In order to able to perform adequate basic maintenance the following tools are required:
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- Nigel Poole
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2 BASIC MAINTENANCE BASIC MAINTENANCE AND RECOMMENDED SPARE PART 2.14 SPECIAL TOOLS FOR BASIC MAINTENANCE In order to able to perform adequate basic maintenance the following tools are required: - special ADI tools, delivered with the ADI 2016 / 2018 / 2019 series Process analyzer (see also Spare parts and mounting materials): Wrench for M6 and M8 tubing connectors ADI Article number : V0R Special grease for piston/sleeve 30g ADI article number : V0M TUBE EXPANDER/PUMP ASSEMBLE TOOL ADI article number : V2MD Torx Key TX10 for Sol.valve.PEEK. ADI article number : V0R Valve adjustment tool. ADI article number : V2KD commercially available tools (not delivered with the ADI 2016 / 2018 / 2019 series Process Analyzer, but available as spare part (see Spare parts and mounting materials)): PTFE-tape for (not flared) tubing connectors ADI article number : V0R Tube cutter ADI article number : V0R Grooving tool for ¼" tubing ADI article number : V0M
3 BASIC MAINTENANCE AND RECOMMENDED SPARE PART RECOMMENDED SPARE PARTS CHAPTER 3 RECOMMENDED SPARE PARTS 3.1. GENERAL This chapter describes the various spare parts for the ADI 2016 / 2018 / 2019 series Process analyzer, with a reference to the related Z-modules. Besides the spare parts for basic maintenance, also the service parts for corrective and preventive maintenance are listed, along with the most commonly used mounting materials. The starting point for making up this list of spare parts, is that the user doesn't need any special electro-mechanical skills to perform a concerning corrective measure as (partly) described in chapter 2. For convenience an descriptive list of used abbreviations for synthetic materials is here included: SYNTHETIC MATERIALS ETFE Ethylenetetrafluorethylene FEP Perfluorethylenepropylene FPM Fluor rubber PA Polyamide PCTFE Polychlorotrifluorethylene PE Polyethylene PEEK Polyetheretherketone PETP Polyethyleneterephthalate PFA Perfluoralkoxy PMP Polymethylpentene POM Polyoxymethylene PP Polypropylene PS Polystyrene PTFE Polytetrafluor ethylene PVC Polyvinylchloride PVDF Polyvinylidenfluoride 3-1
4 RECOMMENDED SPARE PARTS BASIC MAINTENANCE AND RECOMMENDED SPARE PART 3.2 ELECTRODES: - ZB ELECTROLYTE SOL. K2SO4 C= SAT. - ZB ELECTROLYTE SOL. KCL C= 3 MOL/L - ZB GELLED KCL SOL. (ADILYTE) 250 ML - ZB ELECTROLYTE SOL. KNO3 C= SAT. - ZB ELECTROLYTE SOL. KNO3 GELLED - ZB ELECTROLYTE SOL. LICL C= SAT. - ZB ELECTROLYTE SOL. LICLO4 C= SAT. - ZCADI04000 ADI BUFFER PH4 1 LTR - ZCADI07000 ADI BUFFER PH7 1 LTR - ZCADI10000 ADI BUFFER PH10 1 LTR - ZBNH3IF010 AMMONIA ELECTR.FILLING SOLUTION Used for ZBNH ZBNH3MK050 AMMONIA MEMBRANE KIT 20PCS+O-RING used for ZBNH ZB POLISHING SET FOR ISE used for : ZBAGS15010, ZBCL015010, ZBCN015010, ZBCU015010, ZBFO
5 BASIC MAINTENANCE AND RECOMMENDED SPARE PART RECOMMENDED SPARE PARTS 3.3 STIRRER / VESSEL HOLDER MODULE (ZB ) - VOM NORPRENE TUBING ID 1/4" OD 3/8" (Tube for overflow vessel) material: Norprene - V2MD TOP PLATE STIRRER MODULE - V2MD STOPPER FOR ELECTRODE - V2MD FASTENER FOR ELECTRODE - V2MD CENTER FASTENER FOR ELECTRODE - ZB BLIND STOPPER VESSEL ENTRY 1/4" - ZB BLIND STOPPER VESSEL ENTRY 3/8" - ZB BLIND STOPPER VESSEL ENTRY 12MM 3-3
6 RECOMMENDED SPARE PARTS BASIC MAINTENANCE AND RECOMMENDED SPARE PART - V2LD ASSEMBLY KNURLED BOLT - V2LD SEAL PACKAGE FOR STIRRER MODULE material: FEP / EPDM - V0M STIRRER BAR D=4MM X L=12MM - V0M STIRRER BAR D=4MM X L=16MM - V0M STIRRER BAR D=5MM X L=25MM - V2KD REACTION VESSEL TRANSP ML material: GLASS - V2KD REACTION VESSEL TRANSP ML material: GLASS - V2KD REACTION VESSEL TRANSP ML material: GLASS - V0M CONNECTOR CYLINDER-TUBING M8 material: PCTFE - V0W TITRATION VESSEL ML TRANSP. material: GLASS 3-4
7 BASIC MAINTENANCE AND RECOMMENDED SPARE PART RECOMMENDED SPARE PARTS - V0W TITRATION VESSEL ML TRANSP. material: GLASS - V0W TITRATION VESSEL ML TRANSP. material: GLASS 3.4 MACRO PIPETTE MODULE (ZB /11/31/51) - V0M TEFLON TUBING 1/4 "FEP MTR material: FEP - V2MD MACRO SAMPLING PIPETTE 6ML - V2MD MACRO SAMPLING PIPETTE 10ML - V2MD MACRO SAMPLING PIPETTE 20ML - V2MD MACRO SAMPLING PIPETTE 50ML material: Glass - V2MC ANTI-DROP GLASS ROD ADI201X material: Glass - V2MD MOUNTING PLATE MACRO PIPETTE material: SS - V0M CONNECTOR CYLINDER-TUBING M8 material: PCTFE - V0M NORPRENE TUBING ID 1/4" OD 3/8" material: Norprene 3-5
8 RECOMMENDED SPARE PARTS BASIC MAINTENANCE AND RECOMMENDED SPARE PART 3.5 TUBING PUMP MODULE ( ZB /1521 / 1561) - V2KD PUMP TUBING ID 1.6MM material: norprene (Used in ZB pump 5 ml/min) - V2KD PUMP TUBING ID 4.8MM material: norprene (Used in ZB pump 320 ml/min and ZB pump 120 ml/min) - V2MD PUMP ADAPT. M6(F)-HOSE ID1.6MM PP (Used in ZB pump 5 ml/min) - V2MD PUMP ADAPT. M8(F)-HOSE ID4.8MM PP (Used in ZB pump 320 ml/min and ZB pump 120 ml/min) - V0M ROLLER CARRIER POM/SS/NYLON GF material: POM (rollers) - V0N M4X10 NYLON KNURLED SCREW material: NYLON - V0M COVER TUBING PUMP, GREEN PA material: PA 3-6
9 BASIC MAINTENANCE AND RECOMMENDED SPARE PART RECOMMENDED SPARE PARTS 3.6 BURETTE MODULE (ZB /1220/1230/1240) - V0W CYLINDER HEAD NUT 2ML BURETTE - V0W CYLINDER HEAD NUT 10ML BURETTE - V0W CYLINDER HEAD NUT 50ML BURETTE Head nut for 20 ml burette is equal to 10 ml burette. Material: PP - V0W PISTON FOR 2 ML BURETTE - V0W PISTON FOR 10 ML BURETTE - V0W PISTON FOR 50 ML BURETTE - V0W PISTON FOR 20 ML BURETTE - V0W GLASS CYLINDER 2 ML BURETTE - V0W GLASS CYLINDER 10 ML BURETTE - V0W GLASS CYLINDER 50 ML BURETTE - V0W GLASS CYLINDER 20 ML BURETTE material: Glass - V2KD CYLINDER HEAD 2 ML BURETTE - V2KD CYLINDER HEAD 10 ML BURETTE - V2KD CYLINDER HEAD 50 ML BURETTE - V2KD CYLINDER HEAD 20 ML BURETTE TOP SIDE material: Carbon filled PTFE BOTTOM SIDE - V0W ANTIDIFFUSION VALVE FOR BURET.TIP material: ETFE/KALREZ - V0M BURETTE TIP L=145 material: FEP/ETFE/KALREZ 3-7
10 RECOMMENDED SPARE PARTS BASIC MAINTENANCE AND RECOMMENDED SPARE PART - V0M SPEC.GREASE FOR PISTON/SLEEVE 30G 3.7 MULTIWAY VALVES (ZB / ZB / ZB /ZB ) - V2LD BURETTE VALVE UNIT material: PCTFE (head), PTFE (slider) - V2MD000331RETURN TUBE FOR BUR./CONT.CONN material: FEP - V2MD000341REDUCER BURETTE/CONTAINER CONN. - V2LD BURETTE SELECTOR VALVE UNIT material: PCTFE (head), PTFE (slider) - V2LD WAY SELECTOR VALVE UNIT material: PCTFE (head), PTFE (slider) - V2LD SAMPLING SYSTEM LOOP UNIT - V2LD SAMPLING SYSTEM LOOP MODULE 2-WAY material: PCTFE (head), PTFE (slider) - V1S5ARP028 O-RING ID X1.78 material: EPDM 3-8
11 BASIC MAINTENANCE AND RECOMMENDED SPARE PART RECOMMENDED SPARE PARTS - ZB ML LOOP FOR SAMPLING SYSTEM - ZB ML LOOP FOR SAMPLING SYSTEM - ZB ML LOOP FOR SAMPLING SYSTEM - ZB ML LOOP FOR SAMPLING SYSTEM - ZB ML LOOP FOR SAMPLING SYSTEM material: FEP 3.8 SAMPLE FLOW DETECTOR (ZB ) - V0W BULKHEAD MALE D 1/4 "- 1/8" NPT PP - V2MD121161ADAPTER G1/8 " MALE- M6 material: Carbon filled PTFE - V2MD000281MOUNTING PLATE FLOW SWITCH 3.9 SAMPLE FLOW CELL (ZB ) - V0W ELBOW 1/4 "G MALE 1/4 " TUBE PP - V0W ELBOW 1/4 "G MALE 3/8 " TUBE PP - V1S5500X15 O-RING ID X1.50 EPDM material: EPDM 3-9
12 RECOMMENDED SPARE PARTS BASIC MAINTENANCE AND RECOMMENDED SPARE PART 3.10 CUVETTE MODULE (ZB ) - V2MD CUVETTE 20 ML Material: borosilicate glass - V0W STIRRER BAR D=3mm X L=13 mm Material: PTFE - V2MD CUVETTE LID 6X M6, 1X ¼"TUBE Material: PTFE - V2LD EXCHANGE TUBING PACKAGE CUV. LID Material: tubes: PTFE, O-ring: EPDM - V2MD PLUG FOR SIGHT HOLE CUVETTE Material: PETP - V0N KNURLED SCREW 3-10
13 BASIC MAINTENANCE AND RECOMMENDED SPARE PART RECOMMENDED SPARE PARTS 3.11 MOUNTING MATERIALS - V2MD000991TEE UNION M6 TUBING material: Carbon filled PTFE - V0M SCREW NIPPLE FOR M6 material: PVDF (Can be used together with V2MD as blind stopper) - V2MD000961PLUG FOR SCREW NIPPLE M6 - V2MD000981TEE UNION M8 TUBING material: Carbon filled PTFE - V0W SCREW NIPPLE FOR M8 material: PVDF (Can be together with V2MD as blind stopper) - V2MD000951PLUG FOR SCREW NIPPLE M8 - V2MD001001UNION M8 MALE PTFE-C material: Carbon filled PTFE 3-11
14 RECOMMENDED SPARE PARTS BASIC MAINTENANCE AND RECOMMENDED SPARE PART - V2LA ADAPTER M6-6MM TUBE PP - V2LD ADAPTER M6-6MM TUBE PCTFE material: PCTFE (incl.nut) (Can be used in ZB / 2030, ZB ) - V2LD ADAPTER M8-6MM TUBE PP - V2LD ADAPTER M8-6MM TUBE PCTFE material: PCTFE (incl.nut) (Can be used in ZB , ZB / 1561) - V0M NUT FOR 6MM TUBING CONNECTOR PVDF material: PDVF - V0M NUT FOR 1/4" TUBING CONNECTOR PP - V0M CONN. 1/4 " NPT- 1/4 " TUBE material: PFA (Can be used in ZB ) - V0M MALE ELBOW 1/4 " NPT- 1/4 " TUBE material: PFA (Can be used in ZB / 1190) - V0M TEE UNION 1/4 " TUBE material: PFA - V0M DISTRIBUTER 1/4 " TUBE PP - V0M DISTRIBUTER 6 MM TUBE PP - V0M UNION M6-M6 material: ETFE 3-12
15 BASIC MAINTENANCE AND RECOMMENDED SPARE PART RECOMMENDED SPARE PARTS - V2MD001921MALE RUN TEE FOR DRAIN CONN.R 1/4 " (Present in ZB / 1930 / 1950) - V2MD000971ADAPTER M8 MALE M6 FEM material: Carbon filled PTFE (Can be used in ZB ) - V0M ADAPTER M6 MALE M8 FEMALE PCTFE material: PCTFE - V0M BLINDSTOPPER PE DIA.7.3 material: PE (Present in ZB ) - V2MD000361ADAPTER O.D. 6MM-M6 PP (Present in ZB ) - V0W ADAPTER DN4/6MM-OD 6MM PP (Incl.nut) (Present in ZB ) - ZA FEMALE M6/OD 6-0D6.35MM ADAPTER (Incl.nut) material: PVDF 3-13
16 RECOMMENDED SPARE PARTS BASIC MAINTENANCE AND RECOMMENDED SPARE PART - V0M TUBING 1/4 " FEP MTR - V0M TUBING ID4/OD 6 MM FEP MTR material: FEP - V0P TUBING FOR AIR 6.2MM CL - V0W TUBING ID4/OD 6 MM PE material: PE - V0W FEP TUB.2X M6 ID 2MM V0W L= 130MM V0W L= 520MM V0W L=1500MM V0W L= 90MM V0W L= 180MM V0W L= 600MM V0W L= 105MM V0W L= 250MM V0W L= 310MM V0W L= 400MM V0W L= 800MM V0W L=1000MM V0W L=1200MM V0W L= 160MM V0W L= 110MM V0W L=2500MM material: FEP - V0W PTFE-TUB 2X M8 L=250MM ID=3.0MM - V0W PTFE-TUB 2X M8 L=170MM ID=3.0MM - V0W PTFE-TUB 2X M8 L=330MM ID=3.0MM - V0M PTFE-TUB 2X M8 L=500MM ID=3.0MM - V2KD RINSE TUBING FOR DRAIN VALVE CONN (Present in ZB / 1930 / 1950) - V2KD DRAIN TUBING FOR REACTION VESSEL (Present in ZB / 1930 / 1950) 3-14
17 BASIC MAINTENANCE AND RECOMMENDED SPARE PART RECOMMENDED SPARE PARTS - V0W NORPRENE TUBING ID 5/16" OD 7/16" - V0M NORPRENE TUBING ID 1/4" OD 3/8" (Present in ZB ; overflow analysis vessel) (Present in ZB /11/31/51; overflow pipette) material: Norprene - V0N M2X 8-SS-A4 CR.REC.RAIS.HD.SCREW (Present in ZB /0640 / 0650 / 0660 / 1030) - V0N M4X 35-SS-A4 CR.REC.RAIS.HD.SCREW - V0R SHIELD TERMINAL SH.OD 0-8 MM - V0R SHIELD TERMINAL SH.OD 8-14 MM - V0R PTFE-TAPE (ROLL) 3-15
18 RECOMMENDED SPARE PARTS BASIC MAINTENANCE AND RECOMMENDED SPARE PART 3.12 TOOLS - V0M GROOVING TOOL FOR 1/4 " TUBING - V0R TUBE CUTTER - V0W KEY FOR DOOR LOCK DOUBLE BIT 5MM - V2MD TUBE EXPANDER/PUMP ASSEMBLE - V0R WRENCH FOR M6 TUBING CONNECTOR - V0R TORX KEY TX10 - V2KD VALVE ADJUSTMENT TOOL 3-16
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