Edition March Property of MV Agusta Motor S.p.A.
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- Caren McDaniel
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1 Flat Rate Manual 1
2 Edition March 2008 Property of MV Agusta Motor S.p.A. 2
3 INTRODUCTION TO THE FLAT RATE MANUAL This publication is addressed to the dealers workshops of MV AGUSTA S.p.A.. This Flat Rate Manual contains the labour operations and time allowances for MV Agusta models. It supersedes all previously published flat rate manuals concerning these models. The data herewith included must therefore be used by the Dealers and the Authorised Repair Shops to compute the labour time correlated with an intervention under warranty. The time necessary for every repair has been settled under the following conditions: The motorcycle must be washed and at the workshop. The workshop must be equipped with all the standard tools, the specific implements for a motorcycle repair shop and the special tools recommended for every model, as specified in the Workshop Manuals. It is indispensable to own the Workshop Manuals and all the different Technical Informations duly sent by the MV Agusta Technical Service Dept.. The Technician must be skilled and has regularly followed the technical training courses at the Training Centre of the MV Agusta Technical Service Dept.. Required spare-parts must be available. The job times are expressed in hours and in tenths of an hour. (Example: 0,1 = 6 minutes; 0,2 = 12 minutes; 1,0 = 60 minutes; 1,5 =1 hour and 30 minutes) The job code is composed by a sequence of four alphanumeric figures: the first figure represent the subassembly and the last three one represent the operation done. Example: for the chain sprocket replacement of MV Agusta we have the job code F152 that we read as follows: If a particular repair involves the replacement of more than one part in a related procedure, use only the job code, with his job time, with the highest flat rate time. If unrelated procedures are required to repair one problem, use the job code necessary to cover each of the repair procedures. If a particular job is not listed in this manual, use the job code Other relative to the just group (i.e.: Other Gear Shifting). The MV Agusta Technical Service Dept. reserves the right to change in any time the data hold in this publication, whenever the product features are modified or a new working system is adopted. 3
4 EXAMPLES Example 1: (When a repair involves the replacement of more than one part in a related procedure) Model: MV Agusta Brutale 750 Repair Performed: Chain Sprocket and Chain Sprocket Cover Replacement Step 1 - Find on the flat rate manual the descriptions and the flat rate times concerning the repair: WARRANTY FLATE RATE MANUAL Assembly: ENGINE F152 Chain Sprocket F162 Chain Sprocket Cover F999 Other FUEL SYSTEM G002 Fuel Pump G012 Fuel Pump Flange G022 Fuel Lines G032 Fuel Connector G042 Fuel Filter G044 Fuel Level Sensor G062 Air Filter Step 2 - Fill the warranty claim including for the labour time only the job code and the flat rate time concerning the highest labour time: Part Description Part Number Q.ty Chain Sprocket Chain Sprocket Cover 80A Labour Time F152 0,4 4
5 Example 2: (When unrelated procedures are required to repair one problem) Model: MV Agusta Brutale 750 Repair Performed: Handlebar and Chain Sprocket replacement. Step 1 - Find on the flat rate manual the descriptions and the flat rate times concerning the repair: Concerning the Chain Sprocket: WARRANTY FLATE RATE MANUAL Assembly: ENGINE F152 Chain Sprocket F162 Chain Sprocket Cover F999 Other FUEL SYSTEM G002 Fuel Pump G012 Fuel Pump Flange G022 Fuel Lines G032 Fuel Connector G042 Fuel Filter G044 Fuel Level Sensor G062 Air Filter Concerning the Handlebar: WARRANTY FLATE RATE MANUAL Assembly: FRAME M002 Complete Handlebar M012 Handlebar Holder M022 Half Handlebar M032 Handlebar Balanche Weight M042 Hand Grip M052 Steering Shock Adsorber M062 Steering Head M072 Steering Bearing M082 Steering Eccentric Hub M102 Steering Limiting Device
6 Step 2 - Fill the warranty claim including for the labour time the job code and the flat rate necessary to cover each of the repair procedures. Part Description Part Number Q.ty Chain Sprocket Handlebar Labour Time F152 0,4 Labour Time M002 0,3 SUBASSEMBLY INDEX Assembly 1st figure of job Subassembly code A ENGINE ASSY B CYLINDER HEAD C PISTON - CYLINDER D CRANKSHAFT - CON-RODS E CLUTCH F GEAR SHIFTING G FUEL SYSTEM H EXHAUST SYSTEM I LUBRICATION J COOLING SYSTEM K STARTING SYSTEM - ELECTRICAL COMPONENTS L FRAME M FORECARRIAGE N WHEELS O REAR SUSPENSION P BRAKE SYSTEM Q FUEL TANK R COWLING S REGULATOR - BATTERY - WIRE HARNESS T IGNITION - COIL U LIGHTING V SWITCHES - RELAYS - SENSORS - FUSES - HORN W HANDLE SWITCH X INSTRUMENT ENGINE FRAME ELECTRIC SYSTEM 6
7 WARRANTY FLATE RATE MANUAL Assembly: ENGINE Euro 3 F Brutale 910 Euro 3 Brutale 989 Brutale 1078 ENGINE ASSY A002 Engine Assy ,5 3,5 3,5 3,5 3,5 A022 Half-Crankcase Assy ,7 14,7 14,7 14,7 14,7 A032 Oil Pan 1,6 1,6 1,6 1,6 1,6 1,5 1,5 1,5 1,5 1,5 A999 Other Engine Assy CYLINDER HEAD B002 Cylinder Head ,5 10,5 10,5 10,5 10,5 B012 Cylinder Head Gasket ,6 4,6 4,6 4,6 4,6 B022 Head Water Temperature Sensor 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 B042 Valve Cover 1,3 1,3 1,3 1,3 1,3 1,2 1,2 1,2 1,2 1,2 B052 Valve Cover Gasket 1,3 1,3 1,3 1,3 1,3 1,2 1,2 1,2 1,2 1,2 B062 Camshaft ,7 5,7 5,7 5,7 5,7 B072 Timing System Gear ,7 5,7 5,7 5,7 5,7 B082 Cam Chain ,7 5,7 5,7 5,7 5,7 B092 Cam Chain Tensioner 0,5 0,5 0,5 0,5 0,5 0,4 0,4 0,4 0,4 0,4 B102 OR Cam Chian Tensioner 0,7 0,7 0,7 0,7 0,7 0,6 0,6 0,6 0,6 0,6 B112 Cam Chain Mobile Guide 3,5 3,5 3,5 3,5 3,5 3,2 3,2 3,2 3,2 3,2 B122 Cam Chain Fixed Guide 3,3 3,3 3,3 3,3 3, B132 Valve (All) ,7 10,7 10,7 10,7 10,7 B142 Valve Spring ,7 10,7 10,7 10,7 10,7 B152 Valve Bowl ,7 5,7 5,7 5,7 5,7 B162 Valve Cap ,7 10,7 10,7 10,7 10,7 B172 Valve Washer ,7 10,7 10,7 10,7 10,7 B182 Valve Cotter ,7 10,7 10,7 10,7 10,7 B192 Head Valve Guide ,7 12,7 12,7 12,7 12,7 B202 Valve Seal ,7 1,7 1,7 1,7 1,7 B222 Valve Clearance (Adjustment) ,7 5,7 5,7 5,7 5,7 B999 Other Cylinder Head PISTON - CYLINDER C002 Piston, Piston Pin, Piston Ring ,9 5,9 5,9 5,9 5,9 C012 Cylinder-Piston Assy ,9 5,9 5,9 5,9 5,9 C022 Cylinder Gasket ,9 5,9 5,9 5,9 5,9 C999 Other Piston - Cylinder CRANKSHAFT - CON-RODS D002 Crankshaft Assy D012 Crankshaft Bearings D032 Con-Rod Assembly D092 Phonic Wheel 0,4 0,4 0,4 0,4 0,4 0,2 0,2 0,2 0,2 0,2 D102 Phonic Wheel Cover 0,2 0,2 0,2 0,2 0,2 0,1 0,1 0,1 0,1 0,1 D999 Other Crank shaft - Con-Rods 7
8 WARRANTY FLATE RATE MANUAL Assembly: ENGINE Euro 3 F Brutale 910 Euro 3 Brutale 989 Brutale 1078 CLUTCH E002 Clutch Housing ,9 0,9 0,9 0,9 0,9 E022 Plate Holder Hub 0,7 0,7 0,7 0,7 0,7 0,6 0,6 0,6 0,6 0,6 E032 Clutch Plates 0,4 0,4 0,4 0,4 0,4 0,3 0,3 0,3 0,3 0,3 E042 Clutch Spring 0,2 0,2 0,2 0,2 0,2 0,1 0,1 0,1 0,1 0,1 E052 Clutch Push Rod 0,5 0,5 0,5 0,5 0,5 0,4 0,4 0,4 0,4 0,4 E062 Thrust Bearing Piston Assy ,9 1,9 1,9 1,9 1,9 E082 Clutch Cover 0,2 0,2 0,2 0,2 0,2 0,1 0,1 0,1 0,1 0,1 E092 Clutch Cover Gasket 0,2 0,2 0,2 0,2 0,2 0,1 0,1 0,1 0,1 0,1 E102 Clutch Piston 0,4 0,4 0,4 0,4 0,4 0,3 0,3 0,3 0,3 0,3 E112 Clutch Oil Pipe 0,4 0,4 0,4 0,4 0,4 0,3 0,3 0,3 0,3 0,3 E122 Clutch Pump 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 E132 Clutch Lever 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 E999 Other Clutch GEAR SHIFTING F002 Gear Shifting Shaft 0,4 0,4 0,4 0,4 0,4 0,3 0,3 0,3 0,3 0,3 F012 Gear Shifting Sprocket Assy 0,4 0,4 0,4 0,4 0,4 0,3 0,3 0,3 0,3 0,3 F032 Shifting Retainer Plate 0,4 0,4 0,4 0,4 0,4 0,3 0,3 0,3 0,3 0,3 F062 Gear Click 0,5 0,5 0,5 0,5 0,5 0,4 0,4 0,4 0,4 0,4 F072 Gear Shifting Fork 1,3 1,3 1,3 1,3 1,3 1,2 1,2 1,2 1,2 1,2 F082 Complete Gear Box ,9 1,9 1,9 1,9 1,9 F092 Transmission Gear ,9 1,9 1,9 1,9 1,9 F102 Main Shaft 1,5 1,5 1,5 1,5 1,5 1,4 1,4 1,4 1,4 1,4 F112 Lay Shaft 1,5 1,5 1,5 1,5 1,5 1,4 1,4 1,4 1,4 1,4 F122 Lay Shaft Outlet Oil Ring ,9 1,9 1,9 1,9 1,9 F132 Main Shaft and/or Lay Shaft Bearings ,9 1,9 1,9 1,9 1,9 F142 Gear Shift Lever 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 F152 Chain Sprocket 0,5 0,5 0,5 0,5 0,5 0,4 0,4 0,4 0,4 0,4 F162 Chain Sprocket Cover 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 F999 Other Gear Shifting 8
9 WARRANTY FLATE RATE MANUAL Assembly: ENGINE Euro 3 F Brutale 910 Euro 3 Brutale 989 Brutale 1078 FUEL SYSTEM G002 Fuel Pump 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 G012 Fuel Pump Flange 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 G022 Fuel Lines 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 G032 Fuel Connector 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 G042 Fuel Filter 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 G044 Fuel Level Sensor 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 G062 Air Filter 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 G092 Inlet Duct 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 G102 Trottle Body G104 TPS sensor ,5 0, ,5 0,5 0,5 G112 Pressure Adjustment 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 G122 Injector G132 Injection System (Check and Adjustment) G141 Secondary air valve ,3 0, ,3 0,3 0,3 G142 EBS valve - 0,5 0,5 0,5 0, G152 Gas Control Drive Assembly 0,7 0,7 0,7 0,7 0,7 0,6 0,6 0,6 0,6 0,6 G162 Gas Internal Knob 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 G999 Other Fuel System EXHAUST SYSTEM H002 Complete Exhaust System ,9 0,9 0,9 0,9 0,9 H012 Front Exhaust Pipe 0,7 0,7 0, ,6 0, H022 Exhaust Pipe Balancer 0,5 0,5 0, ,4 0, H032 Exhaust Pipe Flange 0,7 0,7 0,7 0,7 0,7 0,2 0,2 0,2 0,2 0,2 H042 Exhaust Pipe Stud Bolt ,8 0,8 0,8 0,8 0,8 H052 Exhaust Pipe Retainer Spring 0,3 0,3 0, ,2 0, H062 Exhaust Gasket 0,7 0,7 0,7 0,7 0,7 0,5 0,5 0,5 0,5 0,5 H072 Exhaust Pipe Guard 0,1 0,1 0,1 0,1 0, H082 Muffler 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 H092 Muffler Silent-Block 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 H102 Guard Covering 0,5 0,5 0,5 0,5 0, H112 Lambda sond ,3 0, ,1 1,1 1,1 H999 Other Exhaust System LUBRIFICATION I002 Oil Pump Assy 0,7 0,7 0,7 0,7 0,7 0,6 0,6 0,6 0,6 0,6 I012 Oil Pump Rotor 0,8 0,8 0,8 0,8 0,8 0,7 0,7 0,7 0,7 0,7 I022 Oil Pump Drive Gear 1,3 1,3 1,3 1,3 1,3 1,2 1,2 1,2 1,2 1,2 I032 Oil Pump Net Filter 1,4 1,4 1,4 1,4 1,4 1,3 1,3 1,3 1,3 1,3 I042 Oil Filter Cartdrige 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 I052 Oil Pressure Valve 1,5 1,5 1,5 1,5 1,5 1,4 1,4 1,4 1,4 1,4 I062 Oil Radiator ,5 0,5 0,5 0,5 0,5 I072 Oil Cooler 0,8 0,8 0,8 0,8 0, I082 Oil Hose (Oil Pump to Cylinder Head) 0,5 0,5 0,5 0,5 0,5 0,6 0,6 0,6 0,6 0,6 I092 Oil Hose (Oil Pump to Radiator) ,5 0,5 0,5 0,5 0,5 I102 Oil Hose (Radiator to Oil Pump) ,6 0,6 0,6 0,6 0,6 I999 Other Lubrification 9
10 WARRANTY FLATE RATE MANUAL Assembly: ENGINE Euro 3 F Brutale 910 Euro 3 Brutale 989 Brutale 1078 COOLING SYSTEM J002 Upper Water Radiator 0,5 0,5 0,5 0,5 0,5 0,4 0,4 0,4 0,4 0,4 J012 Upper Radiator Cooling Fan 0,7 0,7 0,7 0,7 0,7 0,6 0,6 0,6 0,6 0,6 J022 Lower Water Radiator 0,5 0,5 0,5 0,5 0, J032 Lower Radiator Cooling Fan 0,7 0,7 0,7 0,7 0, J042 Radiator Vibration-Damping 0,5 0,5 0,5 0,5 0,5 0,4 0,4 0,4 0,4 0,4 J052 Radiator to Frame Vibration-Damping 0,5 0,5 0,5 0,5 0,5 0,4 0,4 0,4 0,4 0,4 J062 Thermostat 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 J072 Themostat Gasket 0,4 0,4 0,4 0,4 0,4 0,3 0,3 0,3 0,3 0,3 J082 Thermostat Water Hose 0,4 0,4 0,4 0,4 0,4 0,3 0,3 0,3 0,3 0,3 J092 Thermostat Cylinder Hose 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 J102 Water Hose (Radiator to Water Pump) 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 J112 Water Hose (Radiator to Cylinder Head) 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 J122 Expansion Tank 0,8 0,8 0,8 0,8 0,8 0,7 0,7 0,7 0,7 0,7 J123 Water tank cap 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 J132 Water Pump Assy 0,6 0,6 0,6 0,6 0,6 0,5 0,5 0,5 0,5 0,5 J142 Water Pump Seal Ring 0,8 0,8 0,8 0,8 0,8 0,7 0,7 0,7 0,7 0,7 J999 Other Cooling System STARTING SYSTEM - ELECTRICAL COMPONENTS K002 Starting Motor Assy 0,7 0,7 0,7 0,7 0,7 0,6 0,6 0,6 0,6 0,6 K012 Starting Motor Free Wheel Ring 2,5 2,5 2,5 2,5 2,5 2,3 2,3 2,3 2,3 2,3 K022 Starting Free Wheel 2,5 2,5 2,5 2,5 2,5 2,3 2,3 2,3 2,3 2,3 K032 Free Wheel Needle Cage 2,5 2,5 2,5 2,5 2,5 2,3 2,3 2,3 2,3 2,3 K052 Intermediate Gear 2,3 2,3 1,3 1,3 1,3 2,1 2,1 2,1 2,1 2,1 K062 Alternator ,9 0,9 0,9 0,9 0,9 K072 Spark Plugs 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 K999 Other Starting System - Electrical Components 10
11 WARRANTY FLATE RATE MANUAL Assembly: FRAME Euro 3 F Brutale 910 Euro 3 FRAME L002 Frame Complete ,7 4,7 4,7 4,7 4,7 L012 Frame Plate 3,5 3,5 3,5 3,5 3,5 3,2 3,2 3,2 3,2 3,2 L022 Footrest Bracket (Front or Rear) 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 L032 Footrest Right or Left (Front or Rear) 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 L042 Footrest Eccentric Adjustment 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 L052 Foot Guard Right or Left 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 L062 Side Stand Connection Plate 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 L072 Side Stand 0,2 0,2 0,2 0,2 0,2 0,1 0,1 0,1 0,1 0,1 L082 Rear Mirror Rest 0,5 0,5 0,5 0,5 0, L092 Head Lamp Rest ,5 0,5 0,5 0,5 0,5 L102 Rear Frame 0,7 0,7 0,7 0,7 0,7 0,6 0,6 0,6 0,6 0,6 L112 Battery Rest 0,5 0,5 0,5 0,5 0, L122 Muffler Rest Braket 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 L999 Other Frame FORECARRIAGE M002 Complete Handlebar ,3 0,3 0,3 0,3 0,3 M012 Handlebar Holder ,1 0,1 0,1 0,1 0,1 M022 Half Handlebar 0,5 0,5 0,5 0,5 0, M032 Handlebar Balanche Weight 0,2 0,2 0,2 0,2 0,2 0,1 0,1 0,1 0,1 0,1 M042 Hand Grip 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 M052 Steering Shock Adsorber 0,1 0,1 0,1 0,1 0, M062 Steering Head 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 M072 Steering Bearing M082 Steering Eccentric Hub M102 Steering Limiting Device 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 M112 Steering Crown With Pin 1,3 1,3 1,3 1,3 1,3 1,1 1,1 1,1 1,1 1,1 M122 Front Fork Assy ,8 0,8 0,8 0,8 0,8 M142 Fork Arm 0,5 0,5 0,5 0,5 0,5 0,4 0,4 0,4 0,4 0,4 M152 Fork Spring 0,8 0,8 0,8 0,8 0,8 0,7 0,7 0,7 0,7 0,7 M162 Fork Oil Seal ,7 0,7 0,7 0,7 0,7 M999 Other Forecarriage Brutale 989 Brutale
12 WARRANTY FLATE RATE MANUAL Assembly: FRAME Euro 3 F Brutale 910 Euro 3 WHEELS N002 Front Axle 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 N012 Front Wheel Rim 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 N022 Front Wheel Rim Bearing 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 N032 Rear Axle 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7 N042 Rear Wheel Rim 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 N052 Rear Wheel Rim Hub N062 Driven Sprocket Flexible Coupling 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 N072 Driven Sprocket Support 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 N082 Driven Sprocket 0,3 0,2 0,2 0,2 0,2 0,3 0,2 0,2 0,2 0,2 N092 Transmission Chain 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 N999 Other Wheels REAR SUSPENSION O002 Rear Shock Adsorber O012 Rear Shock Adsorber Arm Assy O022 Rear Shock Adsober Connecting Rod Assy 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 O032 Rear Swinging Arm O042 Rear Swinging Arm Axle 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 O052 Rear Swinging Arm Axle Needle Cage 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 O062 Transmission Chain Guard 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 O072 Transmission Chain Guide 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4 O999 Other Rear Suspension BRAKE SYSTEM P002 Front Brake Pump 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 P012 Front Brake Oil Tank 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 P022 Front Brake Lever 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 P032 Front Brake Hose 0,5 0,5 0,5 0,5 0,5 0,3 0,3 0,3 0,3 0,3 P042 Front Brake Caliper 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 P052 Front Brake Pads 0,1 0,1 0,1 0,1 0,2 0,1 0,1 0,1 0,1 0,2 P062 Front Brake Disc 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 P072 Rear Brake Pump 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 P082 Rear Brake Oil Tank 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 P092 Rear Brake Pedal 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 P102 Rear Brake Hose 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 P112 Rear Brake Caliper Support 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 P122 Rear Brake Caliper 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 P132 Rear Brake Pads 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 P142 Rear Brake Disc 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 P999 Other Brak e System Brutale 989 Brutale
13 WARRANTY FLATE RATE MANUAL Assembly: FRAME Euro 3 F Brutale 910 Euro 3 FUEL TANK Q002 Fuel Tank 0,6 0,6 0,6 0,6 0,6 0,5 0,5 0,5 0,5 0,5 Q012 Fuel Tank Bracket Rest R.H. or L.H. 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 Q022 Tank Cap 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 Q032 Airbox 0,5 0,5 0,5 0,5 0,5 0,3 0,3 0,3 0,3 0,3 Q042 Air Duct 0,3 0,3 0,3 0,3 0, Q999 Other Fuel Tank COWLING R002 Windshield 0,2 0,2 0,2 0,2 0, R012 Front Fairing 0,5 0,5 0,5 0,5 0,5 0,1 0,1 0,1 0,1 0,1 R022 Switch Cover 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 R032 Rear Mirror 0,5 0,5 0,5 0,5 0,5 0,1 0,1 0,1 0,1 0,1 R042 Half-Fairing R. H. or L. H. 0,1 0,1 0,1 0,1 0, R052 Front Panel R.H. or L.H ,1 0,1 0,1 0,1 0,1 R062 Airbox Side Panel 0,1 0,1 0,1 0,1 0,1 0,3 0,3 0,3 0,3 0,3 R072 Fuel Tank Side Panel R. H. or L. H. 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 R082 Radiator Guard ,1 0,1 0,1 0,1 0,1 R092 Lower Fairing 0,1 0,1 0,1 0,1 0, R102 Front Lower Fairing 0,3 0,3 0,3 0,3 0, R112 Rear Fairing 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 R122 Seat Side Panel R. H. or L. H ,1 0,1 0,1 0,1 0,1 R132 Front Mud Guard 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 R142 Number Plate Holder 0,2 0,2 0,2 0,2 0,2 0,1 0,1 0,1 0,1 0,1 R152 Rear Mud Guard - - 0,1 0,1 0, R162 Pilot Seat 0,2 0,2 0,2 0,2 0,2 0,1 0,1 0,1 0,1 0,1 R172 Passenger Seat 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 R182 Seat Lock 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 R999 Other Cowling Brutale 989 Brutale
14 WARRANTY FLATE RATE MANUAL Euro 3 F Brutale 910 Euro 3 REGULATOR - BATTERY - WIRE HARNESS S022 Battery 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 S050 Wire Harness S999 Assembly: ELECTRIC SYSTEM Other Regulator - Battery -Wire Harness Brutale 989 Brutale 1078 IGNITION - COIL T002 Injector Unit 0,4 0,4 0,4 0,4 0,4 0,5 0, T012 Service Device ,2 0,2 0,2 0,2 0,2 T022 Ingnition Coil 0,4 0,4 0,4 0,4 0, T032 Spark Plug Cap 0,5 0,5 0,5 0,5 0, T042 Plug Top Coil ,5 0,5 0,4 0,4 0,4 0,4 0,4 T999 Other Ignition - Coil LIGHTING U002 Headlight Assy ,1 0,1 0,1 0,1 0,1 U012 Headlight Lamp Holder ,2 0,2 0,2 0,2 0,2 U022 Headlight Bulb 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 U032 Taillight Assy 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 U042 Taillight Bulb 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 U052 Front Flasher Light Assy 0,2 0,2 0,2 0,2 0,2 0,1 0,1 0,1 0,1 0,1 U062 Rear Flasher Light Assy 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 U999 Other Lighting SWITCHES - RELAYS - SENSORS - FUSES - HORN V012 Fuses 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 V022 Front Brake Stop Switch 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 V032 Rear Brake Stop Switch 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 V042 Side Stand Switch 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 V052 Neutral Switch 0,4 0,4 0,4 0,4 0,4 0,3 0,3 0,3 0,3 0,3 V062 Water Temperature Sensor 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 V072 Oil Temperature Sensor 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 V082 Oil Pressure Sensor 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 V092 Tilt sensor ,4 0, ,3 0,3 0,3 V102 Air Temperature Sensor 0,5 0,5 0,5 0,5 0,5 0,4 0,4 0,4 0,4 0,4 V112 Speed Sensor 0,2 0,2 0,2 0,2 0,2 0,1 0,1 0,1 0,1 0,1 V122 RPM Sensor 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 V132 Fuel Pump Relay 0,1 0,1 0,1 0,1 0, V142 Headlamp Signaller Relay 0,1 0,1 0,1 0,1 0, V152 Ignition Electromagnetic Switch 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 V162 Flash device 0,1 0,1 0,1 0,1 0, V172 Ignition Switch Assy With Lock 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 V182 Horn 0,5 0,5 0,5 0,5 0,5 0,2 0,2 0,2 0,2 0,2 V999 Other Switches - Relays - Sensor - Fuses - Horn 14
15 WARRANTY FLATE RATE MANUAL Assembly: ELECTRIC SYSTEM Euro 3 F Brutale 910 Euro 3 HANDLE SWITCH W002 Right Handle Switch Assy 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 W012 Left Handle Switch Assy 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 W999 Other Handle Switch INSTRUMENT X002 Instrument Assy 0,3 0,3 0,3 0,3 0,3 0,2 0,2 0,2 0,2 0,2 X004 Instrument holder 0,4 0,4 0,4 0,4 0,4 0,3 0,3 0,3 0,3 0,3 X012 Instrument Bulb 0,4 0,4 0,4 0,4 0,4 0,3 0,3 0,3 0,3 0,3 X999 Other Instrument Brutale 989 Brutale
16 DEFECT CODE TABLE - WARRANTY CLAIM CODE DESCRIPTION CODE DESCRIPTION deformation 053 dragged 001 dent 054 stopped 002 bent 055 excessive eccentricity 003 extended 056 air infiltration 004 deformed 059 water infiltration 005 galled 060 leak (water, fuel, acid) material 061 loosening 007 perforated electrical 008 corroded (also by acid) 064 short circuit 009 discolored (not for paint) 065 electrical / electronical component defect 010 covering failure 066 poor connection 011 perished 067 charge rate insufficient 012 weak, low efficency 068 open circuit 013 breathed 069 close circuit 014 bright 070 elements not working (battery) 015 oxidated / rusted fabbricazione 016 porous 071 shipping damage destruction - damage 072 packaging damage 017 broken in two 073 incorrect glueing 018 broken 074 improper assembly, adjustment 019 scratched 075 coupling not tightened 020 holed 076 improper fusion 021 teared, splitted 077 improper machined 022 burned, melted 078 missing parts 023 seized 079 excessive opening force 024 soldering defect 080 wrong parts 025 No linkage 081 impurity 026 connecting rod failure 082 excessive closing force 028 thread stripped paint failure 083 bubbled, blistered 030 binding / blockaging 084 mottling 031 hard coupling 085 discolored 033 hard disengage 086 flaking 034 sliding / slipping 087 paint excess 035 unable to adjust 088 paint lack 036 out of alignment performance 037 gear failure 089 carburetion problem 038 irregular/ improper running 090 hard starting 039 incorrect instrument 091 insufficient performance (generic) 040 overheating 092 insufficient acceleration, insufficient power (engine) 041 engine switching off 093 engine accelerated 042 abnormal noise 094 abnormal oil consumption 045 abnormal vibration 095 excessive grade of smoke / improper exhaust emission Blow-by - improper clearance 096 abnormal fuel consumption 049 excessive clearance 097 steering oscillation 050 scored, marked 098 surging 051 oil leak 099 others 16
17 17
18 MV AGUSTA MOTOR S.p.A. Technical Assistance Service Via Giovanni Macchi, Varese (VA) ITALY Phone nr. (from Italy) (from other Countries) Fax nr web site 18
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