ARMYLOR PTFE / PFA LINED PIPES AND FITTINGS ANSI B16.5

Transcription

1 ARMYLOR PTFE / PFA LINED PIPES AND FITTINGS ANSI B16.5

2 CONTENT MERSEN ANTICORROSION EQUIPMENT EXPERTISE p.1 MERSEN ANTICORROSION EQUIPMENT p.2 PTFE / PFA POLYMERS p.3 PTFE / PFA p.4 STEEL PARTS p.7 LINED COMPONENTS p.9 QUALITY CONTROL p.10 INSTALLATION PROCEDURES p.11 CODING SYSTEM AND S p.13 The Mersen AntiCorrosion Equipment activity is internationally recognized for its expertise in the design and manufacture of process equipment, manufactured from corrosion resistant materials (graphite, silicon carbide, tantalum, zirconium, PTFE). Mersen also has an in-depth knowledge of the process technologies requiring our AntiCorrosion Equipment and can provide offers from the basic equipment only, up to skid-mounted turn-key process packages. Since 1964, Mersen has been offering an exhaustive range of PTFE / PFA lined pipe and fittings especially designed for conveying corrosive fluids in both the chemical and pharmaceutical industries. THE PRODUCT RANGE CONSISTS OF : PTFE / PFA lined pipe and fittings PTFE bellows (expansion joints) and compensators Manifolds Dip pipes Double jacketed piping Custom made parts MANUFACTURING PROCESS p.14 PRODUCTS p.15 EXPERTISE Mersen has an engineering team dedicated to customer services. Our experts help study the best technical & economical solutions for your projects. This team can also assist our customers to produce isometric drawings in order to create a list of fittings / components. The specification or data herein contained are only given for indication, without any undertakings whatsoever. Their publication does not suggest the matter is free of any rights whatsoever. Furthermore, due to constant evolution of techniques and norms, we reserve the right to modify, at any time, the characteristics and specifications contained in this document. MERSEN refuses all and any responsibility concerning their use whatever the purpose or application. Any copy, reproduction or information herein contained, in whole or in part, made without MERSEN writtenconsent, is forbidden according to the laws of France and particularlythe law nr of July 1st 1992 relating to the copyright. 1 2

3 PTFE / PFA POLYMERS PTFE / PFA DEFINITION Available lining materials for our product range are as follows : Virgin or anti-static* PTFE (Polytetrafluoroethylene), in accordance with ASTM D4894 & 4895 standards. Virgin or anti-static* PFA (perfluoroalkoxy), according to ASTM D3307** standard. NOMINAL THICKNESSES Mersen proposes 3 ranges of PTFE / PFA thicknesses : ARMYLOR G to operate under pressure ARMYLOR V to operate under pressure and vaccum ARMYLOR S for severe applications Ask us PTFE / PFA NOMINAL THICKNESS } Thiknesses G and V are indicated in the table below GENERAL CHARACTERISTICS * Conductive black PTFE or PFA ** Also on request according to DIN standard STRAIGHT LENGHTS ELBOWS TEES CONC. / EXC. RED. INSTRUMENT TEES MANIFOLDS G V G V G V G V G V G V Values indicated in the following table are given for virgin PTFE and PFA. These characteristics can vary depending on the material grades from the various suppliers, the transformation process and the batch. PROPERTIES UNITS PTFE PFA Physical Density g/cm Water absorption : 24h thickness 3,2 % < Mechanical Tensile strength MPa Elongation at break % Modulus of elasticity under elongation MPa Modulus of elasticity under flexural stress MPa Hardness shore D mandhod Thermal Flame propagation hard hard Melting point C 327 and to 310 Other transitions C -90*,+123,* +27** -80*, 90* Maximum service temperature C -200/ /+260 Temp. of deflection under load (1.82 MPa) C Linear elongation coefficient 10 5 / C Thermal conductivity W / m.k Electrical Dielectric constant from 60 Hz to 107 Hz Volume resistivity Ω.cm / / / The minimal thickness of the PTFE tube is equal to the nominal minus 10% - The thickness of the flare cannot be lower than the nominal thickness, minus 20%. TESTS ON PTFE / PFA Physical and mechanical tests For each manufacturing batch, Mersen checks the mechanical & physical properties. Values for elongation at break point and tensile strength, together with regularity of the graph confirms that the liner sintering has re-established the isotropy of PTFE, which guarantees a low level or permeability. Parallel direction Perpendicular direction Surface resistivity Ω Spark test (thick.) kv /.K 36(1) 80(2.3) RECEIVING INSPECTIONS *amorphous phase, **crystal phase Material certificates from the PTFE / PFA powder manufacturers are checked and identified with batch numbers. On request, FDA certificates (Food and Drug Administration) can be supplied. Stress in MPa Strain in % Strain in % Stress in MPa 3 4

4 PTFE / PFA Optimal density ensures a balance between a low permeability level and a good distortion during temperature cycles. Thanks to Mersen s expertise in lining technologies (PFA injection, extrusion of fine PTFE powders, Isomoulding). Mersen has optimised its manufacturing processes and PTFE / PFA thicknesses in order to limit the permeability rate. MECHANICAL PROPERTIES PHYSICAL PROPERTIES OPTIMIZING THE LINER THICKNESS - PERMEABILITY Tensile strength Elongation at break Density SEVERAL FACTORS HAVE AN INFLUENCE : PTFE Extruded Virgin Test according to standard ± 21 N/ 2 ² (// Direction) ± 17 N/ 2 ( Direction) ASTM D4895 ± 250% (// Direction) ± 200% ( SDirection) ASTM D ASTM D DIN Thickness of the liner is the most significant factor. The chart below shows the sharp decrease of permeability versus thickness. Antistatic Test according to standard ± 21 N/ 2 (// Direction) ± 17 N/ 2 ² ( Direction) ASTM D4895 ± 250% (// Direction) ± 200% ( Direction) ASTM D ASTM D DIN Size of the ions or molecules : the Helium permeability curve shows the ability of a very small molecule such as helium to pass through the PTFE / PFA. PTFE Molding Virgin Test according to standard ± 21 N/ 2 ASTM D4894 ± 250% ASTM D ASTM D DIN Chemical nature of the product : any chemical similarity between the material passing through and the material passed through increases permeability. Temperature and pressure: permeability increases with temperature and pressure. Antistatic Test according to standard ± 21 N/ 2 ASTM D4894 ± 250% ASTM D ASTM D DIN EXAMPLES OF PERMEABILITY CURVES : PTFE / PFA permeability curve PFA Virgin Test according to standard Antistatic Test according to standard ± 26 N/ 2 ASTM D3307 ± 26 N/ 2 ASTM D3307 ± 300% ASTM D3307 ± 300% ASTM D ASTM D ASTM D DIN DIN Chlorine (mg/m 2.h) ANTISTATIC PTFE / PFA ELECTRICAL PROPERTIES Transverse resistivity : < 10 7 Ω based on the BS ISO 2878 : 2005 standard Surface resistivity : < 10 8 Ω based on the BS ISO : 2011 standard Volume resistivity : <10 8 Ω based on the BS ISO : 2011 standard The results comply with the ASTM F1545 standard Liner thickness () Helium permeability PTFE / PFA curve Helium rate (mbar.l/s) Time (min.) 5 6

5 STEEL PARTS COMPONENTS The table below shows the various steel components used for manufacturing of our standard pieces. 3.1 mill certificates in accordance with EN are available on request. ASTM or JIS standards compliant steel grades, low temperature or stainless steel grades can be supplied on request. Please contact us for more information. WELDING Mersen is qualified in accordance with the European standards EN ISO (for WPQR s) and EN ISO (for WPQ s), with German ADM HP 5.3 and with ASME Section IX for GMAW, FCAW, GTAW and SAW processes. These qualifications are renewed on a regular basis, either by Mersen IWE (International Welding Engineer) or by Third Parties (German TÜV or French Apave). Suppliers assessments are performed by Mersen in order to make sure that the same quality standards are implemented. FLARED STUB ENDS DESCRIPTION PIPES / BODIES FLANGES Spools are built with 2 loose flanges on collars obtained by cold forming of the steel tube, from DN 15 to DN 300. This process has been assessed by Notified Bodies and found compliant with the essential requirements of the PED. A loose flange stop can be supplied on request. DIMENSIONAL STANDARD GRADE DIMENSIONAL STANDARD GRADE VENT HOLES THE STEEL PARTS OF THE PTFE / PFA LINED FITTINGS ARE DRILLED WITH VENT HOLES IN ORDER TO : SPOOLS ANSI B36.10 ASTM 106 Gr B ANSI B16.5 ASTM A 105 Prevent any back pressure between the metallic housing and the liner. WELDED CONSTRUCTION ELBOWS ANSI B16.9 / ANSI B16.28 ASTM A 234 WPB ANSI B16.5 ASTM A 105 Detect any leakage during pressure tests. Quickly detect any sign of corrosion. CAST STEEL ELBOWS AND TEES WELDED CONSTRUCTION TEES CONCENTRIC & ECCENTRIC REDUCERS ANSI B16.5 ASTM A 216 WCB ANSI B16.5 (*) ASTM A 216 WCB ANSI B16.10 / ANSI B16.9 ASTM A 106 Gr B ASTM A 234 WPB ANSI B16.5 ASTM A 105 ANSI B16.9 ASTM A 234 WPB ANSI B16.5 ASTM A 105 Spools with length below 500 have one 3 diameter vent hole in the middle of the piece. Those above 500 are fitted with two vent holes located about 150 from each end. The fittings have at least one 3 diamander vent hole. Reducing flanges, blind flanges and spacers do not have any vent holes. In the case of particular specifications or thermal insulation piping, vent bosses can be welded to the vent holes. VENT BOSSES If vent holes must be identified quickly or when the piping is thermal insulated, a coupling can be welded on to the vent holes. In the case of different thermal insulation thicknesses, an extension stem can be screwed on to the coupling. ELECTRICAL CONTINUITY REDUCING FLANGES ANSI B16.5 (*) ASTM A 516 Gr 60 SPACERS ANSI B36.10 ASTM A 106 Gr B ANSI B16.5 (*) ASTM A 516 Gr 60 The electrical continuity of lined piping can be ensured by connecting each individual component together by using conductors linked to earthing lugs. The latter are welded in the middle of the steel part for fittings and spools below 500 long and at about 150 from the back side of each flange for spools above 500 long. Types A or B earthing lugs can be proposed on request. Standard materials are 304 or 316 stainless steel grades. WELDED CONSTRUCTION INSTRUMENT TEES ASTM A 106 Gr B ANSI B16.5 ASTM A 105 ASTM A 516 Gr 60 Other materials can be supplied on request. PAINTING CAST STEEL INSTRUMENT TEES ASTM A 216 WCB ANSI B16.5 (*) ASTM A 216 WCB The standard coating is a 40 μm thick zinc epoxy primer coating on sand blasted steel, in accordance with the S.A 2.5 cleanliness level. Other surface preparations, undercoats or topcoats can be applied on request. 7 8

6 LINED COMPONENTS QUALITY CONTROL DIMENSIONAL TOLERANCES The lined pieces and their dimensions are indicated in pages 17 to 35. All the lined pieces are built using the following tolerances : DIMENSION DIMENSIONAL TOLERANCE ANGULAR TOLERANCE ; -3 ± 0.5 INSPECTIONS AND TESTS PROGRAM MERSEN manufactures PTFE-lined piping and fittings compliant with the the European Pressure Equipment Directive 2014/68/UE (previously 97/23/CE). Type agreements are awarded by the APAVE Notified Body (CE 0060) for the whole range of ARMYLOR products. In addition to assessments carried out by Third Parties and continuous internal audits, a complete inspection and tests program is set during the entire manufacturing process : Raw material (fluoropolymers) : acceptance criteria at receiving inspections, physical properties of the liners monitored throughout the manufacturing process... LENGTHS DIAMETERS ; -4 ± ; -5 ± 0.5 DN ; -3 ± 0.5 DN ; -4 ± 0.5 DN ; -5 ± 0.5 Spark tests are performed on each PTFE and PFA-lined piece in the following conditions : voltage of 5000* E (E = thickness of liner in ) with a maximum of V. Dimensional and visual examination of the liners and steel parts : the weld aspect, the overall dimensions, the size of the collars, the liner thickness, the absence of surface defects and the painting thickness are checked. Non-destructive examinations are carried out when required by the applicable standards or on request. RT and PT are performed by COFREND level II qualified personnel. TEMPERATURE CYCLE TESTS The pieces tested undergo 100 alternate steam / cold water cycles, according to the ASTM F1545 standard. Steam is absorbed by the liner under the influence of both temperature and pressure. Vacuum resistance of the liner is then proved due to significant mechanical stresses caused by the sudden pressure drop combined with fast cooling. VACUUM RESISTANCE Pressure tests : depending on the lining process, a hydrostatic or a pneumatic test is performed. A hydrostatic test is performed on pieces fitted with vent holes, injected or produced from tubes. A pneumatic test is carried out on isomolded pieces and on some pieces produced from extruded liners. TRACEABILITY AND MARKING IN ADDITION TO THE INSPECTIONS AND TESTS PROGRAM, A FULL TRACEABILITY SYSTEM OF MATERIALS IS IMPLEMENTED : 1/2 3/ / ARMYLOR G Vacuum 2 Torr 150 CNo vacuum resistance ARMYLOR V ARMYLOR S Vacuum 2 Torr 230 C Vacuum 2 Torr 150 C 2 Torr 100 C Vacuum according to particular specifications Units : 760 Torrs = 760 Hg = 1 bar = 1kg/cm = 10 Pa = 14.5 Psi Steel parts : a coded marking system with unique traceability to the mill certificates is used. Each piece is cold stamped. Marking transfers by Mersen qualified personnel are approved by Mersen s Notified Body. Finished product : The following information is stamped on the finished piece : The initials of Mersen, the order number and the piece number (Manufacturing number) The «CE» symbol followed by the Notified Body registration number when applicable. Traceability of documents : total traceability is ensured with the same method for both steel and lining materials. Coded marking pertaining to mill certificate Order number + Manufacturing number CE symbol + Notified Body number (when applicable) Additionnal marking can be done. On request, each part can be identified thanks to a heat transfer printed sticky label that shows piece reference and isometric number. 9 10

7 INSTALLATION PROCEDURE Installation and maintenance instructions are provided in the user s manual delivered with the products. Specific items are highlighted here after. PRECAUTIONS The lined steel components are delivered with wooden or plastic blanks installed to protect the PTFE / PFA flange faces. Remove these protective blanks when the components are about to be connected only : they shall be refitted after each inspection and when the piece is withdrawn from the installation. Once the blanks have been removed, the greatest care is required : no contact with the ground, absence of any sharp object that could damage the liner. Never weld on lined parts. BOLT LENGTHS The table below specifies the recoended lengths of threaded stems for the various assemblies. FIXED F. / FIXED F. LOOSE F. / LOOSE F. FIXED F. / LOOSE F. FLARE STUB END CLEANING Flared surface must be carefully cleaned prior to connection. BOLT TIGHTENING The assembly of PTFE / PFA lined components does not require any gaskets except when materials of different natures are being coupled or during successive assembling and dismantling operations. TIGHTENING BOLTS : THE DIMENSIONS INDICATED REFER TO : A tightening torque equal equal to 1/3 the diameter of the threaded stems. A nut height equal to the diameter of the threaded stems. Insert the washers. Clean and grease the bolts. Tighten nuts by hands. Tighten each bolt using a torque wrench, keeping to the torque values specified in the table beside. Cross-tightening as with any flange connection. BOLTS TORQUE N.m 1/2 4 x 1/2 20 3/4 4 x 1/ x 1/ /2 4 x 1/ x 5/ x 5/8 60 ASA 150 L1 L2 L3 L4 1/ / / L1 L2 L3 L4 1/ / / ASA 300 Tightening torque values are given for PTFE / PFA and may vary depending on greasing and the condition of the nuts and bolts. Values are given for PN 10 flanges. They are indicated for room temperature and must always be checked in cold conditions, after 24 hours of operation, then checked periodically. THE TIGHTENING TORQUE VALUES INDICATED BESIDE APPLY TO : Class 8.8 steel nuts (resistant to 800 N/ 2 rupture, elasticity limit of 640 N/ 2 ) nut friction coefficient. 4 8 x 5/ x 3/ x 3/ x 7/ x 7/ x x x 1 1/ x 1 1/ x 1 1/ VENT HOLES Vent holes must not be obstructed by thermal insulation or painting. Where thermal insulation is fitted, vent extensions should be provided. When pipes are operated for the first time, air or water trapped inside at the moment of assembly may escape through the vent holes. It is recoended, during periodic inspection, to check that no trace of leakage is visible around the vent holes. The latter also act as corrosion indicators. WEIGHT The weight (kg) of each piece is indicatedon the corresponding tables. Due to the various construction methods, the weights are typical values only. The tolerance is +/- 10%. SUPPORTS Elements must be supported using collars that are not welded on the lined piping. Never weld on lined parts. However, supporting elements may be welded prior to lining

8 CODING SYSTEM AND S MANUFACTURING PROCESS Each element has its own unique reference which allows its identification. This reference is composed on 16 alphanumeric characters. In some cases, the character can be «-» if refers to standard. The references that are mentioned in the dimensional tables are the standard ones. POWDER MACHINING DIMENSION D = DIN A = ANSI RANGE - = STANDARD G V = PRESSURE & VACCUM PIECES TYPE L = PIPE + LENGTH IN MM C = ELBOW + ANGLE LOOSE FLANGES 1, 2, 3, 4 STEEL SHELL - = STANDARD K = CAST STEEL PARTICULARITY - = STANDARD A = SUPPORT LEG EXTRUSION PASTE EXTRUSION STEEL WORKSHOP WELDING S = SPECIAL S = SPECIAL R = LOW TEMPERATURE STEEL B = COUPLING BAKING GRINDING X = STAINLESS STEEL C = SUPPORT LEG + COUPLING S = SPECIAL PULLING C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 FLARING CONNECTION CONSTRUCTION PROCESS TEST 1 = PN10 - = VIRGIN STANDARD SEE TABLE UNDER - = STANDARD - = PASTE EXTRUSION 2 = PN 20 / 150 LBS 3 = PN 16 A = ANTISTATIC C = TUB END COLLAR P = SLIP ON FLANGE M = ISO-MOLDING T = TRANSFER MOLDING }According to each product PAINTING 4 = PN 50 / 300 LBS W = FLARE SHIPMENT 5 = PN 40 REP REP REP H 1/2 Q 4 X 16 J 3/4 S 6 Y 18 K 1 T 8 Z 20 M 1 1/2 U 10 B 24 N 2 V 12 P 3 W 14 Examples : D3V-L1234T--XW-A : DIN, PN16, vaccum range, 1234 straight length, DN200, inox steel, welding neck, earthing lug. D1--C45--P-1 : DIN, PN10, 45 elbow, DN80, 1 loose flange

9 PRODUCTS DATA SHEETS ANSI 150 LBS FLANGES AND TUBES ANSI 150 LBS FLANGES AND TUBES p.16 FLANGED SPOOLS p.17 ELBOWS p.18 EQUAL TEES p.19 REDUCING TEES p DIMENSIONAL TOLERANCES Entire flanged products range can be equipped with loose or fixed flanges on request. DIAMETERS THICKNESS DRILLING PN10 STEEL TUBES D dx* dy dz k b1 b2 b3 holes bolting d1 s nb x ø UNC CONCENTRIC & ECCENTRIC REDUCERS p.22 REDUCING FLANGES p INSTRUMENT TEES p.26 CROSSES p.27 SPACERS p.29 SPECTACLE BLINDS p.30 BLIND FLANGES & LATERAL TEES p.31 MANIFOLDS p.32 DOUBLE JACKETED PIPING p.33 DIP PIPES & ENTRY PIPES p.34 Flange (front view) Flared stub end type C (loose) 1/ / / / / / / / / / / / / / / / Welding neck type W (Fixed) / * Tolerance 5% ANSI 300 on request Please see page 33 Slip-on Type P (Fixed) Collar + slip-on type P (loose) Collar + slip-on type W 15 16

10 FLANGED SPOOLS ELBOWS VIRGIN PTFE : 1/2 24 ANTISTATIC PTFE, C4 = A : 1/2 16 VIRGIN PTFE : 1/2 24 ANTISTATIC PTFE, C4 = A : 1/2 16 Standard construction : 2 loose flanges Type C : 1/2 to 12, C14 = C On request : 1 fixed flange, 1 loose flange Type P : 1/2 to 14 Type W : C14 = W Standard construction : 2 fixed flanges Type K : 1 to 4, C13 = K Type W : superior 4 On request : 1 fixed flange + 1 loose flange C12 = 1 L min. L max. Weight Pair flanges kg/m weight L () Weight (kg) α=90 α=45 α=60 α= / A L x x x x H 3/ A L x x x x J A L x x x x K 1 1/ A L x x x x M A L x x x x N A L x x x x P A L x x x x Q A L x x x x S A L x x x x T A L x x x x U * A L x x x x V A L x x x x W A L x x x x X A L x x x x Y A L x x x x Z A L x x x x B * For vacuum thickness, L max = 4500 xxxx : length in 1/ A C x x H 3/ A C x x K (1) A C x x L 1 1/ A C x x M A C x x N A C x x P A C x x Q A C x x S A C x x T A C x x U A C x x V A C x x W A C x x X 18 x A C x x Y 20 x 810** 24 x 974** x 343* x 412* A C x x Z A C x x B * : 2 parts construction ** : 3 parts construction x : Does not conform to ANSI 16.5 standard : Angle in degree : 90, 45, 60 or 30 : Assembly not possible with one loose flange The 30 and 60 elbows are not included in the ANSI B 16.5 standard Standard fixed flanges elbow = 90 /60 /30 Type C construction Type P construction Type W construction Type K Type W 17 18

11 EQUAL TEES REDUCING TEES VIRGIN PFA : 1/2 3 VIRGIN PFA : 3/4 3 ANTISTATIC PFA : 1/2 3, C4 = A VIRGIN PTFE : 4 24 ANTISTATIC PFA : 3/4 3, C4 = A VIRGIN PTFE : 4 8 ANTISTATIC PTFE : 4 16, C4 = A ANTISTATIC PTFE : 4 8, C4 = A Type K Fixed flanges type P L Weight kg 1/ A T E H 3/ A T E J A T E K 1 1/ A T E M A T E N A T E P A T E Q Standard construction : Type K: Fixed flanges, 1 to 3, C13 = K Type P : Fixed flanges On request : 3 loose flanges C12=3 L Weight kg 3/4 1/ A T R J H 1 1 1/2 2 1/ A T R K H 3/ A T R K J 1/ A T R M H 3/ A T R M J A T R M K 1/ A T R N H 3/ A T R N J A T R N K A T E S A T R N M A T E T A T R P K A T E U A T E V A T R P M A T R P N A T R Q K * 215 A T E W A T R Q M ** 266 A T E X A T R Q N Fixed flanges type W ** 308 A T E Y ** 396 A T E Z ** 520 A T E B Construction type K A T R Q P A T R S K A T R S M A T R S N Standard construction : Type P : 1/2 to 3 and 14 to 24 1 to 4, C13 = K Type W : 4 to 12 On request : 3 loose flanges : C12 = A T R S P A T R S Q A T R T K A T R T M A T R T N A T R T P A T R T Q * Fixed flanges type W ** Fixed flanges type P Construction type P A T R T S 19 20

12 REDUCING TEES CONCENTRIC & EXCENTRIC REDUCERS L1 E Weight kg VIRGIN PTFE : ANTISTATIC PTFE C4 = A : /2 1/ A R K H 3/ A R K J 1/ A R M H 3/ A R M J A R M K Standard construction : Type P : fixed flanges Type W : fixed flanges On request : Loose flange : C12 = L Weight kg ,8 A T R U Q ,0 A T R U S ,6 A T R U T A T R V Q A T R V S A T R V T A T R V U A T R W Q VIRGIN PTFE : 1 24 ANTISTATIC PTFE, C4 = A : 1 16 Standard construction : Type W : fixed flanges / A R N J A R N K A R N M A R P M A R P M A R Q M A R Q N A R Q P A R S P A R S Q * 152 A T R W S 8 356* 165 A T R W T * 176 A T R W U On request : Fixed flange / loose flange, C12 = A R T Q A R T S A R U Q * 197 A T R W V 4 381* 177 A T R X Q Concentric reducer A R U S A R U T 6 381* 183 A T R X S A R V S Type P Type W * 196 A T R X T * 207 A T R X U * 228 A T R X V ** 246 A T R X W 8 419* 225 A T R Y T A T R Y U A T R Y V A T R Y W A T R Z T A T R Z U A T R Z V A T R Z W A T R Z X A T R Z Y A T R B U A T R B V A T R B W A T R B X A T R B Y 21 * 2 parts construction Type W Eccentric reducer Type W A R V T A R V U A R W S A R W T A R W U A R W V A R X T A R X U A R X V A R X W A R Y U A R Y V A R Y W A R Y X A R Z V A R Z W A R Z X A R Z Y A R B Z 22 = C : Concentric Reducer = E : Eccentric Reducer

13 REDUCING FLANGES VIRGIN PTFE : 3/4 4 ANTISTATIC PTFE, C4 = A : 3/4 4 VIRGIN PTFE : 6 12 ANTISTATIC PTFE, C4 = A : 6 12 ØD b Ø k1 Holes bolt Holes bolt ks Ø UNC Ø k2 nb UNC Type Weight kg 3/4 1/2 * x 1/ x 1/2'' C 1.9 A B R J H 1 1'' 1/2 2 1/2 * x 1/ x 1/2'' C 2.1 A B R K H 3/4 * x 1/ x 1/2'' C 2.0 A B R K J 1/2 * x 1/ x 1/2'' B 4.1 A B R M H 3/4 * x 1/ x 1/2'' B 4.0 A B R M J x 1/ x 1/2'' B 3.9 A B R M K 1/ x 5/ x 1/2'' B 4.8 A B R N H 3/ x 5/ x 1/2'' B 4.8 A B R N J x 5/ x 1/2'' B 4.7 A B R N K x 5/ x 1/2'' C 4.5 A B R N M 6 8 ØD b Ø k1 Holes bolt Holes bolt Ø k2 Type Weight kg nb Ø UNC nb UNC x x 1/2 A 17 A B R S K x x 1/2 A 17 A B R S M x x 5/8 A 17 A B R S N x 3/ x 5/8 B 16 A B R S P x 3/ x 5/8 C 15 A B R S Q x x 1/2 A 25 A B R T K x x 1/2 A 25 A B R T M x x 5/8 A 25 A B R T N x x 5/8 A 24 A B R T P x x 5/8 A 23 A B R T Q x 3/ x 3/4 B 20 A B R T S 1/ x 19 M x 1/2'' A 6.7 A B R P H x x 1/2 A 34 A B R U M 3/ x 19 M x 1/2'' A 6.6 A B R P J x x 1/2 A 34 A B R U N x 5/ x 1/2'' B 6.5 A B R P K x 5/ x 1/2'' B 6.2 A B R P M x 5/ x 5/8'' C 6.0 A B R P N x x 1/2 A 33 A B R U P x x 5/8 A 33 A B R U Q x x 3/4 A 30 A B R U S * x 7/ x 3/4 B 27 A B R U T 1/ x 19 M x 1/2'' A 11 A B R Q H x x 1/2 A 55 A B R V N 3/ x 19 M x 1/2'' A 20 A B R Q J x x 1/2 A 54 A B R V P x 19 M x 1/2'' A 11 A B R Q K x 19 M x 1/2'' A 11 A B R Q M x 5/ x 5/8'' B 10 A B R Q N 3 * x 5/ x 5/8'' B 10 A B R Q P * Cylindrical bore x x 5/8 A 54 A B R V Q x x 3/4 A 49 A B R V S x x 3/4 A 44 A B R V T * x 7/ x 7/8 B 43 A B R V U * Cylindrical bore Tapped hole / through hole type A Tapped hole type B Tapped holes on center-line / off center-line type C Tapped hole / through hole type A 23 24

14 REDUCING FLANGES INSTRUMENT TEES VIRGIN PTFE : ANTISTATIC PTFE, C4 = A : L H Weight kg 1/ A P I K H 3/ A P I K J A P I K K 1/ A P I M H 3/ A P I M J A P I M K A P I M M 1/ A P I N H 3/ A P I N J A P I N K A P I N M A P I N N 1/ A P I P H 3/ A P I P J A P I P K A P I P M A P I P N 1/ A P I Q H 3/ A P I Q J A P I Q K A P I Q M 1/ A P I S H 3/ A P I S J A P I S K A P I S M A P I S N 1/ A P I T H 3/ A P I T J A P I T K A P I T M A P I T N A P I U K A P I U M A P I U N A P I V K A P I V M A P I V N A P I W K A P I W M A P I W N A P I X K A P I X M 2'' A P I X N 1'' A P I Y K A P I Y M A P I Y N A P I Z K A P I Z M A P I Z N 1'' A P I B K A P I B M A P I B N 1 1/2 14 Ø D b Ø k1 Holes bolt nb Ø UNC Ø k2 Holes bolt nb UNC Type Weight kg x x 3/4 A 60 A B R W S x x 3/4 A 56 A B R W T x x 7/8 A 53 A B R W U x x 7/8 B 50 A B R W V VIRGIN PFA : 1/2 8 ANTISTATIC PFA, C4 = A : 1/ x x 3/4 A 75 A B R X T x x 7/8 A 71 A B R X U x x 7/8 A 67 A B R X V x x 1 B 64 A B R X W VIRGIN PTFE : ANTISTATIC PTFE, C4 = A : x x 7/8 A 78 A B R Y U x x 7/8 A 75 A B R Y V x x 1 A 73 A B R Y W x x 1 B 71 A B R Y X * x x 7/8 A 124 A B R Z S 8 20 * x x 7/8 A 114 A B R Z T x x 7/8 A 207 A B R Z U x x 7/8 A 98 A B R Z V x x 1 A 93 A B R Z W x x 1 A 88 A B R Z X x 1 1/ x 1 B 83 A B R Z Y x x 1 A 80 A B R B Y x x 1 A 78 A B R B Z *20 *24 Tapped holes type B Tapped holes on center-line / off center-line type C Fixed flanges * 2 parts construction 25 26

15 CROSSES REDUCING CROSSES VIRGIN PFA : 1/2 3 ANTISTATIC PFA : 1/2 3 VIRGIN PTFE : 4 24 ANTISTATIC PTFE : 4 16 Fixed flanges type P VIRGIN PFA : 3/4 3 ANTISTATIC PFA, C4 = A : 3/4 3 VIRGIN PTFE : 4 24 ANTISTATIC PTFE, C4 = A : 4 16 Standard construction : Type P : Fixed flanges On request : 4 loose flanges : C12 = 4 L1 Weight kg L1 Weight kg Fixed flanges type P L1 Weight kg 1/ A x E H 3/ A x E J A x E K 1 1/ A x E M A x E N 3/4 1/ A x R J H 1 1 1/2 2 1/ A x R K H 3/ A x R K J 1/ A x R M H 3/ A x R M J A x R M K 1/ A x R N H 3/ A x R N J A x R N K A x R N M A X R P K A X R U Q 6 279* 83.0 A X R U S 8 279* 90.6 A X R U T 4 305* 104 A X R V Q 6 305* 108 A X R V S 8 305* 115 A X R V T * 122 A X R V U 4 356* 145 A X R W Q 6 356* 152 A X R W S 8 356* 165 A X R W T * 176 A X R W U * Fixed flanges type W A x E P A x E Q A x E S A x E T * 124 A x E U * 169 A x E V ** 300 A x E W ** 371 A x E X ** 427 A x E Y ** 547 A x E Z ** 712 A x E B * Assembly only possible using 4 bolts ** In 2 parts A X R P M A X R P N A X R Q K A X R Q M A X R Q N A X R Q P A X R S K A X R S M A X R S N A X R S P A X R S Q A X R T K A X R T M A X R T N A X R T P A X R T Q A X R T S * 197 A X R W V A X R X Q A X R X S A X R X T A X R X U A X R X V A X R X W A X R Y T A X R Y U A X R Y V A X R Y W A X R Z T A X R Z U A X R Z V A X R Z W A X R Z X A X R Z Y A X R B U Standard construction : Type P : 1/2 to 3 and 18 to 24 Type W : 4 to A X R B V A X R B W A X R B X ** Fixed flanges type P On request : 4 loose flanges : C12 = A X R B Y A X R B Z * 3 parts construction 27 28

16 SPACERS SPECTACLE BLINDS VIRGIN PTFE : DN 15 DN 600 1/2 24 ANTISTATIC PTFE, C4 = A : 1/2 16 VIRGIN PTFE : 1/2 24 ANTISTATIC PTFE, C4 = A : 1/2 16 ØA F () G () H () L L min. L max. L min. L max. 1/ A x x x H 3/ A x x x J A x x x K 1 1/ A x x x M A x x x N A x x x P A x x x Q A x x x S A x x x T A x x x U A x x x V A x x x W A x x x X A x x x Y A x x x Z A x x x B ØD C E ØA b Weight kg 1/ A O B H 3/ A O B J A O B K 1 1/ A O B M A O B N A O B P A O B Q A O B S A O B T A O B U A O B V A O B W A O B X A O B Y A O B Z A O B B = F : Spacers shape F = G : Spacers shape G = E : Spacers shape H xxxx : length in Massive PTFE spacer Steel lined spacer Tube lined spacer Spectacle blind (front view) Spectacle blind (sectional view) Shape F Shape G Shape H 29 30

17 BLIND FLANGES & LATERAL TEES MANIFOLDS BLIND FLANGES H L1 ØD b Weight kg 1/ A B P H '' 1/ / A B P J A B P K / A B P M VIRGIN PTFE : 1/2 24 PTFE ANTISTATIC, C4 = A : 1/ A B P N A B P P A B P Q A B P S A B P T A B P U VIRGIN PTFE : 1 12 ANTISTATIC PTFE : A B P V A B P W A B P X A B P Y A B P Z A B P B DRAWING ABOVE IS SHOWN AS AN EXEMPLE Other manifolds configurations on request : number, DN and nozzles inclination L maxi : 1,5 meter LATERAL TEES L1 L2 Weight DN kg A T L K / A T L M A T L N Lateral tees type P A T L P A T L Q A T L S A T L T VIRGIN PFA : 1 4 ANTISTATIC PFA, C4 = A : 1 4 VIRGIN PTFE : 6 to 8 ANTISTATIC PTFE, C4 = A : D 6 to 8 Fixed flanges manifolds type W

18 DOUBLE JACKETED PIPING DIP PIPES & ENTRY PIPES ANSI 300 LBS FLANGES & SPOOLS ENTRY PIPES VIRGIN PTFE : B 3/4 20 ANTISTATIC PTFE, C4 = A : 3/4 16 FLANGES SPOOLS D dx dy dz k b1 b2 b3 holes bolting L weight weight nb ø UNC min 1/ / / / / / / / kg / meter kg / pair flanges L max. 3/ A N x x x x J A N x x x x K 1 1/ A N x x x x M A N x x x x N A N x x x x P / / Type A A N x x x x Q A N x x x x S / / A N x x x x T A N x x x x U ANSI 300 LBS FITTINGS / / / / '' / '' / VIRGIN PTFE : B 3/4 20 ANTISTATIC PTFE, C4 = A : 3/4 16 * Collar G diameter in accordance with DN2 ** α : different angles possible on requested DIP PIPES A N x x x x V A N x x x x W A N x x x x X A N x x x x Y A N x x x x Z xxxx : length in 90 Elbow 45 Elbow Tee Reducer Inst. Tee L () w (kg) L () w (kg) L () w (kg) L () w (kg) L () H () 1/ For fittings, ANSI 300 lbs linings are not identical to 150 lbs parts and standard construction. Please pay attention for instrument tees, L is given for a 1 nozzle. Type B min. H L max. 1/ / / ** ** * ** * * * 2 parts construction ** 3 parts construction VIRGIN PTFE : 1/2 6 ANTISTATIC PTFE, C4 = A : 1/2 6 Other special dip pipes are available on request

19 B21_5_E NOVEMBER 2016 design graphique : AGENCE BERLIOZ G LO B A L E X P E RT I N E L E C T R I C A L P O W E R A N D A D VA N C E D M AT E R I A L S