Copyright Materials PROSOCO, Inc 2011

Transcription

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2 AIA Credits PROSOCO is a Registered Provider with The American Institute of Architects Continuing Education Systems. Credit earned on completion of this program will be reported to CES Records for AIA members. Electronic Certificates of Completion for all attendees are available on request. This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing or dealing in any material or product. Questions related to specific materials, methods and services will be addressed at the conclusion of this presentation.

3 Copyright Materials This presentation is protected by US and International copyright laws. Reproduction, distribution, display and use of the presentation without permission of the speaker is prohibited. PROSOCO, Inc 2011

4 Learning Objectives 1. Describe how a polished concrete floor performs. 2. Summarize the procedure for creating polished concrete floors. 3. Name the two main types of protective treatments. 4. Match protective treatments to appropriate flooring types. 5. Explain how regular maintenance contributes to prolonged performance of polished concrete floors. 6. Name the two most important concepts in spill removal. 7. Explain how a Concrete Floor Protection Plan aids in prolonging concrete floor performance.

5 P O L I S H E D C O N C R E T E

6 P O L I S H E D C O N C R E T E

7 P O L I S H E D C O N C R E T E looks great

8 P O L I S H E D C O N C R E T E reduces maintenance costs

9 P O L I S H E D C O N C R E T E increases slip-resistance

10 P O L I S H E D C O N C R E T E increases slip-resistance

11 P O L I S H E D C O N C R E T E increases stain- & abrasion resistance

12 P O L I S H E D C O N C R E T E increases stain- & abrasion resistance

13 P O L I S H E D C O N C R E T E helps the environment

14 Performance life of polished concrete: LIFE OF THE BUILDING

15 SHOULD BE-

16 CONCRETE Cement Other cementitious & pozzolanic materials Coarse aggregate Fine aggregate Water Chemical admixtures

17 CONCRETE 35 cubic feer per person

18 CONCRETE

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20 before

21 after

22 C O N C R E T E : levels of polishing Ground Honed Polished Semi-polished Highly-polished

23 3 levels of concrete polishing Ground

24 Ground

25 Grinding Larger diamonds Grit Metal bond Metal diamonds

26 Grinding Larger diamonds Grit Metal bond Metal diamonds

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28 before work began after grinding the floor

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30 Guide for Concrete Floor and Slab Construction

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32 Wear Zone ~ 1 / 8 inch

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34 Soft Calcium Hard concrete Hydroxide

35 WEAR ZONE ~ 1 / 8 inch

36 Sodium Silicate Potassium Silicate Magnesium Fluorosilicate Lithium Polysilicate

37 Sodium Silicate Potassium Silicate Magnesium Fluorosilicate

38 Sodium Silicate Potassium Silicate Magnesium Fluorosilicate

39 Lithium Polysilicate

40 untreated WEAR ZONE ~ 1 / 8 inch hardened/densified

41 C O N C R E T E P O L I S H I N G

42 C O N C R E T E P O L I S H I N G Polishing Smaller diamonds Finer grit Resin bond Resin diamonds

43 C O N C R E T E P O L I S H I N G Polishing Resin bonded diamonds

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45 3 levels of concrete polishing Ground Honed Polished Semi-polished Highly-polished

46 3 levels of concrete polishing Honed

47 PICTURE Honed

48 Coloring concrete

49 3 levels of concrete polishing Polished Semi-polished Highly-polished

50 Polished

51 Polished

52 Ground starting at 100-grit Polished Hardened/ Densified with Lithium Silicate Polished to 3,000 grit finish

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54

55 P R O T E C T I O N : Guard Guard burnish in no stripping additional shine

56 Penetrant Soaks in Repels water/oil Long service live No appearance change No stripping P R O T E C T I O N : Penetrant

57 Penetrant Soaks in Repels water/oil Long service live No appearance change No stripping P R O T E C T I O N : Penetrant

58 P R O T E C T I O N : Guard or Penetrant

59 P R O T E C T I O N : Guard or Penetrant

60 P R O T E C T I O N : Guard or Penetrant

61 P R O T E C T I O N : Walk Off Mats

62 P R O T E C T I O N : Walk Off Mats Inside Matting Foyer Matting Outside Matting

63 EVERY WEEK per 1,000 people 1.2 lbs. of dirt tracked in

64 EVERY WEEK per 1,000 people 1.2 lbs. of dirt tracked in 28 percent of floor finish removed

65 EVERY WEEK per 1,000 people 1.2 lbs. of dirt tracked in 28 percent of floor finish removed SAND & GRIT top cause of floor wear

66 EVERY WEEK per 1,000 people 1.2 lbs. of dirt tracked in 28 percent of floor finish removed SAND & GRIT top cause of floor wear REMOVING 1 LB of dirt = hundreds $$

67 M A I N T E N A N C E :

68 M A I N T E N A N C E : Cost Comparisons Flooring Type Installed Cost Annual Maintenance Life Span Replacement Cost 20 Year Expense Cost per Square Foot per Year Vinyl Sheet Flooring Vinyl Tile Flooring Ceramic Mosaic Tile $2.72 $ $3.43 $38.43 $1.92 $1.23 $ $1.60 $32.23 $1.61 $6.48 $ $30.88 $1.54 Quarry Tile $5.78 $ $17.38 $0.87 Cement Terrazzo Granite- Glaze Polished Concrete $8.50 $ $17.70 $0.89 $6.50 $ $15.70 $0.79 $2.50 $0.17 Based on Maintenance Life of slab $5.90 $0.30

69 M A I N T E N A N C E : Plan

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71 M A I N T E N A N C E : Plan

72 M A I N T E N A N C E : Plan warehouse

73 M A I N T E N A N C E : Plan grocery

74 M A I N T E N A N C E : Plan school

75 M A I N T E N A N C E : Plan commercial

76 M A I N T E N A N C E : Plan specialty

77 M A I N T E N A N C E : Plan office

78 M A I N T E N A N C E : Plan Plan what maintenance when/how often who performs

79 M A I N T E N A N C E : Plan sweep/dust mop

80 M A I N T E N A N C E : Plan sweep/dust mop wet mop/ auto scrub

81 M A I N T E N A N C E : Plan sweep/dust mop wet mop/ auto scrub correct cleaner

82 M A I N T E N A N C E : Plan sweep/dust mop wet mop/ auto scrub correct cleaner spill clean up

83 M A I N T E N A N C E : Plan sweep/dust mop wet mop/ auto scrub correct cleaner spill clean up

84 M A I N T E N A N C E : Plan sweep/dust mop wet mop/ auto scrub unprotected protected correct cleaner spill clean up

85 M A I N T E N A N C E : Plan sweep/dust mop wet mop/ auto scrub correct cleaner spill clean up

86 M A I N T E N A N C E : Plan spill clean up

87 P R O T E C T I O N : During construction

88 P R O T E C T I O N : During construction Who is responsible for floor protection? Ensure a Go-To person Discuss before, during, after installation

89 P R O T E C T I O N : During construction Who is responsible for floor protection? Ensure a Go-To person Discuss before, during, after installation

90 P R O T E C T I O N : During construction Sweep up dirt & grit immediately Auto-scrub daily Report/remove spills immediately No eating/drinking on slab Get permission to operate equipment on slab Diaper equipment on slab

91 P R O T E C T I O N : During construction

92 S U M M A R Y Polished Concrete Looks good Reduces maintenance costs Increases slip-resistance Increases stain- and abrasion resistance Helps the environment

93 S U M M A R Y Procedure Grind Harden/Densify Polish Protect

94 S U M M A R Y Protective Treatments Guards Penetrants

95 S U M M A R Y Penetrants Wheeled traffic Subject to spills of water/oil Warehouses/Industrial

96 S U M M A R Y Guards Foot traffic Shine is crucial Museums/Retail/Schools

97 S U M M A R Y Regular maintenance Prevents stain/dirt buildup Prevents sand/grit abrasion

98 S U M M A R Y Spill clean up Time is of the essence Wiping can embed contaminants Professional kit is recommended

99 S U M M A R Y Floor protection plan Protects floors during construction Needs attention before, during & after installation Everyone s responsibility

100 Prolonging the Performance of Finished Concrete Floors