ac can smoohly funcion ihou lubicaion in hash aas h scoing o sizu may occu. This di maial has an xclln duabiliy. Faus of i Ac () inc h maial is a spcial copp alloy casing hich can b buil o pcision, a dsid shap can b dsignd and machining alloanc is small. This can accodingly duc h manufacuing hous. () inc i Ac is xclln in a sisanc and lubicaion, h di lif can b xndd and h da pocss can b ducd. (3) inc i Ac has good ha conduciviy and sliding popy. Th is no scoing on panls o dis. O39 - Th maial is good fo cuing and is xclln in a sisanc and slf-lubicaion. O3 -Th maial is highly hadnd and is suiabl fo foming sainlss sl o high sngh sl. O3 - Th maial is good fo lding. I is h mos popula maial. Faus () Mal micosucu i Ac is an aluminum bonz casing consising of lmns; Cu, Al, Mn, F and Ni. Th main sucu consiss of 3 lmns; Cu, Al and Mn. Wih addiion of F, a fin sucu is achivd. Wih addiion of Ni, coosion sisanc is impovd. () Physical popis pcific gaviy ina xpansion cofficin /C Thmal conduciviy Mling poin Modulus of longiudinal lasiciy (3) Mchanical popis g/cm 3 W(mK) C GPa O n.6 9n O n. 9n 3 O n6. 9n 3 Machining condiions (Rfnc) Machining Classificaion illing Milling End milling Cu up had yp K Machining condiions O39 y machining O3/O3 W machining Cuing spd 3 Fd.... Rough cuing Cuing spd 7 igh spd cu Fd(No).... (up had yp K) Cu.... Finish machining Cuing spd Nomal ip Fd(No).... (up had yp K) Cu.... Rough cuing Cuing spd 3 Chipping yp Fd(No).... (up had yp K) Cu (sid machining) Finish machining Cuing spd olid Fd(No).... (up had yp K) Cu.... Tapping igh spd sl Cuing spd Cuing spd 3 Raming igh spd sl Fd.... Ball nd mill machining Rough cuing Cuing spd 7 Fd(No) (up had yp K) Cu.. Finish machining Cuing spd Fd(No) (up had yp K) Cu.3.3 Uni: pd (m/min), Fd (mm/v), Cu (mm) (No) Fd uni of milling (mm/cu) dn V= d: Cu diam (mm), n: Rvoluion Condiions may vay dpnding on h machin. i Maials O39 O3 O3 adnss Elongaion Tnsil sngh B % N/mm 7n9. o mo o mo 3n3. o mo 7 o mo n o mo n9 6

80 i Ac IE MATERIA O39 O3 O3 Majo Applicaions i Ac can no only b usd fo h di fac as da di maials bu also b usd as a pa of local foming di o as scional block in h flang o sik di maial. is fo Auomoiv Fo you od () In pincipl, povid us h casing ood pan of h di ins o h polysyn foam pan. () Th finish alloanc (on sid) is as shon in h abl blo. Allo shinkag of /. O39 O3 O3 Assmbly alloanc / / Casing siz ufac usd fo di samping Machining sufac oh han di samping ufac usd fo di samping Machining sufac oh han di samping F F F Ra floo Whl hous (inn) Whl hous (ou) (3) Th appaanc fo dlivy shos finishing alloanc of o mm on h di fac casing. () If a daing is supplid, ill b abl o manufacu ood pan o polysyn foam pan. () Plas od h poducs ihin h ang in h abl blo: (mm) O39 O3 O3 Widh ngh Thicknss Rmak, o lss, o lss, o lss, o lss, o lss, o lss o mo o mo o lss kg o lss kg o lss kg o lss (6) Wlding pcial lcod fo O3, 3, 39 is availabl. Plas conac h nas sals offic if h is any usion on lding. Oil pan Roof sid inn Ra pilla (ou) OhsRa floo, bump sid, sid sill ou, fon bump, cn pilla ou, pilla ou lo, adiao gill, a fnd, a sa back Oh dis a di fo kichn: is fo sink, dis fo kichn, dis fo abl a, c. a di fo ai condiion: a dis fo gas a ha fon cov, kosn ha ank, c. a di fo lcic appliancs: is fo figao, lconic micoav ovn, ashing machin, po, lcic ic cook, gas bun abl, lighing appliancs, c. a di fo havy lcic machins: a dis fo conol panl box, moo cas, moo cov, c. a di fo ashing and a uipmn: a di fo ash basin, dis fo ashing uipmn, da di fo bah, dis fo vaious a uipmn, c. Roll foming di: Ca doo sash oll foming, pip oll foming, indo sash oll foming Foming di fo sl pips: Tool fo pip bnd, pip join da di, bnd di fo vaious sl pips, c. Oh dis: a dis fo govno clan, ai clan hous, sainlss sl, c. i Maials 7

81 mming Unis *Gnal scipion of mming Unis P.6 o 66 ink Uni mming Unis ingl ink Uni P P.67 o 6 Paalll ink Uni P.69 o 7 PP Paalll ink Uni - Wid Typ P.7 o 7 PPW Con ink Uni P.73 o 7 PPC mming Unis -sag suppo link uni PPWF P.7 o 76 iv P.77 o PCA/PCAW/PCB/PCC/PCCW PFCA/PFCB/PCF Calculaion Exampl of m ink Run Foc P.3 o *Gnal scipion of Tansf Convyo Uni P. o 6 Tansf Convyo iv Convyo Uni P.7 o RVA/RVAR/RVB/RVBR conday Convyo Uni P.7 o CNVA/CNVAR/CNVB/CNVBR Univsal Join P.7 o UNVJ/UNVJ opp Uni P.9 o 9 PTP mming Unis if Uni fo Tansf Convyo Movmn P.9 o 9 PEJT 9

82 Gnal scipion of mming Unis FOR PRE-RAW Vaious sandad pas a availabl fo phm link unis accoding o h locaion. Tansf unis a also availabl as sandad pas. Ths unis ill b usful fo you cos ducion of hmming dis and hmming opaions. Con ink Uni Paalll ink Uni PP PP PP PP PPW PPC PPW PPC PP mming uni ha pvns doubl his in od o impov panl ualiy. mming uni fo gadual bnds in h panl. PPWF PPWF PP PPWF PPWF TAI GATE PP OO PP PPW PPC PPW PPC PP PP PP PP P RVA if / Convyo ingl ink Uni PTP UNVJ PEJT P P PP P PPC FRONT OOR P CNVA P P PPC P PPC REAR OOR P P PPC PPW mming Unis 6 6

83 Gnal scipion of mming Unis OUTINE OF EMMING UNIT Opaion diagam of hm di upp di Pad Main bnding sl Eny angl and inclinaion angl in h p-bnd pocss and angl of link ink ny angl : Angl of link islf Inclinaion angl A: Inclinaion of panl P-bnd pocss ny angl: ink ny angl Inclinaion angl A = o (commndd valu) lc h link angl so ha h p-bnd ny angl may b h commndd valu p-bnd angl : (commndd valu) ink ny angl Inclinaion angl A P-hmming (Rcommndd angl: ) Inn panl Ou panl oo sash Faus of links andad siz aa of pad ocaing pin Pad avl ingl ink Uni Con ink Uni Paalll ink Uni -sag suppo link uni P PPC PP PPWF k k k k 7 A A mming Uni p-bnd sl Upp pad avls don. Whn h sandad siz aa of h pad is in conac ih h lo di, h pad sops movmn. oca h panl ih locaing pins. Th hmming uni sas opaion. Th upp di avls fuh. P-bnding is compld. Th upp di uns o h hom posiion. Th upp di avls fuh. Run of h hmming uni is compld. Main bnding is sad. onad movmn of h upp di sops. Main bnding is compld. ingl ink P Con link PPC Paalll ink PP -sag suppo link PPWF ink ny angl Inclinaion angl A Run angl Vaiabl dpnding on h p-bnd sl high - Vaiabl dpnding on h p-bnd sl high - Faus Effciv fo fla pa shap Wih mchanism o pvn doubl pssing Mounabl igh p link N P-bnd sl lngh p link (mm) Wihin - andad yp: No limi fo pa shap Wihin (no dviaion of foming Wid yp: iming) 7 Wihin o mo 7 Effciv fo aa ih lag inclinaion angl of panl Mounabl igh on link ping iniial nsil sngh x /3 ankyo's ciia Rf o "ink ny angl of singl link and con link". ( Pag 6) Us of individual uni is no allod. mming Unis 63 6

84 Gnal scipion of mming Unis OUTINE OF EMMING UNIT ink ny angl of singl link and con link Th link ny angl of h singl link and h con link vais dpnding on h posiion of h p-bnd sl. Movmn of -sag suppo link Cam A 36.3 Roll A Cam B Roll B y u i o Posiion of p-bnd sl Posiion of p-bnd sl ink ny angl Woking angl.. Th link ny angl vais dpnding on h p-bnd sl high. If a pa ih diffnc in high is p-bndd ih h singl link, p-bnding sas fom a lo posiion of bnding sl. I is commndd o us his uni fo p-bnd of a pa hich has small diffnc in high on h panl. Fo p-bnding of a pa ih diffnc in high, us of a paalll link o -sag suppo link is commndd. Cam A coms in conac ih oll A. Th p-bnd sl sas moving foad. Th p-bnd sl movs foad by 7. Cam B coms in conac ih oll B. Th suppo posiion is changd. Th p-bnd sl movd foad fuh by 3. Complion of hmming. Cam B lavs oll B. Th p-bnd sl uns fuh. Th p-bnd sl uns o 3. Cam A lavs oll A. Th p-bnd sl uns fuh. boom dad cn. mming Unis 6 66

85 ingl ink Uni FOR PRE-RAW P 9 -h-h3 (Fo M) Tabl of Componns No. scipion Qy Maial and Rmak Bas Back in Back opp Casing Pin y Casing Pin u Cam Roll i Ring o ping! ing Pin FC FC C WP-A C No. scipion Qy Maial and Rmak! ing Pin! Ky!3 Oillss Bushing! Oillss Bushing! Oillss Wash!6 Bols ih hxagonal sock had!7 Bols ih hxagonal sock had! ping ash!9 Oillss Oillss Wash C Bonz ih Gaphi (O# P) Bonz ih Gaphi (O# P) Bonz ih Gaphi (O# P) CM3 M6p6 CM3 Mp Fo M6 Bonz ih Gaphi (O# P) F9 WM!!6!! 6(Ovall idh) 9 37 i o 3 (K) u!3!9 h 6-M ph 9 -h3 Opaion bn iv and Uni y!!! (Claanc)! a. 9a. PFCA PCA E. conac of oll (.7) ().Complion of hmming 7 C.a of un 7. B.aving fom oll A.Boom dad cn 3 (Boom dad cn) This daing shos h igh hand. Th lf hand is symmic o his daing. 3 a. a. -h3 E9 ph Thos valus a fo =. Numbs in panhss a subjc o chang ih lngh. 67 P () R / R P () R Th divs confoming o his link uni a PCA and PFCA.(P.77 o P.) ankyo Oillss can machin o modify h sufac of h backs. Plas ask you sals psnaiv. ping Foc F ngh ngh..9 Tnsil Foc N(kgf) 7.9p (.p) Final ngh 6. Final Tnsil Foc N(kgf) 3.9p (3.p) Opion - J Opion If you ould lik his opion, includ h l J a h nd of h dscipion. mming Unis 6

86 Paalll ink Uni FOR PRE-RAW PP Opion - J K 7 K E 6 F G 9 J K 3 3 T 9 9 X Y P P h h h 7 h 77 7 Moun oad (kgf) 9 o lss 7 o lss 7 o lss 99(Ovall idh) u!!3! y ping A J ping B -h3 E9 k -h 7 P K h P a. G K Ea. Fa. X.(Claanc) Y. T h h a. a. a. Opion If you ould lik his opion, includ h l J a h nd of h dscipion. o! 7 3 i! 67.!!6!7 h h -h3 -h3 ph This daing shos h igh hand. Th lf hand is symmic o his daing. 7 PP ping Foc F K ping ngh (mm) A B A B A B. 7. K R / 7 ngh (mm) R and Tnsil Foc N(kgf) 7.6p (7.p) 7.p (7.p) 9.p (9.p) 7.p (9.p) 6.p (6.6p) 76.p (.p) R Final ngh (mm) Opaion bn iv and Uni Fo PP and PFCA PCA E. conac of oll (.7).Complion of hmming () 7 C.a of un 7. B.aving fom oll A.Boom dad cn 9 Final Tnsil Foc N(kgf) 3.9p (.p) 3.7p (3.9p).p (3.p) 3.3p (3.7p) 37.3p (3.p) 33.p (33.9p) y u i o!!!!3!!!6!7 Od Th divs confoming o PP and a PCA and PFCA. Th div confoming o PP7 is PCC.(P.77 o ) Bas Back haf Am Am Oillss Bushing Oillss Bushing Oillss Wash ing Pin y Wash ping Ring Ky Casing Pin Cam Roll xagon ock ad Bol ping Wash Fo PP7 PP Tabl of Componns 6 R / R No. scipion Qy Maial and Rmak 6 (Boom dad cn) PCC E. conac of oll (9.7) () ankyo Oillss can machin o modify h sufac of h backs. Plas ask you sals psnaiv..complion of hmming C.a of un B.aving fom oll. A.Boom dad cn FC FC C C C C Bonz ih Gaphi (O# P) Bonz ih Gaphi (O# P) Bonz ih Gaphi (O# P) C F9 WM WP-A CM3 M6p Fo M6 (Boom dad cn) mming Unis 69 Ths valus a fo =. Numbs in panhss a subjc o chang ih lngh. Ths valus a fo =. Numbs in panhss a subjc o chang ih lngh. 7

87 Paalll ink Uni Wid Typ FOR PRE-RAW PPW Opion - J K 7 K W W E F G J K 3 3 T 9 9 X Y P P h h h 7 h 77 7 Moun oad (kgf) 96 o lss 7 o lss 7 o lss! ping A!!! o k -h P K h G K X Y W(Widh) u! 9 3 y i Opion If you ould lik his opion, includ h l J a h nd of h dscipion. W 9 9 6!3!6!7 PPW 7 ping Foc F K ping ngh (mm) 7 A B A B A B. 7. K R / ngh (mm) R and Tnsil Foc N(kgf) 7.p (7.p) 7.p (7.p) 9.p (9.p) 7.p (9.p) 6.p (6.6p) 76.p (.p) Final ngh (mm) Opaion bn iv and Uni Fo PPW o Final Tnsil Foc N(kgf).p (.7p) 3.7p (3.9p).p (3.p) 3.3p (3.7p) 37.3p (3.p) 33.p (33.9p) y u i o!!!!3!!!6!7 Bas Back haf Am Am Oillss Bushing Oillss Bushing Oillss Wash ing Pin y Wash ping Ring Ky Casing Pin Cam Roll xagon ock ad Bol ping Wash PPW Tabl of Componns Th divs confoming o PPW and a PCAW. Th div confoming o PPW7 is PCCW.(P.77 o P.) ankyo Oillss can machin o modify h sufac of h backs. Plas ask you sals psnaiv. No. scipion Qy Maial and Rmak Fo PPW7 FC FC C C C Bonz ih Gaphi (O# P) Bonz ih Gaphi (O# P) Bonz ih Gaphi (O# P) C Bonz Typ ind WP-A C M6p M6 7 J ping B -h3e9 P a. E F a. a.. (Claanc) T h ha. a. a. -h3 h h -h3 ph This daing shos h igh hand. Th lf hand is symmic o his daing. PCAW E. conac of oll (.7).Complion of hmming () 7 C.a of un B.aving fom oll 7. A.Boom dad cn Ths valus a fo =. Numbs in panhss a subjc o chang ih lngh. (Boom dad cn) PCCW E. conac of oll (9.7) ().Complion of hmming C.a of un B.aving fom oll. A.Boom dad cn Ths valus a fo =. Numbs in panhss a subjc o chang ih lngh. (Boom dad cn) mming Unis 7

88 Con ink Uni Pvns oubl is FOR PRE-RAW PPC Th daing poays h igh sid. Th lf sid is also symmical. -h3 o. Tabl of Componns!! y u!!6 6(Ovall idh) 7. o! 9!9!7 i!!!3 h 7. -h3 E9 6. a. a. a. M ph a. Opaion bn iv and Uni 3 (Boom dad cn) PFCB PCB E. conac of oll (9.).Complion of hmming () 7 C.a of un B.aving fom oll. A.Boom dad cn Ths valus a fo =. Numbs in panhss a subjc o chang ih lngh. No. scipion Qy Maial and Rmak Bas ing Am ink opp Oillss Bushing y Oillss Bushing u Oillss Wash i ing Pin o ing Pin! ing Pin! ping! Ring!3 Ball Plung! y Wash! Ky!6 Ky!7 Roll! Casing Pin!9 Casing Pin FC C Bonz ih Gaphi (O# P) Bonz ih Gaphi (O# P) Bonz ih Gaphi (O# P) C C C WP-A Bonz ind C C C PPC n Incmns of mm PPC R / R and Th divs confoming o his link uni a PCB and PFCB.(P.77 o P.) R ping Foc F ngh (mm) ngh (mm) 3.. Tnsil Foc N(kgf) 97.p (.p) Final ngh (mm) 6. Final Tnsil Foc N(kgf).p (.p) mming Unis 73 7

89 -ag uppo ink Uni FUCRUM INK UNIT PPWF Rlaion in opaion bn div @!6 7 A -h (Fo M) #@!!9 7 () ##@u ECTION A-A 7 #@!@. Claanc -h3e9 7a. a. (6) A @7 i Roll B EInial conac of oll 36.3 Complion of hmming Ca of un Baving fom oll 9.6 Aboom dad cn Movmn fom o -h 7 ±. 7 Roll A EInial conac of oll Tabl of Componns 97. No. scipion Qy Maial and Rmak Bas FC ink Ca of un Back.6 Baving fom oll Back ink C A.boom dad cn Movmn fom o opp C opp C opp C ing Pin C opp fo link p-movmn C Ky (K) Cam Roll C Thick ash C (PW) Bush Bonz ih Gaphi(OB P) Bush Bonz ih Gaphi(OB P) Bush Bonz ih Gaphi(OB P) Wash Bonz ih Gaphi(OB P)!6 Roll follo NATZZUU ing Pin C (CKG-9) ing Pin C (CKG-) ing Pin C (CKG-7) ping WP-A(AW3-) -h3 Ring (BR3) xagon sock had sc (concav nd) CM3 M Bols ih hxagonal sock had CM3 M6!6 Bols ih hxagonal sock had CM3 M6 Bols ih hxagonal sock had CM3 M Bols ih hxagonal sock had CM3 M Bols ih hxagonal sock had CM3 M ping Wash WR Fo M ping Wash WR Fo M6 Fla ash Fo M ping Wash WR Fo M (boom dad cn) This figu shos h R yp. Th yp is symmical o his figu. PPWF R/ R PPWF R ping Foc F ngh ngh (mm) (mm). 7. Th div confoming o his uni is PCF. (P.) 7 76 Tnsil Foc N(kgf) Final ngh (mm) Final Tnsil Foc N(kgf) mming Unis

90 iv FOR WEAR PRE-RAW PATE PCA PCAW PCB PCC PCCW a. a. 3a. -h3 E9 ph a. a. 3a. -h3 E9 ph 3 a. a. a. -h3 E9 ph iv Pla Cam xagon ock ad Bol xagon ock ad Bol y ping Wash u ping Wash This daing shos h igh hand. Th lf hand is symmic o his daing. PCA Max alloabl load o div is, kgf. Tabl of Componns No. scipion Qy Maial and Rmak C RC CM3Mp CM3Mp Fo M Fo M 3 3 PCAW h-h h-h3 y u 3 7 PCB a h-h PCC PCCW a h-h h-h PCA PCAW PCB PCC PCCW PCA R / R and R Tabl fo ink Uni and iv ink Uni iv P PP PP PCA PP7 PCC PPW PPW PPW7 PPC PCAW PCCW PCB mming Unis 77 7

91 iv FOR PRE-RAW PFCA -h 7a. a. -h3 E9 ph PFCB -h 7a. a. -h3 E9 ph 7 This daing shos h igh hand. Th lf hand is symmic o his daing. 7a y u 7 7a. 33. Tabl of Componns No. scipion Qy Maial and Rmak iv FC 7 7 Pla Cam xagon ock ad Bol xagon ock ad Bol C RC CM3Mp CM3Mp7 3 mming Unis y ping Wash Fo M u ping Wash Fo M PFCA PFCB R / R and Tabl fo ink Uni and iv ink Uni iv P PP PP PFCA PPC PFCB PFCA 79

92 iv FOR WEAR PRE-RAW PATE PCF i MEMO a. -h3e9 6() yo 7 9 uo 7 Tabl of Componns No. scipion Qy Maial and Rmak iv Pla Cam A C Cam B C xagon ock ad Bol CM3 M xagon ock ad Bol CM3 M xagon ock ad Bol CM3 M ping Wash Fo M ping Wash Fo M h 36 This daing shos h igh hand. Th lf hand is symmic o his daing. () R/ PCF 6 R and Tabl fo ink Uni and iv ink Uni iv PPWF PCF PCF 6 mming Unis

93 Calculaion Exampl of m ink Run Foc FOR PRE-RAW This is a calculaion xampl of h hm link uni. Plas us his fo sudy of p-hm sl. Calculaion Exampl : ingl ink Uni P Calculaion Exampl : Paalll ink Uni PP (Run nd) F p.9 (Opaion xampl) Gaviy cn (Opaion xampl) W F F = 36.pcos 6.6 = 3 kgf F = Wpcos3.66 F p.9 = Fp.6 Fp.9 W= cos3.66p.6 Considing oss u o Ficion Rsisanc P = Wp. =.6p. = 3 kgf ping Capaciy Tnsil isanc (mm).9 Tnsil Foc (kgf).p (Run nd) A B F F p 9.p F W F = 3.3pcos pcos.7 =.7 kgf W = F cos =9 kgf Considing oss u o Ficion Rsisanc P = Wp. = 9p. = 7 kgf ping Capaciy Tnsil isanc Tnsil Foc (mm) (kgf) A 7. 9.p B p (Foad nd) (Foad nd) F p.9.6 Gaviy cn W F 3.66 F = 6.9pcos 37. = 9 kgf F = W p cos3.66 Fp.9 = Fp.6 Fp.9 W= cos3.66p.6 Considing oss u o Ficion Rsisanc P = W p. = p. = kgf ping Capaciy Tnsil isanc (mm) 6. Tnsil Foc (kgf) 3.p. A B p F 3.p F F W 3 F = 6.3pcos pcos. = 7.3 kgf W = F cos 3 =6 kgf Considing oss u o Ficion Rsisanc P = Wp. = 6p. = kgf ping Capaciy Tnsil isanc Tnsil Foc (mm) (kgf) A p B p mming Unis 3

94 Gnal scipion of Tansf Convyo Uni FOR PRE-RAW ucu of Tansf Convyo Uni Th ansf convyo uni consiss of h iv convyo uni a div sid, conday convyo uni a divn sid and Univsal join conncing boh sids. ayou of Tansf Convyo Uni Th ansf convyo uni has layou pans blo. Univsal Join (P.7) iv Convyo Uni (P.7) A Typ AR Typ Ao Vi iv Convyo Uni 7 if Uni (P.9) Univsal Join conday Convyo Uni W Y B Typ BR Typ Y conday Convyo Uni(P.7) n (Adjusing ang) Y 6 3 h -M Fo sign ails of div convyo uni scipion ails iv Uni Moo, gabox, Pully, haf Tnsion Uni Tnsion Pully, Adjus Fam Pip, Bl Guid, Fam Guid Block Bl Bl ih pcial pong Y Guid Block (fo conncion bn and ) ails of sconday convyo uni scipion ivn Uni Tnsion Uni Fam Bl Pully, Baing, haf Tnsion Pully, Adjus Fam Pip, Bl Guid, Guid Block ails Bl ih pcial pong 6 3 Y-Y(Guid block ) Moo mouning angl (opion) Angl of dgs can b spcifid Rf o h od mhod pag of h div convyo uni. P.7 W(min) W(max) (iv Convyo) (conday Convyo) A and AR 3 n ayou Typ n n B and BR 3 n ngh of h univsal join can b spcifid. Fo dails, f o pag 7. Fo daild dimnsions, f o h CA daa. onload h CA daa fom ou b si o ask i fom you nas sals offic. Th bl ih spcial spong is availabl as sandad pa. I may b changd accoding o h spcificaion of h cusom. mming Unis 6

95 Tansf Convyo Uni CONVEYER UNIT iv Convyo Uni () RVA (ayou Typ A ) RVAR (ayou Typ AR) RVB (ayou Typ B ) RVBR (ayou Typ BR) RVA RVAR RVB RVBR Incmns of mm Incmns of mm RVA RVAR RVB RVBR n n n Moo Typ (by Oinal) MB (ACV : FB7AW-) MC (ACV : FBCW-) Moo Mouning Angl (opion) Angl of dgs can b spcifid. RVA Moo Typ MB Opion Angl can b spcifid fo h opion. Giv KC if h angl is uid. KC Convyo spd 3. o 37m/min conday Convyo Uni () CNVA (ayou Typ A ) CNVAR (ayou Typ AR) CNVB (ayou Typ B ) CNVBR (ayou Typ BR) CNVA CNVAR CNVB CNVBR Incmns of mm Incmns of mm n n haf Typ (Join Typ) K (Ky Join) P (ol Pin Join) CNVBR 7 haf Typ K Univsal Join () (h) UNVJ (Fixd lngh and ky coupling yp ) (.) (7) h 9 (9) 3() ( F7) () h6 h 7 h( 7) 6 UNVJ (Vaiabl lngh and dol pin coupling yp) 9. ha Pin, ock Ring (Accssoy) 9 9. h UNVJ UNVJ Incmns of mm 3 n UNVJ 3 UNVJ 6 mming Unis 7

96 opp Uni FOR PRE-RAW PTP This daing shos h opion poximiy sich back mound a h igh sid. Ao vi Cushion Adjusmn Bo Bo3 Ai PT/ 7!!!6!7! (.9) B T= 7 h. (ol fo mouning poximiy sich)! (.3) A Tabl of Componns No. scipion Qy Maial and Rmak Back ink Am o y u i o!!!!3 Back Pla Pla opp Poximiy ich Back Ai Cylind ina Bushing hould Bol ping hould Bol PC Uhan PC-C By MC C CM3 WP-A CM3! ol Pin UJ! y Busing Bonz Typ ind!6 y Wash Bonz Typ ind!7 ing Pin C! Ky PTP A Incmns of mm B Incmns of mm n 7 n AC / C AC ACV C CV 999 PTP 7 mming Unis Flo gulaing Valv -h!! y!3 u (6.) Opion Cod R pcificaion ipoximiy sich is mound. pcify ih R o. PTP-7-R 9 9

97 Tansf Convyo Movmn if Uni FOR PRE-RAW PEJT 7 7. M6(Fo Ey Bol) Panl fd dicion! -h Cylind Tavl i9 3! u (Fo M) 3 3 h!3! i! Cylind Tavl i 9 h7 p-m ph y Cylind Tavl i! o Tabl of Componns No. scipion Qy Maial and Rmak y u i o!!!!3!! Bas Pla Upp Pla Knuckl Cov Knuckl imi ich Back og Pla in(=) ina haf og og haf Ky ina Bushing Ai Cylind imi ich Connco C UJ FAK MFUU CGFA63 7-JW By Misumi By NB By MC By Yamaak R- os diam h By Chiyoda PEJT 7 PEJT mming Unis 9 9

98 Pssu ouc Componns Pssu ouc Componns *Gnal scipion of Rubb ping P.9 o 9 RX/RXT/RV/RVT/ORTB/ORTA/OI P.99 o 6 *Gnal scipion of Uhan ping P.7 o aigh Typ P.9 o 6 UA/UAT/ORTA X Typ P.7 o Counbo ol Typ P.3 o 36 UZ/UZK Pssu ouc Componns 93 Pssu ouc Componns UX/UXT/ORTA/OI 9

99 Gnal scipion of Rubb ping FOR IG EFECTION Ga impovmn of duabiliy RX is h poduc ih a spcial blnding mhod of vaious ubbs. I is sisan o lag dflcion (3%) and high load. Pmann s is limid. I is vy cos ffciv compad o coil spings o uhan spings. Faus () uabiliy: uabiliy fo soks (a dflcion of 3%) Ths ubb spings hav h abiliy o sis uni oil, chmical, ha, dus, coosion. () Maximum dflcion: 3% (3) Pmann s: % o lss (a dflcion of 3% and, soks) () igh buckling sisanc: Buckling dos no occu in paalll load. A h inclinaion of 3, h sping has buckling limi of 3%. () Compac siz: inc h dflcion is lag, h f lngh is appoximaly half of h coil sping. (6) Maximum load: Th load is incasd by appox. % mo han h convnional pas (R cushion). Bulg of Ou iam Whn h RX is compssd, h ou diam is bulgd. Th bulg a is no lvan o h sping siz. I is popoional o h dflcion a and h a is almos consan of =. Bulg a of ou h h diam:=p h flcion a: =p Wh : ou diam mm, : lngh mm : Maximum ou diam, : flcion mm Thfo h=.ph Th uid claanc bn h maximum bulg diam and h all is a las mm. Applicaion Rang () Oil sisanc and chmical sisanc () a sisanc Machin Oil u Acic Acid u Whn h RX is padly compssd, Ginding Oil u ihyl Eh W i gnas ha ih hyssis ffc. Tmpau is achs a balancd Cuing Oil u Tichln p valu and bcoms consan aound, ydaulic Oil u Oxalic Acid y soks. Th lag h volum, dflcion Ga Oil u Niic Acid (ilud) u a and soks p minu (spm) a, h Gasolin W Fuming Niic Acid p lag mpau is is. Whn x Tubin Oil y Ta W x inn diam is usd a h Acon y Tolun p dflcion of 3% and a spm, h Anion W Phnol W balancd mpau is is appox. Ammonia u Bnzn p C. Coninuous ha sisanc of h Ehyl Alcohol u Pain Thinn W RX is C. ydochloic Acid (o) () us sisanc p ulfuic Acid (ilud) y Th RX is vy sisan o h ydochloic Acid (Cold) W ulfuic Acid (Concnad) p amosph ih much dus o machind Glycin u Vanish W pod. If such dus o pod is buid u No Chang y lighly Changd. in h pssuizing sufac o fixd aa, W Considably Changd. p No Allod. cack dos no go. Us h RX as i is. (3) cach sisanc If h RX has scachs in h compssion dicion, i may no b bokn immdialy. I is b o plac i a an aly sag. () uabiliy A h dflcion of 3%, h duabiliy is on million soks. If h RX is dsid o b usd mo han 3% (up o %), 9 plas conac us. 96 A las mm flcion a =p h h Pssu ouc Componns

100 Gnal scipion of Rubb ping FOR IG EFECTION Applicaion Exampl of RX. Pad Cushion (F Compssion Typ) 3. Cam Run Cushion (Focd Compssion Typ) o lss aing diam old p hol diam Pad Rf o h sandad pag fo daild dimnsions. Claanc hol Wihin (ubb inn diam + o 3 mm).6 o lss (3. o lss) () Us ain ORTB hos aining foc is impovd. () I is commndd ha sin spac OI b usd o pvn haing bn ubb spings hn h RX is usd in sags. (3) Us guid pin (manufacud by cusom) ih h diam small by o mm han h ubb inn diam and ih pcision finish (.6 ). () Whn h RX is usd in sags, us h lngh p RX hich is.6 ims h diam. Wa Pla Angl iv Nu lid Block pac Guid Pin Pssu ouc Componns. Blankhold Cushion (Full-Tim Compssion Typ) Wa Pla pac i Blank hold Punch Panl Th un spd bcoms slo aound 3% of h f lngh. Whn i is ncssay o obain a spcific high, apply a % plood. oad - ok sign Rf o h RX "load - dflcion diagam" fo load dsign. Us h compssion lin (black lin) fo h load - dflcion diagam. lc h appopia kp siz ha can ihsand h nd pssu. (Exampl) RX : ok : 9 mm (dflcion: 3%) A : a pssu ( mm bfo boom dad cn) =.kn B : End pssu (boom dad cn) =kn oad (kn) 6. (compssion) (un) A RX flcion (mm) B 97 9

101 Rubb ping FOR IG EFECTION RX h hd RXT(ih Rain) 63 - ORTA oad F (kn) hv hb hw Whn ovall lngh is 63, h ain is ORTA. =3% Rain usd B W d F(kN) V fo RXT... ORTA ORTA ORTB 7.. ORTA ORTB ORTA RX. 9 RXT ORTB (ih Rain) ORTB is RX only. Od RX RXT Whn h dflcion is 3%, h RX can b usd up o on million soks. Pssu ouc Componns o mo Rf o pag 6 fo ain () and h spac fo sack us of spings. F valu in abov cha shos avag foc. oad-dflcion diagam shon nx pag is fom acual s daa. - ORTB Maial : pcial blnd ubb C adnss : ho A69 99

102 Rubb ping OA - EFECTION IAGRAM RX RX oad (kn) 6 3 Compssion Run flcion (mm) RX- oad (kn) 6 3 Compssion Run flcion (mm) RX- oad (kn) Compssion Run 6 flcion (mm) RX- Pssu ouc Componns oad (kn) 6 3 Compssion Run RX- oad (kn) Compssion Run RX-63 oad (kn) Compssion Run RX- flcion (mm) 6 flcion (mm) flcion (mm) oad (kn) 6 3 Compssion Run RX-63 oad (kn) 6 3 Compssion Run RX- oad (kn) Compssion Run RX flcion (mm) flcion (mm) flcion (mm)

103 Rubb ping OA - EFECTION IAGRAM RX63 RX oad (kn) 6 Compssion Run RX63-63 oad (kn) 6 Compssion Run RX- oad (kn) 6 Compssion Run RX- 6 3 flcion (mm) 6 3 flcion (mm) 36 flcion (mm) Pssu ouc Componns oad (kn) 6 Compssion Run RX63- oad (kn) 6 Compssion Run RX63- oad (kn) 6 Compssion Run RX- 6 3 flcion (mm) 36 flcion (mm) 36 flcion (mm) oad (kn) 6 Compssion Run RX63- oad (kn) 6 Compssion Run RX- oad (kn) 6 Compssion Run RX flcion (mm) flcion (mm) flcion (mm) 3

104 Rubb ping OA - EFECTION IAGRAM RX 3 Compssion Run RX- oad (kn) 36 flcion (mm) Pssu ouc Componns 3 3 Compssion Run RX- Compssion Run RX- oad (kn) oad (kn) 36 flcion (mm) flcion (mm) 3 Compssion Run RX- oad (kn) flcion (mm) 6

105 Gnal scipion of Rubb ping RV FOR IG OA oad is incasd ic compad o h pvious yp. Wih innovaion of maial and manufacuing, RV has impovd pfomancs in vaious chaacisics; load, pmann s, duabiliy, c. Th cos ffcivnss is xclln compad o coil spings o uhan spings. Conibuion o ducion of ool coss! Rducion of numb of pics Rducion of sping sing machining hous Ga incas of load: Tic (compad o RX) Compad o a convnional pa, load can b incasd abou ic ih 3% maximum dflcion. om aas may b placd ih gas spings. oad compaison: Exampl of 63- oad(kn) 6 6 Compssion RV Run Compssion RX Run % o lss pmann s is achivd. RV RX 36 Wih 3% dflcion, % o lss pmann s is achivd a, soks. uabiliy Wih 3% dflcion, duabiliy of, soks is achivd. I is xclln in oil sisanc, chmical sisanc, ha sisanc, dus sisanc and coosion sisanc. RV can b usd in doubl sack. Bulg of Ou iam Whn h RV is compssd, h ou diam is bulgd. Th bulg a is no lvan o h sping siz. I is popoional o h dflcion a and h a is almos consan of =.6. Bulg a of ou diam =p h h flcion a: =p Wh h : ou diam mm, lngh mm :Maximum ou diam mm, :flcion mm Thfo, h=.6ph Th uid claanc bn h maximum bulg diam and h all is a las mm. Applicaion ang () a sisanc Whn h RV is padly compssd, i gnas ha ih hyssis ffc. Tmpau is achs a balancd valu and bcoms consan aound, soks. Th lag volum, dflcion a and soks p minu (spm) a, h lag mpau. () us sisanc Th RV is vy sisan o h amosph ih much dus o machind pod. If such dus o pod is buid in h pssuizing sufac o fixd aa, cack dos no go.us h RV as i is. (3) cach sisanc If h RV has scachs in h compssion dicion, i may no b bokn immdialy. I is b o plac i a an aly sag. () uabiliy A h dflcion of 3%, h duabiliy is, soks. A las mm h h flcion a: =p ()Oil sisanc and chmical sisanc Machin Oil Ginding Oil Cuing Oil ydaulic Oil Ga Oil Gasolin Tubin Oil Acon Anion Ammonia Ehyl Alcohol ydochloic Acid (o) ydochloic Acid (Cold) Glycin u u u u u W y y W u u p W u Acic Acid ihyl Eh Tichln Oxalic Acid Niic Acid (ilud) Fuming Niic Acid Ta Tolun Phnol Bnzn Pain Thinn ulfuic Acid (ilud) ulfuic Acid (Concnad) Vanish u No Chang y lighly Changd. W Considably Changd. p No Allod. oubl sack can b allod hn h alloabl maximum dflcion is % o lss and / is oad - ok sign.6 o lss. Rf o h RV "load - dflcion diagam" fo load dsign. Us h compssion lin (blu lin) fo h load - dflcion diagam. oad(kn) 3 6 Valu Consan Valu Compssion Run Compssion Run u W p y u p W p W p W y p W RV- Pssu ouc Componns

106 Rubb ping FOR IG OA RV h hd RVT (ih Rain) 63 - oad F(kN) hv hb hw =3% Valu abilizd Valu( soks) F(kN) F(kN) V 3 9 Od B W d adnss JI A RV 63 RVT 7 6 Rain usd fo RVT ORTA- ORTB ORTA- ORTB ORTB RV RVT (ih Rain) Rf o pag 6 fo ain and h spac fo sack us of spings. Rf o pag 3 fo h dflcion diagam. Pssu ouc Componns ORTA g Whn ovall lngh is and 63, h ain is ORTA. o mo - Fo Opaion In compaison ih h convnional sping (RX), load is doubld a h maximum compssion of 3%. (Rf o h diagam in h igh.) Th pmann s is % o lss. A h compssion a of 3% and, soks, h pmann s is ihin %. pings can b doubl sackd hn h alloabl compssion is % o lss and / is.6o lss. oad(kn) 6 6 Compaison of load: Exampl of 63- Compssion RV Run Compssion RX Run RV RX ORTB Maial pcial blnd ubb C 36 flcion(mm) 9

107 igh oad Rubb ping OA-EFECTION IAGRAM RV oad-flcion iagam(th dflcion in d is h pmann s.) RV63 oad-flcion Cha(Th dflcion in d is h pmann s.) 6 Valu Consan Valu Compssion Run Compssion Run RV- 6 Valu Consan Valu Compssion Run Compssion Run RV-63 Valu Consan Valu Compssion Run Compssion Run RV63-63 Valu Consan Valu Compssion Run Compssion Run RV63- oad(kn) oad(kn) oad(kn) oad(kn) oad Valu. 6 flcion(mm) flcion (mm) Compssion Run Consan valu Compssion ( o, soks) Run oad Valu.9 6 flcion(mm) flcion (mm) Compssion Run Consan valu Compssion ( o, soks) Run oad Valu flcion(mm) flcion (mm) Compssion Run Consan valu Compssion ( o, soks) Run oad Valu flcion(mm) flcion (mm) 6 Compssion Run Consan valu Compssion ( o, soks) Run Pssu ouc Componns oad in compssion (fnc) oad in compssion (fnc) oad in compssion (fnc) oad in compssion (fnc) flcion(mm) oad(kn) flcion(mm) 6 oad(kn) flcion(mm) 6 oad(kn).... flcion(mm) 6 oad(kn) Valu Consan Valu Compssion Run Compssion Run RV- 6 Valu Consan Valu Compssion Run Compssion Run RV- Valu Consan Valu Compssion Run Compssion Run RV63- Valu Consan Valu Compssion Run Compssion Run RV63- oad(kn) oad(kn) oad(kn) oad(kn) 6 6 oad Valu. flcion(mm) flcion (mm) 6 Compssion Run Consan valu Compssion ( o, soks) Run oad in compssion (fnc) oad Valu flcion(mm) flcion (mm) 3 Compssion Run Consan valu Compssion ( o, soks) Run oad in compssion (fnc).6 36 flcion(mm) flcion(mm) flcion(mm) 6 flcion(mm) flcion(mm) flcion(mm) 36 3 oad(kn) oad(kn) oad(kn) oad(kn) oad Valu flcion (mm) Compssion Run Consan valu Compssion ( o, soks) Run oad in compssion (fnc) oad Valu flcion (mm) Compssion Run Consan valu Compssion ( o, soks) Run oad in compssion (fnc)

108 igh oad Rubb ping OA-EFECTION IAGRAM RV oad-flcion Cha(Th dflcion in d is h pmann s.) RV oad-flcion Cha(Th dflcion in d is h pmann s.) 3 Valu Consan Valu Compssion Run Compssion Run RV- 3 Valu Consan Valu Compssion Run Compssion Run RV- 3 Valu Consan Valu Compssion Run Compssion Run RV- oad(kn) 6 oad(kn) 6 oad(kn) 6 oad Valu. 6 3 flcion(mm) flcion (mm) 6 Compssion Run Consan valu Compssion ( o, soks) Run oad Valu.9 36 flcion(mm) flcion (mm) 3 Compssion Run Consan valu Compssion ( o, soks) Run oad Valu flcion(mm) flcion (mm) Compssion Run Consan valu Compssion ( o, soks) Run Pssu ouc Componns oad in compssion (fnc) oad in compssion (fnc) oad in compssion (fnc) flcion(mm) 6 oad(kn) flcion(mm) oad(kn) flcion(mm) oad(kn) Valu Consan Valu Compssion Run Compssion Run RV- 3 Valu Consan Valu Compssion Run Compssion Run RV- oad(kn) 6 oad(kn) 6 oad Valu flcion(mm) flcion (mm) Compssion Run Consan valu Compssion ( o, soks) Run oad in compssion (fnc) oad Valu flcion(mm) flcion (mm) Compssion Run Consan valu Compssion ( o, soks) Run oad in compssion (fnc) flcion(mm) 36 3 flcion(mm) oad(kn) oad(kn)

109 igh oad Rubb ping OA-EFECTION IAGRAM Rains and pacs FOR RUBBER PRING RV oad-flcion Cha(Th dflcion in d is h pmann s.) Rain oad(kn) 7 6 Valu Consan Valu Compssion Run Compssion Run RV- oad(kn) 7 6 Valu Consan Valu Compssion Run Compssion Run RV- ORTB 3 7 d d Ou iam Nominal ORTB 7 3 Us ORTB hn h ovall lngh of h ubb sping is o mo. Od Nominal ORTB oad Valu flcion(mm) flcion (mm) Valu Consan Valu 3 Compssion Run Consan valu Compssion ( o, soks) Run oad in compssion (fnc) flcion(mm) oad(kn) Compssion Run Compssion Run RV- oad Valu. 36 flcion(mm) 7 6 flcion (mm) Valu Consan Valu Compssion Run Consan valu Compssion ( o, soks) Run oad in compssion (fnc) flcion(mm) 36 3 oad(kn) Compssion Run Compssion Run RV- ORTA R pac OI Maial C -C hd h Maial C d Od Applicabl Rubb ping Nominal Ou iam ngh ORTA Whn h ubb sping ovall lngh is, us ORTA-. Whn h ovall lngh is and 63, us ORTA-. Nominal ORTA Us h spac hn sacking is spcifid. Us h guid pin of C o uivaln ih smooh sufac. Pssu ouc Componns oad(kn) oad(kn) -C. d Maial Nodl (#-6N) oad Valu flcion(mm) flcion (mm) Compssion Run Consan valu Compssion ( o, soks) Run oad Valu flcion(mm) flcion (mm) Compssion Run Consan valu Compssion ( o, soks) Run Nominal d Applicaion:Rubb ping,uhan ping Ou iam Inn iam Guid Pin iam oad in compssion (fnc) oad in compssion (fnc) Od Nominal OI 63 flcion(mm) 3 7 flcion(mm) oad(kn) oad(kn) OI

110 Gnal scipion of Uhan ping FOR IG OA Opimum fo pad pssu of pss ools Applicaion Exampl Uhan sping UA and UX fo pss ools us polys basd cas Fo opaion ih singl sag sping uhan lasom hich is ha hd sisan. I is xclln in pad compssion. I also has high impac silinc, impac sisanc, ah sisanc and load sisanc. I is h opimum poduc fo pad pssu souc of pss ools. Faus () inc maial is had and lasic, i is xclln in impac sisanc and shos a song pfomanc as a sping. () inc i is xclln in oil sisanc, ah sisanc and aging sisanc, h svic lif is long. (3) Addiional cuing and ginding can b mad ih as. () hap is a hick all ound pip and is asy o handl. Physical Popis Im Maial adnss Colo Tnsil ngh Modulus Elongaion Tnsil ngh Impac Rsilinc % % Physical Popy Valus Polys Basd ho A 9 R Navy blu 9MPa 7.3MPa.MPa % 9N/mm % hd Guid Pin hould Bol ppd Bushing hd hd hd3 Rain hd d Radius (Rf o h adius in h daild daing fo non-machind sufac.) Fo opaion ih doubl sag sping aild aing of Radius pac hd6 hd7 hd Pssu ouc Componns Applicaion Rang hd9 Im Chaacisic Valu flcion Ra imi fo Opaion PM imi fo Opaion sh 9 gh 9 Ambin Tmpau imi fo Opaion % PM PM C imnsional abl (calculaion abl basd on d) Uhan ping Guid Pin pac Ohs d d d3 d d d6 d7 d d9 d Fo hd= Fo hd= M M6 Us guid pin fo,, UX yp (P.7). 7

111 Uhan ping Typ A FOR IG OA Rain ORTA R hd h UA 6 d h hd UAT (ih Rain) blo cha fo ain siz. Od oad F (kn) hv h i hvi Applicabl Uhan Ou iam ngh Nominal iz 3 Y o lss 7 n ORTA n o mo 7n n ORTA Nominal iz Maial: Polys basd adnss: ho A9 3 F (kn) Od F (kn) V UA UAT d 9 UA UAT Whn i is usd in sags, us h spac on pag Pssu ouc Componns Maial : C 9

112 Uhan ping OA - EFECTION IAGRAM UA oad - flcion iagam oad (kn) , oks, oks flcion(mm) UA- oad (kn) , oks, oks 6 flcion(mm) UA- oad (kn) , oks, oks. 7.. flcion(mm) UA- oad (kn) , oks, oks flcion(mm) UA- Pssu ouc Componns oad (kn) , oks, oks UA- oad (kn) , oks, oks UA flcion(mm) 6 flcion(mm) oad (kn) , oks, oks UA- oad (kn) , oks, oks UA- oad (kn) 6 6, oks, oks UA- oad (kn) 6 6, oks, oks UA flcion(mm) 6 flcion(mm). 7.. flcion(mm) flcion(mm)

113 Uhan ping OA - EFECTION IAGRAM UA oad - flcion iagam oad (kn) 6 6, oks, oks 6 flcion(mm) UA- oad (kn) 6, oks, oks flcion(mm) UA - oad (kn) , oks, oks flcion(mm) UA7 - oad (kn) , oks, oks 7 3 flcion(mm) UA7 - Pssu ouc Componns, oks, oks UA- 36 3, oks, oks UA7-7 oad (kn) 6 oad (kn) flcion(mm) flcion(mm) oad (kn) 6, oks, oks UA - oad (kn) 6, oks, oks UA- oad (kn) 3, oks, oks UA - UA -, oks 3, oks oad (kn) flcion(mm) 6 flcion(mm) flcion(mm) 6 flcion(mm)

114 Uhan ping OA - EFECTION IAGRAM UA oad - flcion iagam oad (kn) 3, oks, oks flcion(mm) UA - oad (kn) 3, oks, oks flcion(mm) UA9 - oad (kn) 7, oks, oks 6 flcion(mm) UA- oad (kn) 7, oks, oks flcion(mm) UA - Pssu ouc Componns oad (kn) 3, oks, oks UA9 - oad (kn) 7, oks, oks UA- oad (kn) 7, oks, oks UA flcion(mm) 6 36 flcion(mm) 7 3 flcion(mm) oad (kn) 3, oks, oks UA9-7 oad (kn) 3, oks, oks UA9- oad (kn) 7, oks, oks UA - UA - 7, oks, oks oad (kn) flcion(mm) flcion(mm) 7 3 flcion(mm) flcion(mm) 6

115 Uhan ping Typ X FOR IG OA -C -C. hd UX h hd oad F (kn) hv Rain ORTA R hd h 6 d 9 3 Od Applicabl Uhan Ou iam ngh Y n n ORTA Nominal iz ORTA Nominal iz Maial : C UXT (ih Rain) h i hvi pac OI Us his spac fo mulipl sags of uhan spings (UA, pag 693, UX). Us h guid pin of C o uivaln ih smooh sufac. Pssu ouc Componns h Maial : Nodl (#-6N) MP% F (kn) MP% F (kn) MP% F (kn) V nx pag cha fo ain siz d UX UXT Maial : Polys basd adnss : ho A9 (acual siz) ( 6) ( ) ( 6) ( ) ( ) (3) ( ) (3) (3) OI Od Nominal iz 63 OI 6 Nominal iz 63 d 3 Applicaion: Rubb ping, Uhan ping Ou iam Inn iam Guid Pin iam Us diam guid pin fo diam fo, and UX yp. Od UX UXT kgf=.97n Whn i is usd in sags, us h spac in pag. 7

116 Uhan ping OA - EFECTION IAGRAM UX oad - flcion iagam oad (kn) 6, oks, oks UX- oad (kn) 6, oks, oks UX- oad (kn) 3 6, oks, oks flcion(mm) UX- 6 oad (kn) 3, oks, oks flcion(mm) UX - Pssu ouc Componns flcion(mm) 6 flcion(mm) 7, oks, oks UX- UX - 7, oks, oks oad (kn) oad (kn) oad (kn) 6, oks, oks UX- oad (kn) 6, oks, oks UX- 6 flcion(mm) 7, oks, oks flcion(mm) UX flcion(mm) 6 flcion(mm) oad (kn) flcion(mm)

117 Uhan ping IG OA AN COUNTERBORE OE TYPE UZ h hd d 9 d Applicabl Bol M M M UZ 7 9 Incmns of mm n n n Incmns of mm fs hd.3. d d d 3 9. T 6 Applicabl Bol M M UZK 7 9 Incmns of mm n 3 n 3 n Pssu ouc Componns UZK (Typ ih Rain) Od UZ 6 UZK 7 h hd.. Rain h. T.. T hd hd.3 hd hd. /= o lss is commndd. Tabl of Componns No. scipion Qy Maial and Rmak Uhan ping Rain Polys basd, ho 9 3 3