Improvement of Animal Manure by Mixing with Natural Zeolite
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1 Improvement of Animal Manure (Lenny Marilyn Estiaty, Dewi Fatimah, and Yoshiaki Goto) Improvement of Animal Manure by Mixing with Natural Zeolite Lenny Marilyn Estiaty, Dewi Fatimah, and Yoshiaki Goto 2 Research Center for Geotechnology, LIPI, Ryukoku University, Japan Jl. Cisetu 2/54D Sangkuriang, Bandung 435 telp dewi.fatimah@geotek.lipi.go ABSTRACT Nowadays, Indonesia suffer a serious economic crisis. The situation is mainly caused by national industrial development strategy which is depend on import materials, e.g. in agriculture. In the cases, the national need are depend on import fertilizer, so that makes the national food stock become decreasing. This research is designed to offer another alternative in preparing and producing own fertilizer that we need, to solve the problem. New compotition of Animal manure has been made by addition of natural zeolite to gain a high nitrogen content. Characterisation analysis of materials included chemical composition of natural zeolite and manure fertilizer using AAS and Kyedhal analysis, structure analysis by XRD and SEM and CEC. The result of experiments showed that addition of natural zeolite to excrement (animal waste) increased the content of nitrogen and decreased the content of water in manure fertilizer. Ammonia absorption by natural zeolite with particle size of either 8+4 or 4+2 mesh was almost similar. The nitrogen content of manure fertilizer which mixed with natural zeolite from kedung Banteng, Malang was bigger than that which mixed with natural zeolite from, Tasikmalaya. The adsorbtion of water by natural zeolite of both particle sizes was also similar. Manure fertilizer which mixed with natural zeolite from Kedung Banteng was dryer than that which mixed with natural zeolite from, Tasikmalaya. The improved animal manure has better properties like a high nitrogen content, dry and not malodorous. Keywords: Animal manure, natural zeolite ABSTRAK PERBAIKAN KOTORAN HEWAN DENGAN MENCAMPUR DENGAN ZEOLIT ALAM. Saat ini Indonesia sedang menghadapi krisis ekonomi. Situasi ini disebabkan karena strategi pengembangan industri nasional tergantung pada bahan-bahan import, sebagai contoh pada pertanian. Pada kasus ini kebutuhan nasional tergantung pada pupuk import, sehingga membuat cadangan makanan menurun. Penelitian ini direncanakan untuk memilih alternatif lain dalam penyiapan dan produksi pupuk yang kita butuhkan untuk mengatasi masalah ini.komposisi baru dari pupuk kandang telah dibuat dengan menambahkan zeolit alam dari Tasikmalaya dan Kedung Banteng, Malang untuk mendapatkan kandungan nitrogen yang tinggi. Karakterisasi yang dilakukan meliputi, komposisi zeolit alam dan pupuk kandang dengan menggunakan AAS dan analisa Kyedhal, analisa struktur dengan XRD dan SEM serta KTK. Hasil dari penelitian memperlihatkan bahwa penambahan zeolit alam pada kotoran hewan dapat menaikkan kadar nitrogen dan mengurangi kadar air pada pupuk kandang. Penyerapan amonia oleh zeolit alam yang mempunyai ukuran 8 + mesh hampir sama dengan penyerapan amonia oleh zeolit alam yang mempunyai ukuran 4 +2 mesh. Zeolit alam dari kedung Banteng menyerap nitrogen lebih baik daripada zeolit Cikanra. Penyerapan air oleh zeolit alam yang mempunyai ukuran baik 8+ maupun 4+2 mesh hampir sama. Pupuk kandang yang dicampur zeolit alam Kedung Banteng lebih kering bila dibandingkan dengan pupuk kandang yang dicampur dengan zeolit alam. Pupuk kandang yang dihasilkan mempunyai kadar nitrogen lebih tinggi, kering dan tidak berbau Kata Kunci: Kotoran hewan, zeolit alam 37
2 JURNAL ZEOLIT INDONESIA Vol. 2 No.. Juli 23 Journal of Indonesia Zeolites ISSN: INTRODUCTION Indonesia is an archipelago which rich in natural resources including natural zeolites. More than 5 zeolite deposits have been identified distributing mainly in Sumatra, Java, Sulawesi, Nusa Tenggara and Maluku, although the application in It is well known that among the nutrient elements which agriculture is still limited in small scale. The most important properties of natural zeolites are cation exchange capacity (CEC), capability to capture ammonium ion, to absorp water and gas. These properties might be exploited for many utilization including agriculture. often limits the yield of crops, nitrogen (N) is the important and it is often the key to increase production. Ammonia from the excrement (wastes) usually loss to the air, causing the fertilizer poor in nitrogen. To reduce nitrogen loss, zeolites which have capability to capture ammonium ion might be used by mixing them with excrement. The objectives of these experiments were to evaluate the possibility of utilization natural zeolites for improving the organic fertilizer through adsorbing water and NH3 from excrement (animal waste) of the livestock (cow). It causes that the animal manure become high in N (nitrogen) content, drying, low of larva, not stink and limited leach in rain water. Applications of zeolite for improving of the manure fertilizer are expected to give some positive yields and creating some benefits to maximize the Indonesia natural zeolite utilization. METHODS Natural zeolite from, Tasikmalaya, West Java and Kedung Banteng, Malang, East Java were used. The excrement of cow was directly taken from Lembang, Bandung. - Identification of mineral by XRD and SEM - Chemical analysis by AAS and Kyedhal analysis - CEC Mixing (manure fertilizer treatment) 25 gr of each natural zeolite was mixed by excrement of cow. The ratio of excrement and natural zeolite are : 2 :, 3 :, 5 :. Half of the samples was mixed by natural zeolite of particle sizes between 8 + and the other half by natural zeolite of particle sizes The control was excrement without mixed by natural zeolite. During the mixing periode, the mixture was dried by air in room temperature. After (one) month, the contents of N, P 2 O 5, K,Ca, Mg and H 2 O were analyzed by AAS and Kyedhal methods. ZEOLITE Preparation And Characterisation Mixing Ratio: 2/, 3/, 5/ Manure Fertilizer Analysis (N, P, K, Ca, Mg, H2O) Animal Wastes Fig.. FLOWCHART OF ANIMAL MANURE PROCESS Preparation of natural zeolite, the materials was ground and sieved to A 8 + mesh and 4 +2 mesh. Characterisation of natural zeolites, includes : 38
3 Improvement of Animal Manure (Lenny Marilyn Estiaty, Dewi Fatimah, and Yoshiaki Goto) RESULT Concentration of nitrogen (% mesh mesh Ratio zeolite/exc Fig.2. X-Ray Diffraction of Zeolite Tasikmalaya, West Java & Zeolite Kedung Banteng, Malang, East Java Indonesia Fig.5. Relationship between concentration of Nitrogen and the ratio of excrement zeolite of Nitrogen and the ratio of excrement zeolite Kedung Banteng Concentration of nitrogen (%) mesh mesh Fig.6. Relationship between concentration of Nitrogen and the ratio of excrement zeolite Kedung Banteng Fig.3, SEM Photograph of Zeolite Tasikmalaya, West Java, Indonesia Concentration of fosfate (%) mesh -4+2 mesh Fig.7. Relationship between concentration of P 2 O 5 and the ratio of excrement zeolite.4 Concentration ofi fosfate (%) mesh -4+2 mesh Fig.4. SEM Photograph of Zeolite Kedung Banteng, Malang, East Java, Indonesia 2 3 Fig.8. Relationship between concentration of P 2 O 5 and the ratio of excrement zeolite Kedung Banteng 39
4 JURNAL ZEOLIT INDONESIA Vol. 2 No.. Juli 23 Journal of Indonesia Zeolites ISSN: Table : The Chemical composition of natural zeolite, Tasikmalaya, West Java and Kedung Banteng, Malang, East Java. No. Composition *) Concentration (Wt %) Kedung Banteng. SiO Al 2 O Fe 2 O MnO TiO P 2 O CaO MgO Na 2 O K 2 O LOI H 2 O *) Quantitative analysis by AAS (Shimadzu ) Table 2 : C.E.C of Natural Zeolite, Tasikmalaya, West Java and Kedung Banteng, Malang, East Java. No. Material C.E.C ( meq/ gr ). Zeolite Zeolite Kedung Banteng 75 Table 3: Chemical Analysis of Animal Manure Mixed by Natural Zeolite from, Tasikmalaya, West Java. Compositions A(%) B(%) C(%) D(%) E (%) F(%) Control N total P2O CaO MgO K2O H Note : A,B and C excrement mixed by natural zeolite with particle size 8 + D,E, and F excrement mixed by natural zeolite with particle size Control is excrement without mixed by zeolite Table 4 : Chemical Analysis of Animal Manure Mixed by Natural Zeolite from Kedung Banteng, Malang, East Java. Compositions G(%) H(%) I(%) J(%) K (%) L(%) Control N total P 2 O CaO MgO K 2 O H Note : G,H and I excrement mixed by natural zeolite with particle size 8 + J,K, and L excrement mixed by natural zeolite with particle size Control is excrement without mixed by zeolite 4
5 Improvement of Animal Manure (Lenny Marilyn Estiaty, Dewi Fatimah, and Yoshiaki Goto).25 Concentration of CaO (%) mesh mesh 2 3 ratio zeolite/exc Fig.9. Relationship between concentration of CaO and the ratio of excrement zeolite Concentration of K2O (%) mesh mesh Fig. 3. Relationship between concentration of K 2 O and the ratio of excrement zeolite Concentration of CaO (%) mesh mesh 2 3 Concentration of K2O (%) mesh mesh Fig.. Relationship between concentration of CaO and the ratio of excrement zeolite Kedung Banteng Fig. 4. Relationship between concentration of K 2 O and the ratio of excrement zeolite Kedung Banteng Concentration of MgO (%) Fig.. Relationship between concentration of MgO and the ratio of excrement- zeolite Concentration of MgO (%) mesh mesh me s h m e s h 2 3 R a tio ze o lite /E xc Fig.2. Relationship between concentration of MgO and the ratio of excrement- zeolite Kedung Banteng Concentration of Water (%) Fig.5.Relationship between concentration of H 2 O and the ratio of excrement zeolite Concentration of water (%) mesh mesh mesh mesh 2 3 Fig.6. Relationship between oncentration of H 2 O and the ratio of excrement zeolite Kedung Banteng 4
6 JURNAL ZEOLIT INDONESIA Vol. 2 No.. Juli 23 Journal of Indonesia Zeolites ISSN: DISCUSSION X Ray Diffractogram were obtained by RINT 2, RIGAKU. Cu-K Alpha, voltage at 4 kv and current 3 ma were used for this purpose. The mineral compositions of zeolite and Kedung Banteng were identified by XRD and presented by X Ray Diffractogram in Fig.2. In zeolite the presence of two groups of peaks shows that the sample contained both mordenite and clinoptilolite. Detailed examination also shows that the sample contains quartz as the impurities. Zeolite Kedung Banteng shows only one peak of mordenite. Mordenite and clinoptilolite are two major zeolites found in Indonesia so far. The two minerals have been obtained together in varied propotion. In general the presence of mordenite is more dominant than clinoptilolite. The minerals form was identified by scanning electron microscop, JEOL JSM T 332 and the picture are shown in Fig.3 and 4. Microscopical investigation using SEM confirms the XRD analysis results that natural zeolite is formed by both mordenite and clinoptilolite and Kedung Banteng natural zeolite is only by mordenite. For natural zeolite, mordenite is found in the form of fibrous and needle, while clinoptilolite is in platy and octahydral form. In Kedung Banteng natural zeolite, mordenite is found in the form of fibrous. Quantitative chemical analysis was carried out using Atomic Absorption Spectrofotometer Shimadzu. Results of chemical analysis are presented in Table. Silica and alumina are forming the major composition of zeolites. Zeolites are known as a crystalline frameworks of oxygen, alumunium and silicon extending in a three dimensional framework. If an alumunium atom present rather than a silicon atom, a positive metal ion is required to maintain a charge balance. The cation are loosely bound in the structure and maybe exchanged, to varying degrees, by each other. Based on chemical analysis, sodium is the main cation in zeolite and zeolite Kedung Banteng. Sodium has been known as the main cation in mordenite and clinoptilolite structures. Other elements present in the zeolites are potassium, calsium and magnesium. Those elements are contamination in zeolite structure and can be exchanged. Other contaminant is iron. The number of water molecules in crystal structure is agreeable with pore or crystal space volumes when the crystal unit cell is heated. LOI value of natural zeolite from and Kedung Banteng are 5,65 % and 3.88 %, it can be considered as a high LOI. High LOI Value is also an indication of high zeolite content in rocks and low LOI is related with low zeolite content. Zeolite with high LOI can be expected to have a good capability to be used as absorbent. Adsorption property of zeolite is useful for application as dryer, deodorize, etc. Cation exchange capacity (C.E.C) values of natural zeolite from, Tasikmalaya, West Java and from Kedung Banteng, Malang are given in Table 2. ( 55 and 75 meq/ g ). This is the number of cation that can be exchanged by zeolites without activation. C.E.C value above meq/g can be considered as high for natural zeolite and it reflects the good quality of zeolite and zeolite Kedung Banteng. This cation exchange property may be used for several zeolite applications in agriculture (fertilizer, releasing agent, etc.). Animal Manure analysis results by kyedhal are given in Table 3 and 4. The content of N from the control specimen ( animal manure without zeolite) is.8, lower than the content of N from animal manure which mixed by zeolite. Fig.5 and 6, show that the content of N increased with increasing excrement percentages. Ammonia absorption by natural zeolite with particle size either 8+ or 4+2 mesh is almost similar, because the selection of particle size is to close. The nitrogen content of animal manure which mixed with natural zeolite from Kedung Banteng, Malang is bigger than that which mixed with natural zeolite from, Tasikmalaya. Due to C.E.C value and the impurities, the quality of natural zeolite from Kedung Banteng is better than natural zeolite from. In Table 3 and 4, the content of P 2 O 5 from control specimen 2.34.Fig.7 and 8, show the content of P 2 O 5 from animal manure 42
7 Improvement of Animal Manure (Lenny Marilyn Estiaty, Dewi Fatimah, and Yoshiaki Goto) lower than the control specimen, due to addition of zeolite into excrement. The content of P 2 O 5 increase with increasing excrement percentages. In Table 3 and 4, the content of CaO from control specimen is.3.fig.9 and, show that the content of CaO from animal manure is lower than the control specimen. The content of CaO increases with increasing excrement percentages. In Table 3 and 4, the content of MgO from control specimen is 2.9. Fig. and 2, show that the content of MgO from manure fertilizer is lower than the control specimen. The content of MgO increases with increasing excrement percentages. In Table 3 and 4, the content of K 2 O from control is.5. Fig.3 and 4, show that the content of K 2 O from animal manure lower than the control specimen. The content of K 2 O increases with increasing excrement percentages. In Table 3 and 4, the content of H 2 O from control specimen is.54. Fig.5 and 6, show that the content of H 2 O is lower than the control. The absorption of water by natural zeolite with particle size of either 8 +4 or 4+2 mesh is almost similar, because the selection of particle size is to close. Animal manure which is mixed with natural zeolite from Kedung Banteng is dryer than that which mixed with natural zeolite from. All zeolites are moleculer sieves, because of their internal structure, and can selectively adsorp molecul according to their size and/or shape. The size shape and charge of the adsorbed phase also influence molecular sieving. Water and amonia which have diameter about 3 A, enter the framework of mordenite and/or clinoptilolite. Ammonium from urine and excrement which is usually lost to air, can be absorped. It causes animal manure is high nitrogen content. with same mechanism water and odours from urine and excrement can also be absorbed, it causes animal manure product dryer and more malodorous. Furthermore based on their attractive ion exchange, adsorption and hydration properties, natural zeolites have been found to act as slow release fertilizers to provide potasium and nitrogen to agriculture soils, as carriers of herbicides, fungisides and insecticides. Zeolite has also been found to improve the nutrients such as Fe, Mn, K, Ca, Mg and P (see Table.). SUMMARY. Natural zeolite from, Tasikmalaya, West Java contained both mordenite and clinoptilolite. Quartz and montmorillonite are the impurities.natural zeolite from Kedung Banteng, Malang, east Java contained only mordenite without the impurities. 2. C.E.C value are 55 meq/g and 75 meq/g, which means that zeolites and zeolite Kedung Banteng are a good quality. Due to its high C.E.C value, zeolite and zeolite Kedung Banteng can be used in agriculture such as fertilizer and releasing agent. 3. LOI are 4.95 % and 3.88 % It reflects the high content of zeolite mineral in rocks. Due to its high LOI, zeolite can be used as a drying and odour control. 4. The addition of natural zeolite to excrement (animal wastes), increase the content of nitrogen in animal manure. 5. Ammonia absorption by natural zeolite with have particle size of either 8 + or 4+2 mesh almost similar. The nitrogen content of animal manure which mixed with natural zeolite from Kedung Banteng, Malang was bigger than that which mixed with natural zeolite from, Tasikmalaya. 6. The addition of natural zeolite to the excrement decrease the content of water in animal manure. 7. The absorption of water by natural zeolite with have particle size of either 8 + or 4+2 mesh almost similar. Animal manure which mixed with natural zeolite from Kedung Banteng, Malang was dryer than that which mixed with natural zeolite from, Tasikmalaya. 8. The produce of animal manure has better properties like a high in nitrogen content, dry and not malodorous. 43
8 Daya serap (mmol/kg zeolit) 3 2,5 2,5,5 JURNAL ZEOLIT INDONESIA Vol. 2 No.. Juli 23 Journal of Indonesia Zeolites ISSN: REFERENCE. Barrer R.M. (978) Zeolites and Clay Minerals as Sorbents and Moleculer Sieves. Academic Press. London. 2. Djadjuli,Apud, The Report of Zeolite Utilization as a layer of Chicken at Taman Ternak Ragunan Dki- Jakarta. 3. Bandung ; Pusat Pengembangan Teknologi Mineral, L.B. Sand and F.A. Mumpton (978) Natural Zeolite, Occurance Properties, use Pergamon Tsitsishvili, G.V. et.al. Natural Zeolites England ; Ellis Horward Limited p Goto, I., 99.The Application of Zeolite In Agriculture: Effects of zeolite on soil improvement. Zeolite, 7 (3) Pusat Pengembangan Teknologi Mineral. 99. Kegunaan dan Prospek Zeolit di Indonesia. Laporan Ekonomi Bahan Galian, No Suwardi, et al. The quality of Natural Zeolites from Japan and Indonesia and Their Application Effects for Soil Amendment. Jour. Agri. Sci. Tokyo Nogyo Daigaku, 39 (3), (994). 44
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