YZ125M (5HD1) CANADA,U.S.A.,SOUTH AFRICA YZ125 YZ125

Transcription

1 YZ125M () CANADA,U.S.A.,SOUTH AFRICA YZ125 YZ125 () EUROPE () JAPAN YZ125M () OCEANIA 205HD 100E1 A2

2 A3

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are orderingreplacementparts, pleaserefertothisparts Catalogueandquotebothpartnumbersand part names correctly. YZ125M(/),YZ125(/) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 1M REFLECTOR 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5.FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 for MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A4

4 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross refer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model Label Indication a b xxxx xxx x c (3) Model Label Affixing Location a: Model Type Code b: Production Code No. c: Colouring Type 4TW1 010 A (4) Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No. 010 U.S.A. Country (destination) 020 CANADA 030 SOUTH AFRICA 010 FRANCE 020 GERMANY 030 ESPAÑA 040 ENGLAND 050 ITALY 010 JAPAN 010 AUSTRALIA 020 NEW ZEALAND Model Code Production Code No. Country (destination) (5) Colouning Information Model Code Colouring type code Colour code Colour Name Abbreviation A 0583 DEEP PURPLISH BLUE SOLID E DPBSE A5

5 FIG. 1 CYLINDER HEAD PART DESCRIPTION REMARKS 1 4JY HEAD, CYLINDER BOLT, STUD NUT, CROWN WASHER, PLATE O RING O RING HD CYLINDER DH GASKET, CYLINDER BOLT, STUD BOLT, STUD PIN, DOWEL NUT PLUG, SPARK (NGK BR9EG) HD 1131D 00 VALVE ASSY HD 1132D 00 VALVE ASSY BOLT HD 1131V 00 SHAFT SS LEVER, LINK BOLT OIL SEAL SS 1131M 00 COVER JY PIPE, BREATHER CLIP JY GASKET SCREW, BIND SPRING, TORSION COLLAR B2

6 FIG. 1 CYLINDER HEAD PART DESCRIPTION REMARKS 28 4JY HOUSING JY GASKET BOLT WASHER, PLATE JY SEAL, HOUSING B3

7 FIG. 2 GOVERNOR PART DESCRIPTION REMARKS 1 4JY PLATE, THRUST SCREW, PAN HEAD SS PUSH ROD ASSY E1 COLLAR H5 WASHER, PLATE BOLT OIL SEAL JE FORK, GOVERNOR BOLT BEARING (B0060) KOYO 11 5X SHAFT, GOVERNOR X GEAR, GOVERNOR SPRING, COMPRESSION CU PLATE U6 WASHER, PLATE F2 COLLAR BEARING CU RETAINER, WEIGHT CU RETAINER BALL PIN, DOWEL T9 COLLAR AP B4

8 FIG. 3 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 5DH CRANKSHAFT ASSY SS CRANKSHAFT SS CRANKSHAFT PE ROD, CONNECTING JD PIN, CRANK WASHER P7.BEARING XM A0 PISTON (STD) UR 4XM B0 PISTON (STD) UR 4XM C0 PISTON (STD) UR 4XM D0 PISTON (STD) UR 9 4JY RING, PISTON XM PIN, PISTON CIRCLIP S4 BEARING BEARING (63/22SH2 9TC4) KOYO OIL SEAL OIL SEAL KEY, WOODRUFF B5

9 FIG. 4 WATER PUMP PART DESCRIPTION REMARKS 1 5DH GEAR, IMPELLER SHAFT DH IMPELLER, WATER PUMP CIRCLIP P5 WASHER, PLATE WASHER, PLATE OIL SEAL OIL SEAL (SD HS) BEARING (B6001) JY COVER, HOUSING JY GASKET, HOUSING COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE GASKET BOLT, FLANGE B6

10 FIG. 5 RADIATOR. HOSE PART DESCRIPTION REMARKS 1 4SS 1240A 10 RADIATOR ASSY A TUBE, FLEXIBLE VINYL CLIP SS RADIATOR ASSY HD CAP, RADIATOR SS PIPE SS PIPE SS PIPE SS PIPE HOSE CLAMP ASSY HOSE CLAMP ASSY CLIP HOSE CLAMP ASSY GROMMET M COLLAR BOLT, WITH WASHER B7

11 FIG. 6 INTAKE PART DESCRIPTION REMARKS 1 4JY REED VALVE ASSY JY REED, VALVE JY STOPPER, REED VALVE SCREW, PAN HEAD WASHER ET JOINT, CARBURETOR BOLT, FLANGE HOSE CLAMP ASSY HOSE CLAMP ASSY SS AIR CLEANER CASE ASSY HD JOINT, AIR CLEANER JD HOLDER, GUIDE JD SEAL JD PLATE NUT, U SS COVER RIVET, BLIND WASHER, PLATE XM ELEMENT, AIR CLEANER WASHER BOLT, WING JD GUIDE NUT, SPRING BOLT, WITH WASHER B8

12 FIG. 7 CARBURETOR PART DESCRIPTION REMARKS 1 5HD CARBURETOR ASSY HD CARBURETOR ASSY 1 1 5HD CARBURETOR ASSY HD HOLDER PE RING MA CLIP JE PLUNGER, STARTER JD AIR SCREW SET FN SCREW ET HOLDER SCREW, PAN HEAD PIN, FLOAT PE NEEDLE VALVE SET SCREW, PAN HEAD PE SPRING, THROTTLE VALVE PE THROTTLE SCREW SET HH PIPE AL PIPE ET FLOAT K O RING ET PLUG, SCREW J1.NEEDLE(6DHY53 75) 1 1 STD M1.NEEDLE(6DHY57 75) AP M2.NEEDLE(6DHY57 76) AP L1.NEEDLE(6DHY56 75) 1 STD M3.NEEDLE(6DHY57 77) AP L9.NEEDLE(6DHY56 73) AP B9

13 FIG. 7 CARBURETOR PART DESCRIPTION REMARKS M1.NEEDLE(6DHY57 75) 1 STD J9.NEEDLE(6DHY53 73) AP L0.NEEDLE(6DHY56 74) AP J0.NEEDLE(6DHY53 74) AP L1.NEEDLE(6DHY56 75) AP J1.NEEDLE(6DHY53 75) 1 1 AP L2.NEEDLE(6DHY56 76) AP J2.NEEDLE(6DHY53 76) AP L3.NEEDLE(6DHY56 77) AP J3.NEEDLE(6DHY53 77) AP N9.NEEDLE(6DHY58 73) AP M9.NEEDLE(6DHY57 73) AP N0.NEEDLE(6DHY58 74) AP M0.NEEDLE(6DHY57 74) AP N1.NEEDLE(6DHY58 75) AP N2.NEEDLE(6DHY58 76) AP N3.NEEDLE(6DHY58 77) AP 21 4KM JET, PILOT (# 35) STD 4KM JET, PILOT (# 30) AP 4KM JET, PILOT (# 40) AP 4KM JET, PILOT (# 45) AP 4KM JET, PILOT (# 50) AP 4KM JET, PILOT (# 55) AP 4KM JET, PILOT (# 60) AP JET, MAIN (#350) 1 1 STD JET, MAIN (#360) 1 STD JET, MAIN (#380) 1 STD B10

14 FIG. 7 CARBURETOR PART DESCRIPTION REMARKS JET, MAIN (#340) AP JET, MAIN (#350) 1 1 AP JET, MAIN (#360) AP JET, MAIN (#370) AP JET, MAIN (#380) AP JET, MAIN (#390) AP 23 5ET VALVE, THROTTLE STD 5ET VALVE, THROTTLE AP 5ET VALVE, THROTTLE AP 24 5ET 1416A 00.O RING ET O RING R PLATE SCREW, PAN HEAD ET PIPE M CLIP B11

15 FIG. 8 EXHAUST PART DESCRIPTION REMARKS 1 5HD EXHAUST PIPE ASSY O RING SPRING, TENSION STAY, MUFFLER CU STAY, MUFFLER GROMMET G3 COLLAR W7 COLLAR BOLT, FLANGE WASHER, PLATE WASHER, PLATE BOLT, FLANGE BOLT, WITH WASHER BOLT, FLANGE JY JOINT, EXHAUST HD SILENCER, EXHAUST HD 1469A 00.FIBER BOLT, BUTTON HEAD BOLT, FLANGE WASHER, PLATE G3 COLLAR GROMMET B12

16 FIG. 9 CRANKCASE PART DESCRIPTION REMARKS 1 5ET CRANKCASE CONNECTOR, SUCTION PIPE HOSE PIN, DOWEL ET CRANKCASE Y COLLAR PLUG, STRAIGHT SCREW GASKET BOLT BOLT BOLT CLAMP R HOLDER BOLT, WASHER BASED PIN, DOWEL O RING B13

17 FIG. 10 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 1 4JY COVER, CRANKCASE JY GASKET, CRANKCASE COVER SCREW, PAN HEAD WASHER, PLATE EX COVER, CRANKCASE SCREW, PAN HEAD JY COVER, CRANKCASE JY GASKET, CRANKCASE COVER PIN, DOWEL Y PLUG, OIL O RING BOLT, FLANGE GASKET BOLT, FLANGE BOLT, FLANGE JY COVER, GENERATOR JY GASKET, CARBURETOR COVER PIN, DOWEL BOLT, FLANGE B14

18 FIG. 11 STARTER PART DESCRIPTION REMARKS 1 1LX GEAR, KICK IDLE H7 WASHER, PLATE CIRCLIP LX KICK AXLE ASSY LX GEAR, KICK CLIP SPRING, TORSION G4 WASHER, PLATE SPACER OIL SEAL DB KICK CRANK ASSY DB BOSS, KICK CRANK SPRING, COMPRESSION BALL O RING SCREW, COUNTERSUNK BOLT WASHER, PLATE B15

19 FIG. 12 CLUTCH PART DESCRIPTION REMARKS 1 3XJ GEAR, PRIMARY DRIVE T9 COLLAR BOLT, WASHER BASED JY PRIMARY DRIVEN GEAR COMP EX BOSS, CLUTCH XJ PLATE, CLUTCH DH PLATE, FRICTION HD PLATE, PRESSURE SPRING, COMPRESSION SCREW, WITH WASHER SB ROD, PUSH BEARING XJ PLATE, FRICTION WASHER, PLATE XJ SPACER N0 BEARING WASHER, PLATE WASHER, LOCK NUT EX AXLE, PUSH LEVER BOLT GASKET OIL SEAL B4 SPRING, TORSION JD PUSH LEVER ASSY WASHER, PLATE CIRCLIP C2

20 FIG. 12 CLUTCH PART DESCRIPTION REMARKS BEARING C3

21 FIG. 13 TRANSMISSION PART DESCRIPTION REMARKS 1 4XM AXLE, MAIN EX GEAR, 5TH PINION EX GEAR, 3RD PINION XM GEAR, 6TH PINION XM GEAR, 2ND PINION WASHER, PLATE WASHER CIRCLIP HD AXLE, DRIVE XM GEAR, 1ST WHEEL HD GEAR, 5TH WHEEL SR GEAR, 3RD WHEEL EX GEAR, 4TH WHEEL HD GEAR, 6TH WHEEL XM GEAR, 2ND WHEEL WASHER, PLATE CIRCLIP WASHER CIRCLIP WASHER, PLATE BEARING (B6304) BEARING BEARING (B6204Z) LX PLATE, BEARING COVER SCREW, COUNTERSUNK OIL SEAL XM PLATE, BEARING COVER C4

22 FIG. 13 TRANSMISSION PART DESCRIPTION REMARKS SCREW, COUNTERSUNK BEARING A SPROCKET,DRIVE 13T(2HG ) STD 9383A SPROCKET,DRIVE 12T(2HG ) AP 9383A SPROCKET,DRIVE 14T(2HG ) AP A0 COLLAR WASHER, LOCK NUT C5

23 FIG. 14 SHIFT CAM. FORK PART DESCRIPTION REMARKS 1 5DH CAM, SHIFT BEARING BOLT, WASHER BASED DH PLATE, STOPPER HD STOPPER LEVER ASSY B7 SPRING, TORSION F7 COLLAR SCREW, WITH WASHER SS FORK, SHIFT VN FORK, SHIFT SS FORK, SHIFT EX BAR, SHIFT FORK GUIDE EX BAR, SHIFT FORK GUIDE C6

24 FIG. 15 SHIFT SHAFT PART DESCRIPTION REMARKS 1 4SS SHIFT SHAFT ASSY XJ LEVER, SHIFT A7 SPRING, TORSION SPACER SS SHIFT PEDAL ASSY BOLT, FLANGE OIL SEAL XJ PIN, SHIFT XJ ROLLER, SHIFT LEVER XJ PAWL, SHIFTER G5 SPRING, COMPRESSION XJ PIN, PAWL JY GUIDE, SHIFT BOLT EW SEGMENT C7

25 FIG. 16 FRAME PART DESCRIPTION REMARKS 1 5HD P0 FRAME COMP DPBMC 2 5HC P0 REAR FRAME COMP DPBMC BOLT, WASHER BASED BOLT, HEXAGON SOCKET HEAD BOLT, FLANGE EW TENSIONER BEARING N4 COLLAR BOLT, FLANGE NUT, FLANGE P8 WASHER, PLATE JD TENSIONER BOLT, FLANGE NUT, SELF LOCKING BOLT, WASHER BASED NUT, SELF LOCKING SS BRACKET, REAR UPPER BOLT, FLANGE WASHER, PLATE BOLT, WASHER BASED NUT, SELF LOCKING DH BRACKET, C.D.I. UNIT PLUG PLUG PLUG ET WRENCH, HEXAGON C8

26 FIG. 17 FENDER PART DESCRIPTION REMARKS 1 5HD FENDER, FRONT JD COLLAR BOLT, WITH WASHER EMBLEM, YAMAHA BE FENDER, REAR BOLT, WITH WASHER BOLT, FLANGE WASHER, PLATE NUT, SPRING A COLLAR ES GUARD, FLAP BOLT, FLANGE COLLAR SCREW, TAPPING WASHER, PLATE EMBLEM, YAMAHA ET EMBLEM C9

27 FIG. 18 SIDE COVER PART DESCRIPTION REMARKS 1 4SS COVER, SIDE BOLT, FLANGE COLLAR BOLT, FLANGE SS COVER, SIDE BOLT, FLANGE COLLAR BOLT, FLANGE ET SIDE COVER ASSY HD 2173E 00 GRAPHIC SCREW, WITH WASHER SCREW, WITH WASHER EW 2172A 00 PANEL ET SIDE COVER ASSY HD 2173F 00 GRAPHIC SCREW, WITH WASHER SCREW, WITH WASHER EW 2172A 00 PANEL NUT, SPRING C10

28 FIG. 19 REAR ARM PART DESCRIPTION REMARKS 1 5CU REAR ARM COMP SCREW, COUNTERSUNK ET PATCH BEARING PLUG OIL SEAL (DC ) BEARING OIL SEAL R COLLAR S COLLAR EW SEAL, GUARD BOLT, HEXAGON SOCKET HEAD ET WASHER, PLATE XM SUPPORT, CHAIN XM COVER, THRUST BOLT, FLANGE NUT BOLT, FLANGE DH SHAFT, PIVOT NUT, SELF LOCKING H4 WASHER, PLATE ET 2217A 00 ARM, RELAY BEARING OIL SEAL N2 COLLAR N3 COLLAR Y9 COLLAR C11

29 FIG. 19 REAR ARM PART DESCRIPTION REMARKS F2 BOLT F4 BOLT H4 WASHER, PLATE WASHER, PLATE NUT, SELF LOCKING DH 2217F 01 ROD, CONNECTING BEARING OIL SEAL HD 2135F 00 COVER EMBLEM, YAMAHA C12

30 FIG. 20 REAR SUSPENSION PART DESCRIPTION REMARKS 1 5HD SHOCK ABSORBER ASSY, REAR 1 FOR USA 5HD SHOCK ABSORBER ASSY, REAR 1 5HD SHOCK ABSORBER ASSY, REAR 1 5HD SHOCK ABSORBER ASSY, REAR 1 FOR CAN 5HD SHOCK ABSORBER ASSY, REAR 1 1 FOR ZAF 2 5HD DAMPER SUB ASSY 1 FOR USA 5HD DAMPER SUB ASSY 1 5HD DAMPER SUB ASSY 1 5HD DAMPER SUB ASSY 1 FOR CAN 5HD DAMPER SUB ASSY 1 1 FOR ZAF 3 3SP GUIDE, SPRING SP SEAT, SPRING UPPER L0..CAP, AIR VALVE JX BUSH, SHOCK ABSORBER LOWER DH CIRCLIP DH CIRCLIP JX BUSH, SHOCK ABSORBER LOWER DH SPRING (K=4.6) ET SPRING (K=APPROX.4.8) DH GUIDE, SPRING DH GUIDE, SPRING DH COLLAR, DISTANCE JE SEAL, DUST EW COLLAR, DISTANCE EW SEAL, RING BOLT, WASHER BASED NUT, SELF LOCKING C13

31 FIG. 20 REAR SUSPENSION PART DESCRIPTION REMARKS A2 BOLT, WASHER BASED U6 WASHER, PLATE C14

32 FIG. 21 STEERING PART DESCRIPTION REMARKS BEARING BEARING EW COVER, BALL RACE NUT HC CROWN, HANDLE HC CROWN, HANDLE NUT L2 WASHER, PLATE SP HOLDER, HANDLE UPPER BOLT, FLANGE BOLT, FLANGE HD PLATE, NUMBER BOLT, WITH WASHER K9 WASHER, PLATE HD 2339E 00 GRAPHIC C15

33 FIG. 22 FRONT FORK PART DESCRIPTION REMARKS 1 5HD FRONT FORK ASSY (L.H) HD FRONT FORK ASSY (L.H) 1 2 5HD L0.TUBE, OUTER (RIGHT) DH L0.INNER TUBE COMP ET L0.PISTON, FRONT FORK ET L0.METAL, SLIDE SS L0.WASHER, OIL SEAL ET L0.OIL SEAL SS L0.RING, SNAP HD L0.SEAL, DUST HD L0.CYLINDER COMP., FRONT FORK ET 2316A L0.VALVE COMP HD 2316A M0.VALVE COMP HD L0.BOLT, CAP DH L0.SEAT, SPRING UPPER HD L0.NUT, SPECIAL DH L0.RUBBER DH L0.WASHER, SPRING UPPER DH L0.SPACER SS L0.GASKET XM L0.SPRING, FRONT FORK (K=0.41) ET L0.SPRING (K=APPROX.0.41) JD 2312G L0.PLUG HD FRONT FORK ASSY (R.H) HD FRONT FORK ASSY (R.H) HD L0.TUBE, OUTER (RIGHT) BF L0.INNER TUBE COMP D2

34 FIG. 22 FRONT FORK PART DESCRIPTION REMARKS 24 5ET L0.PISTON, FRONT FORK ET L0.METAL, SLIDE SS L0.WASHER, OIL SEAL ET L0.OIL SEAL SS L0.RING, SNAP HD L0.SEAL, DUST HD L0.CYLINDER COMP., FRONT FORK ET 2316A L0.VALVE COMP HD 2316A M0.VALVE COMP HD L0.BOLT, CAP DH L0.SEAT, SPRING UPPER HD L0.NUT, SPECIAL DH L0.RUBBER DH L0.WASHER, SPRING UPPER DH L0.SPACER SS L0.GASKET XM L0.SPRING, FRONT FORK (K=0.41) ET L0.SPRING (K=APPROX.0.41) JD 2312G L0.PLUG DH L0 UNDER BRACKET COMP BOLT, FLANGE SS 2314G L0 PROTECTER GUIDE COMP., DH 2314F L0 PROTECTER GUIDE COMP., SS L0 BOLT DH 2314J 00 PROTECTER COMP., DH 2314H 00 PROTECTER COMP., SP L0 BOLT D3

35 FIG. 22 FRONT FORK PART DESCRIPTION REMARKS 49 4EW 2331E L1 GUIDE, CABLE DA GUIDE, CABLE BOLT, WITH WASHER D4

36 FIG. 23 FUEL TANK PART DESCRIPTION REMARKS 1 4SS FUEL TANK COMP UY CAP ASSY HOSE XJ PIPE JOINT ASSY HOSE X HOLDER, DAMPER GROMMET BOLT, FLANGE BOLT, WITH WASHER JD WASHER, SPECIAL SCREW, BIND SP BAND, TANK FITTING EW 2412F 00 BRACKET, SEAT SCREW, FLAT HEAD SS DAMPER, LOCATING JD FUEL COCK ASSY X O RING AJ SEAL, COCK SCREW, PAN HEAD J7 HOSE CLIP WASHER, PLATE SCREW SS DAMPER, LOCATING CLAMP V SEAL HD GRAPHIC SET D5

37 FIG. 24 SEAT PART DESCRIPTION REMARKS 1 5DH SEMI DOUBLE SEAT ASSY DH COVER, SEAT SS BRACKET, SEAT BOLT WASHER, SPRING D6

38 FIG. 25 FRONT WHEEL PART DESCRIPTION REMARKS 1 4SS HUB, FRONT BEARING DH SPACER, BEARING OIL SEAL RIM ( ) DA SPOKE SET, FRONT TIRE 1 1 UR DUNLOP Y TIRE (80/ M D755F) 1 1 UR DUNLOP FOR CANADA Y TIRE (80/ M M77) 1 BRIDGESTONE TUBE (80/ TR4 BTL) DUNLOP TUBE (80/100C 21 TR4) 1 BRIDGESTONE BAND, RIM (70 80/100 21) DUNLOP BAND, RIM ( ) 1 BRIDGESTONE 10 2J SPACER, BEAD BE AXLE, WHEEL DH COLLAR, WHEEL BE COLLAR, WHEEL NUT D7

39 FIG. 26 FRONT BRAKE CALIPER PART DESCRIPTION REMARKS 1 4XM 2582T 00 DISC, BRAKE SCREW DH 2580T 00 CALIPER ASSY (LEFT) DH 2580T 10 CALIPER ASSY (LEFT) 1 4 4EW W PISTON ASSY, CALIPER JD W CALIPER SEAL KIT DH SUPPORT, PAD UY W BLEED SCREW KIT DH W BRAKE PAD KIT DH W BRAKE PAD KIT 1 9 5DH PIN, PAD DH PLUG BOLT, WASHER BASED DH 2314E 00 COVER, HOSE BOLT, FLANGE BOLT, FLANGE DH HOLDER, BRAKE HOSE WASHER D8

40 FIG. 27 REAR WHEEL PART DESCRIPTION REMARKS 1 5ET HUB, REAR ET SPACER, BEARING BEARING BEARING OIL SEAL OIL SEAL CIRCLIP RIM ( ) HD SPOKE SET, REAR A TIRE (100/90 19 D739) 1 1 UR DUNLOP B TIRE (100/90 19 D755) 1 1 UR DUNLOP FOR CANADA A TIRE (100/ M M78A) 1 BRIDGESTONE TUBE(100/90 19 TR4 BTL) DUNLOP TUBE( ) 1 BRIDGESTONE BAND, RIM (90 100/90 19) DUNLOP BAND, RIM ( ) 1 BRIDGESTONE 13 4XM SPACER, BEAD XM DAMPER ET SPROCKET, DRIVEN (48T) STD 5ET SPROCKET, DRIVEN (47T) AP 5ET SPROCKET, DRIVEN (49T) AP 5ET SPROCKET, DRIVEN (50T) AP 5ET SPROCKET, DRIVEN (51T) AP 5ET SPROCKET, DRIVEN (52T) AP G1 BOLT NUT, SELF LOCKING WASHER, PLATE D9

41 FIG. 27 REAR WHEEL PART DESCRIPTION REMARKS GROMMET ET COLLAR, WHEEL ET PULLER, CHAIN ET PULLER, CHAIN BOLT NUT ET AXLE, WHEEL NUT, SELF LOCKING U1 WASHER, PLATE CHAIN (D.I.D.520DM 112LL) CHAIN (REGINA 135RX1 A 111L) JOINT, CHAIN JOINT, CHAIN ET COVER, HUB DUST D10

42 FIG. 28 REAR BRAKE CALIPER PART DESCRIPTION REMARKS 1 5DH 2582W 00 DISC, REAR BRAKE G4 BOLT ET 2580W 00 CALIPER ASSY, REAR ET W PISTON ASSY, CALIPER ET W CALIPER SEAL KIT DH SUPPORT, PAD UY W BLEED SCREW KIT ET W BRAKE PAD KIT DH SHIM, CALIPER DH SHIM, CALIPER DH INSULATOR, HEAT CR PIN, PAD DH PLUG DH PROTECTOR, DISK BRAKE BOLT, FLANGE GY PROTECTOR BOLT, FLANGE D11

43 FIG. 29 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 4XM HANDLEBAR GY GRIP (LEFT) XM GRIP ASSY XM TUBE, THROTTLE GUIDE SS CAP, GRIP UPPER SS CAP, GRIP LOWER SS 2628H 00 CAP, WIRE BOLT, FLANGE SS ROTOR SS COLLAR SS SCREW, GRIP END SS 2632G 00 SCREW ET CABLE, THROTTLE SS COVER, CAP GRIP HD CABLE, CLUTCH HD BOOT, CABLE H7 COLLAR D12

44 FIG. 30 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS 1 5ET HOSE, BRAKE 1 1 5HD HOSE, BRAKE WASHER, PLATE BOLT, UNION SS W MASTER CYLINDER SUB ASSY SS W CYLINDER KIT, MASTER SCREW, FLAT HEAD SS CAP, RESERVOIR SS DIAPHRAGM, RESERVOIR SS SEPARATOR ASSY SS PUSH ROD COMP SS BOOT, MASTER CYLINDER SS 2538E 00 NUT, ADJUSTING SS COLLAR, LEVER YX CIRCLIP SS CIRCLIP SS 2583G 00 WASHER SS LEVER NUT, U SS 2589F 00 BOLT, LEVER YK BRACKET, MASTER CYLINDER SS BOLT, FITTING SS COVER, HANDLE LEVER CLAMP BOLT D13

45 FIG. 31 STAND. FOOTREST PART DESCRIPTION REMARKS 1 4XM PEDAL, BRAKE SS BOLT O RING PIN, COTTER SPRING, TENSION PIN, CLEVIS WASHER, PLATE CLIP ET FOOTREST ET FOOTREST PIN, CLEVIS PIN, COTTER B8 SPRING, TORSION B9 SPRING, TORSION ET STAND, SIDE WASHER, PLATE D14

46 FIG. 32 REAR MASTER CYLINDER PART DESCRIPTION REMARKS 1 3SP 2583V 00 RR. MASTER CYLINDER ASSY SS W CYLINDER KIT, MASTER O RING VN CIRCLIP VN 2582A 50.JOINT SP JOINT SS NUT EW TANK, RESERVOIR XP CAP, RESERVOIR VN DIAPHRAGM, RESERVOIR VN BUSH,DIAPHRAGM CLIP H9 HOSE BOLT, BUTTON HEAD BOLT, FLANGE DH HOSE, BRAKE BOLT, UNION WASHER, PLATE VM HOLDER, BRAKE HOSE SCREW, TAPPING D15

47 FIG. 33 GENERATOR PART DESCRIPTION REMARKS 1 4SS BASE ASSY SS ROTOR ASSY SCREW NUT WASHER, PLATE E2

48 FIG. 34 HANDLE SWITCH. LEVER PART DESCRIPTION REMARKS 1 5HD HOLDER, LEVER V HOLDER, LEVER LOWER HD LEVER BOLT NUT, U BOLT HD BOLT, ADJUSTING HD BOLT, CABLE ADJUSTING HD COVER, HANDLE LEVER X SWITCH, HANDLE CLAMP E3

49 FIG. 35 ELECTRICAL 1 PART DESCRIPTION REMARKS 1 5HD C.D.I. UNIT ASSY HD C.D.I. UNIT ASSY F 2139X 00 DAMPER SS IGNITION COIL ASSY BOLT, FLANGE PE PLUG CAP ASSY SS BAND CLAMP CLAMP CLAMP DH WIRE, SUB LEAD CLAMP, HOSE E4

50 FIG. 36 ALTERNATE (CHASSIS) PART DESCRIPTION REMARKS 1 5ET SPRING (K=APPROX.4.6) AP 5ET SPRING (K=APPROX.4.8) AP 5ET SPRING (K=APPROX.5.0) AP 5ET SPRING (K=APPROX.5.2) AP 5ET SPRING (K=APPROX.5.4) AP 5DH SPRING (K=4.4) AP 5DH SPRING (K=4.6) AP 5DH SPRING (K=4.8) AP 5DH SPRING (K=5.0) AP 5DH SPRING (K=5.2) AP 5DH SPRING (K=5.4) AP 5DH SPRING (K=5.6) AP 2 5ET SPRING (K=APPROX.0.40) AP 5ET SPRING (K=APPROX.0.41) AP 5ET SPRING (K=APPROX.0.42) AP 5ET SPRING (K=APPROX.0.43) AP 5ET SPRING (K=APPROX.0.44) AP 4SS SPRING, FRONT FORK (K=0.38) AP 4SS SPRING, FRONT FORK (K=0.39) AP 4SS SPRING, FRONT FORK (K=0.40) AP 4SS SPRING, FRONT FORK (K=0.41) AP 4SS SPRING, FRONT FORK (K=0.42) AP 4SS SPRING, FRONT FORK (K=0.43) AP 4SS SPRING, FRONT FORK (K=0.44) AP 3 4SS L0 COLLAR UN E5

51 FIG. 37 OPTIONAL PARTS 1 PART DESCRIPTION REMARKS 1 4XM PISTON ASSY (0.50MM O/S) XM A0.PISTON (STD) XM B0.PISTON (STD) XM C0.PISTON (STD) XM D0.PISTON (STD) JY RING, PISTON XM PIN, PISTON CIRCLIP XM CONNECTING ROD ASSY PE ROD, CONNECTING JD PIN, CRANK WASHER P7.BEARING S4.BEARING XM PIN, PISTON E6

52 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 4SS W D 13 4SS W D 15 5DH W D 8 5DH W D 8 5ET W D 11 3JD W D 8 5ET W D 11 1UY W D 11 D 8 4EW W D 8 5ET W D 11 4SS W D 13 4JY B 2 4JY B 2 5HD 1131D 00 B 2 4SS 1131M 00 B 2 5HD 1131V 00 B 2 5HD B 2 5HD 1132D 00 B 2 5DH B 2 4JY B 2 5DH B 5 4SS B 5 4SS B 5 4JY B 5 E 6 4XM E 6 4XM A0 B 5 E 6 4XM B0 B 5 E 6 4XM C0 B 5 E 6 4XM D0 B 5 E 6 4XM B 5 E 6 4XM E 6 4PE B 5 E 6 3JD B 5 E 6 4SS B 2 5CU B 4 5CU B 4 4JY B 4 5X B 4 3JE B 4 5CU B 4 24X B 4 4SS B 4 4JY B 3 4JY B 3 4JY B 3 4SS 1240A 10 B 7 4JY B 6 4JY B 6 5DH B 6 5DH B 6 4SS B 7 5HD B 7 4SS B 7 4SS B 7 4SS B 7 4SS B B 13 5ET B 8 4JY B 8 4JY B 8 4JY B 8 5HD B 9 5HD B 9 5HD B 9 4PE B 9 3JD B 9 4PE B 9 5ET B 11 5ET B 11 5ET B 11 5ET B J0 B J1 B 10 B J2 B J3 B J9 B L0 B L1 B 10 B L2 B L3 B L9 B M0 B M1 B 10 B M2 B M3 B M9 B N0 B N1 B N2 B N3 B N9 B 10 4PE B 9 87M B 11 4KM B 10 4KM B 10 4KM B 10 4KM B 10 4KM B 10 4KM B 10 4KM B B B 10 B B 10 B B B 10 B B 11 51R B 11 2K B 9 5ET B 11 3MA B 9 5ET 1416A 00 B 11 3JE B 9 5ET B B 9 4PE B 9 2AL B 9 2HH B 9 5ET B 11 5ET B 9 5HD B 9 4SS B 8 4SS B 8 4XM B 8 5HD B 8 3JD B 8 3JD B 8 3JD B 8 3JD B 8 1FN B 9 5HD B 12 4JY B 12 5HD 1469A 00 B 12 5HD B 12 5CU B B 12 5ET B 13 3R B 13 5ET B 13 3Y B 14 1LX C 4 4XM C 4 4JY B 14 4JY B 14 4EX B 14 4JY B 14 4JY B 14 4JY B 14 4JY B 14 4DB B 15 4DB B 15 1LX B 15 1LX B 15 1LX B 15 3XJ C 2 4JY C 2 3XJ C 2 3XJ C 2 5DH C 2 3XJ C 2 3JD C 2 5HD C 2 3SB C 2 4EX C 2 4EX C 2 4XM C 4 4EX C 4 4EX C 4 4XM C 4 4XM C 4 4XM C 4 3SR C 4 4EX C 4 5HD C 4 5HD C 4 4XM C 4 5HD C 4 4SS C 7 4SS C 7 3XJ C 7 5HD C 6 4JY C 7 3XJ C 7 3XJ C 7 3XJ C 7 3XJ C 7 4EW C 7 4SS C 6 2VN C 6 4SS C 6 4EX C 6 4EX C 6 5DH C 6 5DH C 6 5HD P0 C 8 5HC P0 C 8 5DH C 8 5HD 2135F 00 C 12 22F 2139X 00 E 4 4SS C 8 5HD C 9 5BE C 9 4ES C 9 4SS C 10 4EW 2172A 00 C 10 4SS C 10 5HD 2173E 00 C 10 5HD 2173F 00 C 10 5ET C 10 5ET C 10 3JD C 9 5ET C 9 5CU C 11 4XM C 11 5DH C 11 4EW C 11 5ET C 11 5ET 2217A 00 C 11 5DH 2217F 01 C 12 3JD C 8 4EW C 8 4XM C 11 5HD C 13 5HD C 13 5HD C 13 5HD C 13 5HD C 13 5HD C 13 5HD C 13 5HD C 13 5HD C 13 5HD C 13 5DH C 13 E 5 5DH E 5 5DH E 5 5DH E 5 5DH E 5 5DH E 5 5DH E 5 5ET C 13 E 5 5ET E 5 5ET E 5 5ET E 5 5ET E 5 3SP C 13 5DH C 13 5DH C 13 4JX C 13 3SP C 13 4EW C 13 5DH C 13 5ET C 11 3V D 5 4EW C 13 3JE C 13 5DH D 11 5HD D 2 5HD D 2 5HD D 2 5HD D 2 5BF L0 D 2 5HD L0 D 2 D 3 5DH L0 D 2 D 3 3JD 2312G L0 D 2 D 3 5DH L0 D 2 5ET L0 D 2 D 3 5HD L0 D 2 5DH 2314E 00 D 8 M1

53 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 5DH 2314F L0 D 3 4SS 2314G L0 D 3 5DH 2314H 00 D 3 5DH 2314J 00 D 3 4SS E 5 4SS E 5 4SS E 5 4SS E 5 4SS E 5 4SS E 5 4SS E 5 4XM L0 D 2 D 3 5ET L0 D 2 D 3 5ET E 5 5ET E 5 5ET E 5 5ET E 5 5ET E 5 5DH L0 D 2 D 3 5HD L0 D 2 D 3 5ET L0 D 2 D 3 4SS L0 D 2 D 3 5DH L0 D 2 D 3 4SS L0 D 2 D 3 4SS L0 D 2 D 3 5ET 2316A L0 D 2 D 3 5HD 2316A M0 D 2 D 3 5HD L0 D 2 D 3 5ET L0 D 2 D 3 5DH C L0 C 13 5DH L0 D 2 D 3 4EW 2331E L1 D 4 5DH L0 D 3 4SS L0 D 3 3SP L0 D 3 4SS L0 E 5 4DA D 4 5HD 2339E 00 C 15 5HD L0 D 2 D 3 4EW C 15 5HC C 15 5HC C 15 3SP C 15 5HD C 15 4SS D 5 4EW 2412F 00 D 5 24X D 5 3SP D 5 4SS D 5 4SS D 5 3JD D 5 5HD D 5 3XJ D 5 3JD D 5 4X D 5 3AJ D 5 1UY D 5 4SS D 6 5DH D 6 5DH D 6 4DA D 7 4SS D 7 5DH D 7 5BE D 7 5DH D 7 5BE D 7 5HD D 9 5ET D 9 5ET D 9 4XM D 9 5ET D 10 4SS 2538E 00 D 13 5ET D 10 5ET D 10 5ET D 10 5ET D 10 2J D 7 4XM D 9 5ET D 9 5ET D 9 5ET D 9 5ET D 9 5ET D 9 5ET D 9 5DH D 11 5DH 2580T 00 D 8 5DH 2580T 10 D 8 5ET 2580W 00 D 11 2VN 2582A 50 D 15 4XM 2582T 00 D 8 5DH 2582W 00 D 11 5DH D 11 5DH D 11 4SS 2583G 00 D 13 3SP 2583V 00 D 15 4SS D 13 3XP D 15 4SS D 13 2VN D 15 4SS D 13 2VN D 15 2VN D 15 3YX D 13 4SS D 13 3YK D 13 4SS D 13 5ET D 13 5HD D 13 5DH D 15 5DH D 8 2VM D 15 4SS D 13 4SS D 13 4SS 2589F 00 D 13 4EW D 15 5DH D 11 D 8 5DH D 8 5DH D 11 8CR D 11 5DH D 8 4XM D 12 4XM D 12 4GY D 12 4XM D 12 4SS D 12 4SS D 12 4SS D 12 4SS 2628H 00 D 12 4SS D 12 4SS D 12 4SS D 12 5ET D 12 4SS 2632G 00 D 12 5HD D 12 5HD E 3 5HD D 12 4SS D 13 5HD E 3 4XM D 14 4SS D 14 4SS D 15 3SP D 15 5ET D 14 5ET D 14 5ET D 14 4GY D 11 5ET C 8 4SS E 4 4PE E 4 5DH E 4 5HD E 3 38V E 3 5HD E 3 4SS D 13 4SS D 13 5HD E 3 23X E 3 5HD E 4 5HD E 4 4SS E 4 4SS E 2 4SS E C D C B C C D C C A2 C C E C G4 D G1 D F4 C F2 C C C B B B D C B 12 C B B 7 D C B D 5 E D C C 4 C B C C 10 C C C C B C B 2 D C D C B 8 C C C 8 D C C D B H5 B B 12 B B 12 C C B D P5 B D P8 C C B D 13 D C 2 D E U6 C C U6 B H7 B C H4 C 11 C G4 B U1 D C 2 C C L2 C K9 C D B C C B E C C D D B B C 11 C C C B 13 M2

54 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID C 10 C M B W7 B F7 C G3 B A C E1 B N4 C B T9 B F2 B N2 C N3 C Y9 C Y B R C S C A0 C T9 C H7 D D 13 D B 14 B 6 C B B D D J7 D H9 D B B B B B E B E E E D 5 E D B D D B B D B D B B D G5 C B C B D B B4 C B B7 C B B8 D B9 D A7 C C B 15 91A B B B B D B B B D D D B B B D B D B C B B C D B B B C D D B C C 11 C C D B D B B B B B B C B D C D C B D C N0 C S4 B 5 E P7 B 5 E C C C C 11 C C C C C B C C B 15 C B 5 E B B B B 14 B B A C A C A C D Y D Y D A D B D A D D D D D D D D D D D D D D D B D B 14 B 6 C B 12 D 11 D D 11 D 5 E B 8 C 7 C B 12 B 14 D B 14 B C B B C B D C C 15 C C E D B E C 13 C C C C D C B B 3 E D B C D D B B B B B B B D D B D B C D C C B 14 B B 13 M3

55 ENGINE CYLINDER HEAD... GOVERNOR... CRANKSHAFT. PISTON... WATER PUMP... RADIATOR. HOSE... INTAKE... CARBURETOR... EXHAUST... CRANKCASE... CRANKCASE COVER 1... STARTER... CLUTCH... TRANSMISSION... SHIFT CAM. FORK... SHIFT SHAFT... CHASSIS FRAME... FENDER... SIDE COVER... REAR ARM... REAR SUSPENSION... STEERING... FRONT FORK... FUEL TANK... SEAT... FRONT WHEEL... FRONT BRAKE CALIPER... REAR WHEEL... REAR BRAKE CALIPER... STEERING HANDLE. CABLE... FRONT MASTER CYLINDER... B2 B4 B5 B6 B7 B8 B9 B12 B13 B14 B15 C2 C4 C6 C7 C8 C9 C10 C11 C13 C15 D2 D5 D6 D7 D8 D9 D11 D12 D13 CONTENTS STAND. FOOTREST... D14 REAR MASTER CYLINDER... D15 GENERATOR... E2 HANDLE SWITCH. LEVER... E3 ELECTRICAL 1... E4 ALTERNATE (CHASSIS)... E5 OPTIONAL PARTS 1... E6 INDEX NUMERICAL INDEX... M1