Non-automatic weighing instrument. Automatic weighing instrument. Weighing instrument

Transcription

1 Verification of weighbridges Hu Manhong National Institute of Metrology Sept. 27, 2017

2 Contents 1. Introduction on weighing instruments and weighbridges 2. Construction of weighbridges and Visual inspection, 3. Changeover Method and Pre-load 4. Test Procedure of weighing performance 5. Test Procedure of repeatability 6. Test Procedure of Accuracy of Tare device 7. Substitution of standard weights at verification

3 Introduction on weighing instruments and weighbridges Weighing instrument Measuring instrument that serves to determine the mass of a body by using the action of gravity on this body. According to its method of operation Non-automatic weighing instrument Automatic weighing instrument weighbridges or truck scale, ; automatic weighbridge, weighing-in-motion system;

4 Introduction on weighing instruments and weighbridges Non-Automatic Weighing Instrument (NAWI) Defined in OIML R76 T.1.2 Instrument that requires the intervention of an operator during the weighing process to decide that the weighing result is acceptable. weighbridges or truck scale, ;

5 Introduction on weighing instruments and weighbridges International recommendation R (E) Metrological and technical requirements: tests Test report format

6 Introduction on weighing instruments and weighbridges Automatic Weighing Instrument (AWI) Automatic weighing plays an important part in many fields. Large quantities of commodities and raw materials are handled in trading centers using automatic belt weigher or totalizing hopper weigher for bulk-to- bulk weighing, smaller quantities of commodities being meant for end users are automatically filled and weighed by gravimetric filling instruments, by catch weighers or check weighers. Commodities transported on vehicles or by rail are often weighed automatically by in-motion road vehicle weighing instruments or automatic rail weighbridges, respectively.

7 Introduction on weighing instruments and weighbridges Automatic Weighing Instrument (AWI) OIML R50 Continuous totalizing automatic weighing instruments (belt weighers) OIML R51 Automatic catchweighing instruments OIML R61 Automatic gravimetric filling instruments OIML R106 Automatic rail-weighbridges OIML R107 Discontinuous totalizing automatic weighing instruments (totalizing hopper weighers) OIML R134 Automatic instruments for weighing road vehicles in motion and measuring axle loads

8 Introduction on weighing instruments and weighbridges Continuous totalizing automatic weighing instruments (belt weighers) An automatic weighing instrument for continuously weighing a bulk product on a conveyor belt, without systematic subdivision of the mass and without interrupting the movement of the conveyor belt. OIML R50 Continuous totalizing automatic weighing instruments (belt weighers)

9 Introduction on weighing instruments and weighbridges Automatic catchweighing instruments Automatic weighing instrument that weighs pre-assembled discrete loads or single loads of loose material. OIML R51 Automatic catchweighing instruments

10 Introduction on weighing instruments and weighbridges Automatic gravimetric filling instruments Instrument which fills containers with predetermined and virtually constant mass of product from bulk by automatic weighing, and which comprises essentially automatic feeding device(s) associated with weighing unit(s) and the appropriate control and discharge devices. Static weighing process a sample can be tested as NAWI. Material test should be performed OIML R61 Automatic gravimetric filling instruments

11 Introduction on weighing instruments and weighbridges Automatic rail-weighbridges A weighing instrument having a load receptor, inclusive of rails for conveying railway vehicles. OIML R106 Automatic rail-weighbridges

12 Introduction on weighing instruments and weighbridges Discontinuous totalizing automatic weighing instruments (totalizing hopper weighers) Automatic weighing instrument that weighs a bulk product by dividing it into discrete loads, determining the mass of each discrete load in sequence, summing the weighing results and delivering the discrete loads to bulk. OIML R107 Discontinuous totalizing automatic weighing instruments (totalizing hopper weighers)

13 Introduction on weighing instruments and weighbridges Automatic instruments for weighing road vehicles in motion and measuring axle loads Automatic weighing instrument, having a load receptor and aprons, that determines the vehicle mass, axle loads, and if applicable the axle-group loads of a road vehicle while the vehicle is crossing over the load receptor of the weighing instrument. OIML R134 Automatic instruments for weighing road vehicles in motion and measuring axle loads

14 What is weighing-in-motion? International recommendation R (E) Metrological and technical requirements: tests Test report format

15 Download of international recommendation

16 Download of international recommendation

17 Download of international recommendation

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19 Contents 1. Introduction on weighing instruments and weighbridges 2. Construction of weighbridges and Visual inspection 3. Changeover Method and Pre-load 4. Test Procedure of weighing performance 5. Test Procedure of repeatability 6. Test Procedure of Accuracy of Tare device 7. Substitution of standard weights at verification

20 OVERVIEW OF R76 What is legal metrology? Legal metrology is the application of legal requirements to measurements and measuring instruments Weighing instrument Measuring instrument that serves to determine the mass of a body by using the action of gravity on this body. Where to find the legal requirements? OIML Recommendations give the general Legal requirements 20

21 OVERVIEW OF R76 Structure of R76 non-automatic weighing instruments Combination of legal requirements of type evaluation and verification. 中国北京 2016 年 7 月 18 日 -22 日 21 21

22 OVERVIEW OF R76 A. Testing procedures for non-automatic weighing instruments B. Additional tests for electronic instruments C. Testing and certification of indicators and analog data processing devices as modules of non-automatic weighing instruments D. Testing and certification of digital data processing devices, terminals and digital displays as modules of non-automatic weighing instruments E. Testing and certification of weighing modules as modules of non-automatic weighing instruments F. Compatibility checking of modules of non-automatic weighing instruments G. Additional examinations and tests for software-controlled digital devices and instruments 中国北京 2016 年 7 月 18 日 -22 日 22 22

23 OIML R76 (2006E) OVERVIEW OF R76

24 OIML R76 (2006E) OVERVIEW OF R76

25 OIML R76 (2006E) OVERVIEW OF R76

26 OIML R76 (2006E) OVERVIEW OF R76

27 OIML R76 (2006E) OVERVIEW OF R76

28 OIML R76 (2006E) OVERVIEW OF R76

29 OIML R76 (2006E) OVERVIEW OF R76

30 Hierarchy for Verification of Mass and Weighing Metrology Test standards National prototype of kilogram Standard weights of class E2 ( I non-automatic Weighing Instrument) Standard weights of class F1 (I, II non-automatic Weighing Instrument) Standard weights of class F2 ( II non-automatic Weighing Instrument ) Standard weights of class M1 (III, IIII non-automatic Weighing Instrument) 中国北京 2016 年 7 月 18 日 -22 日 30

31 Hierarchy for Verification of Mass and Weighing Metrology Traceability of weights Including E 1 E 2 Including F 1 F 2 IncludingM 1 M 12 M 2 M 23 M 3

32 Hierarchy for Verification of Mass and Weighing Metrology Weights (OIML R76) In principle, the standard weights or standard masses used for the type examination or verification of an instrument shall meet the metrological requirements of OIML R 111. They shall not have an error greater than 1/3 of the mpe of the instrument for the applied load. If they belong to class E 2 or better, their uncertainty (rather than their error) is allowed to be not greater than 1/3 of the mpe of the instrument for the applied load, provided that the actual conventional mass and the estimated long-term stability is taken into account.

33 Construction of weighbridge and visual inspection Analog load cell Digital load cell Construction of weighbridge

34 #1. Visual Inspection for metrological parameters

35 Clause: OIML R #1. Visual inspection Manufacturer: GENERAL INFORMATION CONCERNING THE TYPE Application N : B Type designation: ACS-JJ(Tiger) Applicant: Instrument category: 梅特勒托利多 ( 常州 ) 测量技术有限公司梅特勒托利多 ( 常州 ) 测量技术有限公司非自动衡器 Complete instrument Module (*) with the error fraction pi = Accuracy class: Self- Semi-self- Non-self-indicating Min= 20 g Document required: Information of Verification Form T= e= g Max= d= n= 1 3 kg 1 g 3000 e1= Max1= d1= n1= e2= Max2= d2= n2= e3= Max3= d3= n3= 3 kg + T= g 220 / 50 / / Unom= V Umin= V Umax= V f= Hz Battery,Unom= V Zero-setting device: Tare device: Procedure: Automatic Nonautomatic Tare balancing Combined zero/tare device Semi-automatic Tare weighing Automatic zero-setting Preset tare device Initial zero-setting Subtractive tare Zero-tracking Additive tare Initial zero-setting range = 20 % of Max Temperature range: -10~ Metrological characteristics, i.e. Instrument Accuracy class Min Max e, d Printer: Built-in Connected Non present No connection but connectable Instrument submitted: ACS-JJ(Tiger) Load cell: Identification N : B Manufacturer: Software version: Type: Connected equipment: Capacity: Number : Interfaces (number, nature): / Classification symbol: Remarks: Evaluation period: Date of report: Observer: 2. Identification of software if applicable; 3. Identification of modules if applicable; and 4. Prescribed inscriptions and positions for verification and control marks. 5. Where applicable, check that the instrument is level.

36 #1. Visual inspection Manufacturer: Application N : Type designation: Applicant: Instrument category: GENERAL INFORMATION CONCERNING THE TYPE B ACS-JJ(Tiger) 梅特勒托利多 ( 常州 ) 测量技术有限公司梅特勒托利多 ( 常州 ) 测量技术有限公司非自动衡器 Clause: OIML R Document required: Information of Verification Form Complete instrument Module (*) with the error fraction pi = Accuracy class: Self- Semi-self- Non-self-indicating Min= 20 g e= 1 g Max= d= n= 3 kg 1 g 3000 e1= Max1= d1= n1= e2= Max2= d2= n2= e3= Max3= d3= n3= 3 kg T= + T= g 220 / 50 / / Unom= V Umin= V Umax= V f= Hz Battery,Unom= V Zero-setting device: Tare device: Procedure: Automatic Nonautomatic Tare balancing Combined zero/tare device Semi-automatic Tare weighing Automatic zero-setting Preset tare device Initial zero-setting Subtractive tare Zero-tracking Additive tare Initial zero-setting range = 20 % of Max Temperature range: -10~ Metrological characteristics, i.e. accuracy class Min Max e, d Printer: Built-in Connected Non present No connection but connectable Instrument submitted: ACS-JJ(Tiger) Load cell: Identification N : B Manufacturer: Software version: Type: Connected equipment: Capacity: Number : Interfaces (number, nature): / Classification symbol: Remarks: Evaluation period: Date of report: Observer: 2. Identification of software if applicable; 3. Identification of modules if applicable; and 4. Prescribed inscriptions and positions for verification and control marks. 5. Where applicable, check that the instrument is level.

37 #1. Visual inspection Manufacturer: Application N : Type designation: Applicant: Instrument category: GENERAL INFORMATION CONCERNING THE TYPE B ACS-JJ(Tiger) 梅特勒托利多 ( 常州 ) 测量技术有限公司梅特勒托利多 ( 常州 ) 测量技术有限公司非自动衡器 Clause: OIML R Document required: Information of Verification Form Complete instrument Module (*) with the error fraction pi = Accuracy class: Self- Semi-self- Non-self-indicating Min= 20 g e= 1 g Max= d= n= 3 kg 1 g 3000 e1= Max1= d1= n1= e2= Max2= d2= n2= e3= Max3= d3= n3= 3 kg T= + T= g 220 / 50 / / Unom= V Umin= V Umax= V f= Hz Battery,Unom= V Zero-setting device: Tare device: Procedure: Automatic Nonautomatic Tare balancing Combined zero/tare device Semi-automatic Tare weighing Automatic zero-setting Preset tare device Initial zero-setting Subtractive tare Zero-tracking Additive tare Initial zero-setting range = 20 % of Max Temperature range: -10~ Metrological characteristics, i.e. accuracy class Min Max e, d Printer: Built-in Connected Non present No connection but connectable Instrument submitted: ACS-JJ(Tiger) Load cell: Identification N : B Manufacturer: Software version: Type: Connected equipment: Capacity: Number : Interfaces (number, nature): / Classification symbol: Remarks: Evaluation period: Date of report: Observer: 2. Identification of software if applicable; 3. Identification of modules if applicable; and 4. Prescribed inscriptions and positions for verification and control marks. 5. Where applicable, check that the instrument is level.

38 #1. Visual inspection Manufacturer: Application N : Type designation: Applicant: Instrument category: GENERAL INFORMATION CONCERNING THE TYPE B ACS-JJ(Tiger) 梅特勒托利多 ( 常州 ) 测量技术有限公司梅特勒托利多 ( 常州 ) 测量技术有限公司非自动衡器 Clause: OIML R Document required: Information of Verification Form Complete instrument Module (*) with the error fraction pi = Accuracy class: Self- Semi-self- Non-self-indicating Min= 20 g e= 1 g Max= d= n= 3 kg 1 g 3000 e1= Max1= d1= n1= e2= Max2= d2= n2= e3= Max3= d3= n3= 3 kg T= + T= g 220 / 50 / / Unom= V Umin= V Umax= V f= Hz Battery,Unom= V Zero-setting device: Tare device: Procedure: Automatic Nonautomatic Tare balancing Combined zero/tare device Semi-automatic Tare weighing Automatic zero-setting Preset tare device Initial zero-setting Subtractive tare Zero-tracking Additive tare Initial zero-setting range = 20 % of Max Temperature range: -10~ Metrological characteristics, i.e. accuracy class Min Max e, d Printer: Built-in Connected Non present No connection but connectable Instrument submitted: ACS-JJ(Tiger) Load cell: Identification N : B Manufacturer: Software version: Type: Connected equipment: Capacity: Number : Interfaces (number, nature): / Classification symbol: Remarks: Evaluation period: Date of report: Observer: 2. Identification of software if applicable; 3. Identification of modules if applicable; and 4. Prescribed inscriptions and positions for verification and control marks. 5. Where applicable, check that the instrument is level.

39 #1. Visual inspection Manufacturer: Application N : Type designation: Applicant: Instrument category: GENERAL INFORMATION CONCERNING THE TYPE B ACS-JJ(Tiger) 梅特勒托利多 ( 常州 ) 测量技术有限公司梅特勒托利多 ( 常州 ) 测量技术有限公司非自动衡器 Clause: OIML R Document required: Information of Verification Form Complete instrument Module (*) with the error fraction pi = Accuracy class: Self- Semi-self- Non-self-indicating Min= 20 g e= 1 g Max= d= n= 3 kg 1 g 3000 e1= Max1= d1= n1= e2= Max2= d2= n2= e3= Max3= d3= n3= 3 kg T= + T= g 220 / 50 / / Unom= V Umin= V Umax= V f= Hz Battery,Unom= V Zero-setting device: Tare device: Procedure: Automatic Nonautomatic Tare balancing Combined zero/tare device Semi-automatic Tare weighing Automatic zero-setting Preset tare device Initial zero-setting Subtractive tare Zero-tracking Additive tare Initial zero-setting range = 20 % of Max Temperature range: -10~ Metrological characteristics, i.e. accuracy class Min Max e, d Printer: Built-in Connected Non present No connection but connectable Instrument submitted: ACS-JJ(Tiger) Load cell: Identification N : B Manufacturer: Software version: Type: Connected equipment: Capacity: Number : Interfaces (number, nature): / Classification symbol: Remarks: Evaluation period: Date of report: Observer: 2. Identification of software if applicable; 3. Identification of modules if applicable; and 4. Prescribed inscriptions and positions for verification and control marks. 5. Where applicable, check that the instrument is level.

40 #1.Visual inspection Application N : Type designation: Manufacturer: Applicant: Instrument category: GENERAL INFORMATION CONCERNING THE TYPE B ACS-JJ(Tiger) 梅特勒托利多 ( 常州 ) 测量技术有限公司梅特勒托利多 ( 常州 ) 测量技术有限公司非自动衡器 Clause: OIML R Document required: Information of Verification Form Complete instrument Module (*) with the error fraction pi = Accuracy class: Self- Semi-self- Non-self-indicating Min= 20 g e= 1 g Max= d= n= 3 kg 1 g 3000 e1= Max1= d1= n1= e2= Max2= d2= n2= e3= Max3= d3= n3= 3 kg T= + T= g 220 / 50 / / Unom= V Umin= V Umax= V f= Hz Battery,Unom= V Zero-setting device: Tare device: Procedure: Automatic Nonautomatic Tare balancing Combined zero/tare device Semi-automatic Tare weighing Automatic zero-setting Preset tare device Initial zero-setting Subtractive tare Zero-tracking Additive tare Initial zero-setting range = 20 % of Max Temperature range: -10~ Metrological characteristics, i.e. accuracy class Min Max e, d Printer: Built-in Connected Non present No connection but connectable Instrument submitted: ACS-JJ(Tiger) Load cell: Identification N : B Manufacturer: Software version: Type: Connected equipment: Capacity: Number : Interfaces (number, nature): / Classification symbol: Remarks: Evaluation period: Date of report: Observer: 2. Identification of software if applicable; 3. Identification of modules if applicable; 4. Prescribed inscriptions and positions for verification and control marks. Seals are used to protect 5. Where applicable, check that the instrument is level. this instrument.

41 #1. Visual inspection Manufacturer: Application N : Type designation: Applicant: Instrument category: GENERAL INFORMATION CONCERNING THE TYPE B ACS-JJ(Tiger) 梅特勒托利多 ( 常州 ) 测量技术有限公司梅特勒托利多 ( 常州 ) 测量技术有限公司非自动衡器 Clause: OIML R Document required: Information of Verification Form Complete instrument Module (*) with the error fraction pi = Accuracy class: Self- Semi-self- Non-self-indicating Min= 20 g e= 1 g Max= d= n= 3 kg 1 g 3000 e1= Max1= d1= n1= e2= Max2= d2= n2= e3= Max3= d3= n3= 3 kg T= + T= g 220 / 50 / / Unom= V Umin= V Umax= V f= Hz Battery,Unom= V Zero-setting device: Tare device: Procedure: Automatic Nonautomatic Tare balancing Combined zero/tare device Semi-automatic Tare weighing Automatic zero-setting Preset tare device Initial zero-setting Subtractive tare Zero-tracking Additive tare Initial zero-setting range = 20 % of Max Temperature range: -10~ Metrological characteristics, i.e. accuracy class Min Max e, d Printer: Built-in Connected Non present No connection but connectable Instrument submitted: ACS-JJ(Tiger) Load cell: Identification N : B Manufacturer: Software version: Type: Connected equipment: Capacity: Number : Interfaces (number, nature): / Classification symbol: Remarks: Evaluation period: Date of report: Observer: 2. Identification of software if applicable; 3. Identification of modules if applicable; 4. Prescribed inscriptions and positions for verification and control marks. Seals are used to protect 5. Where applicable, check that the instrument is level. this instrument.

42 #1. Visual inspection Manufacturer: Application N : Type designation: Applicant: Instrument category: GENERAL INFORMATION CONCERNING THE TYPE B ACS-JJ(Tiger) 梅特勒托利多 ( 常州 ) 测量技术有限公司梅特勒托利多 ( 常州 ) 测量技术有限公司非自动衡器 Clause: OIML R Document required: Information of Verification Form Complete instrument Module (*) with the error fraction pi = Accuracy class: Self- Semi-self- Non-self-indicating Min= 20 g e= 1 g Max= d= n= 3 kg 1 g 3000 e1= Max1= d1= n1= e2= Max2= d2= n2= e3= Max3= d3= n3= 3 kg T= + T= g 220 / 50 / / Unom= V Umin= V Umax= V f= Hz Battery,Unom= V Zero-setting device: Tare device: Procedure: Automatic Nonautomatic Tare balancing Combined zero/tare device Semi-automatic Tare weighing Automatic zero-setting Preset tare device Initial zero-setting Subtractive tare Zero-tracking Additive tare Initial zero-setting range = 20 % of Max Temperature range: -10~ Metrological characteristics, i.e. accuracy class Min Max e, d Printer: Built-in Connected Non present No connection but connectable Instrument submitted: ACS-JJ(Tiger) Load cell: Identification N : B Manufacturer: Software version: Type: Connected equipment: Capacity: Number : Interfaces (number, nature): / Classification symbol: Remarks: Evaluation period: Date of report: Observer: 2. Identification of software if applicable; 3. Identification of modules if applicable; 4. Prescribed inscriptions and positions for verification and control marks. 5. Where applicable, check that the instrument is level. Software and password is used.

43 #1. Visual inspection Manufacturer: Application N : Type designation: Applicant: Instrument category: GENERAL INFORMATION CONCERNING THE TYPE B ACS-JJ(Tiger) 梅特勒托利多 ( 常州 ) 测量技术有限公司梅特勒托利多 ( 常州 ) 测量技术有限公司非自动衡器 Clause: OIML R Document required: Information of Verification Form Complete instrument Module (*) with the error fraction pi = Accuracy class: Self- Semi-self- Non-self-indicating Min= 20 g e= 1 g Max= d= n= 3 kg 1 g 3000 e1= Max1= d1= n1= e2= Max2= d2= n2= e3= Max3= d3= n3= 3 kg T= + T= g 220 / 50 / / Unom= V Umin= V Umax= V f= Hz Battery,Unom= V Zero-setting device: Tare device: Procedure: Automatic Nonautomatic Tare balancing Combined zero/tare device Semi-automatic Tare weighing Automatic zero-setting Preset tare device Initial zero-setting Subtractive tare Zero-tracking Additive tare Initial zero-setting range = 20 % of Max Temperature range: -10~ Metrological characteristics, i.e. accuracy class Min Max e, d Printer: Built-in Connected Non present No connection but connectable Instrument submitted: ACS-JJ(Tiger) Load cell: Identification N : B Manufacturer: Software version: Type: Connected equipment: Capacity: Number : Interfaces (number, nature): / Classification symbol: Remarks: Evaluation period: Date of report: Observer: 2. Identification of software if applicable; 3. Identification of modules if applicable; 4. Prescribed inscriptions and positions for verification and control marks. 5. Where applicable, check wehter the instrument is level and 5. Where applicable, check wehter the instrument is level and clean

44 #1.Visual inspection Clause: OIML R Document required: Information of Verification Form Procedure: 6. Correct operation of all devices, e.g. zero-setting, tare, and calculating devices; Construction material and design, as far as they are of metrological relevance;

45 #1. Visual inspection Clause: OIML R Marking of instruments and modules 7.1 Descriptive markings Compulsory in all cases 1) Manufacturer s mark, or name written in full 2) Metrological markings

46 #1. Visual inspection Clause: OIML R Marking of instruments and modules 7.1 Descriptive markings Compulsory in all cases 1) Manufacturer s mark, or name written in full 2) Metrological markings Compulsory if applicable

47 #1. Visual inspection Clause: OIML R Marking of instruments and modules 7.1 Descriptive markings Compulsory in all cases 1) Manufacturer s mark, or name written in full 2) Metrological markings Compulsory if applicable Presentation of descriptive markings 1) Either on a plate or sticker fixed permanently to the instrument; Or on a non removable part of the instrument itself. 2) The markings shall be shown at least in one place and permanently either on the display or near to the display

48 #1. Visual inspection Clause: OIML R Marking of instruments and modules 7.1 Descriptive markings Compulsory in all cases Compulsory if applicable 3.4 Auxiliary indicating devices NOTE: Only instruments of classes I and II may be fitted with an auxiliary indicating device

49 #1. Visual inspection Clause: OIML R Marking of instruments and modules 7.1 Descriptive markings Compulsory in all cases Compulsory if applicable n = 12 kg/0.2 g = 60000

50 #1. Visual inspection Clause: OIML R Marking of instruments and modules 7.1 Descriptive markings Compulsory in all cases Compulsory if applicable Max = 5100 g d = 1 g n = 5100 g/1 g = 5100

51 #1. Visual inspection Clause: OIML R Marking of instruments and modules 7.1 Descriptive markings Compulsory in all cases Compulsory if applicable Max = 15 kg e = 5g n = 15 kg/5 g = 3000

52 #1. Visual inspection Clause: OIML R Marking of instruments and modules 7.1 Descriptive markings Compulsory in all cases Compulsory if applicable Max = 10 kg e = kg n = 10 kg/5 g = 2000

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54 Contents 1. Introduction on weighing instruments and weighbridges 2. Construction of weighbridges and Visual inspection, 3. Changeover Method and Pre-load 4. Test Procedure of weighing performance 5. Test Procedure of repeatability 6. Test Procedure of Accuracy of Tare device, 7. Substitution of standard weights at verification

55 #2 Evaluation of indication errors by the Changeover Method

56 #2 Evaluation of indication errors by the Changeover Method Clause: OIML R 76-1 Clauses A and A A Indication with a scale interval smaller than e If an instrument with digital indication has a device for displaying the indication with a smaller scale interval (not greater than 1/5 e) NOTE: 1. Digital indication e = 10 d NTOE: 2. d 1/5 e e = 5 d 5 d e e = 2 d e = d No need to Need use additional weight to determine the error

57 #2 Evaluation of indication errors by the Changeover Method Clause: OIML R 76-1 Clauses A and A Condition: For instruments with digital indication and without a device for displaying the indication with a smaller scale interval ( 1/5 e) ACS-JJ(Tiger) : Max= 3 kg Min= 20 g e= 1 g n=3000 Without smaller scale interval e= 1 g

58 #2 Evaluation of indication errors by the Changeover Method Clause: OIML R 76-1 Clauses A and A Equipment required: Equipment Under Test (EUT) ; Certified weights of 0.1 e to 10 e Procedure: 1. At a certain load, L, observe the indication, I, and record. L L = 10 g I = 10 g I

59 #2 Evaluation of indication errors by the Changeover Method Clause: OIML R 76-1 Clauses A and A Equipment required: Equipment Under Test (EUT) ; Certified weights of 0.1 e to 10 e Procedure: 2.Apply additional weights of say 0.1 e to the load receptor successively one at a time until the indication has changed unambiguously one scale interval (I + e). Δ L=0.5e Small Weight = 100 mg Put one by one until the indication change to next scale interval 0.1 e Here we add five 100 mg weights Here we add five 100 mg weights together, then it changes from 10 g to 11 g

60 #2 Evaluation of indication errors by the Changeover Method Clause: OIML R 76-1 Clauses A and A Equipment required: Equipment Under Test (EUT) ; Certified weights of 0.1 e to 10 e Procedure: 3. Record the additional load as ΔL. Δ L=0.5e ΔL = 0.5 e = 0.5 g

61 #2 Evaluation of indication errors by the Changeover Method Clause: OIML R 76-1 Clauses A and A Equipment required: Equipment Under Test (EUT) ; Certified weights of 0.1 e to 10 e Procedure: 4. Use these values to calculate the error as per OIML R 76-1, Clause A e = 1 g E = I + 0.5e - L L E = = 0 g If the changeover point at zero as calculated above was E 0 = g, the corrected error at 10 g is: E c = 0 (+ 0.1) = g

62 #2 Evaluation of indication errors by the Changeover Method Clause: OIML R 76-1 Clauses A and A Equipment required: Equipment Under Test (EUT) ; Certified weights of 0.1 e to 10 e Procedure: 5. Use E c and mpe to calculate the error OIML R 76-1, Clause Values of maximum permissible errors on initial verification E c = 0 (+ 0.1) = g

63 #2 Evaluation of indication errors by the Changeover Method Clause: OIML R 76-1 Clauses A and A Equipment required: Equipment Under Test (EUT) ; Certified weights of 0.1 e to 10 e Procedure: 5. Use E c and mpe to calculate the error OIML R 76-1, Clause Values of maximum permissible errors on initial verification 0 m 500 e 500 e < m 2000 e 2000 e < m Max e=1 g

64 #2 Evaluation of indication errors by the Changeover Method Clause: OIML R 76-1 Clauses A and A Equipment required: Equipment Under Test (EUT) ; Certified weights of 0.1 e to 10 e Procedure: 5. Use E c and mpe to calculate the error OIML R 76-1, Clause Values of maximum permissible errors on initial verification 0 m 500 e 0 m 500 g mpe = ±0.5 g 500 e < m 2000 e 500 g < m 2000 g mpe = ±1.0 g 2000 e < m Max 2000 g < m 3000 g mpe = ±1.5 g At the load of L = 10 g, E c = 0 (+ 0.1) = g

65 #2 Evaluation of indication errors by the Changeover Method Clause: OIML R 76-1 Clauses A and A Equipment required: Equipment Under Test (EUT) ; Certified weights of 0.1 e to 10 e Procedure: 5. Use E c and mpe to calculate the error OIML R 76-1, Clause Values of maximum permissible errors on initial verification 0 m 500 e 0 m 500 g mpe = ±0.5 g 500 e < m 2000 e 500 g < m 2000 g mpe = ±1.0 g 2000 e < m Max 2000 g < m 3000 g mpe = ±1.5 g At the load of L = 10 g, E c = 0 (+ 0.1) = g < mpe It satisfies the requirement of mpe at 10 g.

66 # 2 Pre-load Test Clause: OIML R 76-1 Clauses A A Preloading Before each weighing test the instrument shall be pre-loaded once to Max or to Lim if this is defined Equipment required: Equipment Under Test (EUT) ; Procedure: Certified weights to the maximum load capacity of the instrument; 1. Apply a load equivalent to maximum capacity, Max. 2. Remove the weights in a similar manner. Max 3. Zero the instrument.

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68 Contents 1. Introduction on weighing instruments and weighbridges 2. Construction of weighbridges and Visual inspection, 3. Changeover Method and Pre-load 4. Test Procedure of weighing performance 5. Test Procedure of Repeatability 6. Test Procedure of Accuracy of Tare device 7. Substitution of standard weights at verification

69 #3 Weighing Test Clause: OIML R 76-1, Clause A.4.4 Equipment required: Equipment Under Test (EUT) ; instrument; Procedure: Certified weights to the maximum load capacity of the Certified weights of 0.1 e to 10 e 1. When determining the initial intrinsic error, at least 10 different test loads shall be selected, and for other weighing tests at least 5 shall be selected. Including Max and Min (Min only if Min 100 mg) Values at or near those at which the maximum permissible error (mpe) changes. Record these test loads in column L of the verificationsheet and the appropriate mpe in the last column.

70 #3 Weighing Test Examples: ACS-JJ(Tiger) is a class Non-automatic weighing instrument with digital indication. Max= 3 kg, Min= 20 g, e= 1 g, n=3000 The test loads should be included as follows: Load near the zero: 10 e =10 g Min: 20 e=20 g mpe change point: 500e= 500 g 2000e =2000 g Max: 3000 e=3000 g

71 #3 Weighing Test Examples: ACS-JJ(Tiger) is a class digital indication. Non-automatic weighing instrument with Max= 3 kg, Min= 20 g, e= 1 g, n=3000 The test loads should be included as follows: Load near the zero Min mpe change point mpe change point Max

72 2. Find the error at zero or near zero. L= 10 e #3 Weighing Test I Using 10 e load as the zero point to take the instrument out of zero tracking range. Δ L=0.5 e Add additional load 0.1 e at which the indication changes from one scale interval to the next.

73 #3 Weighing Test 3. Apply the test loads, increasing from minimum to maximum. L= 500 e I Δ L=5 0.1 e Example: Test in the first mpe change point

74 #3 Weighing Test 4. At each test load record the load, L, the indication, I, find the changeover point and record ΔL. 1 WEIGHING PERFORMANCE (A.4.4) (A.5.3.1) (Calculation of the error) Application N : B Type designation: ACS-JJ(Tiger) Date: Observer: Zhong Ruilin At start At max At end Verification Temp: scale interval e: 1 g Rel. h: 33.3 % Resolution during test Time: 9:05 9:13 9:20 (smaller than e): / Bar. press / / hpa (only class ) Record the time when the Non-existent Not in operation Out of working range In operation maximum load has been applied. Automatic zero-setting and zero-tracking device is: Initial zero-setting > 20% of Max: Yes No (see R 76-1, A.4.4.2) E = I + ½ e - ΔL -L Ec = E - E0 with E0 = error calculated at or near zero (*) Add. Load Load L Indication I (kg) Error E (g) Corrected error E Ec (g) mpe ΔL (g) (g) (± g) 10 (*) (*) / / 0.5 / 0.0 / 0.0 / 1.5

75 #3 Weighing Test 5. Remove the test loads, decreasing from maximum to zero load. 1 WEIGHING PERFORMANCE (A.4.4) (A.5.3.1) (Calculation of the error) Application N : B Type designation: ACS-JJ(Tiger) Date: Observer: Zhong Ruilin At start At max At end Verification Temp: scale interval e: 1 g Rel. h: 33.3 % Resolution during test Time: 9:05 9:13 9:20 (smaller than e): / Bar. press / / hpa (only class ) Automatic zero-setting and zero-tracking device is: Non-existent Not in operation Out of working range In operation Initial zero-setting > 20% of Max: Yes No (see R 76-1, A.4.4.2) E = I + ½ e - ΔL -L Ec = E - E0 with E0 = error calculated at or near zero (*) Add. Load Load L Indication I (kg) Error E (g) Corrected error E Ec (g) mpe ΔL (g) (g) (± g) 10 (*) (*) / / 0.5 / 0.0 / 0.0 / 1.5 Record the time and ambient temperature.

76 #3 Weighing Test 6. At each test load record the load, L, the indication, I, find the changeover point and record ΔL. 7. Calculate and record the error E where E = I e ΔL L and the corrected error E C where E C = E E 0. Max Δ L=5 0.1 e E = = 0 g

77 #3 Weighing Test E MPE for ACS-JJ Load near the zero Min mpe change point mpe change point Max Test load: 10e 10 g 20e 20 g 500e 500 g 2000e 2000 g 3000e 3000 g m mpe change point 500 g mpe change point 2 kg Max = 3 kg

78 #3 Weighing Test Note1: A Supplementary weighing test (4.5.1) For instruments with an initial zero-setting device with a range greater than 20 % of Max, a supplementary weighing test shall be performed using the upper limit of the range as zero point. If the instrument has an initial zero-setting range 20% a supplementary weighing test is required. Note2: A Weighing test 1) At least 5 loads shall be selected. 2) Test loads selected shall include Max and Min (Min only if Min 100 mg) 3) Values at or near those at which the maximum permissible error (mpe) changes.

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80 Contents 1. Introduction on weighing instruments and weighbridges 2. Construction of weighbridges and Visual inspection, 3. Changeover Method and Pre-load 4. Test Procedure of weighing performance 5. Test Procedure of Repeatability 6. Test Procedure of Accuracy of Tare device 7. Substitution of standard weights at verification

81 #4 Repeatability

82 #4 Repeatability Clauses: OIML R 76-1, clauses and A For verification one series of weighings with about 0.8 Max is sufficient. 2. Three weighings on classes III and IIII or six weighings on classes I and II are necessary. 3. If the instrument is provided with automatic zero-setting or zero-tracking, it shall be in operation during the test. (A.4.10) Procedure: 1. Determine the state of the automatic zero-setting device and zero-tracking device. Record by marking the appropriate box with an. 5 REPEATABILITY (A.4.10) Application N : B Type designation: ACS-JJ(Tiger) Date: Observer: Ding Jing-an, Yao Hong At start At max At end Verification Temp: scale interval e: 1 g Rel. h: % Resolution during test Time: 09:45 (smaller than e): / Bar. press / hpa (only class ) Automatic zerosetting or zero- tracking shall be in operation during the test. Automatic zero-setting and zero-tracking device is: Non-existent In operation Load (weighing 1-10) 1500 g Load (weighing 11-20) 3000 g

83 #4 Repeatability Procedure: 2. Determine the test load for the first set of weighings. This should be approximately 80% of Max. It is recommended that for a multi-interval instrument this test load should be near Max in the lowest partial range. 3. Record the time and ambient temperature. 4. Conduct a pre-load test. ( A ) 5. Apply the test load and record the indication, I. Max I

84 #4 Repeatability Procedure: 6. Find the changeover point and record L. Δ L=5 0.1e 7. Calculate E using E = I e L L and record. E = = 0 g 8. Remove the test load. If the indication does not return to zero, reset instrument to zero.

85 #4 Repeatability 5 REPEATABILITY (A.4.10) Procedure: 6. Repeat steps 5 to 8 as followings: 3 times in all for class III, IIII 6 times in all for class I, II. Automatic zero-setting and zero-tracking device is: Non-existent In operation 0.8 Max is sufficient Application N : B Type designation: ACS-JJ(Tiger) Date: Observer: Ding Jing-an, Yao Hong At start At max At end Verification Temp: scale interval e: 1 g Rel. h: % Resolution during test Time: 09:45 (smaller than e): / Bar. press / hpa (only class ) Load (weighing 1-10) 1500 g Load (weighing g 7. Calculate E max E min and record the result and the mpe for the test load. 3.6 Permissible differences between results Single weighing result shall by itself not exceed the maximum permissible error for the given load. E= I + 1/2 e - ΔL - L Indication Add. Load Indication Add. Load E (g) of load I (kg) ΔL (g) of load I (kg) ΔL (g) E (g) Emax - Emin (weighing 1-10) 0.1 g Emax - Emin(weighing 11-20) 0.0 g mpe ± 1 g mpe ± 1.5 g Check if a) E mpe (3.6 of R76-1) b) Emax - Emin absolute value of mpe (3.6.1 of R76-1) Passed Failed Remarks:

86 #4 Repeatability 5 REPEATABILITY (A.4.10) Procedure: 6. Repeat steps 5 to 8 as followings: 3 times in all for class III, IIII 6 times in all for class I, II. Automatic zero-setting and zero-tracking device is: Non-existent In operation 0.8 Max is sufficient Application N : B Type designation: ACS-JJ(Tiger) Date: Observer: Ding Jing-an, Yao Hong At start At max At end Verification Temp: scale interval e: 1 g Rel. h: % Resolution during test Time: 9:45 (smaller than e): / Bar. press / hpa (only class ) Load (weighing 1-10) 1500 g Load (weighing g 7. Calculate E max E min and record the result and the mpe for the test load Repeatability Max difference can t be greater than the absolute value of the maximum permissible error E= I + 1/2 e - ΔL - L Indication Add. Load Indication Add. Load E (g) of load I (kg) ΔL (g) of load I (kg) ΔL (g) E (g) Emax - Emin (weighing 1-10) 0.1 g Emax - Emin(weighing 11-20) 0.0 g mpe ± 1 g mpe ± 1.5 g Check if a) E mpe (3.6 of R76-1) b) Emax - Emin absolute value of mpe (3.6.1 of R76-1) Passed Failed Remarks:

87 Practical excersise: Repeatability

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89 Contents 1. Introduction on weighing instruments and weighbridges 2. Construction of weighbridges and Visual inspection, 3. Changeover Method and Pre-load 4. Test Procedure of weighing performance 5. Test Procedure of Repeatability 6. Test Procedure of Accuracy of Tare device 7. Test Procedure of Weighing Test using Substitution Material

90 无法显示图像 计算机可能没有足够的内存以打开该图像, 也可能是该图像已损坏 请重新启动计算机, 然后重新打开该文件 如果仍然显示红色 x, 则可能需要删除该图像, 然后重新将其插入 # 5 Accuracy of tare device Clause: OIML R 76-1 Clauses 4.5.2, 4.6.3, A and A4.6.2 Procedure: : 1.Place a tare-load about 30% Max. Tare load: 30% Max

91 # 5 Accuracy of tare device Clause: OIML R 76-1 Clauses 4.5.2, 4.6.3, A and A4.6.2 Procedure: : 2. Then set the instrument to zero. Tare load: 30% Max

92 无法显示图像 计算机可能没有足够的内存以打开该图像, 也可能是该图像已损坏 请重新启动计算机, 然后重新打开该文件 如果仍然显示红色 x, 则可能需要删除该图像, 然后重新将其插入 # 5 Accuracy of tare device Clause: OIML R 76-1 Clauses 4.5.2, 4.6.3, A and A4.6.2 Procedure: : 3. Take a zero reading at either zero or 10 e. Tare load:1000e Equipped with automatic zero- setting or zero- tracking device L=10 e

93 # 5 Accuracy of tare device Clause: OIML R 76-1 Clauses 4.5.2, 4.6.3, A and A4.6.2 Procedure: : 4. Find the change-over point and record ΔL. Tare load:1000e L=10 e Δ L=5 0.1e

94 # 5 Accuracy of tare device Clause: OIML R 76-1 Clauses 4.5.2, 4.6.3, A and A4.6.2 Procedure: : 1.Place a tare-load about 30% Max. 2. Then set the instrument to zero. 3. Take a zero reading at either zero or 10 e. 4. Find the change-over point and record ΔL. E = I + 0.5e - L L Tare load: 30% Max E = 10e e 0.5 e 10e = 0 e 10 e 0.5 e 0. 0 e 1 kg 10 e

95 # 5 Accuracy of tare device In the case of zero-setting or tare balancing Zero-setting E0 = I0 + ½ e - ΔL L0 N Zero-load (g) Load L L0 (**) Indication I I0 (kg) (*) (< 4 % of Max) (10 e) (g) after zero-setting Add. load ΔL (g) Error E0 (g) Tare-balancing E0 = I0 + ½ e - ΔL L0 N Tare-load (g) Load L0 (**) Indication I0 (kg) (*) (about 30% of Max) (10 e) (g) after tare balancing Add. load ΔL (g) Error E0 (g) (*) Apply the zero or tare load, disturb the equilibrium and immediately release zero-setting or tare, apply L0 if necessary and calculate the error acc. to A.4.2.3/A of R76-1. Perform this 5 times. (**) L L0 (10 e) shall be applied only if an automatic zero-setting or zero-tracking device is in operation. L0 shall be applied after releasing tare or zero-setting, immediately after zero is displayed the first time. Check if E e A.4.12 Test for the stability of equilibrium (4.4.2) Passed Failed In the case of zero-setting or tare balancing, Remarks: check the accuracy according to A.4.2.3/A Perform the test 5 times.

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97 Contents 1. Introduction on weighing instruments and weighbridges 2. Construction of weighbridges and Visual inspection, 3. Changeover Method and Pre-load 4. Test Procedure of weighing performance 5. Test Procedure of Repeatability 6. Test Procedure of Accuracy of Tare device 7. Substitution of standard weights at verification

98 Substitution of standard weights at verification Clause: OIML R 76-1 Clauses ) Any other constant load may be used to instead of weights 2) Standard weights of at least 1/2 Max are used. Procedure: If the repeatability error is not greater than 0.3 e, the portion of standard weights may be reduced to 1/3 Max. If the repeatability error is not greater than 0.2 e, this portion may be reduced to 1/5 Max. Check the repeatability error at a load of about the value where the substitution is made, by placing it three times on the load receptor. The results of the repeatability test (A.4.10) may be used if the test loads have a comparable mass. Repeatability error is determined by placing loads 3 times on the load receptor.

99 Weighing test using substitution material Clause: OIML R 76-1 Clauses A ) Check the repeatability error, by placing it three times on the load receptor. 2) The results of the repeatability test (A.4.10) may be used Procedure: Apply test loads from zero up to and including the maximum quantity of standard weights(at least 1/2 Max). Determine the error (A.4.4.3) and then remove the weights so that the no-load indication

100 Weighing test using substitution material Clause: OIML R 76-1 Clauses A ) Check the repeatability error, by placing it three times on the load receptor. 2) The results of the repeatability test (A.4.10) may be used Procedure: Substitute the previous weights with substitution material until the same changeover point. Repeat the above procedure until Max of the instrument is reached.

101 Weighing test using substitution material Clause: OIML R 76-1 Clauses A ) Check the repeatability error, by placing it three times on the load receptor. 2) The results of the repeatability test (A.4.10) may be used Procedure: Unload in reverse order to zero, i.e. unload the weights and determine the changeover point. Place the weights back and remove the substitution material until the same changeover point is reached

102 Verification of weighbridges Test procedure with substitution 1) checking weighbridge 2) repeatability test

103 Verification of weighbridges Test procedure with substitution 3) Calculation of minimum potion of standard weights If the repeatability error: no restriction, 1/2 Max 0.3 e, 1/3 Max 0.2 e, 1/5 Max 4)Weighting test 4a) begin with 0 or 10 e

104 Test procedure with substitution 4b) load standard weights to first load, calculating error 4c) unload standard weights, load the substitution material

105 Verification of weighbridges Test procedure with substitution 4d) load standard weights to next load 4e) unload standard weights, load the substitution material

106 Verification of weighbridges Test procedure with substitution 4f) continue step 4d) and 4e), until to the Max of weighbridge 5) unload process 5a) unload standard weights

107 Verification of weighbridges Test procedure with substitution 5b) put weights back, unload material to the same changeover point 5c) continue step 5a) and 5b), until return to 0 or 10 e

108 Example1: Max = 6 kg, e = d = 2 g, n =3000, min = 40 g Standard Weights: 3 kg Substitution Materials zero point: 20 g 40 g m 500 e = 1 kg mpe= ±0.5 e 1 kg < m 2000 e = 4 kg mpe= ±1.0 e 4 kg < m Max = 6 kg mpe= ±1.5 e If the repeatability error: 1) no restriction, 1/2 Max 20 g weights 2) 0.3 e, 1/3 Max 40 g weights 3) 0.2 e, 1/5 Max 1 kg weights 3 kg weights 4 kg Unloading 3 kg weights, with 10 e weights on the platform Loading materials until indicator=1 kg, then put the 3 kg standard weights on 6 kg Keep the 3 kg standard weights on, Loading materials until indicator = 3 kg

109 Example1: Max = 6 kg, e = d = 2 g, n =3000, min = 40 g Standard Weights: 3 kg Substitution Materials zero point: 20 g 40 g m 500 e = 1 kg mpe= ±0.5 e 1 kg < m 2000 e = 4 kg mpe= ±1.0 e 4 kg < m Max = 6 kg mpe= ±1.5 e 20 g weights 40 g weights 1 kg weights 3 kg Unloading materials, Keep 3 kg mass standard on 4 kg Unloading 2 kg materials, keep 1 kg materials and 3 kg mass standards on

110 Thank you!