Parts list and list of drawings
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1 X-FEL Coupler Doc. Ref. : XFEL/05/01/MEM05/V2 Page : 1/7 Parts list and list of drawings Version n 2 Version n 1 on 30/03/05 on 28/02/05 Writed by : A. Gonnin Checked by : S. Prat On 30/11/04 On 25/03/05 Distribution list Approved by : W-D. Möller On 30/03/05 Candidates for the call for tenders "Industrialization studies" DESY IN2P3 LAL Communication or reproduction of this document, under any form, or any direct or indirect use of its content for production or other purposes is illegal without prior written authorization by its owner : the Centre National de la Recherche Scientifique. All rights reserved for patent or model application.
2 Doc. Réf. : XFEL/05/01/NOM05/V2 Page 2/7 Version Date Modification 2 15/03/2005 Issue for the call for tenders Information : for designation of drawing Example : 3 D I : index of laboratory 65 : number of project 3 : size of paper 0 for size A0 1 for size A1 2 for size A2 3 for size A3 4 for size A4 D : definition of drawing D for part drawing S for subassembly drawing E for assembly drawing 1 (or 1000) : category 1 (or 1000) for assembly 2 (or 2000) for assembly parts 3 (or 3000) for tooling 4 (or 4000) for test 245 : part number 3 : revision of drawing
3 Doc. Réf. : XFEL/05/01/NOM05/V2 Page 3/7 The quantity of sub-assemblies and parts corresponds to the number required for one coupler. Number In Name Material Surface treatment Qty 0 E X-FEL Coupler 1 E Warm assembly 1 1 S Outer warm conductor Cu inner side 1 2 D Warm tube 316L + 316LN 1 3 D Left ring 316L 1 3 D Conical tube 316L 1 2 D Warm big flange 316LN 1 3 D Flange on vacuum vessel 316L 1 3 S Bellows with sleeves 1 3 D Bellows sleeve 1 316L 1 3 D Bellows sleeve 2 316L 1 3 D Outer warm bellows 316L 1 3 S Warm ceramic window 1 3 D Warm ceramic WESGO AL 300 TiN 1 4 D Copper ring Cu OFHC 2 0 S Inner warm Conductor Cu outer side 1 2 D Doorknob 316LN 1 3 D Left tube 316L 1 3 D Inner warm bellows 316L 1 3 D Inner socket 316L 1 3 D Right tube assembled to tip 316L 1 2 E Cold assembly 1 2 S Welded subas. with big flange Cu inner side 1 3 S Big flange with copper ring 1 2 D Cold big flange 316LN 1 2 S Welded subassembly 1 3 D Flange on cavity 316LN 1 4 D Copper half-rings Cu OFHC 1 3 D Bellows 316L 1 3 D Sleeve for bellows 1 316L 1 3 D Sleeve for bellows 2 316L 1 3 D Antenna Cu OFHC 1 3 S Cold ceramic window 1 3 D Cold ceramic WESGO AL 300 TiN 1 4 D Copper ring type 1 Cu OFHC 1 4 D Copper ring type 2 Cu OFHC 1
4 Doc. Réf. : XFEL/05/01/NOM05/V2 Page 4/7 Number In Name Material Surface treatment Qty 1 E Waveguide interface box 1 0 D Interface box Cu-OFHC or Al alloys 1 3 D Membrane ring 316L 1 3 D Cover 304L 1 3 D Clamping ring 316L 1 4 D Rod for interface box Cu-Zn 2 4 D Support washer Cu-Zn 4 4 D Socket for cover 304L 1 2 E Capacitor 1 3 D Outer ring 316L 1 3 D Inner ring 316L 1 3 D Cover for capacitor PEEK 2 Adjusting mechanism 3 D Insulating adaptor Delmat epoxy D Sleeve Delmat epoxy D Support Linear Actuator 304L 2 3 D Support Position Sensor 304L 1 4 D Connection 304L 1 4 D Linear actuator HSI 57 H D Stop EN AW 2017A black anodizing 1 3 D Support microswitch EN AW 2017A black anodizing 1 2 E Push rod assembly 1 3 D Rod 316L 1 3 D Compensating bellows 316L 1 3 D Left bellows ring 316L 1 3 D Right bellows ring 316L 1 3 D Re-machined DN25 flange 316LN 1 4 D Axle Cu-Zn 1 Supporting brackets 1 E Coupler support 1 1 D Left supporting bracket 304L 1 1 D Right supporting bracket 304L 1 3 D Support bar 304L 2 3 D Connecting axle 304L 4
5 Doc. Réf. : XFEL/05/01/NOM05/V2 Page 5/7 Number In Name Material Surface treatment Qty Assembly parts 2 D Big flange on vacuum vessel 316L 1 3 D Big turning flange in 2 parts 316L 1 4 D Copper seal for CF100 Cu-OFS 1 4 D Cavity seal Al Mg Si0,5 F D Screw for antenna 316L, grade A4 1 4 D HF contact spring Cu-Be2 2 3 D Coil 1 Tooling 4 D Warm cover tube outside WESGO AL D Warm cover tube inside WESGO AL D Cold cover tube inside WESGO AL D Cold cover tube outside WESGO AL300 1
6 Doc. Réf. : XFEL/05/01/NOM05/V2 Page 6/7 The quantity of special procured parts Name Trademark Reference Qty Remark Linear actuator HSI 57 H See drawing n 4 D 1417 Position sensor NOVOTECHNIK TRS25 1 Microswitch MARQUARDT 2 Connector LEMO HGP 1S 130 CLL 1
7 Doc. Réf. : XFEL/05/01/NOM05/V2 Page 7/7 The quantity of mounting accessories corresponds to the number required for one coupler. Ref. Description Qty Part 1 Part 2 Material Threaded rod M6 x L, grade A4 1 Washer Z6 8 3 D 1233 Test cavity 304L Hexagonal nut M6 8 Cu Ni 1,5 Si F60 2 Screw CHC M8 x Cu Ni 1,5 Si F60 2 D D 1221 Washer Z L 3 O-ring seal 107,3 x 5, D D 2116 EPDM Screw CHC M6 x 30 6 Cu Ni 1,5 Si F60 3 D D 1115 Washer Z L Screw CHC M5 x L, grade A4 3 D D 1301 Washer Z L Screw CHC M3 x L, grade A4 3 D D 1131 Washer Z L Screw CHC M3 x L, grade A4 3 D D 1308 Washer Z L 8 Copper seal for CF D D 1131 Cu-OFHC 9 Screw CHC M6 x L, grade A4 3 D D 1131 Washer Z L Screw CHC M4 x L, grade A4 10 Washer Z D D L Hexagonal nut M L, grade A4 Screw CHC M5 x L, grade A4 11 Washer Z5 8 3 D D L Hexagonal nut M L, grade A4 Screw CHC M5 x L, grade A4 12 Washer Z5 4 3 D 1414 Linear actuator 304L Hexagonal nut M L, grade A Screw CHC M4 x L, grade A4 3 D 1415 Washer Z4 8 3 D L 3 D 1419 Hexagonal nut M L, grade A4 Screw CHC M4 x L, grade A4 3 D 1415 Position sensor Hexagonal nut M L, grade A4 15 O'ring ø2,62 - ø6, D D 1412 Viton or Nitrile 16 Screw CHC M4 x L, grade A4 3 D D 1425 Washer Z L 17 Screw CHC M5 x D D L, grade A4 18 Hexagonal nut M2,5 1 3 D 1416 Position sensor 304L, grade A4
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