Safety Mats. Presence Sensing Safety Devices MatGuard Mats. Specifications. Description. Features

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Anthony Campbell
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Description The MatGuard safety mat is a pressure sensitive safeguarding product that is designed to detect the presence of people on its sensing surface.

1 Description The MatGuard safety mat is a pressure sensitive safeguarding product that is designed to detect the presence of people on its sensing surface. The MatGuard safety mat has two conductive hardened steel plates that are held apart by non-conductive compressible separators. Each four-wire mat, operating on only 24V DC, is pre-wired and connected in series with other mats to form a floor level guarding system for hazardous areas. The circuit through the mat must be monitored by a safety-rated control unit, which may be a Minotaur Safety Relay, MatGuard control unit, or MatGuard Mat Manager. When the mat is clear, the control unit provides a signal to the machine control circuit. When a mat is stepped on, the conductive plates touch and the resistance in the circuit falls to zero. This is monitored by the control unit, which sends a shutdown signal to the machine. Since the MatGuard safety mat is completely sealed (IP67), water, liquids and coolants present no problem. In addition, the tough vinyl will resist bleaches, acids, salts and many industrial chemicals. The unique molding process allows the long life and reliability of the mat. Features Hardened steel plate construction No dead spots 4-wire system to detect opens and shorts Can withstand a static pressure of 400 psi IP67 rated Specifications EN1760-1, EN94-1, ISO , Standards IEC/EN , NSI RI R1.06, NSI/B11.19, S4024. Category Cat. 1 device per EN94-1, suitable for Cat. systems Certifications CE marked for all applicable directives, culus, CS Z42-04, and TÜV Power Supply 24V DC, -20% +10%, provided by the control unit Connection Wire Length, Max. 200 m (66 ft) Cable Length 4. m (1 ft) standard (see Product Selection) Detection Weight 0 kg (66 lbs) minimum on an 80 mm (.12 in) diameter circular disk Maximum Pressure pplied to Mat 1,04 kpa (400 psi) Zone Size 100 m2 (1076 ft2), maximum Mechanical Life 10,000,000 operations Operating Temperature C (F) -2 ( ) Relative Humidity 100% Enclosure Type Rating IP67 (NEM 6P) Vibration g, Hz Shock 11 ms 10 g/16 ms 10 g Terminal Protection IP 20 DIN 0470 Wire Size 0.7 mm2 (18 WG), 2 wire;.8 mm x 7.4 mm (0.1 in x 0.29 in) jacket OD Weight 10.9 kg/m2 (2.2lbs/ft2) Material Plastisol Vinyl Color Yellow or Black Trim Material 606 luminum Mounting Flat surface Thickness 16 mm (0.6 in) 1-2-Safety Mats 4 Visit our website:

2 2-Safety Mats 4 Product Selection Standard Mats Cat. No. Mat Size mm (in) Standard Perimeter Trim Kit Safety Mat 00 x 00 (19.7 x 19.7) 440F-T F-M1010BYNN 00 x 100 (19.7 x 9.1) 440F-T F-M100BYNN ( ) 440F-T F-M101BYNN 70 x 70 (29. x 29.) 440F-T11 440F-M11BYNN 70 x 100 (29. x 9.1) 440F-T10 440F-M10BYNN ( ) 440F-T F-M1020BYNN 70 X 1000 (29. X 9.4) 440F-T F-M120BYNN ( ) 440F-T F-M2020BYNN ( ) 440F-T F-M202BYNN ( ) 440F-T F-M200BYNN 1000 x 1800 (9.4 x 70.9) 440F-T F-M206BYNN Recommended control unit. For other control units see page R-C219 Examples of Standard System Configurations - #. (, + ) * ' # ( B B E F G V H I J H I I Y ZO K G S MK F Z [ \ N N O K G M\ N ] / / Customer must cut trim to proper length. E F G W I I I J W X H I : ; 8 < 8 9 = 9 : ; / E F K L M N O P Q F R F S T U E F G H I I J H I I 2-80 Visit our website: B B! % #$ & $ " #$! Bill of Materials Description Quantity Cat. No. Mat 1 440F-M200BYNN 2 440F-M1010BYNN Mat 1 440F-M100BYNN Perimeter Trim 2 440F-T210 Perimeter Trim 1 440F-T10 ctive Uniting Trim Used to join two mats to ensure no dead 1 440F-T220 spots MatGuard Controllers 1 440F-C4000S Corner Trim 4 440F-T012 Bill of Materials Description Quantity Cat. No. 440F-M202BYNN MatGuard Safety Mats 440F-M1010BYNN 440F-M101BYNN Perimeter Trim 440F-T10 Corner Trim 1 440F-T012 Uniting Trim 2 440F-T020 MatGuard Controllers 1 440F-C4000P

3 Product Selection Configurable Mats MatGuard safety mat and trim kit catalog numbers can be configured by selecting the appropriate codes from the tables below. 60 mm 1-2-Safety Mats B 110 mm 4 Mats: 440F M 1 2 Y NN a b c d Trim Kit: 440F T 1 2 e a b a Code 2 digit number Code 2 digit number "" Dimension mm (inches) Description Length of the mat in millimetres/0 Must be in 0 (1.97) increments Min. allowed 10 (0); Max. allowed 1000 (20) The length of must be equal to or shorter than B. b "B" Dimensions mm (inches) Description Length of the mat in millimetres/0 Must be in 0 (1.97) increments Min. allowed 200 (04); Max. allowed 1800 (6) The length of must be equal to or shorter than B. Code B C D F G H Code B Y Code K T c Cable Exit Description Two 4. (1 ft) 2-wire cables exit out the corners Two 4. m (1 ft) 2-wire cables exit out the B corners One 9.1 m (0 ft) 4-wire cable with M12 male connector exits out of upper left corner One 9.1 m (0 ft) 4-wire cable without connector exits out of upper left corner One 0.76 m (2. ft) 4-wire cable with M12 male connector exits out of upper right corner One 9.1 m (0 ft) 4-wire cable with M12 male connector exits out of upper left corner for use with 898D Distribution Box One 9.1 m (0 ft) -wire cable with M12 male connector exits out of upper left corner for use with rmorblock Guard I/O d Color Description Black Yellow e Trim Options Description Cable Channel Trim Standard Trim Note: Order controller separately. page -62 for selection details. Visit our website:

4 Product Selection, Trim Options Type Description Length Cat. No. Standard Perimeter Trim (luminum) for use with up to cables running through channel. 2 m, square ends 440F-T210 luminum Standard Perimeter Trim. For use with up to cables running through channel. m, square ends 440F-T10 luminum External Corner Standard Perimeter Trim luminum Internal Corner Standard Perimeter Trim See page F-T F-T01 luminum Perimeter Trim with Cable Channel. Used when up to 8 cables need to be fed through channel. 2 m, square ends 440F-T211 m, square ends 440F-T11 4 m, square ends 440F-T411 2-Safety Mats 4 luminium External Corner Perimeter Trim with Cable Channel Internal Corner Perimeter Trim with Cable Channel See page F-T F-T Visit our website:

5 u v t e ^ ccessories Type Description Dimensions mm (in) 1 x 2 mm, 2 m length (½ x 1 in, 6.6 ft length) Cat. No. 440F-T216 luminum Right ngle Perimeter Trim 1 x 2 mm, m length (½ x 1 in, 9.8 ft length) 440F-T16 g b a b ` h i d Stainless Steel ngle Clip Perimeter Trim per package _ ` _ a b ` c c d op l m n j k 440F-T1029 a b ` c f d c b a b ` e i d g r ` c a b ` _ s d c b a b ` e i d Stainless Steel Z-Clip Perimeter Trim per package ctive Uniting Trim Used to join two mats to ensure no dead spots e a b ` c f d g b a b ` h i d ^ _ ` _ a b ` c c d op q l m n j k 440F-T m (.28 ft) length, square ends 440F-T m (4.9 ft) length, square ends 440F-T020 2 m (6. ft) length, square ends 440F-T220 m (9.8ft) length, square ends 440F-T20 Vinyl Wire Guide 6. mm (2. in) width, 2 m (6.6 ft) length 440F-T20 ccessories Kit for 440F-C4000S and 440F-C4000P. 4 Butt Splices, 2 00 m Fuses, 1 Reset Lamp, 4 Wire N/ 440F-1084 Terminations 12 Philips Flat Head, Stainless Steel screws for 440F-211 and 440FT411 Channel Trim. Secures #6 x 9. (/8) 440F-1714 top to the bottom. 12 Philips Flat Head, Stainless Steel Screws with nchors for 440F-T210, 440F-T10, and 440F- #10 x 8 (1.) 440F T10 Trim 12 Flat Head, Stainless Steel Screws with nchors for 440F-T211 and 440F-T411 Channel Trim #10 x 2 (1.2) 440F m (6. ft) 889D-F4C-2 DC micro QD cordset, 4-pin m (16.4 ft) 889D-F4C- 2 White 10 (2.8 ft) 889D-F4C-10 Blue 1 (49.2 ft) 889D-F4C-1 4 Black 20 (6.6 ft) 889D-F4C-20 0 m (98.4 ft) 889D-F4C-0 Reset Pushbutton for Mat Manager controllers 800-M2C4L 1-2-Safety Mats 4 Visit our website: 2-8

6 ` _ s ` pproximate Dimensions mm (inches) Dimensions are not intended to be used for installation purposes. Mat System When more than one mat is needed to protect an area, use the dimensions below to determine how large of an area is covered. w x y z { y { w w x } z { ~ y x z } ƒ x w x y z { ˆ Š Œ Ž Œ Š ˆ Œ Œ Œ Œ Ž Œ š œ ž š Œ Ÿ Œ Š Š ` š z ª «ˆ Š Ž Œ ˆ Ž Š Š Œ Ž ˆ Œ Œ Š ˆ Œ Š Œ ˆ Š Œ Š Š Š ˆ Š ` a ž d ` _ a c ` g Š d Œ Š Œ ± 99` _ a ` 9 Š d ˆ Œ Š Š a œ d g b a b ` r Š d Š a d ² ³ a d ² ³ a ž d _ c a c ` b Š d Œ Š Œ ± 99` _ a ` 9 Š d ˆ Œ Š Š 2-Safety Mats 4 Standard Perimeter Trim Perimeter Trim with Cable Channel r r ` _ a g ` f d i i ` _ a h ` i d r r ` _ a g ` f d Internal and External Corners r h a g ` e d _ h ` _ a c ` g d r h a g ` e d Internal and External Corners g r r i s a h ` f d _ h ` _ a c ` g d i s a h ` f d «µ µ IMPORTNT: Use the Distance Calculation onpage 2-77 to ensure adequate coverage around the hazard. a _ ` e d i i ` _ a h ` i d g r r a _ ` e d 14 (0.) 9.2 (0.6) g r a b ` d g g a b ` r d Channel Dimensions g r a b ` d Œ Š Œ ˆ ˆ Œ Š Œ c Ÿ Œ Œ c r Ÿ Œ ` ± ˆ ¹ Ž Œ Š Ÿ Œ Œ Š Ÿ ˆ Š Š Š Š Ÿ Œ Š ` Channel Dimensions 42.2 (1.66) Cable channel trim holds up to 8 standard 2-wire mats cables or 7 4-wire cables even when going around corners Visit our website:

7 È Ô î õ á à â à â á á à Ô â È Connectivity Two-Wire Cable Option Ñ Ò Õ Ö Í Î Ï Ð Ñ Ò Ë Ê Ó Î» ¼ ½ ¾ ½ À Á Â Ã Ã ½ À Ä Ñ Ò Õ Ö Í Î Ï Ð Ñ Ò Ë Ê Ó Î 1-2-Safety Mats 4 É Ê Ë Ì Í Î Ï Ð Ñ Ò Ë Ê Ó Î Å Ã À Â Æ Ç ¼ Ã Á Â Ã Ã ½ À Ä É Ê Ë Ì Í Î Ï Ð Ñ Ò Ë Ê Ó Î Note: Flat cable O.D. 6. mm x. mm 4-Pin Micro M12 Connector Option mm (in) Ø Ù Ú Û Ø Ü Ý Þ ß Ù Û Ü Ý Checkered Rib Side of Mat Connection Cables Straight Male Straight Rib Side of Mat Cable Exit Configuration Code Description Compatibility Connector Wire Color Circuit ã åä æ ç è é ê ë ì í å æ ç ë ê Two 4. m (1 ft) 2-wire cables exit out the Safety Relays Black ï êð ë ñ ò ó corners é åä ê ôð ò Black N.C. Two 4. m (1 ft) 2-wire B cables exit out the B Safety Relays White ã äå æ ç corners ñ ò ó é åä ê ôð ò White N.C. One 9.1 m (0 ft) 4-wire C cable with M12 male connector exits out of Mat Managers 2 White N.C. upper left corner Blue 4 Black N.C. One 9.1 m (0 ft) 4-wire D cable without connector exits out of upper left Safety Relays 2 White N.C. corner Blue 4 Black N.C. One 9.1 m (0 ft) 4-wire F cable with M12 male connector exits out of Mat Managers 2 White N.C. upper left corner Blue 4 Black N.C. One 9.1 m (0 ft) 4-wire G cable with M12 male Distribution Block Blue N.C. connector exits out of (2 N.C.) 898D-4*LT-DM4 upper left corner 2 White 4 Black N.C. 2 White N.C. One 9.1 m (0 ft) -wire H cable with M12 male connector exits out of rmorblock Guard I/O upper left corner 4 Black Grey N.C. º Visit our website: 2-8

8 2-Safety Mats 4 Connection to Logic Interfaces Description Safety Outputs uxiliary Outputs Terminals Reset Type Power Supply Cat. Page No. Cat. No. Single-Function Safety Relays MSR11RTP N.O. 2 N.C., 2 PNP Solid State Removable (Screw) uto./manual or Monitored Manual 24V C/DC R-C219 MSR0RT 2 N.O. Solid State 1 N.O. Solid State Removable uto./manual or Monitored Manual 24V DC R-N2198 Specialty Safety Relays MSR2M 2 N.O. 1 N.C. Fixed utomatic/manual Monitored Manual 24V C/DC R-P207 Mat Controller 2 N.O. 1 N.C. Fixed utomatic/manual 24V C/DC or Monitored Manual 110/20V C F-C4000S Mat Manager 2 N.O. 1 N.C. Fixed uto./manual Monitored Manual 24V DC F-C28011 Modular Safety Relays MSR210P Base 1 N.C. and 2 PNP (2 N.C.) 2 N.O. Solid-State and 2 Removable uto./manual or 24V DC from the PNP Solid State Monitored Manual base unit R-H2176 MSR220P Input Module (all) Removable 24V DC R-H2178 MSR20P Input Module (all) 2 PNP Solid State Removable 24V DC from the base unit R-W2218 Note: For additional Safety Relays connectivity, see the Logic section of this catalog. For additional Safety I/O connectivity, see the Safety I/O section of this catalog. For pplication and wiring diagrams, see the pplications section of this catalog. Connection Systems (4-Pin QD only) Connection 4-Pin 6-Pin Cordset 889D-F4C- 889R-F6ECRM- Patchcord 889D-F4CDM- 889D-FCDM- Distribution Box 898D-4 LT-DM4 898R-P68MT- Shorting Plug 898D-41LU-DM 898R-61MU-RM T-Port 898D-4LY-D4 N Replace symbol with 2 (2 m), ( m), or 10 (10 m) for standard cable lengths. Replace symbol with 1 (1 m), 2 (2 m), ( m), ( m), or 10 (10 m) for standard cable lengths. Replace symbol with 4 or 8 for number of ports Visit our website: º

9 ÿ ÿ ÿ ú ß ú ü : 9 98 ß ú ß ú Typical Wiring Diagrams 20V C Safety Mat Reset with Lamp ý ß Þ þ L M ve 1 2 Internal Switches 4 N/O PB ö ö ø ù» ö S ö ö ø ù» ö Á R IND L1L2L 1 S11 S12 S21 S22 S2 S11 Y1 S S4 Å Á ú û û ß ú N -ve Ground MC MC ux Output Safety Mat, Monitored Manual Reset, Dual Channel Output, Monitored Output M 2 X1 X2 X X4 Y0 Y2 Y Y2 Y û û ß ü Safety Mat, utomatic Reset, No Output Monitoring 1- ý ß Þ þ ú S11 S21 1 S4 Y41 Y2 ý ß Þ þ MSR0RT/RTP S12 S Y2 û û ß û û ß ú Safety Mat, Dual Channel Output Monitored, Manual Reset, Output Monitoring 2-Safety Mats / 0 $ ( 1 2 / (. / 0 $ ( 1 2 / ( 7 : ; 8; B 4 7 ; 8 98 > < = ß ß ß 2. - C C D E ß ß Þ ß ß ß Ø Å Á! " # $ # Þ Ú Þ Þ ß B 4 7 ; 8; ú ß 7 ; > 4 < = û û ß ú Þ ß Ø ß ß ß ß Þ ß Ø ß ß Ú ß Þ ß Þ ß Þ ß - $ # $ ( û û ß ü 4 Four Individually Monitored Safety Mats, Monitored Manual Reset, Dual Output, Output Monitoring Note: The diodes shown can be terminal blocks with built-in diodes (1492-JDDF or 1492-JDDR). % & ' " ( # ) * + # $, º Visit our website:

10 Termin ation +24VDC S1 S41 S21 S11 Zone 1 Zone 2 Zone 2 Zone 1,2, 1600N Input 1 closed Safety Mat Input 1 closed Lifeline 4 Input 1 closed E-stop Global Fuses Termin ation o r Expansion Cabl e S12 S22 S2 Sensor switch: 8 MSR 20P Group switch: 1 S42 S2 S62 S12 S22 S2 Sensor switch: 2 MSR 20P Group switch: 2 S42 S2 S62 S12 S22 S2 Sensor switch: 2 MSR 20P Group switch: 2 S42 S2 S62 S12 S22 S2 Sensor switch: 2 MSR 20P Group switch: 7 S42 S2 S62 S11 S21 S1 S41 S1 Interface connection 1 MSR10P 2 Y1 Y2 Y Y40 Y42 S4 Y10 Y11 Y12 Y MSR0P Group MSR0P Group MSR0P Group S11 S21 S41 S1 + + OSSD1 OSSD2 Light Curtain Safety Mat Input 2 closed Prosafe Input 2 closed E-stop Global Group 1 Group 2 Group Outputs active Reset after E-stop K K4 K K6 Ground Conveyor 1 Stop Conveyor 2 Stop Robot Stop Note: The diodes shown can be terminal blocks with built-in diodes (1492-JDDF or 1492-JDDR). Fuse + 24V DC Fuse Start ux Contact Start ux Stop Stop ux L1 L2 L 2-Safety Mats 4 Up To 8 Sensor Mats Reset M C Power 440F-C28021 (24VDC) F-C2802 (11/20VC) V DC F-C DC Ground PE Ground Up To 8 Sensor Mats lternate Supply 11V/20V C Case L1 +ue C Power L2 -ue Fuse MCa NO Reset M 82 MCb PB uxiliary Output F-C28011 Mat Manager Control Unit Reset DC Ground PE Ground 9 12 Reset M Motor L1 L2 L uxiliary Output Motor 2-88 Visit our website: F

OC330C. Wiring Diagram. Recommended PKH- P35 / P50 GALH PKA- RP35 / RP50. Remarks (Drawing No.) No. Parts No. Parts Name Specifications

OC330C. Wiring Diagram. Recommended PKH- P35 / P50 GALH PKA- RP35 / RP50. Remarks (Drawing No.) No. Parts No. Parts Name Specifications G G " # $ % & " ' ( ) $ * " # $ % & " ( + ) $ * " # C % " ' ( ) $ * C " # C % " ( + ) $ * C D ; E @ F @ 9 = H I J ; @ = : @ A > B ; : K 9 L 9 M N O D K P D N O Q P D R S > T ; U V > = : W X Y J > E ; Z