Vacuum Solutions for Ion Thruster Testing
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1 Vacuum Solutions for Ion Thruster Testing Stefan Lausberg Application & Product Support VA 1.2 Mon 9:45 H25 DPG-Frühjahrstagung Regensburg 2016 Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
2 Vacuum Solutions for Ion Thruster Testing 1 Ion Thruster Testing - Requirements 2 Standard Cryopumps 3 Cryo Panels for Ion Thrusters 4 Vacuum Systems for Thruster Testing Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
3 Vacuum Solutions for Ion Thruster Testing 1 Ion Thruster Testing - Requirements 2 Standard Cryopumps 3 Cryo Panels for Ion Thrusters 4 Vacuum Systems for Thruster Testing Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
4 Ion Thruster Testing - Requirements Q.: Why ion thrusters? Why Xe? A.: - Keeping satellites in position - Moving space crafts to Mars, Jupiter and beyond Typical Parameters Xe flow 1 mg/s 10 mg/s process pressure mbar pumping speed 19'000 l/s 190'000 l/s TMP Diff Cryo pumping speed range (l/s) of high vacuum pumps TMPs are too small/expensive; rotor becomes hot through Xe pumping Diffusion pump oil contaminates Xe thrusters standard cryopumps have less than 50 % of their nominal pumping speed for Xe Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
5 Vacuum Solutions for Ion Thruster Testing 1 Ion Thruster Testing - Requirements 2 Standard Cryopumps 3 Cryo Panels for Ion Thrusters 4 Vacuum Systems for Thruster Testing Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
6 Condensing gases saturation vapour pressure p (mbar) 20 K 80 K condensation temperatures Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
7 Standard Cryopumps - Working Principle Vacuum chamber old OLV cryopump model K Activated charcoal 80 K condensed at higher temperatures (H 2 O, CO 2 ) condensed at low temperatures (N 2, Ar, Xe, O 2 ) adsorbed on activated charcoal (H 2, He, Ne) Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
8 Efficiency of the cryopump H 2 O molar mass (g/mol) S / A (l/s*cm 2 ) mean velocity c (m/s) H , He 4 31, H 2 O 18 14,7 587 N ,8 471 Ar ,9 394 Xe ,4 217 N 2 nominal pumping speed 10'000 l/s for nitrogen =. = '600 l/s for xenon Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
9 Vacuum Solutions for Ion Thruster Testing 1 Ion Thruster Testing - Requirements 2 Standard Cryopumps 3 Cryo Panels for Ion Thrusters 4 Vacuum Systems for Thruster Testing Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
10 Cryogenic Options for Xenon Pumping DN 500 ISO-K Ø 520 DN 160 ISO-K COOLPOWER 140 T + cryo panel 10'300 l/s for xenon Standard cryopump 4'600 l/s for xenon Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
11 Design of Cryo Panel chamber wall cold head Ni-plated copper Xenon gas from thruster heater (at room temperature) MLI Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
12 Theoretical Pumping Speed for Xe S = A K 3,64 α c T G M p K 1- α c p G T G T K p G = process pressure p K = saturation vapour pressure T G = gas temperature T K = temperature of cryo panel (K) S = pumping speed of cryo panel (l/s) A K = area of cryo-panel in (cm 2 ) α C = Sticking coeffizient M = molar mass ( g/mol ) For p G >> p K, α c 1 S = 3.64 * A * / Xenon (M = g/mol; T G = 293 K) S/A = 5.44 l/s cm 2 Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
13 Theoretical Pumping Speed for Xe 6 5 S (l/s*cm 2 ) mbar 56 K T (K) 10-6 mbar Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
14 Theoretical Pumping Speed for Xe 6 5 S (l/s*cm 2 ) mbar 60 K T (K) 10-6 mbar 10-5 mbar Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
15 Theoretical Pumping Speed for Xe 6 5 S (l/s*cm 2 ) mbar 65 K T (K) 10-6 mbar 10-5 mbar 10-4 mbar Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
16 Theoretical Pumping Speed for Xe 6 5 S (l/s*cm 2 ) K 53 K T (K) 10-5 mbar Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
17 COOLPOWER 140 T Load Map required temperature range for xenon Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
18 COOLPOWER 140 T Thermal Load Calculation maximum load at 45 K for CP 140 T: Q th ~ 85 W surrounding temperature: T = 300 K very thick Xenon layers: ε r ~ 0.9 Thermal law of radiation: Q th = σ T 4 A 0 ε r 1 Q th / A = W / cm 2 max. surface of cryopanel: A ~ 85 / cm 2 ~ 2,100 cm 2 pumping speed: S Xe ~ 2, l/s ~ 11,400 l/s COOLVAC 10'000 icl: S Xe ~ 4,600 l/s Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
19 Cryo Panel measurement PMMA disc PNEUROP vessel mass spectrometer gas inlet hot cathode gauge metal disc silicon diode TMP + backing pump electrical heater electrical feedthrough 11'400 l/s - 10 % to helium compressor 10'300 l/s safety margin cold head motor cable Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
20 Cryo Panel vs Standard Cryopump no additional high vacuum pumps required heating of the first stage to prevent xenon hangup is necessary or severe reduction of baffle temperature while enhancing the corresponding cooling capacity is necessary low capacity of hydrogen and helium (TMP infinite "capacity") simple concept - much larger pumping speed in comparison to standard cryo pumps usually more pumping speed per Euro in comparison to standard cryo pumps no capacity issue concerning hydrogen and helium due to use of TMPs additional high vacuum pumps (usually TMP) are needed Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
21 Vacuum Solutions for Ion Thruster Testing 1 Ion Thruster Testing - Requirements 2 Standard Cryopumps 3 Cryo Panels for Ion Thrusters 4 Vacuum Systems for Thruster Testing Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
22 Vacuum Systems for Thruster Testing Simulation Chamber Typical configuration Chamber Shroud pumping speed (l/s) 6200 chamber volume (l) dia.: 5100 chamber size? material / desorption rate? heat? Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
23 Vacuum diagram for a 1.5 m³ Chamber T p COOLPOWER 140 T T COOLPAK 6000 H p MAG 2800 WSU 251 Unistat -65 C +80 C D 65 B Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
24 Thank you for your attention Our booth: No. 108 (Tent) Oerlikon Leybold Vacuum DPG-Frühjahrstagung Regensburg Stefan Lausberg
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