YFA1S (5VJ4) U49 YFA1SC (5VJ5) CALIFORNIA YFA1S (5VJ6) CANADA YFA1S (5VJ6) EUROPE YFA125 (5VJ4) JAPAN

Transcription

1 YFA1S (5VJ4) YFA1SC (5VJ5) IFORNIA YFA1S (5VJ6) ADA YFA1S (5VJ6) OPE YFA125 (5VJ4) JAPAN 1C5VJ-100E1 ( 2C5VJ-100E1 )

2 YFA1S YFA1SC/YFA125 PARTS CATALOGUE 2003 by Yamaha Motor Co., Ltd. 1st edition, April 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. A3

3 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. A5

5 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583 PDG(*) PASTEL DEEP GREEN 00K0 SL SILVER 0035 YB YAMAHA BLACK Quantity Column Information Column No. Name Of Q ty Column Destination 1 2 IFORNIA 3 ADA 4 FRANCE, UNITED KINGDOM 5 JAPAN A6

6 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (3) Model Label Affixing Location (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. Country (destination) 010 5VJ4 020 JAPAN 5VJ5 010 IFORNIA 5VJ6 010 ADA 020 FRANCE 030 UNITED KINGDOM Model Code Production Code No. Country (destination) (4) Colouring Information Model Code 5VJ4 5VJ5 5VJ6 Colouring Type Code Colour Code Colour Name Abbreviation A 0583 DEEP PURPLISH BLUE SOLID E DPBSE B 00K0 PASTEL DEEP GREEN PDG A 0583 DEEP PURPLISH BLUE SOLID E DPBSE B 00K0 PASTEL DEEP GREEN PDG A 0583 DEEP PURPLISH BLUE SOLID E DPBSE B 00K0 PASTEL DEEP GREEN PDG A7

7 CONTENTS ENGINE CYLINDER HEAD... B2 CRANKSHAFT & PISTON... B3 VALVE... B4 CAMSHAFT & CHAIN... B5 OIL PUMP... B6 INTAKE... B7 CARBURETOR... B8 EXHAUST... B10 CRANKCASE... B11 CRANKCASE COVER 1... B13 STARTER CLUTCH... B14 CLUTCH... B15 TRANSMISSION... C3 SHIFT CAM & FORK... C5 CHASSIS FRAME... C6 FRONT FENDER... C7 REAR FENDER... C8 REAR ARM & SUSPENSION... C9 STEERING... C10 FRONT SUSPENSION & WHEEL... C11 FUEL TANK... C12 SEAT... C13 FRONT WHEEL... C14 REAR WHEEL... D2 STEERING HANDLE & CABLE... D4 STAND & FOOTREST... D6 GUARD... D7 GENERATOR... D8 STARTING MOTOR... D9 HEADLIGHT... D10 TAILLIGHT... D11 HANDLE SWITCH & LEVER... D12 ELECTRI 1... D13 ELECTRI 2... D15 EMBLEM & LABEL 1... E2 EMBLEM & LABEL 2... E3 EMBLEM & LABEL 3... E4 EMBLEM & LABEL 4... E5 ALTERNATE PARTS ALTERNATE (ENGINE)... E6 INDEX NUMERI INDEX... M1

8 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 3FA CYLINDER HEAD ASSY BOLT, STUD F GUIDE, VALVE CIRCLIP FA BREATHER ASSY FA PIPE, BREATHER CLIP O-RING SCREW, PAN HEAD F COVER, CYLINDER HEAD SIDE O-RING WASHER, PLATE BOLT, FLANGE PLUG, SPARK (NGK CR7HSA) PLUG, SPARK (NGK CR7HSA) M GASKET, CYLINDER HEAD PIN, DOWEL PIN, DOWEL BOLT FA CYLINDER FA GASKET, CYLINDER O-RING B2

9 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 1 3FA CRANKSHAFT ASSY KEY, WOODRUFF FA A0 PISTON (STD) FA PISTON (0.50MM O/S) AP 3FA PISTON (1.00MM O/S) AP 4 22K PIN, PISTON CIRCLIP HX PISTON RING SET (STD) HX PISTON RING SET (0.50MM O/S) AP 2HX PISTON RING SET (1.00MM O/S) AP 7 3FA BALANCER ASSY BEARING BEARING B3

10 FIG. 3 VALVE PART DESCRIPTION 1 50M VALVE, INTAKE M VALVE, EXHAUST HX SEAL, VALVE STEM F SEAT, VALVE SPRING FA SPRING, VALVE INNER F COTTER, VALVE F RETAINER, VALVE SPRING M ARM, VALVE ROCKER F SCREW, VALVE ADJUSTING NUT F SHAFT, ROCKER B4

11 FIG. 4 CAMSHAFT & CHAIN PART DESCRIPTION 1 50M CAMSHAFT ASSY M SPROCKET, CAM CHAIN (28T) L5 COLLAR FA PLATE, BREATHER WASHER, PLATE BOLT CHAIN (D.I.D 25) M GUIDE, STOPPER M GUIDE, STOPPER M TENSIONER ASSY, CAM CHAIN RF GASKET, TENSIONER CASE BOLT GASKET M 1111F 00 PLATE BOLT B5

12 FIG. 5 OIL PUMP PART DESCRIPTION 1 3FA OIL PUMP ASSY FA GEAR, PUMP DRIVEN CIRCLIP F GASKET, PUMP COVER SCREW, FLAT FILLISTER Y PIPE, OIL Y STRAINER, OIL SPRING, COMPRESSION X PLUG, DRAIN A1 O-RING FA OIL PIPE COMP CIRCLIP O-RING B6

13 FIG. 6 INTAKE PART DESCRIPTION 1 3FA JOINT, CARBURETOR O-RING BOLT NUT, FLANGE FA CAP, CLEANER CASE F SEAL FA PLATE, ELEMENT FA CLIP, CAP FITTING V SEAL CLIP SCREW, PAN HEAD WASHER, PLATE XJ ELEMENT, AIR CLEANER XJ GUIDE WASHER SCREW, PAN HEAD FA DUCT CLAMP, HOSE FA JOINT, AIR CLEANER HOSE CLAMP ASSY NL PIPE VJ 2179T 10 PLATE, EPA 3(IFORNIA) 1 B7

14 FIG. 7 CARBURETOR PART DESCRIPTION 1 5VJ CARBURETOR ASSY VJ CARBURETOR ASSY V SPRING, THROTTLE VALVE FA 1490J 00.NEEDLE SET FA 1490J 10.NEEDLE SET X CABLE ADJUST SCREW SET X CAP U GASKET FA VALVE, THROTTLE VJ 1410A 00.STARTER SET M JET, STARTER G THROTTLE SCREW SET SCREW, PAN HEAD WASHER, WAVE V PLATE W GASKET, FLOAT CHAMBER V NOZZLE, MAIN V 1414M 31.NOZZLE, MAIN A 67.JET, MAIN (#82.5) A 66.JET, MAIN (# 77.5) O-RING FA PIPE V FLOAT PIN, FLOAT V NEEDLE VALVE ASSY FA PIPE R PLUG, DRAIN B8

15 FIG. 7 CARBURETOR PART DESCRIPTION 24 1NT JET, PILOT (# 12.5) V PILOT SCREW SET SCREW, PAN HEAD WASHER, SPRING U PIPE W O-RING V WASHER, MAIN JET SCREW, PAN HEAD V WASHER W PIPE A TUBE, FLEXIBLE VINYL B9

16 FIG. 8 EXHAUST PART DESCRIPTION 1 3FA PROTECTOR, EXHAUST PIPE FA MUFFLER X PIPE, OUTLET SCREW, PAN HEAD WASHER, PLATE SCREW, BIND BD WASHER, PROTECTOR WASHER, WAVE DM GASKET, EXHAUST PIPE NUT, FLANGE BOLT, FLANGE WASHER, PLATE B10

17 FIG. 9 CRANKCASE PART DESCRIPTION 1 3FA CRANKCASE ASSY V PIPE, BREATHER PIN, DOWEL F6 HOSE (L700) CLIP SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD CLAMP SCREW, PAN HEAD WASHER, PLATE FA GASKET, CRANKCASE COVER M COVER, CHAIN CASE OIL SEAL PIN, DOWEL A7 O-RING SCREW, FLAT HEAD O-RING GASKET PLUG, STRAIGHT SCREW GASKET PLUG, STRAIGHT SCREW GROMMET FA ADAPTOR FA GASKET, CRANKCASE COVER PIN, DOWEL B11

18 FIG. 9 CRANKCASE PART DESCRIPTION SCREW, PAN HEAD SCREW, PAN HEAD CLAMP PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW A3 O-RING B12

19 FIG. 10 CRANKCASE COVER 1 PART DESCRIPTION 1 3FA COVER, CRANKCASE FA GASKET, CRANKCASE COVER FA GASKET PIN, DOWEL SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD WASHER, PLATE FA PLUG, OIL LEVEL O-RING FA DUCT, AIR FA SEAL, AIR DUCT SCREW, PAN HEAD SCREW, PAN HEAD FA DUCT, AIR CLAMP, HOSE FA DUCT, AIR B13

20 FIG. 11 STARTER CLUTCH PART DESCRIPTION 1 50M GEAR, IDLER 1 (55T/14T) BEARING FA SHAFT CIRCLIP WASHER, PLATE M WHEEL, STARTER (55T) BEARING CIRCLIP M STARTER CLUTCH ASSY F8 WASHER, PLATE B14

21 FIG. 12 CLUTCH PART DESCRIPTION 1 3FA GEAR, PRIMARY DRIVE (14T) CIRCLIP BEARING OIL SEAL WASHER, PLATE SCREW, PAN HEAD FA CLUTCH CARRIER ASSY T SPRING, CLUTCH WEIGHT NUT DH CLUTCH HOUSING COMP NUT BEARING M PLATE, BEARING COVER SCREW, PAN HEAD FA PRIMARY SLIDING SHEAVE COMP OIL SEAL M WEIGHT W CAM CW SLIDER O-RING M PRIMARY SHEAVE CAP COMP SCREW, BIND WASHER, CLAW M 1763E 01 PLATE V0 COLLAR FA V-BELT FA SHEAVE, PRIMARY FIXED B15

22 FIG. 12 CLUTCH PART DESCRIPTION WASHER, LOCK NUT FA SECONDARY FIXED SHEAVE COMP FA SECONDARY SLIDING SHEAVE OIL SEAL O-RING W PIN, GUIDE W COLLAR, GUIDE F1 SPRING, COMPRESSION FA SEAT, SECONDARY SPRING C2

23 FIG. 13 TRANSMISSION PART DESCRIPTION 1 3FA AXLE, MAIN (17T) FA GEAR, PRIMARY DRIVEN (43T) WASHER, PLATE SPACER FA REDUCTION GEAR ASSY (49T) WASHER, LOCK CIRCLIP M8 WASHER, PLATE FA CLUTCH, DOG BEARING (B6202) BEARING (B6204) FA AXLE, DRIVE (40T) A4 WASHER, PLATE BEARING BEARING FA HOUSING, BEARING FA GASKET, HOUSING CAP BOLT NUT FA PLATE, COVER W4 COLLAR OIL SEAL SPROCKET,DRIVE 12T(38V ) WASHER, LOCK NUT FA COUNTER AXLE ASSY (15T) BEARING C3

24 FIG. 13 TRANSMISSION PART DESCRIPTION BEARING (B6302) C4

25 FIG. 14 SHIFT CAM & FORK PART DESCRIPTION 1 3FA SHIFT CAM ASSY BALL SPRING, COMPRESSION BOLT, FLANGE GASKET GB FORK, SHIFT HX BAR, SHIFT FORK GUIDE FA SHIFT SHAFT ASSY CIRCLIP OIL SEAL FA LEVER, SHIFT FA BOSS, SHIFT SPRING, TORSION PIN, CLEVIS WASHER, PLATE PIN, COTTER FA KNOB, SHIFT LEVER RIVET BOLT, FLANGE BOLT, HEXAGON SOCKET HEAD FA BRACKET WASHER, PLATE FA LEVER SPRING, TORSION F7 BOLT C5

26 FIG. 15 FRAME PART DESCRIPTION 1 5VJ FRAME COMP BOLT, FLANGE BOLT, FLANGE NUT, SELF-LOCKING V TENSIONER V BUSH WASHER, PLATE BOLT NUT, SELF-LOCKING BUSH, SOLID O-RING NIPPLE, GREASE FA STAY, ENGINE BOLT, FLANGE FA 2115K 00 BRACKET BOLT, FLANGE GB TOOL KIT NV 2811A 01 GAUGE, AIR O-RING C6

27 FIG. 16 FRONT FENDER PART DESCRIPTION 1 3FA W FRONT FENDER COMP. 1 1 UR FOR DPBSE 3FA W FRONT FENDER COMP. 1 1 UR FOR PDG 3FA W215C 60 FRONT FENDER COMP.2 1 FOR DPBSE 3FA W215B 60 FRONT FENDER COMP. 2 1 UR FOR DPBSE 3FA W215B 70 FRONT FENDER COMP. 2 1 UR FOR PDG 3FA W215D 60 FRONT FENDER COMP. 2 1 UR FOR DPBSE BOLT, WITH WASHER BOLT, WITH WASHER FA PANEL, FRONT FA CAP, CLEANER CASE FA ELEMENT, AIR CLEANER SCREW, PAN HEAD WASHER, PLATE FA 2171A 80 COVER, TOP UR 3FA W217C 80 TOP COVER ASSY 2 1 UR NUT SCREW, BINDING C7

28 FIG. 17 REAR FENDER PART DESCRIPTION 1 3FA W REAR FENDER COMP UR FOR DPBSE 3FA W REAR FENDER COMP. 1 1 UR FOR PDG 3FA W216C 60 REAR FENDER COMP.2 1 FOR DPBSE 3FA W216B 60 REAR FENDER COMP.2 1 UR FOR DPBSE 3FA W216B 70 REAR FENDER COMP.2 1 UR FOR PDG BOLT, WITH WASHER FA FLAP FA FLAP SCREW, BINDING WASHER, PLATE NUT, FLANGE UY DAMPER W SEAT, BATTERY FA STAY, FENDER FA STAY, FENDER BOLT WASHER C8

29 FIG. 18 REAR ARM & SUSPENSION PART DESCRIPTION 1 3FA REAR ARM COMP YB NIPPLE, GREASE WASHER JX SHAFT, PIVOT A7 WASHER, PLATE NUT, SELF-LOCKING COVER, THRUST BUSH FA COLLAR, DISTANCE A SEAL, GUARD A SEAL, GUARD FA 2219X 00 COVER BOLT, FLANGE FA SHOCK ABSORBER ASSY, REAR YB BOLT, FLANGE NUT, SELF-LOCKING PIN, CLEVIS W COVER, THRUST WASHER, PLATE PIN, COTTER C9

30 FIG. 19 STEERING PART DESCRIPTION 1 3FA COLUMN, STEERING PLUG, TAPER HR HOLDER, HANDLE LOWER K HOLDER, HANDLE BOLT, FLANGE UY PLANE BEARING, STEERING OIL SEAL FA BRACKET, STEERING LOWER BOLT UY WASHER, LOCK R0 COLLAR WASHER, PLATE NUT, SELF-LOCKING PIN, COTTER FA ROD, TIE UY JOINT, UNIVERSAL NUT UY JOINT, UNIVERSAL NUT (L.H. THREAD) 20 3FA ROD, TIE UY JOINT, UNIVERSAL NUT UY JOINT, UNIVERSAL NUT (L.H. THREAD) NUT, CASTLE WASHER, PLATE PIN, COTTER C10

31 FIG. 20 FRONT SUSPENSION & WHEEL PART DESCRIPTION 1 3FA KNUCKLE, STEERING BUSH, SOLID NIPPLE, GREASE FA KNUCKLE, STEERING BUSH, SOLID NIPPLE, GREASE GB SPACER NL COVER, THRUST A8 BOLT WASHER, PLATE NUT, CASTLE PIN, COTTER FA FRONT LOWER ARM COMP. (LEFT) YB 14 3FA FRONT LOWER ARM COMP. (RIGHT) YB BUSH, SOLID R3 COLLAR UY COVER, THRUST NIPPLE, GREASE WASHER BOLT, FLANGE NUT, SELF-LOCKING FA SHOCK ABSORBER ASSY YB BOLT, FLANGE NUT, SELF-LOCKING C11

32 FIG. 21 FUEL TANK PART DESCRIPTION 1 3FA FUEL TANK COMP FJ CAP ASSY HOSE (L310) GROMMET COLLAR L5 WASHER, PLATE BOLT, WITH WASHER GROMMET H4 COLLAR W FUEL COCK ASSY AJ SEAL, COCK SCREW, PAN HEAD X O-RING AJ VALVE PACKING WASHER, PLATE SCREW HOSE (L95) CLIP FA 2414A 00 COVER, FILLER C12

33 FIG. 22 SEAT PART DESCRIPTION 1 3FA SINGLE SEAT ASSY FA COVER, SEAT STOPPER, MAIN STAND NUT, FLANGE U LEVER, SEAT K BRACKET, SEAT LEVER K PIN SPRING, TORSION CIRCLIP C13

34 FIG. 23 FRONT WHEEL PART DESCRIPTION 1 3FA HUB, FRONT BOLT, SERRATION FA SPACER, BEARING BEARING (B6003) OIL SEAL FA WHEEL COMP SL NUT W7 TIRE (AT20X7-8*KT536A T/L N) DUNLOP VALVE, RIM (TR413) TAIHEIYO R2 COLLAR WASHER, PLATE NUT, CASTLE PIN, COTTER FA PLATE, BRAKE SHOE FOR LH 15 4BE W BRAKE SHOE SET SPRING, TENSION G CAMSHAFT FA LEVER, CAMSHAFT FOR LH BOLT NUT H 2513A 00 PLATE, INDICATOR O-RING OIL SEAL FA PLATE, BRAKE SHOE FOR RH 25 4BE W BRAKE SHOE SET SPRING, TENSION G CAMSHAFT C14

35 FIG. 23 FRONT WHEEL PART DESCRIPTION 28 3FA LEVER, CAMSHAFT FOR RH BOLT NUT H 2513A 00 PLATE, INDICATOR O-RING OIL SEAL C15

36 FIG. 24 REAR WHEEL PART DESCRIPTION 1 3FA COLLAR, WHEEL BOLT, SERRATION FA REAR WHEEL COMP SL W8 TIRE (AT22X10-8*KT537A T/L N) DUNLOP VALVE, RIM (TR413) TAIHEIYO NUT FA HUB, REAR BEARING OIL SEAL FA SPACER, BEARING FA W BRAKE SHOE SET SPRING, TENSION X CAMSHAFT N LEVER, CAMSHAFT BOLT NUT F 2533A 00 PLATE, INDICATOR O-RING FA SPROCKET, DRIVEN (32T) V WASHER FA COLLAR, SPROCKET AXLE NUT V COVER, HUB DUST BOLT, STUD FA AXLE, WHEEL FA BOSS NUT D2

37 FIG. 24 REAR WHEEL PART DESCRIPTION BOLT, STUD FA 2531E 00 DRUM, BRAKE WASHER NUT FA RING SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE X COVER SCREW, PAN HEAD WASHER, SPRING O-RING OIL SEAL BOLT, FLANGE BOLT, FLANGE W0 COLLAR A5 WASHER, PLATE F2 WASHER, PLATE BOLT NUT WASHER, PLATE NUT, CASTLE PIN, COTTER UY PULLER, CHAIN BOLT NUT CHAIN (DID520V 74L) D3

38 FIG. 25 STEERING HANDLE & CABLE PART DESCRIPTION 1 5VJ HANDLEBAR GB GRIP FA PROTECTOR, HANDLEBAR GT 2836B 10 TUNING FORK MARK FA CABLE, THROTTLE FA CABLE, BRAKE BOLT NUT NUT, WING E1 SPRING, COMPRESSION WASHER, PLATE PIN KB THROTTLE LEVER ASSY KB 2628F 10.CAP, GEAR NV 2625G 01.LEVER, THROTTLE SCREW SCREW, PAN HEAD NUT, U NUT OIL SEAL NV SPRING KB 2628G 00.GASKET NV WASHER NV WASHER V HOLDER, LEVER LOWER SCREW, PAN HEAD WASHER, SPRING D4

39 FIG. 25 STEERING HANDLE & CABLE PART DESCRIPTION 28 3FA CABLE, BRAKE H HOUSING, BRAKE LINK H JOINT, CABLE H 2631G 00 PLATE SCREW, PAN HEAD WASHER SCREW, PAN HEAD WASHER, PLATE FA CABLE, BRAKE SPRING, COMPRESSION FA CABLE, STARTER FA HOLDER BOLT, FLANGE D5

40 FIG. 26 STAND & FOOTREST PART DESCRIPTION 1 3FA FOOTREST BOLT, FLANGE FA COVER FA COVER SCREW, BINDING SCREW, BINDING NUT, FLANGE WASHER, PLATE NUT, FLANGE FA BOARD, FOOTREST SCREW, BINDING NUT, FLANGE D6

41 FIG. 27 GUARD PART DESCRIPTION 1 3FA 2845N BAR, CARRY FRONT YB 3FA 2845N BAR, CARRY FRONT 1 1 YB BOLT, FLANGE FA 2845R BAR, CARRY REAR YB 3FA 2845R BAR, CARRY REAR 1 1 YB BOLT, FLANGE D7

42 FIG. 28 GENERATOR PART DESCRIPTION 1 3FA ROTOR ASSY FA STATOR ASSY SCREW, PAN HEAD H1 WASHER, PLATE NUT D8

43 FIG. 29 STARTING MOTOR PART DESCRIPTION 1 3FA STARTING MOTOR ASSY M M0.BRUSH SET O-RING O-RING FA BOLT FA 8183G 00.CORD COMP BOLT WASHER, SPRING WASHER, PLATE D9

44 FIG. 30 HEADLIGHT PART DESCRIPTION BULB (12V-25/25W) FA LENS ASSY FA HOLDER, SOCKET FA RIM, HEADLIGHT FA SCREW, RIM ADJUSTING FA NUT FA BODY, HEADLIGHT FA SCREW, RIM FITTING FA PILOT LIGHT ASSY RED BULB (12V-3.4W) FA PILOT LIGHT ASSY GREEN BULB (12V-3.4W) GROMMET COLLAR WASHER, PLATE BOLT WASHER, SPRING D10

45 FIG. 31 TAILLIGHT PART DESCRIPTION 1 3FA TAILLIGHT UNIT ASSY A BULB (12V-21/5W) TB BAND, SWITCH CORD GROMMET WASHER, PLATE COLLAR WASHER, PLATE WASHER, SPRING NUT FA BRACKET, TAILLIGHT FA BRACKET, TAILLIGHT 1 3FA BRACKET, TAILLIGHT GROMMET L7 COLLAR WASHER, PLATE BOLT, FLANGE D11

46 FIG. 32 HANDLE SWITCH & LEVER PART DESCRIPTION 1 3FA HOLDER, LEVER HT LEVER FA LEVER, LOCK BOLT FA FRONT STOP SWITCH ASSY SCREW, PAN HEAD NUT, U FA SPRING, RETURN FA PIN, LOCK FA RING, SNAP FA SWITCH, HANDLE SCREW, PAN HEAD JN HOLDER, LEVER V LEVER BOLT NUT, U XJ HOLDER, LEVER LOWER BOLT WASHER, SPRING BOLT NUT FA FRONT STOP SWITCH ASSY D12

47 FIG. 33 ELECTRI 1 PART DESCRIPTION 1 3FA C.D.I. UNIT ASSY HP BAND KJ IGNITION COIL ASSY BOLT WASHER, SPRING BOLT UY PLUG CAP ASSY KM NEUTRAL SWITCH ASSY GASKET FA SWITCH SCREW FA WIRE, LEAD TH RECTIFIER & REGULATOR ASSY SCREW, PAN HEAD WASHER, PLATE MW STARTER RELAY ASSY BOLT, FLANGE U RELAY ASSY NL RELAY ASSY FA BATTERY ASSY (GS 12N12C-4A-2) BATTERY ASSY (GS 12CZ-4A-2) FA WIRE, PLUS LEAD FA WIRE, MINUS LEAD BAND, BATTERY GB FUSE HOLDER ASSY GB FUSE (5A) FA WIRE HARNESS ASSY D13

48 FIG. 33 ELECTRI 1 PART DESCRIPTION 27 3TB BAND, SWITCH CORD CLAMP CLAMP BAND, SWITCH CORD LP MAIN SWITCH ASSY HN NUT, MAIN SWITCH HN CAP, KEY D14

49 FIG. 34 ELECTRI 2 PART DESCRIPTION 1 2EK REFLECTOR, FRONT WASHER WASHER, SPRING REFLECTOR, REAR WASHER WASHER, SPRING Y REAR REFLECTOR ASSY WASHER, SPRING NUT 1 1 D15

50 FIG. 35 EMBLEM & LABEL 1 PART DESCRIPTION 1 3FA GRAPHIC SET, FRONT FENDER 1 1 UR FOR DPBSE 3FA GRAPHIC SET, FRONT FENDER 1 1 UR FOR PDG 2 3GD 2153E 20 EMBLEM, YAMAHA FE LABEL, WARNING 1 1 ENGLISH RIVET, BLIND WASHER, PLATE FA 2151E A0 LABEL FE LABEL, CAUTION ENGLISH RIVET, BLIND WASHER, PLATE FA 2163G B0 EMBLEM UR FOR DPBSE 3FA 2163G C0 EMBLEM UR FOR PDG 11 5FE 2151H 01 LABEL ENGLISH RIVET, BLIND WASHER, PLATE FA LABEL, CAUTION RIVET, BLIND WASHER, PLATE KM 2819R 00 TAG, WARNING 1 1 E2

51 FIG. 36 EMBLEM & LABEL 2 PART DESCRIPTION 1 3FA GRAPHIC SET, FRONT FENDER 1 2 3GD 2153E 20 EMBLEM, YAMAHA 1 3 5FE LABEL, WARNING 1 ENGLISH RIVET, BLIND WASHER, PLATE 6 6 3FA 2151E A0 LABEL FA 2151E B0 LABEL FE LABEL, CAUTION 2 1 ENGLISH RIVET, BLIND WASHER, PLATE WU LABEL, WARNING 1 FRENCH 12 3FA 2163G B0 EMBLEM FE 2151H 01 LABEL 5 1 ENGLISH RIVET, BLIND WASHER, PLATE FA LABEL, CAUTION RIVET, BLIND WASHER, PLATE WU 2151H 10 LABEL 5 1 FRENCH 20 3FA B0 LABEL, CAUTION JM LABEL, CAUTION 2 1 FRENCH 22 4SH 2416E 00 LABEL, CAUTION ADA 1 E3

52 FIG. 37 EMBLEM & LABEL 3 PART DESCRIPTION 1 3FA GRAPHIC SET, FRONT FENDER 1 UR FOR DPBSE 3FA GRAPHIC SET, FRONT FENDER 1 UR FOR PDG 2 3GD 2153E 20 EMBLEM, YAMAHA 1 3 5FK LABEL, WARNING RIVET, BLIND WASHER, PLATE 6 6 5FK LABEL, CAUTION RIVET, BLIND WASHER, PLATE 4 9 4GB 2155A 00 MARK,EC FA 2163G B0 EMBLEM 1 2 UR FOR DPBSE 3FA 2163G C0 EMBLEM 1 2 UR FOR PDG 11 5FK 2151H 00 LABEL RIVET, BLIND WASHER, PLATE FA M0 LABEL, CAUTION RIVET, BLIND WASHER, PLATE ME 2415E 00 LABEL, CAUTION 1 GBR ONLY E4

53 FIG. 38 EMBLEM & LABEL 4 PART DESCRIPTION 1 3FA GRAPHIC SET, FRONT FENDER 1 2 3GD 2153E 20 EMBLEM, YAMAHA 1 3 5FE LABEL, WARNING 1 ENGLISH RIVET, BLIND WASHER, PLATE 6 6 3FA 2151E C0 LABEL FE LABEL, CAUTION 2 1 ENGLISH RIVET, BLIND WASHER, PLATE SH LABEL, WARNING 1 JAPANESE 11 3FA 2163G B0 EMBLEM FE 2151H 01 LABEL 5 1 ENGLISH RIVET, BLIND WASHER, PLATE FA LABEL, CAUTION RIVET, BLIND WASHER, PLATE LB 2151H 01 LABEL 5 1 JAPANESE 19 3FA LABEL, CAUTION SH LABEL, CAUTION 2 1 JAPANESE E5

54 FIG. 39 ALTERNATE (ENGINE) PART DESCRIPTION 1 3FA STARTER ASSY AP 2 3FA CASE, STARTER FA DRUM, SHEAVE R PAWL, DRIVE R SPRING, STARTER R SPRING, FRICTION R SPRING R PLATE, DRIVE BOLT FA WIRE, STARTER FA HANDLE, STARTER FA WASHER, FLAT FA COVER FA PULLEY, STARTER AP SCREW, PAN HEAD AP 16 3FA GASKET AP OIL SEAL AP 18 3FA ADAPTOR AP MANUAL STARTER E6

55 NUMERI INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 3FA B 2 50M 1111F 00 B 5 22F B 2 3FA B 5 3FA B 2 3FA B 2 59V B 11 50M B 2 22F B B 11 3FA B 2 3FA B 2 3FA B 3 3FA B 3 2HX B 3 2HX B 3 2HX B 3 3FA A0 B 3 22K B 3 3FA B 3 3FA B 3 50M B 4 3FA B 4 22F B 4 22F B 4 22F B 4 2HX B 4 50M B 4 50M B 4 22F B 4 22F B 4 50M B 5 50M B 5 50M B 5 4RF B 5 50M B 5 50M B 5 3FA B 6 3FA B 6 22F B 6 3FA B 6 51Y B 6 3Y B 6 3FA B 7 5VJ B 8 5VJ B 8 18G B 8 21V B 9 10X B 8 5VJ 1410A 00 B 8 3FA B 8 4U B 8 21V B 8 21V B 8 1NT B 9 18M B 8 21V B 8 24W B 9 3FA B 8 21V 1414M 31 B 8 5V B 9 3X B 8 24W B 8 21V B B 8 21V B 8 12R B 8 24W B 9 29U B 9 3FA B A 66 B A 67 B 8 3FA B 7 2NL B 7 3FA C 7 3FA B 7 3FA B 7 2XJ B 7 36F B 7 3FA B 7 59V B 7 2XJ B 7 3FA C 7 3FA B B 8 3DM B 10 3FA B 10 3FA B 10 55X B 10 4BD B 10 3FA 1490J 00 B 8 3FA 1490J 10 B 8 59V B 9 3FA B 11 30X B 6 3FA B 13 50M B 15 3FA B 13 50M B 11 3FA B 13 3FA B 11 3FA B 11 3FA B 13 3FA B 13 3FA B 13 3FA B 13 3FA B 13 50M B 14 3FA B 14 50M B 14 50M B 14 3FA E 6 3FA E 6 3FA E 6 36R E 6 3FA E 6 36R E 6 36R E 6 3FA E 6 3FA E 6 36R E 6 3FA E 6 3FA E 6 36R E 6 3FA E 6 3FA B 11 3FA E 6 3FA B 15 3FA C 3 4DH B 15 3FA B 15 14T B 15 3FA C 3 3FA C 3 3FA C 3 3FA C 3 3FA C 3 3FA C 3 3FA C 3 3FA C 3 3FA B 15 3FA B 15 50W B 15 50M B 15 50M B 15 50M 1763E 01 B 15 3FA B 15 4CW B 15 3FA C 2 50W C 2 3FA C 2 50W C 2 3FA C 2 3FA C 5 3FA C 5 3FA C 5 3FA C 5 3FA C 5 3FA C 5 4GB C 5 1HX C 5 3FA C 5 5VJ C 6 3FA 2115K 00 C 6 3FA C 6 3FA 2151E A0 E 2 E 3 3FA 2151E B0 E 3 3FA 2151E C0 E 5 5FK 2151H 00 E 4 4LB 2151H 01 E 5 5FE 2151H 01 E 2 E 3 E 5 4WU 2151H 10 E 3 3GD 2153E 20 E 2 E 3 E 4 E 5 4GB 2155A 00 E 4 4SH E 5 5FK E 4 5FE E 2 E 3 4WU E 3 5FE E 5 3FA E 2 E 3 E 4 E 5 3FA E 2 E 4 3FA C 8 3FA C 8 3FA C 8 1UY C 8 3FA 2163G B0 E 2 E 3 E 4 E 5 3FA 2163G C0 E 2 E 4 3FA C 8 3FA E 5 3FA E 2 E 3 E 5 3FA B0 E 3 3FA M0 E 4 4SH E 5 5FK E 4 5FE E 2 E 3 E 5 3JM E 3 3FA 2171A 80 C 7 5VJ 2179T 10 B 7 3FA C 9 3FA C 9 1W C C 9 2JX C 9 2A C 9 2A C 9 10V C 6 4V C 6 3FA 2219X 00 C 9 3FA C 9 3FA C 11 3FA C 7 2HR C 10 3GB C 11 3FA C 11 1UY C 11 2NL C 11 3FA C 11 3FA C 11 3FA C 11 1UY C 10 3FA C 10 8K C 10 3FA C 10 1UY C 10 1UY C 10 3FA C 10 1UY C 10 3FA C 12 3FA 2414A 00 C 12 3ME 2415E 00 E 4 4SH 2416E 00 E 3 55W C 12 4X C 12 3AJ C 12 3AJ C 12 2FJ C 12 3FA C 13 3FA C 13 4K C 13 4K C 13 29U C 13 3FA C 14 3FA C 14 3FA C 14 52H 2513A 00 C 14 2N D 2 3FA C 14 3FA C 15 3FA C 14 3FA C 14 3FA D 2 3FA D 2 3FA 2531E 00 D 3 3FA D 3 23F 2533A 00 D 2 3FA D 2 55X D 2 5G C 14 5V D 2 3FA D 2 3FA D 2 3FA D 2 1UY D 3 3FA D 2 10V D D 3 3FA D 2 55X D 3 5VJ D 4 M1

56 NUMERI INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 3FA D 4 1NV D 4 3GB D 4 4KB D 4 1NV 2625G 01 D 4 4KB 2628F 10 D 4 4KB 2628G 00 D 4 1NV D 4 3FA D 4 52H 2631G 00 D 5 3FA D 5 52H D 5 3FA D 4 3FA D 5 52H D 5 3FA D 5 3FA D 5 1NV D 4 3FA D C 13 3FA D 6 3FA D 6 3FA D 6 3FA D 6 3GB C 6 1NV 2811A 01 C 6 5KM 2819R 00 E 2 5GT 2836B 10 D 4 3FA 2845N D 7 3FA 2845N D 7 3FA 2845R D 7 3FA 2845R D 7 3FA D 8 3FA D 8 3FA D 9 50M M0 D 9 3FA D 9 3FA 8183G 00 D 9 3MW D 13 2NL D 13 29U D 13 5TH D 13 3FA D 13 3FA D 13 3FA D 13 29W C D 13 3GB D 13 3GB D 13 4KJ D 13 1UY D 13 5LP D 14 4KM D 13 3FA D 13 3HN D 14 3HN D 14 3FA D 13 3FA D 13 3FA D 12 2XJ D 12 4V D 4 3JN D D 10 3FA D 10 3FA D 10 2HT D 12 59V D 12 3TB D 11 D D 14 3FA D 12 3FA D 12 3FA D 12 3FA D 12 3FA D 12 3FA D 12 3FA D 10 3FA D D 10 3FA D 10 3FA D 10 3FA D 10 3FA D 10 3FA D 10 3FA D 11 3FA D 11 3FA D 11 3FA D 11 1A D 11 2EK D 15 3Y D D 15 3FA D 13 5HP D 13 3FA W C 7 3FA W C 7 3FA W215B 60 C 7 3FA W215B 70 C 7 3FA W215C 60 C 7 3FA W215D 60 C 7 3FA W C 8 3FA W C 8 3FA W216B 60 C 8 3FA W216B 70 C 8 3FA W216C 60 C 8 3FA W217C 80 C 7 3FA W D 2 4BE W C C 14 D D B D B C C C C D C D C F7 C D D C A8 C C C 14 D B D D C 7 C C C D 4 D D D C D C D C 7 D B B C D D C D B C C C D D C D 4 D C 14 D B C C C C 6 C 9 C C C E 2 E 3 E 4 E C 8 D D D D L5 C B B B B 5 B B C B F2 D C A5 D H1 D A7 C C C D C C F8 B M8 C A4 C C D D B B B C C C C D E 2 E 3 E 4 E C B C B B B B C C C C D D L7 D H4 C C R0 C R3 C W0 D V0 B L5 B R2 C W4 C B D B C C C F6 B B B B D B B D C B 2 B B C B D D C 12 D D C E1 D B F1 C C 14 D C C C C D B 5 C B B 7 C B C 10 C C 5 M2

57 NUMERI INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID C 9 C D C 5 91A B B B B D D 3 D 4 D D B 7 C 7 D 3 D D 3 D 9 D 10 D 11 D 12 D C 8 C 9 C B 10 C 5 D 9 D C C B C B B C E C D C D D C C B B C D B C B D B A1 B A3 B C C B B D B A7 B B D B C B D C B C B C C C C B B C B B B C B C 6 C 9 C C C 14 D W7 C W8 D B D B B D D D C 14 D 2 D D C D D C 8 D D B 7 B 10 C C D D 6 D B 10 C 6 D D C C C E D D D 10 D C C B D B D D D D C 7 D B B B 10 B D 3 E B 2 D D B 11 B B B B 7 B B B B B B B C B B B C B B B 11 B B 11 M3