YAMAHA MODEL RD25Ü 75) MODEL RD350 (75) YAMAHA MOTOR" CO., PARTS LIST (TYPE 522) (TYPE 521)

Transcription

1 YAMAHA PARTS LIST MODEL RD25Ü 75) (TYPE 522) MODEL RD350 (75) FOR (TYPE 52) EUROPE YAMAHA MOTOR" CO., LTD.

2 YAMAHA PARTS LIST MODEL RD (TYPE 522) M0DERD FOR (TYPE 52) EUROPE

3

4

5

6 FOREWORD This Parts List relates to the Parts in use for the YAMAHA SPORTS RD250, RD350. When you ordering replacement parts for RD250, RD350, refer to this Parts List and quote both parts numbers and part names correctly.. Structure of Part No. Yamaha parts are divided largely into two categories; general parts and Standard parts, and each part No. has the following structure; General Parts Model code No. Basic code No. Design code No. Design change code No. ooo - ooooo Color code No. Standard Parts Major Classification - oooo-ooooo Type Material, surface finish Shape, size Note: Every Standard No. begins with 9-2. How to Use this Parts List () Except for steel balls (whose size is indicated in inches), the size of all parts is indicated in millimeters in the following manner. Pipe (rubber or vinyl)... Inside diameter - length O-ring Section area - inside diameter Washer, shim, collar Inside diameter - outside diameterthickness (length) (2) Parts, which are to be supplied in the form of assemblies, are listed with an indention of one letter's space, and a dot (. ) is put

7 against the name of each part. If any two different as semblies (e. g., right and left side components) consist of almost the same type components, these two assemblies are listed in two lines, and then the names of component parts are listed in the subsequent lines with an indention as mentioned earlier. The quantity of parts is given in the following manner; that is, in the case of parts being the same in type between the right and left, a total quantity of parts is given. On the other hand, if the right and left side parts are different in type, the quantity of part(s) on each side is given. Example Description Q'ty CARBURETOR ASS'Y, left CARBURETOR ASS'Y, right. JET, pilot 2. NOZZLE, main 2. LEVER, Starter, left. LEVER, Starter, right (3) Key to Symbols U.R T V S SD SO SW E R Use size (thickness) and/or number as required Number of teeth in a gear Voltage for light bulbs "S" type oil seal or "S" type circlip "SD" type oil seal "SO" type oil seal "SW" type oil seal "E" type circlip "R" type circlip F/No Frame No. (Applicable machine No. )

8 (4) The right and left in relation to parts are determined on the basis of the rider facing toward the front. (5) This Parts List is based on the model in the production line on Sept., 27, 974. Accordingly, if any modifications which have been made to parts will be announced in the Yamaha Parts News. It is advisable that according to the Yamaha Parts News, You will make necessary corrections to the Parts List on hand to keep it up-to dated.

9

10 CONTENTS ENGINE Fig. Cylinder Head Cylinder j Fig. 2 Crankcase... 3 Fig. 3 Crankcase Cover 5 Fig. 4 Crank Piston 7 Fig. 5 Clutch 3 Fig. 6 Transmission 7 Fig. 7 Shifter 2 Fig. 8 Shifter 2 25 Fig. 9 Kick Starter 27 Fig. 0 Tachometer Gear 29 Fig. Intake 3 Fig. 2 Carburetor 33 Fig. 3 Exhaust 37 Fig. 4 Oil Pump 39 Fig. 5 A.C. Generator 43 CHASSIS Fig. 6 Frame 49 Fig. 7 Side Cover Tool Box Battery Box 53 Fig. 8 Rear Arm Rear Cushion Chain Case 55 Fig. 9 Stand Footrest Brake Pedal 57 Fig. 20 Front Fender Rear Fender 6 Fig. 2 Front Fork 65 Fig. 22 Steering 69 Fig. 23 Handle Wire 7 Fig. 24 Master Cylinder Brake Hose 75 Fig. 25 Fuel Tank 79 Fig. 26 Oil Tank 83 Fig. 27 Seat 85

11 Fig. 28 Front Wheel 87 Fig. 29 Disk Brake Caliper 9 Fig. 30 Rear Wheel 93 Fig. 3 Head Lamp 99 Fig. 32 Head Lamp 2 0 Fig. 33 Speedometer Tachometer 03 Fig. 34 Tail Lamp 05 Fig. 35 Tail Lamp 2 09 Fig. 36 Flasher Lamp 3 Fig. 37 Flasher Lamp 2 5 Fig. 38 Electrical 7 NUMERICAL INDEX

12 E N G I N E YAMAHA. P A R T S

13 Fig. CYLINDER HEAD CYLINDER

14 CYLINDER HEAD CYLINDER Ref. N o. Parts No. Description 250 f y Applicable Rnmarhe Machine No. rwiiwtiw* i- i HEAD, cylinder GASKET, cylinder head GASKET, cylinder head BOLT, holding ( ) BOLT, holding ( ) WASHER, plate ( ) NUT, holding ( ) PLUG, spark (B-8ES) l-ll ABSORBER Jjjjjjt YAMAHA MOTOR CO, LTD, 2

15 Fig. 2 CRANKCASE 3

16 CRANKCASE Ref. N 3. Parts No. Description Q'ty Applicable Machine No Remarks CRANKCASE ASS'Y Not for ALT Not for ALT PIN, dowel ( ) BOLT, stud ( ) BOLT, stud ( ) WASHER, piain NUT BOLT BOLT BOLT WASHER, piain PLUG, drain ( ) GASKET, drain plug (4-2 -5) PIN, dowel (3-4) ' BREATHER PIPE ( ) COVER SCREW, panhead HOLDER, clutch wire CLAMP ( ) CLAMP ( ).YAMAHA MOTOR CO,LTD. 4

17 5 Fig. 3 CRANKCASE COVER

18 CRANKCASE COVER Ref. No. Parts No. Description O'ty Applicable Machine No Remarks COVER, crankcase left PIN, dowel ( ) SCREW, panhead SCREW, panhead, , COVER SCREW, panhead COVER, cap SCREW, panhead COVER, crankcase right... : EMBLEM i PIN, dowel ( ) GASKET, crankcase Cover right SCREW, panhead SCREW, panhead COVER, oil pump SCREW, panhead PLUG, oil O-RING ( ) LABEL : YAMAHA MOTOR CO..LTD. 6

19 Fig. 4 CRANK PISTON 7

20 CRANK PISTON Ref. No. Parte: Mn r dl ib ISO. Description O'ty Applicable Machme No Remarks CRANK ASS'Y CRANK l, left CRANK 2, left CRANK 2, right ' PIN, crank BEARING, con-rod big end ( ) WASHER ( ) SEAL, labyrinth , BEARING (B6206C3 special) BEARING (B6305C3 special) BEARING, con-rod small end (6-20-9) BEARING, con-rod small end ( ) PISTON (53. 96mm STD) U.R PISTON (53. 98mm STD) J PISTON (54.25mm Ist O.S)... 2 Alternat«Parti PISTON (54. 50mm 2nd O.S)... Alternat«Parts PISTON (54.75mm 3rd O.S)... 2 Alternate Parti PISTON (55. 00mm 4th O. S) 2 Alternate Parti PISTON (63. 96mm STD) PISTON (63.98mm STD) U.R PISTON (64.25mm Ist O.S) 2 Alternate Parti ! PISTON (64. 50mm 2nd O. S)... 2 Alternate Parti PISTON (64. 75mm 3rd O.S)... 2 Alternate Parti PISTON (65.00mm 4th O.S)... 2 Alternate Parts YAMAHA MOTOR CO. LTD a

21 Fig. 4 CRANK PISTON 9

22 CRANK PISTON Ref. No. Pc rts No. Description Q'ty Applicable Machine No Remarks PISTON RING SET (STD) 2s KlolOlNKllNOo.L. f Bl U. oj... 2s TJTC TZIM O TT\Tl~ Q IT T I 7 A CD C\ r o L OIN KUNO St. \ Zita O. O) 2s PISTON RING SET (3rd O. S)... 2s KIOIOINKIINOOIIII fdtn u. oj... 2s DTtTDM DIMf. CTTT (CTFli 2s PISTON RING SET (Ist O S) 2s Alternate Parts PISTON RING SET(2ndO.S) 2s Alternate Parts DtQTHM D TMZ Z7 t7"t / 3 A DL C rlo UN KINU (JrO U. o)... 2s Alternate Parts rlüluin KUNO oll \ " n U.oJ... 2s 2 2 ni iü i i t? i i zu NN} OIL SEAL (SW special) ' KEY, Woodruff ( ) CIRCLIP GEAR, primary drive (2T) Ol GEAR, primary drive (23T) VTT V,T«.o.Li.l'r / 070 C3Z CLCL\ IS-ZJ I, wo Our un \C T O - I IDIO - \>\J ) SPRING, bellevile NUT ( ) > YAMAHA MOTOR CO., LTD. 0

23 Fig. 4 CRANK PISTON

24 CRANK PISTON Ref. No. Parts No. Description O'ty Applicable Mschine No Remarks A L T E R N A T E PARTS PISTON ASS'Y (STD) 2s PISTON ASS'Y (Ist O. S) 2s PISTON ASS'Y (2nd O. S) 2s PISTON ASS'Y (3rd O.S) 2s PISTON ASS'Y (4th O.S) 2s PISTON ASS'Y (STD) 2s PISTON ASS'Y (Ist O.S) 2s PISTON ASS'Y (2nd O. S) 2s PISTON ASS'Y (3rd O.S) 2s PISTON ASS'Y (4th O.S) 2s ^YAMAHA MOTOR CO.,LTD. 2

25 Fig. 5 CLUTCH 3

26 CLUTCH Ref. No. Parts No. Description O'ty Applicable Machine No. Remarks CLUTCH ASS'Y CLUTCH ASS'Y. PRIMARY DRIVEN GEAR COMP. (68T). PRIMÄRY DRIVEN GEAR COMP. (66T) O-RING ( ) PLATE. Ihm«2 ( ) CLUTCH BOSS ASS'Y RING, cushion PLATE, friction PLATE, clutch SCREW ( ) SPRING ( ) ROD, push BALL (5/6 inch) NUT, lock ( ) SPRING, belleville SPACER PLATE, thrust l ROD. push PUSH LEVER ASS'Y SEAL, dust HOUSING. push screw SCREW. panhead SCREW ( ) I NUT. adjusting JOINT YAMAHA MOTOR CO, LTD 4

27 Fig. 5 CLUTCH 5

28 CLUTCH Ref. No. Parts No. Description O'ty Applicable Machine No Remarks PIN ( ) l SPRING, return ( ) l HOOK, spring YAMAHA MOTOR CO LTD 6

29 Fig. 6 TRANSMISSION 7

30 TRANSMISSION Ref. No. Parts No. Description O'ty Applicable Machine No Remarks AXLE. main (4T) GEAR. 4th pinion (24T) WASHER ( ) CIRCLIP (25/ special) GEAR, 3rd pinion (22T) ' WASHER ( ) GEAR. 6th pinion (27T) GEAR. 2nd pinion (8T WASHER ( ) GEAR. 5th pinion (26T) ' CIRCLIP (S-20) BEARING ( ) I SpiM. drive axle ( ) SHIM, drive axle ( ) U.R U.R BEARING (B5205 special) CIRCLIP (52/ apecial) DRIVE AXLE COMP. (25T) GEAR, 2nd wheel (32T) WASHER ( ) CIRCLIP (25/ special) GEAR, 6th wheel (24T) GEAR, 3rd wheel (29T) GEAR, 4th wheel (26T) WASHER ( ) BEARING ( ) GEAR. Ist wheel (36T) f~inr~i ip 9?ol BEARING ( ) CIRCLIP YAMAHA MOTOR CO.LTD. 8

31 Fig. 6 TRANSMISSION 9

32 TRANSMISSION Ref. No. Parts No. Description O'ty Applicable Machine No Remarks SHIM, drive axle ( ) SHIM, drive axle ( ) U. R U. R CIRCLIP BEARING (B6305N special) OIL SEAL (SD ) COLLAR ( ) SPROCKET (5T) " U.R U.R SPROCKET (6T) STD (RD250. RD350) SPROCKET (7T) _ WASHER, lock ( ) NUT, lock ( ) WASHER, wave ( ) IDLER GEAR ASS'Y (22T K 27T) SHIM, main axle ( ) CIRCLIP (S-5) SCREW, flathead 3 3 YAMAHA MOTOR CO.LTD. 20

33 2 Fig. 7 SHIFTER

34 SHIFTER Ref. No. Parts No. Description O'ty Applicable Machme No Remarks CAM. shift PIN, dowel (4 2.8) PLATE, side SCREW, flathead SEGMENT PIN, dowel PLATE, pawl BEARING ( ) PLATE, Stopper CIRCLIP (S-30) PLATE, side SPRING ( ) POINT, neutral SCREW, flathead PLATE, Stopper SCREW, flathead SCREW, panhead PIN, dowel (4-8) FORK, shift I FORK, shift PIN ( ) BAR, shift fork guide BAR, shift fork guide CIRCLIP (E-0) PLUG, blind ( ) STOPPER, cam SPRING ( ) YAMAHA MOTOR CO.,LTD. 22

35 23 Fig. 7 SHIFTER

36 SHIFTER Ref. No. Parts No. Description Q'ty Applicable Machine No. Remarks c D c w fno locn ml. l ruaakt l evft I, drain -i plug J Iii,i l Kl l NEUTRAL SWITCH ASS'Y O-RING ( ) SCREW, flathead. 3 3 YAMAHA MOTOR CO.,LTD. 24

37 25 Fig. 8 SHIFTER 2

38 SHIFTER 2 Ref. No. Parts No. Description O'ty Applicable Machine No. Remarks BRACKET. l LEVER, change SPRING ( ) CIRCLIP (E-7) ROLLER, change lever SCREW ( ) NUT WASHER, spring SPRING ( ) STOPPER, screw WASHER, lock ( ) I PEDAL, change COVER, change pedal BOLT BOOT, sealing CIRCLIP (E- 0) WASHER ( ) OIL SEAL (S-I2-22-5) CHANGE SHAFT ASS'Y. YAMAHA MOTOR CO., LTD. 26

39 Fig. 9 KICK STARTER 27

40 KICK STARTER Ref. No. Parts No. Description Q'ty Applicable Machine No Remarks 9- I CRANK. kick COVER, kick lever SPRING ( ) > BALL (7/32 inch) > BOSS, kick crank > OIL SEAL (SO )...» SPRING, kick ( ) STOPPER, kick spring > > WHEEL, ratchet CLIP ( ) CIRCLIP (25/ special) WASHER ( ) WASHER, wave ( ) GEAR, kick (27T) KICK AXLE ASS'Y SHIM ( ) YAMAHA MOTOR CO. LTD 28

41 Fig. 0 TACHOMETER GEAR 29

42 TACHOMETER GEAR net. NO. rarts No. Description O'ty Applicable Machine No. Remarks AXLE 0- z PIN, dowel (3-2.8) WASHER ( ) CIRCLIP (E -8) CIRCLIP (E- 0) STOPPER SCREW, flathead HOUSING O-RING (.8-3) GEAR, driven O-RING ( ) SHIM ( ) BUSHING ( ) STOPPER BOLT BUSHING BUSHING ( ) YAMAHA MOTOR CO.,LTD. 30

43 3 Fig. INTAKE

44 INTAKE Ref. No. Parts No. Description O'ty Applicable Machine No Remarks - i ELEMENT CAP, case HOLDER DAMPER ( ) DAMPER GROMMET ( ) BAND ( ) JOINT BAND ( ) REED VALVE ASS'Y STOPPER, reed valve VALVE, reed SCREW, panhead WASHER, spring JOINT BOLT X BAND ( ) 2 2 YAMAHA MOTOR CO.,LTD. 32

45 33 Fig. 2 CARBURETOR

46 CARBURETOR Ref. No. Parts No. Description O'ty Applicable Machine No Remarks JO L -IDUI A F\ - 7 Q7 6 CARBURETOR ASS'Y left CARBURETOR ASS'Y left Bbct CARBURETOR ASS'Y, right.... aha CARBURETOR ASS'Y, right...! Bba JET, pilot (#25) JET, main (#90) JET main (#95) STD(RD250) JET main (# 00) U.R U. R JET main (#05) STD;RJJ350) OI AAX 77 JET main (#0) m IJ.IRTI nn WAtliFR main IM. 2 2 t (to i a I on 70 DÖ- II 7U-ZJ VALVE SEAT ASS'Y (#2. 5) WASHER valve Seat FLOAT ARM float PIN float BODY float Chamber left BODY float Chamber right GASKET float Chamber PLUG screw WASHER screw plug SCREW panhead. 8 B SCREW throttle. 2 2 I SPRING throttle stop SPRING, air adjusting NOZZLE, main (0-8) VALVE, throttle left (#2.5) VALVE, throttle right (#2.5).. YAMAHA MOTOR CO- LTD. 34

47 35 Fig. 2 CARBURETOR

48 CARBURETOR Ref. No. Parts No. Description O'ty Applicable Machine No Remarks PLATE, set needle SCREW NEEDLE (54-4) CLIP SPRING, throttle valve O-RING CLIP PACKING PLUNGER, Starter SPRING, plunger WASHER, etarter lever PLATE, Starter lever O RING LEVER, Starter left PIPE, air vent (3-320) PIPE ( ) YAMAHA MOTOR CO. LTD. 36

49 Fig. 3 EXHAUST 37

50 EXHAUST Ref. No. Parts No. Description Q'ty Applicable Machine No. Remarks MUFFLER ASS'Y, left. l MUFFLER ASS'Y, right SILENCER SCREW, panhead WASHER, spring PIPE, exhaust left PIPE, exhaust right NUT, ring GASKET, exhaust BOLT, stud NUT, hexagon WASHER, spring NUT, muffler joint GASKET, muffler joint BOLT, hexagon WASHER, spring BOLT, hexagon WASHER, spring WASHER, piain WASHER ( ) DAMPER, rear WASHER ( ) NUT ( ) STOPPER, main stand GROMMET 2 2 YAMAHA MOTOR CO.,LTD. 38

51 39 Fig. 4 OIL PUMP

52 OIL PUMP Ref. No. Parts No. Description Q'ty Applicable Machine No Remarks SHAFT, worm l SHAFT, worm PIN, dowel (3-22) METAL, worm shaft outer OIL SEAL (S ) l CIRCLIP (E-8) l WASHER ( ) l I GEAR, pump drive (2T) WASHER, tooth l NUT SCREW, panhead OIL PUMP ASS'Y I OIL PUMP ASS'Y SHIM, plunger ( ). SHIM, plunger ( ) U.R U.R PLATE, adjusting WASHER, spring NUT OIL SEAL (S 0-2-5) PLATE, Starter PIN, cotter GASKET ( ) SCREW, bind NOZZLE SPRING ( ) BALL (5/32 inch) PIPE, delivery (3-420)... YAMAHA MOTOR CO., LTD. 40

53 4 Fig. 4 OIL PUMP

54 OIL PUMP Ref. No. Parts No. Description Q'ty Applicable Machine No. Remarks I. PIPE ( ) CLIP ( ) COVER CLIP ( ), HOLDER, oil pipe SHIM l YAMAHA MOTOR CO.,LTD. 42

55 Fig. 5 A.C. GENERATOR 43

56 A.C.GENERATOR Ref. No. Parts No. Description Q'ty Applicable Machine No. Remarks A. C GENERATOR ASS'Y ROTOR ASS'Y STATOR ASS'Y ARMATURE ASS'Y SCREW, panhead WASHER, piain WASHER, spring NUT CONTACT BREAKER ASS'Y, left CONTACT BREAKER ASS'Y, right SCREW, panhead WASHER, spring WASHER, piain LUBRICATOR SCREW, panhead WASHER, spring BRUSH HOLDER ASS'Y BRUSH SPRING, brush SCREW, panhead SCREW, panhead WASHER, spring WASHER, piain CONDENSER SCREW, panhead WASHER, spring CAM BOLT. YAMAHA MOTOR CO.,LTD. 44

57 Fig. 5 A.C. GENERATOR 45

58 A.C.GENERATOR Ref. No. Parts No. Description Q'ty Applicable Machine No. Remarks WASHER, spring SCREW, Stator, , WASHER, spring GROMMET ( ). YAMAHA MOTOR CO. LTD. 46

59

60 CHASSIS YAMAHA P A R T S

61 49 Fig. 6 FRAME

62 FRAME Ref. No. Rarts No lui lo Ui Description O'ty > J o 6 z i > z H BElGUM t z z i i i s 5? i toi i lui r\o FRAME COMP. X X X X X YAMAHA BLACK X X j! YAMAHA BLACK X X STAY, engine rear UPPER 2 2 X X X X X X OULLAK (2 ö / 2 - UU X STAY, rear X X X X X X X RIVET ( ).. X X X X X X X X X CAP, handle lock X X X X X X X X X X X X WASHER, wave X X X WASHER, wave X STEERING LOCK ASS'Y. X X X X STEERING LOCK ASS'Y. X X X X X X X X SPRING X SPRING ( ) X X X X X X X X YAMAHA MOTOR CO. LTD. 50

63 5 Fig. 6 FRAME

64 FRAME Ref. No Rarts No. Description O'ty 2: ! i ö z } s z i ä PLUG, blind ( ) 2 2 X X X X X X X X X! i z Remarks REFLECTOR 2 2 X Alternate Parti WASHER, piain 2 2 Alternate Parti WASHER, spring X X Alternate Part! PLUG ( ) 2 2 X X BAND 2 2 X X X X X X /AMAHA MOTOR CO., LTD. 52

65 53 Fig. 7 SIDE COVER TOOL BOX BATTERY BOX

66 SIDE COVER TOOL BOX BATTERY BOX Re f. Nc >. Parts No. Description O'ty Applicable Machine N{ Remarks F7 COVER, side right, High Sparklc Blue N8 COVER, side right. Golden Bronze COVER, side right. Brillianr Red G7 COVER, side right Regal Blue Y COVER, side right Silver Dust BOLT ( ) WASHER, plain MOLD, right EMBLEM EMBLEM DAMPER, side Cover BATTERY BOX COMP Yamaha Black DAMPER, side Cover SCREW, panhead WASHER, spring, SCREW, panhead, WASHER ( ) GROMMET ( ) COLLAR TOOL BOX COMP. Yamaha Black 7 0 -C L LO-UU DAhlPER. tool box TOOL ASS'Y DAMPER, side Cover 2..., 2 2 YAMAHA MOTOR CO., LTD. 54

67 Fig. 8 REAR ARM REAR CUSHION CHAIN CASE 55

68 REAR ARM REAR CUSHION CHAIN CASE Ref. No Parts No. Description O'ty Applicable Machme No Remarks i7q 7 in nn xx REAR ARM COMP. i Yamaha Black \ KL? 7 i A i nn CITA L"T n:,,nf. i COLLAR ( ). i onna(, 7?n7Q y\jdöö-77x)7y BUSHNG ( Ol) BUSHING ( ) COVER, thrust SHIM, rear arm ( ).. U.F U.R NUT pivot shaft I NIPPLE grease REAR CUSHION ASS'Y WASHER, plate ( ) 2.' WASHER, plate ( ) NUT, cap ' * COLLAR ( ) WASHER ( ) SCREW, panhead WASHER, spring > SCREW, panhead WASHER, spring YAMAHA MOTOR CO. LTD. 56

69 Fig. 9 STAND FOOTREST BRAKE PEDAL 57

70 STAND FOOTREST BRAKE PEDAL Ref. No. Rarts No. Description O'ty i z z z II ESEIGIUM I z > z ; 5. i l z * Remarks STAND main SHAFT, main stand X X X X x X x X x X X PIN. cotter..... X X X x X x x X X X X X SPRING, tension ( ) X X X X X X X X X X X X STAND side X BOLT ( X X WASHER ( ) X X SPRING. torsion ( ).. X X COLLAR ( ) X X NUT, slotted.. X X X X X X X X X X X X PIN, cotter.. X X X X X X X X x X X X X X Ji X X X X X X x SPRING, tension.. X X X X X X X X X X LINK, side stand.. X X X X X X X X X X FOOTREST ' X X X x X X X X X X X X FOOTREST 2 2 x X X X X X X X X X X X BOLT 2 2 X X X X X X X X X X X X X X X X X X X X X X X X BOLT, footrest 2 2 X X X X X X X X X X X X DAMPER, footrest 4 4 X X X X X X X X X X X X WASHER, spring 4 4 X X X X X X X X X X X X NUT, hexagon X X X X X X X X X X X X COVER, footrest 2 2 X X X X X X X X X X X X PEDAL, brake X X X X X X X X X X X YAMAHA BLACK PEDAL, brake X YAMAHA BLACI SHAFT, brake X X X X X X X X X X NIPPLE, grease X X X X X X X X X X X YAMAHA MOTOR CO. LTD. 58

71 Fig. 9 STAND FOOTREST BRAKE PEDAL 59

72 STAND FOOTREST BRAKE PEDAL i Ref. No. Rarts No. Description O'ty s r z j l z z i 5 Remarks BOLT X X X X X X X * X» X WASHER, spring X X X X X X X X X X X X SPRING, tension t \ A L 777 x L nn\, 4b b - UU) X X X X X ] SPRING ( ) PIN ( ) MTTT IN U t \2Ub-2/2jö-UU) 7 f\l Q f\f\\ 9-39 T/n 7 x A A K nn i n, mumerieic STAY, muffler right A R M, rear footrest COVER, rear footrest WASHER, special X X X X X X X X X X X PIN, clevis 2 2 X X X X X X X X X X X X PIN, cotter 2 2 X X X X X X X X X X X X STOPPER, side stand. X X X X X X X X X X YAMAHA MOTOR CO.,LTD. 60

73 Fig. 20 FRONT FENDER REAR FENDER 6

74 FRONT FENDER REAR FENDER Ref. No. Rarts No. Description O'ty i 0 > o c I z c ; z 'f i z z z z 5 i g i z Remarks FRONT FENDER COMP. X X X X X X X X X X X FRONT FENDER COMP. X STAY, fender. 4 4 X X X X X X X X X X X X X X X X X X X X X X X X WASHER, spring 2 2 X X X X X X X X X X X X BOLT 4 4 X X X X X X X X X X X X WASHER, piain 4 4 X X X X X X X X X X X X BOLT 4 4 X X X X X X X X X X X K WASHER, spring. 4 4 X X X X X X X X X X X X HOLDER, wire ' X X X X X X X X X X X X X X X X X X X X X X X X WASHER, spring X X X X X X X X X X X > REAR FENDER COMP.. ' X X X X X REAR FENDER COMP... X REAR FENDER COMP.. X X X X X X BOLT 2 2 X X X X X X X X X X X X WASHER, spring. 2 2 X X X X X X X X X X WASHER, piain. 2 2 X X X X X X X X X X X X DAMPER, rear 2 2 X X X X X X X X X X X X WASHER, plate ( ) 2 2 X X X X X X X X X X X X NUT ( ) 2 2 X X X X X X X X X X X X X X X X X X X «X X X X WASHER ( ). 2 2 X X X X X X X X X X X X GROMMET ( ) 2 2 X X X X X X X X X X X X COLLAR. 2 2 X X X X X X X X X X X X SEAL, battery box... X X X X X X X X X X X CLAMP, harness.... X X X X X X X X X GROMMET ( ) 2 2 X X X X X X X X X YAMAHA MOTOR CO. LTD 62

75 Fig. 20 FRONT FENDER REAR FENDER 63

76 FRONT FENDER REAR FENDER Ref. No. Rarts No. Description O'ty 5 i i l - z < z l i.- i z z i ; i \? * Remarks DAMPER, cleaner stop BRACKET, reflector.. X X X BRACKET. reflector.. X X X X X X X NUT, hexagon 2 2 X X X X X X WASHER, spring 2 2 X X X X X X FLAP, rear fender X X X BAND, flap PLATE, license... x Yamaha Black STAY. plate fitting X BOLT, hexagon 4 4 X WASHER, spring. 4 4 X X YAMAHA MOTOR CO.LTD. 64

77 Fig. 2 FRONT FORK 65

78 FRONT FORK Ref. No. Rarts No. Description O'ty s HOLLAND o 0 C S = z 2 I z > I z jj z Remarks AO FRONT FORK ASS'Y X X x X FRONT FORK ASS'Y... X X FRONT FORK ASS'Y X x x X X X TUBE, outer left... X X x X X X X X X X X X 2', TUBE, outer right X X X X X X X X X X X X OIL SEAL 2 2 X * x x X X X X X X X X WASHER 2 2 x X X X X X X X X x x x RING, snap 2 2 X X X X X X X X X X X X CIRCLIP (R-28) 2 2 X X X X X X X X X X X X PISTON. front fork 2 2 X X X X X X X X X X X x CYLINDER, front fork. 2 2 X X X X X X X X X X X TUBE, inner 2 2 X * X X X X X X X X X X SPRING, fork 2 2 X X X X X X X X X X X X SEAL, dust 2 2 X X X X X X X X X X X X COVER, dust seal X X X X X X X X A0. COVER, outer. 2 2 X X X COVER, outer 2 2 X X X X X X X X X PACKING 2 2 X X X X X X X X X PACKING 2 2 X X X X GUIDE, cover under. 2 2 X X X X X X X X X X X X GUIDE, cover Upper X X X X X x X X X X X X SEAT, spring Upper 2 2 X X X X X x x X X X X X SPACER 2 2 X X X X X X X X X X X x PACKING 2 2 X X X X X X X X X X X X BOLT, cap 2 2 X X X X X X X X X X X X UNDERBRACKET COMP. I X X X X Yamaha Black UNDERBRACKET COMP. ] X X X X X X Yamaha Black BOLT, underbracket 2 2 X X X X X X X X X X X YAMAHA MOTOR CO-LTD. 66

79 Fig. 2 FRONT FORK 67

80 FRONT FORK Ref. No. Rarts No. Description O'ty * s o z 5 I Z z a * z c f i z <?.- l z Remarks WASHER. spring X X X X X X X X X X X HOLDER, axle X X X X X X X X NUT 2 2 X X X X X.X X X X X WASHER ( ) 2 2 X X X X X X X X X X BOLT 2 2 X X X s X X X PACKING. 2 2 X X X 'X X X X PLUG, drain. 2 2 X X X X X X X X GASKET. drain plug. 2 2 X X X X X X X AO. BRACKET, horn. Ix X X F7 COVER, upper left X X X X X X X X X X X X High Sparklc Blue N8 COVER, upper left X X X X X X X X X X X X Golden Bronze COVER, upper left X X X X X X X X X X Brilliam Red G7 COVER, upper left X X X X X X X X X X Regal Blue Y COVER, upper left F7 COVER, upper right N8 COVER, upper right COVER, upper right X X X X X X X X X X X X Silver Du«X X X X X X X X X X High Sparkle Blue X X X X X X X X X X X Golden Bronze X X X X X X X X X X Brilliant Red G7 COVER, upper right X X X X X X X X X X X Regal Blue Y COVER, upper right X X X X X X X X X X Silver Du«YAMAHA MOTOR CO.,LTD. 68

81 69 Fig. 22 STEERING

82 STEERING Ref. No. Parts No. Description O'ty Applicable Rpmarbo Machine No. neilkuks 2.5) SEAL, dußt RACE, ball BALL (/4 inch) RACE, ball RACE, ball RACE, ball COVER, ball race NUT ( ) «CROWN, handle. Frosting Black WASHER, plate ( ) NUT, cap WASHER, spring NUT, cap WASHER ( ) CAP, bolt BOLT, fitting ( ) HOLDER, handle Upper. 2 2 Frosting Black HOLDER, handle under. 2 2 Frosting Black WASHER ( ) BUSHING ( ) WASHER, plate ( ) WASHER, spring NUT, hexagon CLIP ( ). 2 2 YAMAHA MOTOR CO.,LTD. 70

83 7 Fig. 23 HANDLE WIRE

84 HANDLE WIRE Ref. No Rarts No. Description HANDLE O'ty 2 >0 350 H l 6 z i o i z : i o ; T I 7 j i z z z i > z X X X X X X X X X X X X Remarks HANDLE X X X X X X X X X X X Bar Handle Alternate Parts GRIP, left X X X X X X X X X SWITCH, handle 4 X X X X X X X X X X X X SWITCH, handle 4 X X X X X X X X X X X X Bar Handle Alternate Parts LEVER HOLDER ASS'Y, left X X X X X X X X X HOLDER, lever left... X X X X X X X Ix X X LEVER, left I X X X X X X X X X BOLT 2 2 X X X X X X X X X COLLAR, lever X X X X X X X X X X X NUT X X X X X X X WASHER, spring X X X X X X PLUG, blind ( ) X X X X X X X X SWITCH, handle 2 X X X X X X X X X X X X SWITCH, handle 2 X X X X X X X X X X X Bar Handle Alternate Parts TUBE, guide X X X X X X X X RING, leaf X X X X X X X X GRIP, right X X X WIRE, throttle (640mm) X X X X X X X X CYLINDER, wire X X X X X X X WIRE, throttle 2 (20mm) 2 2 X X X X WIRE, pump (325mm)... X X X X X X X X WIRE, clutch (050mm).. X X X X X X X X X X X X WIRE, clutch (985mm) X X X X X X X X X Bar Handle Alternate Parts BOLT ( ) I X X X X X X X X X NUT, adjusting ( ) X X X X X X X BAND, switch cord 4 4 X X X X X X X X I YAMAHA MOTOR CO., LTD. 72

85 73 Fig. 23 HANDLE WIRE

86 Ref. No. Rarts No. Description HANDLE WIRE z,;' i BACK MIRROR ASS'Y, left X X X X X X X X X X X BACK MIRROR ASS'Y, left O'ty 7 s 0 z i \ h 3 t Z z z ',' ; 7 z O 7 Remarks (ENGLAND ALTERNATE PARTS) BACK MIRROR ASS'Y, right X X X X X X X X X ALTERNATE PARTS (ENGLAND STD) END, clutch wire X X X X X X X X X X X CAP, rubber 2 2 X X X X X X X X X CAP, cylinder X X X X X X X X X X YAMAHA MOTOR CO.,LTD. 74

87 75 Fig. 24 MASTER CYLINDER BRAKE HOSE

88 MASTER CYLINDER BRAKE HOSE Ref. No. Rarts No. Description O'ty r 2 j() 350 l z : l z i i z o z z z l > z Remarks MASTER CYLINDER ASS'Y X X X X X X X X X CYLINDER KIT, master cylinder (Ref. No. 2-0) X X X X X X X X X X X X X X X X X X X X X BUSHING, diaphragm.. l X X X X X X X X X X DIAPHRAGM, reservoir X X X X X LEVER, right x X X X X SCREW ( )... X X X X X NUT, adjusting ( ) X X X X X X X X X X X SPRING ( ).. X X X X X X X X X X SCREW, lever fitting X X -X X X X X NUT X X X X X X X X X X BRACKET, master... 2 X X X BOLT 2 l X X * WASHER, spring 2 2 X X X X X I X X X X X WASHER, plate ( ) 4 X X X X X X X X X BOOT, master cylinder.. X X X X X X X X X X X BOOT, master cylinder.. X X X \ X X X X X X X BAR HANDLE ALTERNATE PARTI HOSE, brake i X X X X X X X X X HOSE, brake X X X X X X X X X X RAR HANDLE ALTERNATE PARTS HOLDER, brake hose 3.. X X X X X X X X BOLT X X X X X WASHER, spring X RUBBER, brake hose X X X X PIPE, brake 3 X X X -X X X PIPE, brake 3 -X JOINT X X X X X ' YAMAHA MOTOR CO.,LTD. 76

89 77 Fig. 24 MASTER CYLINDER BRAKE HOSE

90 MASTER CYLINDER BRAKE HOSE Ref. No Rarts No. Description O'ty BOLT. 2 2 T f t L i r * Remarks :! WASHER, spring X A X X X X X HOSE, brake 2 A X HOLDER, brake hose 2.. X RUBBER, brake hose X X X - X PIPE, brake X A X X X X X A PIPE, brake X X FRONT STOP SWITCH ASS'Y X X X X X x WASHER, plate ( ) X X X X X WIRE, lead X X X X X X > YAMAHA MOTOR CO- LTD 78

91 79 Fig. 25 FUEL TANK

92 FUEL TANK * 0? > I o z Ref. No jj C c Rarts No. Description O'ty t z J: t i I l z Remarks X9 FUEL TANK COMP. X X x X X X X X X X X Brilliant Red W2 FUEL TANK COMP.. -X X X X X X X X X X High Sparklc Blue W6 FUEL TANK COMP.. X X X X X X X X X X X Golden Bronze W4 FUEL TANK COMP. X X X X X X X X X X X Regal Blue W5 FUEL TANK COMP. X X X X X X X X X X X Silver Dust FUEL TANK COMP.. X High Sparklc Blue FUEL TANK COMP. X Golden Bronze FUEL TANK COMP. X Brilliant Red FUEL TANK COMP. X Regal Blue FUEL TANK COMP. X Silver Dust GRAPHIC, fuel tank X X X X X X X X -X X X GRAPHIC, fuel tank X X X X X X X X GRAPHIC, fuel tank. X X X X X X X X X GRAPHIC, fuel tank. X X X X X X X X X GRAPHIC, fuel tank middle Upper left.. X X X X X X X X K X X GRAPHIC, fuel tank middle Upper right X X X X X - X GRAPHIC, fuel tank middle under left X X X X X X X X GRAPHIC, fuel tank middle under right.,. X X X X X X X X X X EMBLEM, fuel tank X X X X CAP ASS'Y ' GASKET, cap 2 a X X GASKET, cap X i X V PACKING, cap. X X CIRCLIP (E-6) X X YAMAHA MOTOR CO- LTD. 80

93 8 Fig. 25 FUEL TANK

94 FUEL TANK Ref. No. Rarts No. Description O'ty c o z i 2 l o c I i z - i l z i z h Remarks PIN ( ) X X X X X X X X X X X X CIRCLIP (E-2) X X X X X X! X HOOK X X X X x \ E E E SPRING ( ).. X X X X X X X X X PIN 2 ( ) X X X X X X X X CIRCLIP (E 2) X X X X X X xlx KEY COMP X X X X X x Ix X SCREW, panhead X X X X X X x ix E DAMPER. locating X X X X X X X DAMPER. locating X X HOSE ( ) 2 2 X X X X XX X HOSE ( ) X X X X X XX X CLIP ( ) 6 6 X X X X FUEL COCK ASS'Y X X X X X E CUP, filter X X X xix GASKET, filter.... X X X X X X E STRAINER X X X X X X X X XX E X X SCREW, panhead X \ X X X X! X X GASKET 2 2 X X X X X X VALVE X xlx E O-RING X - X x X BAND, tank fitting X! i YAMAHA MOTOR CO- LTD. 82

95 83 Fig. 26 OIL TANK

96 OIL TANK Ref. No. Parts No. Description O'ty Applicable Remarks Machine No F7 OIL TANK ASS'Y. High Sparklc Blue O5-00-N8 OIL TANK ASS'Y. Golden Bronze OIL TANK ASS'Y. BrfflUnt Red G7 OIL TANK ASS'Y Regal Blue Y OIL TANK ASS'Y Silver Du« GAUGE, level GASKET. cap ( ) TUBE, filier. I SCREW, panhead WASHER. spring CLAMP, base ( ), , CLAMP, hose ( ) BOLT, hexagon WASHER, plate ( ) DAMPER ( ) COLLAR DAMPER, oil tank GAUGE, oil level HOSE ( ) CLIP ( ) PIPE. oil tank breather MOLD. left, EMBLEM EMBLEM SEAL, battery box. YAMAHA MOTOR CO. LTD 84

97 85 Fig. 27 SEAT

98 SEAT Ref. No. Parts No. Description O'ty Applicable Machine No Remarks DOUBLE SEAT ASS'Y COVER, double seat HINGE, seat 2 2 Yamaha Black BOLT WASHER. spring PIN, clevis CLIP ( ) BRACKET, seat Stopper STOPPER, seat PÄD, seat BRACKET, seat BRACKET SEAT ASS'Y BOLT WASHER, spring WASHER, piain EMBLEM, caution battery LID GROMMET ( ) PLUNGER YAMAHA MOTOR CO.,LTD. 86

99 87 Fig. 28 FRONT WHEEL

100 FRONT WHEEL Ref. No. Rarts No. Description O'ty z t i i : ' i z? z z i i l z > t z Remarks HUB, front X X X X X X X X X X X X ö X X X X X X X X X X X X TIRE, front ( PR ) X X X X X X X X X X X X TIRE, front ( PR ) X X X X X X X X X X X X TUBE ( ). X X X X X X X X X X X X RIM (.85B-8). X X RIM (.60A-8), X X X X X X X X X X BAND, rim ( ). X X X X X X X X X X X X SPACER ( ).. X X X X X X X X X X X X F LANGE, spacer... X X X X X X X X X X X X BEARING (B6303RS). X X X X X X X X X X X X RETAINER. clutch meter X X X X X X X X X X X X CLUTCH, meter. X X X X X X X X X X X X RING. Btop. I X X X X X X X X X X X X WASHER ( ).. X X X X X X X X X X X X GEAR, drive. X X X X X X X X X X X X WASHER ( ).. X X X X X X X X X X X X OIL SEAL (SDD ) X X X X X X X X X X X IC HOUSING, gear unit. X X X X X X X X X X X X GEAR, meter. X X X X X X x «X X X WASHER ( ).. X X X X X X X X X X X X BUSHING. X X X X X X X X X X X X SHAFT, wheel X X X X X X X X x X X X X X X X X x X X X X X X BEARING (B6303) X X X X X X X X X X X X COLLAR ( ). X X X X X X X X X X X OIL SEAL (SD ). X X X X X X X X K X X x COVER, hub dust X X X X X X X X -X X X YAMAHA MOTOR CO-LTD. 88

101 89 Fig. 28 FRONT WHEEL

102 FRONT WHEEL Ref. No. Rarts No. Description O'ty Ö t i i z z f o c z? Z! NC» WAV z? S = z Remarks WASHER, piain X X X X X X X X X X X X NUT, shaft ( ) X X X X X X X X X X YAMAHA MOTOR CO., LTD 90

103 9 Fig. 29 DISK BRAKE CALIPER

104 DISK BRAKE CALIPER Re f. N( ). Parts No. Description Q'ty Applicable Remarks Machine No I DISK, brake BOLT ( ) NUT WASHER, lock ( ). B BOLT WASHER, lock CALIPER ASS'Y SHIM PÄD, caliper SHIM EMBLEM, caliper SCREW, bleed CAP CALIPER SEAL KIT BOLT, bridge, BOLT, bridge BOLT. bridge BOLT ( ) WASHER, spring WASHER, piain NUT, cap YAMAHA MOTOR CO., LTD. 92

105 93 Fig. 30 REAR WHEEL

106 REAR WHEEL Ref. No. Rarts No. Description O'ty t i i l a z i t z 5 i z z z c z 7 Remarks NUT. 2 2 X X X X X X x X X X X X BOLT ( ) X X X X X x X X X X X X OIL SEAL (SD ). X X X x x x X X X X X X e i n ;:c: I~\ 3 TUF" / KA K\ CLUTCH, hub X X X X X X X X X X X X DAMPER, clutch X x X X X X X X X X X X GEAR, sprocket wheel (36T). X X X X X X X X X GEAR, sprocket wheel (37T) X X X X X X X X X X X X WASHER, lock X X X X X X X X X X X X BOLT. fitting ( ). 4 4 X X X X X X X X X X x X SHAFT, sprocket l > X X X X X X X X X X X X CIRCLIP (R-52) I X X X X X X X X X X X X BEARING (B6205ZC3).. X X X X X X X X X X X X OIL SEAL (SO ). X X X X x X X X X X X X COVER, dust X X X X X x X X X x X X COLLAR ( ). X X X X X X X X X X X X NUT ( ) X X X X X X X X X X X X SHAFT, wheel > X X X X X X X X x X X X NUT, shaft ( ) «X X X X X X X X X X X X X X X X X X X X x X X X X X X X X X x X X x X X BOLT X X X X X X X X X X X X WASHER, piain X X X X -X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X BOLT ( ) X X X X X X X X X X WASHER, spring X X X X X X X X X X X X YAMAHA MOTOR CO-LTD. 94

107 95 Fig. 30 REAR WHEEL

108 REAR WHEEL Ref. No. RartR Mn \u ILO HU. Description - Q'ty l 6 *? V z ö c i 2 Z * i 7? 5 > RpniprkQ i teil IQJ r\o l X X X X X SPOKE SET ls la X X edflvlt CTOT ls ls 30-3 iei 3C5QQ nn bo-2bb7ö-uu DALAINULH, wneei.... U.R U.R TIRE, rear ( PR) TIRE, rear ( PR) X X X X X X TIRE, rear ( PR) X X X X X X X X X X X X TUBE (3.25-8). X X X X X X TUBE ( ) X X X TUBE ( ) X X X X X X X X X X X X n III /I OED X Q\ QA 7 77 onnq 7432/-IÖUUÖ TZ A TXT r\ M I f 7 7C gl rim (t. r D - IDJ DA NJJ, D A Mn _ i _ (7 7 S - 8) QA777 c'ii v 7 DC. - ÖUUÖ TZ A Mn *tih 7 KCL Q \ IDA \ IJ, r im \D- DU- LÖF unc/ii i 9 i/n 7U bou- U CDÄTTD, i i w 7 07X7 CXCX\ J IR AU, IL LI. yhö-cddii-yju) TZTOA D TTkir- TT7L7RI77\ PLATE, brake shoe rear BRAKE SHOE COMP. 2 2 X X X X X X X X X X X X SPRING ( ) X X X X X X X X X X -X X CAMSHAFT X X X X X X X X X X X X SHIM camshaft ( ). X \ X X X X X X X X -X X 30- lt X X X X X X X X X -X X COLLAR, wheel shalt. X X X X X X X X X X X PULLER, chain left X X X X X X X X X X X PULLER, chain right X X X X X X X X X X X YAMAHA MOTOR CO. LTD. 96

109 97 Fig. 30 REAR WHEEL

110 REAR WHEEL Ref. No. Rarts No. Description O'ty > z T c i 7 [ SWIWI I. Ar.: AVMXJNJI Q i B z > z l > L Remarks I X X X X X X X.X X X X X CHAIN (DID530DS-9L).. X X X X X X X X X X X X JOINT, chain.. X X X X X X X X X X X X YAMAHA MOTOR CO. LTD. 98

111 99 Fig. 3 HEAD LAMP

112 HEAD LAMP Ref. No. Rarts No. Description Q'ty z 6 5 o 5 z i 2 i % z c ' z g i z I z Remarks F7 BODY ASS'Y X X X X X X X High Sparklc I N8 BODY ASS'Y X X X X x X X Golden Bronz BODY ASS'Y X X X X X X X Brilliant Red G7 BODY ASS'Y X X X X X X X X X X Regal Blue Y BODY ASS'Y X X X X X X X X X X Silver Dust GROMMET X X X X X X X X X X HEAD LAMP UNIT ASS'Y X X X X X X X X HEAD LAMP UNIT ASS'Y X HEAD LAMP UNIT ASS'Y X LENS ASS'Y X X X X X X X X X LENS ASS'Y X X X X X X X X X X X BULB, head lamp (2V-35/35W) X X X X X X X X X X * SOCKET X X X X X X X X X X BULB (2V-4W)... X X X X X X X X X * BULB (2V-3W)... X * SOCKET CORD ASS'Y. X x X X x X X X X SOCKET CORD ASS'Y X SPRING, reflector set. 4 X X X X X X X X SPRING > X X X X X X X X SCREW, rim fitting. X X X X X X X X X YAMAHA MOTOR CO.,LTD. loo

113 0 Fig. 32 HEAD LAMP 2

114 HEAD LAMP 2 Ref. No. Rarts No. Description Q'ty i 2 2 O C T > > z ü i? z Remarks F7 BODY ASS'Y X X High Sparkle Blue N8 BODY ASS'Y X X Golden Bronze BODY ASS'Y X X Brilliant Red G7 BODY ASS'Y X X Regal Blue Y BODY ASS'Y X X Silver Dust GROMMET x; HEAD LAMP UNIT ASS'Y X LENS, head lamp X RIM, head lamp B GASKET, lens B REFLECTOR E BULB, head lamp (2V-35/25W) SOCKET X BULB (2V-3.4W) SOCKET X SPRING, reflector set SCREW, rim Atting X B HEAD LAMP UNIT ASS'Y LENS ASS'Y RIM, head lamp BULB, head lamp (2V-36/36W) X SOCKET SPRING BULB (2V-4W) SOCKET SPRING, reflector set SCREW, rim fitting... YAMAHA MOTOR CO.. LTD 02

115 03 Fig. 33 SPEEDOMETER TACHOMETER

116 SPEEDOMETER TACHOMETER Re f. N< 3. Parts No. Description y :tr>n Applicable D p ^. i.. Machme No. rwhlhtks Frosting Black cdrrnnt/rtro A CCI V Km h JoU-öiDU-iL etdtotorinxxtrtirr A <;QIV Milc/h 3oU-B33dU-UO TACHOMETER ASS'Y Graduation Unit = 00 rp TACHOMETER ASS'Y Graduation Unit 500 rp DAMPER DAMPER E7C L 7f\ BULB (2V 3W) <i JOU-B3DU7-*U lan GlAno AC\ SOCKET ASS'Y i <tn Qtcni nl JOU-ÖJ3UI-UI iln fil firiß nn JOU-OJDUö-u u COVER tachometer j x i WASHER piain COVER, socket x x 33 - \ SCREW panhead 4 4 Q? ani nainn 7L7U l - U*± UU WASHER spring CAP, bolt BOLT, fitting ( ) SPEEDOMETER CABLE ASS'Y l TACHOMETER CABLE ASS'Y YAMAHA MOTOR CO. LTD. 04

117 05 Fig. 34 TAIL LAMP

118 TAIL LAMP Ref. No. Rarts No. Description Q'ty z 250 :ir,o TAIL LAMP UNIT ASS'Y l BASE, tail Urnp L X X X X s z i c t z < c c? z z z z > i i z Remarks BULB. tail lamp (2V-2/5W) X X X X X GASKET, lens X X X X LENS, tail lamp X X X X SCREW, lens fitting X X X X X GROMMET X X BRACKET, license X X X X SPACER X X X X SCREW. panhead 2 2 X \ X X WASHER, spring 2 2 X X GROMMET ( ) l X X X COLLAR ( ).. X X X X WASHER ( ).. X X X BOLT X WASHER, spring 3 3 X X X X X NUT 3 3 X X X DAMPER X X X X BOLT ( ) 2 2 X X X BOLT 2 2 X X WASHER, piain 2 2 X X X X X DAMPER, fender mount.. X X COLLAR ( ).. X X X WASHER, plate ( ) X X BOLT X X X WASHER, spring X X X X X NUT, hexagon X X X X X I YAMAHA MOTOR CO., LTD. 06

119 07 Fig. 34 TAIL LAMP

120 TAIL LAMP Rpf No Rartc; Mn npcfsrintmn \ JGOGI IL/LIUI w iy FRANCE 8 i i > i c s \ j z 7 ä " ä 5 i Remarks X X X X X WASHER, spring X X X X X X X X X BAND X X X X X CORD, tail lamp X X X X X YAMAHA MOTOR CO., LTD. 08

121 09 Fig. 35 TAIL LAMP 2

122 TAIL LAMP 2 Ref. No. Rarts No. Description Q'ty 250 SSO 0 z i i i z z z r 2 E z z Z l 7 \ \ z Remarks TAIL LAMP UNIT ASS'Y X X * X X X BASE, tail lamp.. X X X X X X GASKET. tail lamp * X X X * X BULB, tail lamp (2V-2/5W) X X X X X X X X X X X X SCREW, lens fitting X X X X X WASHER X X X X X X SCREW X X X X X WASHER, special X X X X X X DAMPER X X X X X X BRACKET, license X X X X X X GROMMET ( ) X X X X X X COLLAR ( ) X X X X X X WASHER ( ) X X X X X X BOLT X X X X X X WASHER, spring X X X X X NUT. 3 3 X X X X X DAMPER X X X X X BOLT ( ) X X X \ X X WASHER, piain 2 2 X X X X X X REFLECTOR 2 2 x X X X X NUT 2 2 X X X X X X WASHER, spring X X X X X DAMPER I I X X X CORD, tail lamp.. X X X X X TAIL LAMP UNIT ASS'Y BASE, tail lamp.... X YAMAHA MOTOR CO.LTD. 0

123 Fig. 35 TAIL LAMP 2

124 TAIL LAMP 2 Ref. No. Rarts No. Description Q'ty BULB (2V 23/8W) > c jjj. z o c ; s s z Z l l 7 l l l X LENS, tail lamp X 7 Remarks GASKET, tail lamp... l SCREW, lens fitting X BRACKET, lincense B Sil.tr NUT, crown 2 2 X WASHER, spring 2 2 X BOLT 4 4 X NUT 4 4 X WASHER, spring 4 4 X YAMAHA MOTOR CO. LTD. 2

125 3 Fig. 36 FLASHER LAMP

126 FLASHER LAMP Ref. No. Rarts No. Description O'ty w ly o < o i z z ö % 2 7. c z s z? o t Remarks FRONT FLASHER LAMP ASS'Y. 2 2 X X X X X X X X X X GASKET, flasher lens 2 2 X X X BULB, flasher X X X X , SCREW, lens fitting REAR FLASHER LAMP ASS'Y. 2 2 X X X X X LENS, flasher X X X X X GASKET, flasher lens 2 2 X X X X X BULB, flasher (2V-2W) 2 2 X X X X X : SCREW, lens fitting. 4 4 X X X X X COLLAR, flasher front. 2 2 X X X X X WIRE, earth lead 2 2 X X X X X NUT, hexagon. 2 2 X X X X X WASHER, spring. 2 2 X X X X YAMAHA MOTOR CO., LTD. 4

127 IIS Fig. 37 FLASHER LAMP 2

128 FLASHER LAMP 2 Ref. No Rarts No. Description Oty i z s i c J i \ - l f. i- i > u - z o F z Remarks FRONT FLASHER LAMP ASS'Y 2 2 X X X X X X X LENS, flasher 2 2 X X X X X X X GASKET, flasher lens X X X X X «X ( BULB, flasher (2V-27W) 2 2 X X X X X X X «37-5 7AX 7 (7 3*t t -ö )JJ5-'U. SCREW, lens fitting BOLT, stud 2 2 X X X X X X X REAR FLASHER LAMP ASS'Y REAR FLASHER LAMP ASS'Y 2 2 X LENS, flasher 2 2 X X X X X X tob,, LENS, flasher 2 2 X Ambe, GASKET. flasher lens X X X X X X X BULB, flasher (2V-27W) 2 2 X X X X X X X < SCREW, lens fitting 4 4 X - X X X X X BOLT, stud 2 2 X X X X «X X COLLAR, flasher rear 2 2 X X X X X X X DAMPER ( ) 2 2 X X X X X X X WASHER ( ) 2 2 X X X X X X X WIRE, earth lead 2 2 X X X X X X X WASHER. spring 4 4 X X X X X X X NUT, hexagon 4 4 X X X X X X X COLLAR, flasher front 2 2 X X X X X x x YAMAHA MOTOR CO. LTD. 6

129 7 Fig. 38 ELECTRICAL

130 ELECTRICAL Ref. No. Rarts No. Description Q'ty s ü o s o C z z * 7 t 7 l I. f \ Remarks BATTERY BATTERY ASS'Y ASS'Y U.RU.R X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X BAND, battery X X X X X X X X X X X X PIPE ( )... X X X X X X X X X X X X WIRE, lead X X X X X X X X X X X X COVER, lead wire X X X X X X X X X X X X FUSE HOLDER ASS'Y X X X X X X X X X X X X FUSE X X X X X X X X X X X X WIRE HARNESS ASS'Y ' X X X X X X X X X X X X MAIN SWITCH ASS'Y X MAIN SWITCH ASS'Y X X X X X X X X X X X SCREW, panhead X X X X X x X X X X X X WASHER, spring 2 2 X X X X X X X X X X X!x WASHER ( ) 2 2 X X X X X X X X X X X X IGNITION COIL ASS Y 2 2 X X X X X X X X X X X X WASHER, spring X X X X X X X X X X X X X X X X X X X X X X X X CORD, high tension 2 2 X X X X X X X X X X X X PLUG CAP ASS'Y 2 2 X X X X X X X X X X X X HORN, X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X WASHER, piain X X X X X X X X X X X X VOLTAGE REGULATOR ASS'Y X X X X X X X X X X X SCREW, panhead X X X X X X X X X X X X YAMAHA MOTOR CO.,LTD. t

131 9 Fig. 38 ELECTRICAL

132 ELECTRICAL Ref. No. Rarts No. Description Q'ty FRANCE 6 z i i l z ~" _z z i z z? L i i *;.; Remarks WASHER, spring. 2 2 X X X X X X X x X X X X RECTIFIER ASS'Y. X X X X X X X X X X X X STOP SWITCH ASS'Y. X X X X X X X X X X X X X X X X X X X X X X X X FLASHER RELAY ASS'Y. X X X X X FLASHER RELAY ASS'Y. X X X X X X X X X X X X X X X X X X X WASHER, spring X X X X X X X X X X WIRE, earth lead X X X X X X X X X X X X CHECKER, lamp X X X X X X X X X X p YAMAHA MOTOR CO, LTD. 20

133

134 NUMERICAL INDEX YAMAHA PARTS

135

136 NUMERICAL INDEX Ref No. Parts No. Ref No. Parts No. Ref No Parts No Q YAMAHA MOTOR CO.. LTD.

137 NUMERICAL INDEX Ref No. Parts No. Ref No Parts No. Ref Ni ). Parts No. l Ol I I878r l I Ol Ol l TTO X AA X 7 RX X YAMAHA MOTOR CO.. LTO.

138 NUMERICAL INDEX Ref No. Karts No. Ref No. rarts No. Ret No Parts No l Ol YAMAHA MOTOR CO-LTD.

139 NUMERICAL INDEX Ref No. Parts No. Ref No. Parts No. Ref No Parts No l l-Ol l Ol l Ol l Ol JOD-DLDD-UU YAMAHA MOTOR CO.,LTD.

140 NUMERICAL INDEX Rö-f Mn rdl Lb IMU. nei NO. Parts No. nei NO rans NO /n X LI A(\ R\C\ 3bU-ib34ü-uu LC\ 7 r IX JOU-L l I OD -LXJ 27 7Ln 7477(7 R\L A F G N Y l A LFX 7 Kl A LCX X C(l TT G A N Y F7 25- I W G7 25- I W N W Y W X F G N Yl L YAMAHA MOTOR CO., LTD. s

141 NUMERICAL INDEX Ref No. Parts No. Ref No. Parts No. Ref Nc Parts No F F G G N N Y Y l YAMAHA MOTOR CO.,LTD.

142 NUMERICAL INDEX D _ k _ net No. Parts No. Ref No. r**) a. _ k rarts No. Ref No Parts No l YU IU7-U0Ul YAMAHA MOTOR CO- LTD. 7

143 NUMERICAL INDEX Ref No. Parts No. Ref No. Parta Mn Ref No Partei Mn Cll lo I4U YAMAHA MOTOR CO, LTD.

144 NUMERICAL INDEX Ref No. Parts No. Ref No. Parts No. Ref No. Parts No YAMAHA MOTOR CO., LTD. 9

145 NUMERICAL INDEX Rpf Mn Parte Mn r cu lo NU. Rpf Mn nei NO. D-iA + n Mn rarts NO. Dnf net Mn Nc Parts No yz> ni - lui uu ofl 7 n i nor\7 n 7ÖfU-UDULU ncqoi inn d yo tsu i - ui i uu ? YAMAHA MOTOR CO., LTP.

146