YZ426FP (5SF1) U.S.A. YZ426F (5SF2) EUROPE YZ426F (5SF3) JAPAN YZ426FP (5SF4) CANADA,OCEANIA,S.AFRICA 2A5SF 100E1

Transcription

1 YZ426FP () U.S.A. YZ426F () EUROPE YZ426F () JAPAN YZ426FP () CANADA,OCEANIA,S.AFRICA 2A5SF 100E1 A2

2 YZ426F/YZ426FP PARTS CATALOGUE 2001 by Yamaha Motor Co., Ltd. 1st Edition, August 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. YZ426FP(,)/YZ426F(,) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 1M REFLECTOR 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5.FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 for MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to crossrefer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model Label Indication a b xxxx xxx x c (3) Model Label Affixing Location a: Model Type Code b: Production Code No. c: Colouring Type 4TW1 010 A (4) Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No. 010 U.S.A Country (destination) 010 FRANCE 020 BELGIUM 030 GERMANY 040 SPAIN 050 FINLAND IRELAND 060 ENGLAND 070 GREECE 080 ITALY 090 PORTUGAL 100 SWEDEN 010 JAPAN 010 AUSTRALIA 020 CANADA Model Code Production Code No. Country (destination) 030 NEWZEALAND 040 S.AFRICA (5) Colouring Information Colouring type code Colour code Colour Name Abbreviation A 0583 DEEP PURPLISH BLUE SOLID E DPBSE A6

6 FIG. 1 CYLINDER PART DESCRIPTION REMARKS 1 5JG CYLINDER HEAD ASSY BE GUIDE, INTAKE VALVE BE GUIDE, EXHAUST VALVE CIRCLIP PIN, DOWEL BOLT, FLANGE PLUG, STRAIGHT SCREW BOLT, STUD BOLT, STUD BOLT, STUD NUT, FLANGE PLUG, SPARK (NGK CR8E) UR STD PLUG, SPARK (NGK CR8E) 1 UR STD PLUG, SPARK (U24ESR N) UR STD PLUG, SPARK (U24ESR N) 1 UR STD PLUG, SPARK (NGK R CR9E) AP PLUG, SPARK (NGK R CR9E) 1 AP PLUG, SPARK (ND U27ESR N) AP PLUG, SPARK (ND U27ESR N) 1 AP 13 5JG GASKET, CYLINDER HEAD A7 BOLT, FLANGE A3 BOLT, FLANGE A4 WASHER, PLATE BE COVER, CYLINDER HEAD BE PIPE, BREATHER F0 BOLT KG 1111G 00 RUBBER, MOUNT B2

7 FIG. 1 CYLINDER PART DESCRIPTION REMARKS PIPE, BREATHER BE PIPE, BREATHER K0 HOSE (L285) CLIP CLIP BE GASKET, HEAD COVER JG CYLINDER BE GASKET, CYLINDER NUT PIN, DOWEL NUT BOLT, FLANGE JG CLAMP, HOSE B3

8 FIG. 2 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 5JG CRANKSHAFT ASSY JG CRANK JG CRANK BE PIN, CRANK B0.BEARING JG ROD, CONNECTING BEARING JG GEAR, DRIVE BE SHAFT BE WEIGHT BE GEAR, BALANCE WT SCREW BEARING BEARING NUT WASHER, LOCK KEY, WOODRUFF NG PISTON (STD) JG PISTON RING SET (STD) JG PIN, PISTON CIRCLIP B4

9 FIG. 3 VALVE PART DESCRIPTION REMARKS 1 5JG VALVE, INTAKE JG VALVE, INTAKE JG VALVE, EXHAUST GM SEAT, VALVE SPRING JG SPRING, VALVE INNER JG SPRING, VALVE OUTER BE RETAINER, VALVE SPRING GY RETAINER, VALVE SPRING AA COTTER, VALVE WG COTTER, VALVE M SEAL, VALVE STEM SV SEAL, VALVE STEM LD PAD, ADJUSTING (1.20) UR 3LD PAD, ADJUSTING (1.25) UR 3LD PAD, ADJUSTING (1.30) UR 3LD PAD, ADJUSTING (1.35) UR 3LD PAD, ADJUSTING (1.40) UR 3LD A0 PAD, ADJUSTING (1.45) UR 3LD F0 PAD, ADJUSTING (1.50) UR 3LD H1 PAD, ADJUSTING (1.55) UR 3LD K1 PAD, ADJUSTING (1.60) UR 3LD M1 PAD, ADJUSTING (1.65) UR 3LD R1 PAD, ADJUSTING (1.70) UR 3LD U1 PAD, ADJUSTING (1.75) UR 3LD W1 PAD, ADJUSTING (1.80) UR 3LD Y1 PAD, ADJUSTING (1.85) UR 3LD PAD, ADJUSTING (1.90) UR B5

10 FIG. 3 VALVE PART DESCRIPTION REMARKS 13 3LD PAD, ADJUSTING (1.95) UR 3LD PAD, ADJUSTING (2.00) UR 3LD PAD, ADJUSTING (2.05) UR 3LD PAD, ADJUSTING (2.10) UR 3LD E0 PAD, ADJUSTING (2.15) UR 3LD G0 PAD, ADJUSTING (2.20) UR 3LD J0 PAD, ADJUSTING (2.25) UR 3LD L0 PAD, ADJUSTING (2.30) UR 3LD N0 PAD, ADJUSTING (2.35) UR 3LD T0 PAD, ADJUSTING (2.40) UR 14 3FV LIFTER, VALVE UR BLACK 3FV LIFTER, VALVE UR YELLOW 3FV LIFTER, VALVE UR BLUE B6

11 FIG. 4 CAMSHAFT. CHAIN PART DESCRIPTION REMARKS 1 5BE CAMSHAFT ASSY BE CAMSHAFT ASSY CIRCLIP CHAIN BE TENSIONER ASSY, CAM CHAIN FM GASKET, TENSIONER CASE BOLT, FLANGE BE DAMPER, CHAIN BE DAMPER, CHAIN BOLT WASHER, PLATE BE GUIDE, STOPPER BOLT GASKET OIL SEAL BE DECOMPRESSION ASSY B2 SPRING, TORSION NL BRACKET, DECOMPRESSION BE CABLE, DECOMPRESSION BOLT, FLANGE B7

12 FIG. 5 WATER PUMP PART DESCRIPTION REMARKS 1 5GR SHAFT, IMPELLER DJ IMPELLER, WATER PUMP WASHER, PLATE OIL SEAL OIL SEAL (SD HS) BEARING (B6001) BE COVER, HOUSING BE O RING PIN, DOWEL GASKET BOLT, FLANGE BE PIPE, WATER O RING B8

13 FIG. 6 RADIATOR. HOSE PART DESCRIPTION REMARKS 1 5JG 1240A 00 RADIATOR ASSY JG RADIATOR ASSY HD CAP, RADIATOR A TUBE, FLEXIBLE VINYL CLIP BE PIPE BOLT, FLANGE O RING BE HOSE BE HOSE BE HOSE BE HOSE BE PIPE BOLT, FLANGE O RING HOSE CLAMP ASSY HOSE CLAMP ASSY GROMMET M COLLAR BOLT, FLANGE WASHER, PLATE BOLT, FLANGE B9

14 FIG. 7 OIL PUMP PART DESCRIPTION REMARKS 1 5BE OIL PUMP ASSY HX ROTOR ASSY PIN, DOWEL CIRCLIP O RING PIN, DOWEL PIN, DOWEL BOLT BOLT CIRCLIP BE GEAR, OIL PUMP IDLE BE SHAFT, IDLE GEAR CIRCLIP WASHER, PLATE BE HOUSING, STRAINER BOLT, FLANGE BE STRAINER, OIL BE HOSE, OIL O RING PIN, DOWEL BOLT, FLANGE HOSE CLAMP ASSY BE PIPE, OIL BE HOSE, OIL HOSE CLAMP ASSY O RING PIN, DOWEL B10

15 FIG. 7 OIL PUMP PART DESCRIPTION REMARKS BOLT, FLANGE BOLT, FLANGE B11

16 FIG. 8 OIL CLEANER PART DESCRIPTION REMARKS 1 1UY ELEMENT ASSY, OIL CLEANER BE COVER, OIL ELEMENT O RING O RING G2 BOLT BOLT, FLANGE BOLT, FLANGE BE PIPE, DELIVERY BOLT, UNION GASKET BOLT, UNION GASKET BE PIPE, DELIVERY O RING O RING O RING BOLT, FLANGE B12

17 FIG. 9 INTAKE PART DESCRIPTION REMARKS 1 5SF JOINT, CARBURETOR HOSE CLAMP ASSY HOSE CLAMP ASSY JG 1440F 01 JOINT, AIR FILTER BOLT FN O RING HOSE CLAMP ASSY JG COVER JG BOLT JG AIR CLEANER CASE ASSY JG JOINT, AIR CLEANER JD HOLDER, GUIDE MV PLATE NUT, U BE 1443E 00 PIPE, DRAIN CLIP XM ELEMENT, AIR CLEANER WASHER BOLT, WING BE GUIDE BE 1441A 10 COVER, CLEANER CASE BE 1441E 10 COVER, CLEANER CASE RIVET, BLIND WASHER, PLATE NUT, SPRING BOLT, FLANGE JG COVER AP B13

18 FIG. 10 CARBURETOR PART DESCRIPTION REMARKS 1 5SF CARBURETOR ASSY JG GASKET BOLT BOLT BOLT WASHER, PLATE JG WASHER JG SCREW, ADJUST JG VALVE, VACUUM CONTROL TJ ROLLER JG VALVE, NEEDLE FN SEAL JG JP.NEEDLE (#EJP) STD 5JG JM.NEEDLE (#EJM) AP 5JG JN.NEEDLE (#EJN) AP 5JG J1.NEEDLE (#EJQ) AP 5JG JR.NEEDLE (#EJR) AP 5JG JS.NEEDLE (#EJS) AP 5JG JL.NEEDLE (#EJL) AP 14 3TJ CLIP JG SCREW, ADJUST JG SPRING JG COLLAR JG NOZZLE, MAIN MX JET, MAIN (#162) STD 4MX JET, MAIN (#152) AP 4MX JET, MAIN (#155) AP B14

19 FIG. 10 CARBURETOR PART DESCRIPTION REMARKS 19 4MX JET, MAIN (#158) AP 4MX JET, MAIN (#160) AP 4MX JET, MAIN (#165) AP 4MX JET, MAIN (#168) AP 4MX JET, MAIN (#170) AP 4MX JET, MAIN (#172) AP 4MX JET, MAIN (#175) AP 4MX JET, MAIN (#178) AP 20 3TJ JET (#200) MX JET, SLOW (#42) STD 4MX JET, SLOW (#35) AP 4MX JET, SLOW (#38) AP 4MX JET, SLOW (#40) AP 4MX JET, SLOW (#45) AP 4MX JET, SLOW (#48) AP 4MX JET, SLOW (#50) AP 22 3TJ 1494F 16.JET (#72) STD 3TJ 1494F 12.JET (#62) AP 3TJ 1494F 13.JET (#65) AP 3TJ 1494F 14.JET (#68) AP 3TJ 1494F 15.JET (#70) AP 3TJ 1494F 17.JET (#75) AP 3TJ 1494F 18.JET (#78) AP 3TJ 1494F 19.JET (#80) AP 3TJ 1494F 20.JET (#82) AP 23 7A JET (#100) TJ PILOT SCREW SET B15

20 FIG. 10 CARBURETOR PART DESCRIPTION REMARKS 25 5BE NEEDLE VALVE SET BE SCREW SR FLOAT PIN, FLOAT ARM JG GASKET, FLOAT CHAMBER TJ COVER JG DIAPHRAGM ASSY STD 5JG DIAPHRAGM ASSY AP 5JG DIAPHRAGM ASSY AP 5JG DIAPHRAGM ASSY AP 32 3TJ GASKET TJ SPRING, DIAPHRAGM H ORING JG PLUNGER, STARTER JG PLUNGER, STARTER JG ROD, STARTER TJ SCREW, PAN HEAD JG SCREW, THROTTLE WASHER, PLATE FN SPRING, THROTTLE STOP JG THROTTLE SENSOR ASSY BE COLLAR BE ORING YR WASHER YR SCREW MX ORING MX PLUG, SCREW C2

21 FIG. 10 CARBURETOR PART DESCRIPTION REMARKS 49 3TJ CLIP BE PLATE JG PIPE JG PIPE JG HOSE JG PLATE JG SCREW JG SPRING, ADJUST SCREW JG SCREW TJ PLUG, DRAIN C3

22 FIG. 11 EXHAUST PART DESCRIPTION REMARKS 1 5JG PIPE, EXHAUST JG PROTECTOR, EXHAUST PIPE BD WASHER, PROTECTOR SCREW, BIND WASHER, WAVE VD GASKET, EXHAUST PIPE BOLT JG SILENCER, EXHAUST 1 5JG SILENCER, EXHAUST RIVET, BLIND JG1469A50.FIBER 1 5JG1469A60.FIBER BE1469E00.FIBER GW GASKET, MUFFLER W DAMPER, LOCATING BE BAND, SILENCER BOLT, FLANGE BOLT, FLANGE R9 WASHER, PLATE J COLLAR BE DAMPER, MUFFLER C4

23 FIG. 12 CRANKCASE PART DESCRIPTION REMARKS CRANKCASE ASSY PIN, DOWEL BOLT BOLT BOLT BOLT JG HOLDER, CLUTCH CABLE BE COVER, CRANKCASE SCREW, PAN HEAD BE GUIDE, CHAIN PLUG, STRAIGHT SCREW PLUG, STRAIGHT SCREW GASKET L PLATE, COVER BOLT, FLANGE JT PLATE, BEARING COVER BE PLATE, BEARING COVER SCREW SCREW DH PLATE, STOPPER BOLT, FLANGE ORING PIN, DOWEL COLLAR PIN, DOWEL CLAMP C5

24 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 1 5BE COVER, CRANKCASE PLUG, STRAIGHT SCREW ORING PLUG, STRAIGHT SCREW ORING BE GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE JG COVER, CRANKCASE OIL SEAL WASHER, PLATE (1.0T) CIRCLIP BE GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE JG COVER, GENERATOR BOLT, FLANGE BOLT, FLANGE A1 BOLT, FLANGE PIN, DOWEL JG GASKET CLAMP CLAMP SEAT, CHECK BALL BALL E0 SPRING, COMPRESSION C6

25 FIG. 14 STARTER PART DESCRIPTION REMARKS 1 5GR KICK SHAFT ASSY WASHER, PLATE (0.5T) CIRCLIP SPRING, COMPRESSION P7.WASHER, PLATE CIRCLIP GR GUIDE, SPRING SPRING, TORSION H4 WASHER, PLATE STOPPER BE WASHER, LOCK BOLT OIL SEAL BE GEAR, KICK IDLE WASHER, PLATE (1.0T) CIRCLIP BE KICK CRANK ASSY SP BOSS, KICK CRANK SPRING, COMPRESSION BALL SCREW, COUNTERSUNK ORING BOLT, FLANGE A9 WASHER, PLATE C7

26 FIG. 15 CLUTCH PART DESCRIPTION REMARKS 1 5JG GEAR, PRIMARY DRIVE WASHER, LOCK NUT JG PRIMARY DRIVEN GEAR COMP JG BOSS, CLUTCH JG PLATE, PRESSURE JG PLATE, CLUTCH XK PLATE, FRICTION L0 SPRING, COMPRESSION SCREW, WITH WASHER JN PLATE, THRUST JG PLATE, FRICTION JG SPRING, CLUTCH BOSS JG PLATE, SEAT WASHER, LOCK NUT JG ROD, PUSH BEARING L6 WASHER, PLATE CIRCLIP BALL JG ROD, PUSH JG PUSH LEVER COMP BEARING OIL SEAL JT PLATE, SEAT BOLT, FLANGE C8

27 FIG. 15 CLUTCH PART DESCRIPTION REMARKS B5 SPRING, TORSION C9

28 FIG. 16 TRANSMISSION PART DESCRIPTION REMARKS 1 5JG AXLE, MAIN BEARING BE GEAR, 5TH PINION (21T) K0 WASHER, PLATE (T=1.0) CIRCLIP BE GEAR, 3RD PINION (18T) BE GEAR, 4TH PINION (22T) G COLLAR JG GEAR, 2ND PINION (15T) WASHER BEARING BEARING BE AXLE, DRIVE JG GEAR, 1ST WHEEL (24T) BE GEAR, 5TH WHEEL (20T) CIRCLIP WASHER K0 WASHER, PLATE (T=1.0) BE GEAR, 3RD WHEEL (23T) CIRCLIP JG GEAR, 4TH WHEEL (24T) WASHER JG GEAR, 2ND WHEEL (23T) BEARING OIL SEAL F COLLAR ORING C10

29 FIG. 16 TRANSMISSION PART DESCRIPTION REMARKS E14215 SPROCKET, DRIVE (14T) WASHER, LOCK NUT GR PLATE, COVER BOLT, FLANGE C11

30 FIG. 17 SHIFT CAM. FORK PART DESCRIPTION REMARKS 1 5JG CAM, SHIFT BEARING BA POINT, NEUTRAL SPRING, COMPRESSION XK STOPPER LEVER ASSY SPRING, TORSION F8 BOLT BE FORK, SHIFT BE FORK, SHIFT BE FORK, SHIFT C12

31 FIG. 18 SHIFT SHAFT PART DESCRIPTION REMARKS 1 3XK SHIFT SHAFT ASSY LP LEVER, SHIFT F4 COLLAR A8 SPRING, TORSION PIN, DOWEL BE SHIFT PEDAL ASSY BOLT, FLANGE OIL SEAL (SD HS) XJ PIN, SHIFT XJ ROLLER, SHIFT LEVER XJ PAWL, SHIFTER G5 SPRING, COMPRESSION XJ PIN, PAWL BE GUIDE, SHIFT BOLT EW SEGMENT C13

32 FIG. 19 FRAME PART DESCRIPTION REMARKS FRONT FRAME COMP BE NET, FILTER GASKET BOLT, FLANGE GASKET REAR FRAME COMP BOLT, HEXAGON SOCKET HEAD BOLT, FLANGE BOLT, FLANGE NUT, SELFLOCKING GR BRACKET, REAR UPPER BE BRACKET, REAR UPPER BOLT, BUTTON HEAD P8 WASHER, PLATE NUT, SELFLOCKING BOLT, FLANGE BOLT, FLANGE NUT, SELFLOCKING BOLT, FLANGE JD TENSIONER EW TENSIONER BEARING N4 COLLAR BOLT, FLANGE NUT, FLANGE P8 WASHER, PLATE PLUG C14

33 FIG. 19 FRAME PART DESCRIPTION REMARKS 28 5BE BRACKET, FRONT LOWER BOLT, FLANGE BE PROTECTOR, ENGINE PLUG, OIL LEVEL ORING BE2147A00 GUARD, ENGINE BOLT, FLANGE SCREW, PAN HEAD WASHER, PLATE ET WRENCH, HEXAGON BE2814F00 BOX, SPARK PLUG C15

34 FIG. 20 FENDER PART DESCRIPTION REMARKS 1 5HD FENDER, FRONT JD COLLAR BOLT, WITH WASHER ES 2153E 01 EMBLEM, YAMAHA BE FENDER, REAR BOLT, FLANGE NUT, SPRING A COLLAR BE GUARD, FLAP BOLT, FLANGE COLLAR SCREW, TAPPING WASHER, PLATE ES 2153E 01 EMBLEM, YAMAHA EXCEPT FOR CAN 15 5SF 2163G 00 EMBLEM D2

35 FIG. 21 SIDE COVER PART DESCRIPTION REMARKS 1 5BE COVER, SIDE BOLT, FLANGE BOLT, WITH WASHER JG EMBLEM BE COVER, SIDE SF 2174A 00 INSULATOR, SIDE COVER FY SEAL BOLT, FLANGE BOLT, WITH WASHER JG EMBLEM JG COVER, SIDE SF 2173E 01 GRAPHIC SCREW, WITH WASHER SCREW, WITH WASHER JG 2172A 10 PANEL JG COVER, SIDE SF 2173F 01 GRAPHIC SCREW, WITH WASHER SCREW, WITH WASHER JG 2172A 10 PANEL MV 2175C 00 TUNING FORK MARK D3

36 FIG. 22 REAR ARM PART DESCRIPTION REMARKS 1 5NY REAR ARM COMP SCREW, COUNTERSUNK NY PATCH BEARING OIL SEAL (DC ) BEARING OIL SEAL COLLAR COLLAR MV SEAL, GUARD BOLT JG WASHER, PLATE XM SUPPORT, CHAIN XM COVER, THRUST BOLT, FLANGE NUT BOLT, FLANGE NY SHAFT, PIVOT NUT, SELF LOCKING F6 WASHER, PLATE NY 2217A 00 ARM, RELAY BEARING OIL SEAL COLLAR COLLAR Y9 COLLAR NY SHAFT D4

37 FIG. 22 REAR ARM PART DESCRIPTION REMARKS 28 5NY SHAFT WASHER, PLATE NUT, SELF LOCKING NY 2217F 00 ROD, CONNECTING BEARING OIL SEAL NY 2135F 00 COVER HD 2135F 00 COVER EMBLEM, YAMAHA D5

38 FIG. 23 REAR SUSPENSION PART DESCRIPTION REMARKS 1 5SF SHOCK ABSORBER ASSY, REAR 1 5SF SHOCK ABSORBER ASSY, REAR 1 5SF SHOCK ABSORBER ASSY, REAR 1 5SF SHOCK ABSORBER ASSY, REAR 1 UR FOR CAN 5SF SHOCK ABSORBER ASSY, REAR 1 UR 2 5SF DAMPER SUB ASSY 1 5SF DAMPER SUB ASSY 1 5SF DAMPER SUB ASSY 1 5SF DAMPER SUB ASSY 1 UR FOR CAN 5SF DAMPER SUB ASSY 1 UR 3 3SP GUIDE, SPRING SP SEAT, SPRING UPPER L0..CAP, AIR VALVE JX BUSH, SHOCK ABSORBER LOWER DH CIRCLIP SF SPRING (K=5.4) ET SPRING (K=APPROX.5.4) 1 9 5DH GUIDE, SPRING MV GUIDE, SPRING DH COLLAR, DISTANCE JE SEAL, DUST EW SEAL, RING MV COLLAR, DISTANCE MV BEARING MV BUSH NY SEAL, DUST BOLT, FLANGE D6

39 FIG. 23 REAR SUSPENSION PART DESCRIPTION REMARKS NUT, SELF LOCKING NY BOLT NUT, SELF LOCKING D7

40 FIG. 24 STEERING PART DESCRIPTION REMARKS BEARING BEARING EW COVER, BALL RACE NUT NL CROWN, HANDLE NUT L2 WASHER, PLATE SP HOLDER, HANDLE UPPER BOLT, FLANGE BOLT, FLANGE HD PLATE, NUMBER BOLT, FLANGE K9 WASHER, PLATE DA GUIDE, CABLE BOLT, WITH WASHER HD 2339E 00 GRAPHIC D8

41 FIG. 25 FRONT FORK PART DESCRIPTION REMARKS 1 5SF FRONT FORK ASSY (L.H) SF FRONT FORK ASSY (L.H) 1 2 5HD L0.TUBE, OUTER (RIGHT) DH L0.INNER TUBE COMP ET L0.PISTON, FRONT FORK ET L0.METAL, SLIDE SS L0.WASHER, OIL SEAL ET L0.OIL SEAL SS L0.RING, SNAP HD L0.SEAL, DUST SF CYLINDER COMP., FRONT FORK SF 2316A 00.VALVE COMP NY L0.BOLT, CAP DH L0.SEAT, SPRING UPPER HD L0.NUT, SPECIAL MV L0.RUBBER DH L0.WASHER, SPRING UPPER DH L0.SPACER SS L0.GASKET GR L0.SPRING, FRONT FORK (K=0.46) BE L0.SPRING, FRONT FORK (K=0.45) JD 2312G L0.PLUG SF FRONT FORK ASSY (R.H) SF FRONT FORK ASSY (R.H) HD L0.TUBE, OUTER (RIGHT) BF L0.INNER TUBE COMP ET L0.PISTON, FRONT FORK D9

42 FIG. 25 FRONT FORK PART DESCRIPTION REMARKS 25 5ET L0.METAL, SLIDE SS L0.WASHER, OIL SEAL ET L0.OIL SEAL SS L0.RING, SNAP HD L0.SEAL, DUST SF CYLINDER COMP., FRONT FORK SF 2316A 00.VALVE COMP NY L0.BOLT, CAP DH L0.SEAT, SPRING UPPER HD L0.NUT, SPECIAL MV L0.RUBBER DH L0.WASHER, SPRING UPPER DH L0.SPACER SS L0.GASKET GR L0.SPRING, FRONT FORK (K=0.46) BE L0.SPRING, FRONT FORK (K=0.45) JD 2312G L0.PLUG NX L0 UNDER BRACKET COMP NY L0 BOLT SS 2314G L0 PROTECTER GUIDE COMP., DH 2314F L0 PROTECTER GUIDE COMP., SS L0 BOLT DH 2314J 00 PROTECTER COMP., DH 2314H 00 PROTECTER COMP., SP L0 BOLT HC 2331E 00 GUIDE, CABLE XL 2153A 10 EMBLEM, YAMAHA D10

43 FIG. 26 FUEL TANK PART DESCRIPTION REMARKS 1 5JG FUEL TANK COMP MV CAP ASSY HOSE XJ PIPE JOINT ASSY HOSE X HOLDER, DAMPER GROMMET BOLT, FLANGE BOLT, WITH WASHER JD WASHER, SPECIAL SCREW, BIND SF BAND, TANK FITTING EW 2412F 00 BRACKET, SEAT SCREW, FLAT HEAD SS DAMPER, LOCATING DP FUEL COCK ASSY AJ SEAL, COCK SCREW, PAN HEAD X O RING AJ VALVE PACKING HOSE (L195) CLIP WASHER, PLATE SCREW BE DAMPER, LOCATING V SEAL SF GRAPHIC SET D11

44 FIG. 27 SEAT PART DESCRIPTION REMARKS 1 5SF SINGLE SEAT ASSY SF COVER, SEAT BE BRACKET, SEAT BOLT WASHER, SPRING D12

45 FIG. 28 FRONT WHEEL PART DESCRIPTION REMARKS 1 5NY HUB, FRONT BEARING NY SPACER, BEARING OIL SEAL RIM ( ) NY SPOKE SET, FRONT TIRE (80/ M D739F) 1 1 DUNLOP Y TIRE (80/ M D755F) 1 1 DUNLOP FOR FRA,CAN * TIRE (80/ R MT320) 1 LM PIRELLI Y TIRE (80/ M M77) 1 BRIDGESTONE TUBE (80/ TR4 BTL) DUNLOP FOR FRA * TUBE (80/100 21) 1 LM PIRELLI TUBE (80/100C 21 TR4) 1 BRIDGESTONE BAND, RIM (70 80/100 21) DUNLOP FOR FRA * BAND, RIM (80/100 21) 1 LM PIRELLI BAND, RIM ( ) 1 BRIDGESTONE 10 5SF SPACER, BEAD BE AXLE, WHEEL NY COLLAR, WHEEL NY COLLAR, WHEEL NUT D13

46 FIG. 29 FRONT BRAKE CALIPER PART DESCRIPTION REMARKS 1 5MV 2581T 00 DISC BRAKE ASSY SCREW MV 2580T 10 CALIPER ASSY (LEFT) EW W PISTON ASSY, CALIPER JD W CALIPER SEAL KIT DH SUPPORT, PAD UY W BLEED SCREW KIT MV W BRAKE PAD KIT DH PIN, PAD DH PLUG SP BOLT SP PIN, SLIDE BOLT, FLANGE DH 2314E 00 COVER, HOSE BOLT, FLANGE BOLT, FLANGE DH HOLDER, BRAKE HOSE WASHER D14

47 FIG. 30 REAR WHEEL PART DESCRIPTION REMARKS 1 5ET HUB, REAR ET SPACER, BEARING BEARING BEARING OIL SEAL OIL SEAL CIRCLIP RIM ( ) HD SPOKE SET, REAR TIRE (110/ M D739) 1 1 DUNLOP A TIRE (110/ M D755) 1 1 DUNLOP FOR FRA,CAN * TIRE (110/90 19 MT320) 1 LM PIRELLI B TIRE (110/ M M78A) 1 BRIDGESTONE TUBE (110/90 110/100 19TR4) DUNLOP FOR FRA * TUBE (110/90 19) 1 LM PIRELLI TUBE (MCS 110/90 19 TR4) 1 BRIDGESTONE BAND, RIM (110/90 110/100 19) DUNLOP FOR FRA * BAND, RIM ( ) 1 LM METZELER BAND, RIM ( ) 1 BRIDGESTONE 13 3JE SPACER, BEAD XM DAMPER NY SPROCKET, DRIVEN (49T) STD 5NY SPROCKET, DRIVEN (48T) 1 STD 5ET SPROCKET, DRIVEN (47T) AP 5NY SPROCKET, DRIVEN (48T) AP 5NY SPROCKET, DRIVEN (49T) 1 AP 5NY SPROCKET, DRIVEN (50T) AP D15

48 FIG. 30 REAR WHEEL PART DESCRIPTION REMARKS 15 5NY SPROCKET, DRIVEN (51T) AP 5NY SPROCKET, DRIVEN (52T) AP G1 BOLT NUT, SELF LOCKING WASHER, PLATE GROMMET NY COLLAR, WHEEL NY PULLER, CHAIN NY PULLER, CHAIN BOLT NUT ET AXLE, WHEEL NUT, SELF LOCKING U1 WASHER, PLATE Y CHAIN JOINT, CHAIN ET COVER, HUB DUST E2

49 FIG. 31 REAR BRAKE CALIPER PART DESCRIPTION REMARKS 1 5NY 2582W 00 DISC, REAR BRAKE G4 BOLT NY 2580W 00 CALIPER ASSY, REAR ET W PISTON ASSY, CALIPER ET W CALIPER SEAL KIT DH SUPPORT, PAD UY W BLEED SCREW KIT GR W BRAKE PAD KIT DH SHIM, CALIPER DH SHIM, CALIPER GR INSULATOR, HEAT CR PIN, PAD DH PLUG DH PROTECTOR, DISK BRAKE BOLT, FLANGE GY PROTECTOR BOLT, FLANGE E3

50 FIG. 32 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 4XM HANDLEBAR GY GRIP BE GRIP ASSY GY GRIP (RIGHT) Y RING, LEAF BE CAP, GRIP UPPER BE CAP, GRIP LOWER SCREW, PAN HEAD SF COVER, CAP GRIP SF THROTTLE CABLE ASSY SF CABLE, CLUTCH N2 COLLAR HD BOOT, CABLE E4

51 FIG. 33 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS 1 5ET HOSE, BRAKE WASHER, PLATE BOLT, UNION NY W MASTER CYLINDER SUB ASSY NY W CYLINDER KIT, MASTER SCREW, FLAT HEAD MV CAP, RESERVOIR A DIAPHRAGM, RESERVOIR CR SEPARATOR ASSY NY BOOT, MASTER CYLINDER MV LEVER MV 2589F 00 BOLT, LEVER NUT, FLANGE MV BRACKET, MASTER CYLINDER MV BOLT, FITTING CLAMP BOLT NY COVER, HANDLE LEVER E5

52 FIG. 34 STAND. FOOTREST PART DESCRIPTION REMARKS 1 4XM PEDAL, BRAKE JG BOLT O RING PIN, COTTER SPRING, TENSION PIN, CLEVIS WASHER, PLATE CLIP ET FOOTREST ET FOOTREST PIN, CLEVIS PIN, COTTER B8 SPRING, TORSION B9 SPRING, TORSION ET STAND, SIDE WASHER, PLATE E6

53 FIG. 35 REAR MASTER CYLINDER PART DESCRIPTION REMARKS 1 5JG 2583V 00 RR. MASTER CYLINDER ASSY SS W CYLINDER KIT, MASTER O RING VN CIRCLIP ML 2582A 50.JOINT SP JOINT NUT BE TANK, RESERVOIR BE CAP, RESERVOIR SCREW, FLAT HEAD A DIAPHRAGM, RESERVOIR CLIP BE HOSE, RESERVOIR FV 2589A 00.COVER, DUST BE 2117M 01 COVER BOLT, BUTTON HEAD BOLT, FLANGE MV HOSE, BRAKE BOLT, UNION WASHER, PLATE VM HOLDER, BRAKE HOSE SCREW, PAN HEAD BE WASHER, LOCK E7

54 FIG. 36 GENERATOR PART DESCRIPTION REMARKS 1 5SF BASE ASSY JG ROTOR ASSY SCREW NUT J1 WASHER, PLATE E8

55 FIG. 37 HANDLE SWITCH. LEVER PART DESCRIPTION REMARKS 1 5HD HOLDER, LEVER V HOLDER, LEVER LOWER MV LEVER BOLT NUT, U BOLT HD BOLT, ADJUSTING HD BOLT, CABLE ADJUSTING HD COVER, HANDLE LEVER SF SWITCH, HANDLE LEVER, DECOMPRESSION BE COLLAR, LEVER SCREW, BIND NUT, U BE HOLDER, LEVER UPPER V HOLDER, LEVER LOWER BOLT COVER, DECOMPRESSION CABLE E9

56 FIG. 38 ELECTRICAL 1 PART DESCRIPTION REMARKS 1 5SF C.D.I. UNIT ASSY BE BAND BE IGNITION COIL ASSY BOLT BE PLUG CAP ASSY SF NEUTRAL SWITCH ASSY O RING SCREW, BINDING CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP SF WIRE, SUB LEAD E10

57 FIG. 39 ALTERNATE (CHASSIS) PART DESCRIPTION REMARKS 1 5DH SPRING (K=4.4) AP 5DH SPRING (K=4.6) AP 5DH SPRING (K=4.8) AP 5NG SPRING (K=5.0) AP 5DH SPRING (K=5.2) AP 5SF SPRING (K=5.4) AP 5DH SPRING (K=5.6) AP 5NG SPRING (K=APPROX.4.6) AP 5ET SPRING (K=APPROX.4.8) AP 5ET SPRING (K=APPROX.5.0) AP 5ET SPRING (K=APPROX.5.2) AP 5ET SPRING (K=APPROX.5.4) AP 5NG SPRING (K=APPROX.5.6) AP 2 4SS SPRING, FRONT FORK (K=0.38) AP 4SS SPRING, FRONT FORK (K=0.39) AP 4SS SPRING, FRONT FORK (K=0.40) AP 4SS SPRING, FRONT FORK (K=0.41) AP 4SS SPRING, FRONT FORK (K=0.42) AP 4SS SPRING, FRONT FORK (K=0.43) AP 4SS SPRING, FRONT FORK (K=0.44) AP 5BE L0 SPRING, FRONT FORK (K=0.45) AP 5BE SPRING, FRONT FORK (K=0.46) AP 5GR SPRING, FRONT FORK (K=0.47) AP 5ET SPRING (K=APPROX.0.40) AP 5ET SPRING (K=APPROX.0.41) AP 5ET SPRING (K=APPROX.0.42) AP 5ET SPRING (K=APPROX.0.43) AP E11

58 FIG. 39 ALTERNATE (CHASSIS) PART DESCRIPTION REMARKS 2 5ET SPRING (K=APPROX.0.44) AP 3 4SS L0 COLLAR UN E12

59 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 5NY W E 5 4SS W E 7 5MV W D 14 5GR W E 3 3JD W D 14 5ET W E 3 1UY W D 14 E 3 4EW W D 14 5ET W E 3 5NY W E 5 5JG B 2 4KG 1111G 00 B 2 5BE B 2 5BE B 2 5BE B B 3 5BE B 2 5JG B 2 5BE B 2 5BE B 3 5JG B 3 5BE B 3 5JG B 3 5JG B 4 5JG B 4 5JG B 4 5BE B 4 5BE B 4 5BE B 4 5JG B 4 5JG B 4 5NG B 4 5JG B 4 5JG B 4 5BE B 4 5JG B 5 5JG B 5 5JG B 5 5JG B 5 4GY B 5 5BE B 5 1AA B 5 1WG B 5 33M B 5 4SV B 5 5JG B 5 3GM B 5 3FV B 6 3FV B 6 3FV B 6 3LD A0 B 5 3LD F0 B 5 3LD H1 B 5 3LD K1 B 5 3LD M1 B 5 3LD R1 B 5 3LD U1 B 5 3LD W1 B 5 3LD Y1 B 5 3LD B 5 3LD B 5 3LD B 5 3LD B 5 3LD B 5 3LD E0 B 6 3LD G0 B 6 3LD J0 B 6 3LD L0 B 6 3LD N0 B 6 3LD T0 B 6 3LD B 5 3LD B 6 3LD B 6 3LD B 6 3LD B 6 5BE B 7 5BE B 7 5BE B 7 4FM B 7 5BE B 7 5BE B 7 5BE B 7 5BE B 7 5NL B 7 5BE B 7 5JG 1240A 00 B 9 5BE B 8 5BE B 8 5DJ B 8 5GR B 8 5JG B 9 5HD B 9 5BE B 9 5BE B 9 5BE B 8 5BE B 9 5BE B 9 5BE B 9 5BE B C 6 5BE B 12 5BE B 12 5BE B 10 1HX B 10 5BE B 10 5BE B 10 5BE B 10 5BE B 10 5BE B 10 1UY B 12 5BE B 12 5BE B 10 5BE B 10 5SF B 13 5SF B 14 3TJ B 15 5BE C 2 4MX C 2 3TJ C 3 5BE C 3 3TJ B 14 5JG C 2 3TJ C 3 5JG C 3 5JG C 3 4YR C 2 5BE C 2 5JG B 14 3TJ B 14 5JG B 14 3TJ C 2 5JG B 13 3TJ C 2 5JG C 3 5JG C 2 5JG C 2 5JG B 14 5JG 1440F 01 B 13 5JG B 13 5BE 1441A 10 B 13 5BE 1441E 10 B 13 5JG B 13 5JG B 13 5BE 1443E 00 B 13 5BE C 2 4XM B 13 5JG B 13 5BE B 13 3JD B 13 5MV B 13 5JG B 14 5JG B 14 5JG C 3 3TJ C 2 5JG B C 2 4YR C 2 4FN B 13 4MX C 2 6H C 2 5BE C 2 5JG C 3 5JG C 3 5JG C 4 3VD C 4 5JG C 4 5JG 1469A 50 C 4 5JG 1469A 60 C 4 5BE 1469E 00 C 4 3GW C 4 5BE C 4 5JG C 4 5JG C 4 4BD C 4 5BE C 4 5JG JL B 14 5JG JM B 14 5JG JN B 14 5JG JP B 14 5JG JR B 14 5JG JS B 14 5JG J1 B 14 5JG C 2 3TJ C 2 4FN C 2 3TJ 1494F 12 B 15 3TJ 1494F 13 B 15 3TJ 1494F 14 B 15 3TJ 1494F 15 B 15 3TJ 1494F 16 B 15 3TJ 1494F 17 B 15 3TJ 1494F 18 B 15 3TJ 1494F 19 B 15 3TJ 1494F 20 B 15 5JG C 2 5JG C 2 5JG C 2 5JG C 2 3TJ B 15 4MX B 14 4MX B 15 4MX B 15 4MX B 15 4MX B 15 4MX B 14 4MX B 15 4MX B 14 4MX B 15 4MX B 15 4MX B 15 7A B 15 5JG B 14 4MX B 15 4MX B 15 4MX B 15 4MX B 15 4MX B 15 4MX B 15 4MX B 15 5JG B 14 5JG B 14 5JG C 2 4SR C 2 5JG C 3 4FN B 14 5SF C 5 5SF C 15 4JT C 5 5BE C 5 5BE C 6 5JG C 6 5BE C 5 5JG C 6 5JG C 5 5BE C 6 5JG C 6 5BE C 6 5GR C 7 5BE C 7 3SP C 7 5BE C 7 5GR C 7 5SF C 7 5BE C 7 5JG C 8 5JG C 8 2JN C 8 3XK C 8 5JG C 8 5JG C 8 5JG C 8 5JG C 8 5JG C 8 5JG C 8 5JG C 8 5JG C 8 4JT C 8 5JG C 8 5JG C 10 5BE C 10 5BE C 10 5BE C 10 5JG C 10 5JG C 10 5BE C 10 5JG C 10 5BE C 10 5JG C 10 5BE C 10 5BE C 5 4L C 5 5GR C 11 3XK C 13 5BE C 13 5LP C 13 3XK C 12 5BE C 13 3XJ C 13 3XJ C 13 3XJ C 13 3XJ C 13 4EW C 13 5BE C 12 5BE C 12 5BE C 12 5JG C 12 4BA C 12 M1

60 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 5DH C 5 5SF C 14 5BE 2117M 01 E 7 5SF C 14 5HD 2135F 00 D 5 5NY 2135F 00 D 5 5BE C 15 5BE C 14 5GR C 14 5BE 2147A 00 C 15 5BE C 15 5HD D 2 4XL 2153A 10 D 10 4ES 2153E 01 D 2 3FY D 3 5BE D 2 5SF 2163G 00 D 2 5BE D 2 5BE D 3 5JG 2172A 10 D 3 5BE D 3 5SF 2173E 01 D 3 5SF 2173F 01 D 3 5JG D 3 5SF 2174A 00 D 3 5JG D 3 3JD D 2 5MV 2175C 00 D 3 5BE C 14 5JG D 3 5NY D 4 5NY D 4 5NY D 5 4XM D 4 5NY D 4 5MV D 4 5JG D 4 5NY 2217A 00 D 4 5NY 2217F 00 D 5 5MV D 6 3JD C 14 4EW C 14 5MV D 6 4XM D 4 5SF D 6 5SF D 6 5SF D 6 5SF D 6 5SF D 6 5SF D 6 5SF D 6 5SF D 6 5SF D 6 5SF D 6 5DH E 11 5DH E 11 5DH E 11 5DH E 11 5DH E 11 5ET E 11 5ET E 11 5ET E 11 5ET D 6 E 11 5NG E 11 5NG E 11 5NG E 11 5SF D 6 E 11 3SP D 6 5DH D 6 5MV D 6 4JX D 6 3SP D 6 5NY D 7 5DH D 6 5MV D 6 5NY D 4 3V D 11 4EW D 6 3JE D 6 5NY D 6 5GR E 3 5SF D 9 5SF D 9 5SF D 9 5SF D 9 5BF L0 D 9 5NY L0 D 9 D 10 5DH L0 D 9 D 10 3JD 2312G L0 D 9 D 10 5DH L0 D 9 5ET L0 D 9 5ET L0 D 10 5HD L0 D 9 5DH 2314E 00 D 14 5DH 2314F L0 D 10 4SS 2314G L0 D 10 5DH 2314H 00 D 10 5DH 2314J 00 D 10 4SS E 11 4SS E 11 4SS E 11 4SS E 11 4SS E 11 4SS E 11 4SS E 11 5BE L0 D 9 D 10 E 11 5BE E 11 5ET E 11 5ET E 11 5ET E 11 5ET E 11 5ET E 12 5GR L0 D 9 D 10 5GR E 11 5DH L0 D 9 D 10 5HD L0 D 9 D 10 5ET L0 D 9 D 10 4SS L0 D 9 D 10 5DH L0 D 9 D 10 4SS L0 D 9 D 10 4SS L0 D 9 D 10 5SF 2316A 00 D 9 D 10 5SF D 9 D 10 5ET L0 D 9 5DH D L0 D 6 5MV L0 D 9 5MV L0 D 10 5HC 2331E 00 D 10 5NX L0 D 10 4SS L0 D 10 5NY L0 D 10 3SP L0 D 10 4SS L0 E 12 4DA D 8 5HD 2339E 00 D 8 5HD L0 D 9 D 10 4EW D 8 5NL D 8 3SP D 8 5HD D 8 5JG D 11 4EW 2412F 00 D 11 24X D 11 5SF D 11 22W C 4 4SS D 11 5BE D 11 3JD D 11 5SF D 11 3XJ D 11 4DP D 11 4X D 11 3AJ D 11 3AJ D 11 5MV D 11 5SF D 12 5BE D 12 5SF D 12 5NY D 13 5NY D 13 5NY D 13 5BE D 13 5NY D 13 5NY D 13 5HD D 15 5ET D 15 5ET D 15 4XM D 15 5ET E 2 5ET E 2 5NY E 2 5NY E 2 5NY E 2 3JE D 15 5SF D 13 5ET D 15 5NY D 15 5NY D 15 5NY D 15 5NY E 2 5NY E 2 8CR E 5 5DH E 3 5MV 2580T 10 D 14 5NY 2580W 00 E 3 5MV 2581T 00 D 14 4ML 2582A 50 E 7 5NY 2582W 00 E 3 5DH E 3 5DH E 3 5JG 2583V 00 E 7 5MV E 5 5BE E 7 5BE E 7 5MV E 5 56A E 5 E 7 2VN E 7 5MV E 5 5NY E 5 5ET E 5 5MV E 7 5DH D 14 2VM E 7 3FV 2589A 00 E 7 5MV 2589F 00 E 5 5BE E 7 5BE E 7 3SP D 14 5DH D 14 E 3 5DH D 14 5DH E 3 8CR E 3 3SP D 14 5DH D 14 4XM E 4 5BE E 4 4GY E 4 4GY E 4 3Y E 4 5BE E 4 5BE E 4 5SF E 4 5SF E 4 5SF E 4 5HD E 9 5HD E E 9 5HD E 9 5NY E 5 4XM E 6 5JG E 6 3SP E 7 5ET E 6 5ET E 6 5ET E 6 4GY E 3 5BE 2814F 00 C 15 5ET C 15 5BE E 10 5BE E 10 5SF E 10 5SF E 10 5HD E 9 5BE E 9 38V E 9 5MV E 9 5BE E 9 5MV E 5 5HD E 9 5SF E E 9 5SF E 10 5BE E 10 5JG E 8 5SF E 8 5JG C 2 9Y E C C E B A1 C C 5 C 11 D 2 E D 2 M2