A collection of elegant wood and forged iron combinations that will create a place of style and beauty within the home. FOR A BEAUTIFUL STAIR

Transcription

1 A collection of elegant wood and forged iron combinations that will create a place of style and beauty within the home. FOR A BEAUTIFUL STAIR

2 TABLE OF CONTENTS Handcrafted Forged Iron Forged Iron Finish Options... 6 Forged Iron Collections Palermo Hollow Knee-Wall Balusters... 9 Extra Large Sicily...-2 Milan Vicenza Marsala Florence Roma Forma Accessory Iron Iron Components Forged Iron Installation Cable Railings Spiral Stairways... 3 Hardwood Collections Finished Beginnings Box Newels Stain Grade Box Newels Primed Box Newels The Crown System New England Sierra Williamsburg s Carolina Jefferson Hampton Colonial Classic Custom Products Fittings & Components Caps & Easings Volutes & Turnouts Goosenecks Handrails... 6 Shoerails & Fillets... 6 Hemlock Rails Wall Rails... 6 Bending Rails & Moulds... 6 Starting Steps Treads Risers, Skirtboards & Landing Treads. 64 Noses, Mouldings & Brackets Tread Kits Rosettes Newel Drop Design Library Accessories & Hardware Stair Part Terms Illustrated & Defined.. 70 Architecturally Correct Stairways Over-the-Post Take-off Guide Post-to-Post Take-off Guide Index Note: Crown Heritage products are designed for interior use only.

3 STAIRS FOR A BEAUTIFUL STAIR Make your stair the focal point of your beautiful home. Crown Heritage has beautifully designed wood and handcrafted forged iron collections that will accent any home design. From the beauty of the design to the unsurpassed craftsmanship, the exceptional stair products found within the pages of this book are where your beautiful stair can be found today. HOME FOR A BEAUTIFUL HOME Balusters & 4094NS Box Newels

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5 ASCEND IN STYLE 4

6 HANDCRAFTED FORGED IRON Nine handcrafted collections bring together the style and design of forged iron with the warmth of wood for an exquisite look and design. With multiple options available, the ability to customize the style of any stairway is easily achieved with Crown Heritage. 5 Pictured here with balusters 000, 00 and 002.

7 HANDCRAFTED FORGED IRON Available in nominal sizes of 2mm = /2, 4mm = 9/6 and 9mm = 3/4 Satin Black Antique Nickel Copper Vein Rubbed Copper Silver Vein Oil Rubbed Bronze Ash Gray AVAILABLE IN SEVEN COLOR FINISHES 6

8 PALERMO COLLECTION 6 / 4 6 / 4 6 / / 4 5 / / 4 / 4 2 / 4 5 / / / 4 5 / / (Solid) 30 (Hollow) 2mm 02 (Solid) 302 (Hollow) 2mm 03 (Solid) 2mm 3 (Solid) 2mm Item Number Satin Black Antique Nickel Rubbed Copper Silver Vein Copper Vein Oil Rubbed Bronze Ash Gray

9 PALERMO COLLECTION Note: Not all images are to scale. All dimensions in inches unless specified. N e w e l s 5 / 2 6 / 4 6 / 4 9 / / 4 / 2 2 / 4 9 / 2 5 / 4 / 2 3 / / / 4 2 / 4 90 (Solid) 30mm 9 (Solid) 30mm 3 / 2 5 / 4 5 / (Solid) 22 (Solid) 32 (Hollow) 322 (Hollow) 2mm 2mm 3/4 is included in the overall height for the pin tops on the balusters. 36 Iron Balusters 90 Newel detail For your convenience 30, 302, 32, 322 and 3700 profiles are also available in 36 lengths. Ideal for balconies... just unwrap, install and go! Available in Satin Black. Pictured here with 0 & 3 balusters and 90 newel.

10 KNEE WALL BALUSTERS 4 / 2 4 / 2 4 / / / 8 5 / 4 5 / 4 5 / 4 5 / 8 / 4 8 / 2 5 / 4 8 / 2 2 / 4 5 / / 8 5 / 4 5 / 4 5 / / 8 6 / 2 6 / 2 6 / (Hollow) 2mm (Hollow) 2mm (Hollow) 2mm (Hollow) 2mm (Hollow) 2mm 30 balusters are designed with tighter dimensions specifically for knee walls. 30 balusters are perfect for creating great visual style and alignment in a knee wall installation, while 44 balusters complement traditional landing heights. Item Number Satin Black Antique Nickel Rubbed Copper Silver Vein Copper Vein Oil Rubbed Bronze 9

11 EXTRA LARGE HOLLOW BALUSTERS 6 / 4 6 / 4 6 / / 8 4 / / 2 2 / 4 5 / 4 5 / 4 5 / / 2 2 / / 4 / 4 2 / 4 5 / 4 2 /4 5 / 2 3 / 2 5 / 4 5 / 4 5 / 4 2 / / / / (Hollow) 9mm 202 (Hollow) 9mm 22 (Hollow) 9mm 222 (Hollow) 9mm 2700 (Hollow) 9mm 270 (Hollow) 9mm 2702 (Hollow) 9mm 2708 (Hollow) 9mm Item Number Satin Black Antique Nickel Rubbed Copper Silver Vein Copper Vein Oil Rubbed Bronze 0

12 SICILY COLLECTION 6 3 / 4 7 / 8 2 / / 4 Accessory knuckles available. 3 / 4 5 / / 4 7 / / / 4 25 / 2 7 / / (Hollow) 4mm 3404 (Hollow) 2mm 700 (Solid) 3700 (Hollow) 2mm 70 (Solid) 370 (Hollow) 2mm 702 (Solid) 3702 (Hollow) 2mm 707 (Solid) 4mm Item Number Satin Black Antique Nickel Rubbed Copper Silver Vein Copper Vein Oil Rubbed Bronze Ash Gray

13 SICILY COLLECTION Note: Not all images are to scale. All dimensions in inches unless specified. Side View 4 / / / / / 8 5 / / / / (Solid) 3708 (Hollow) 750 (Solid) 2mm 2mm 2mm Pictured here with 370 & 3702 balusters. Item Number Satin Black Antique Nickel Rubbed Copper Silver Vein Copper Vein Oil Rubbed Bronze /4 is included in the overall height for the pin tops on the balusters. 2

14 MILAN COLLECTION Side View 6 / / 4 5 / 4 2 / / 8 5 / / / / (Solid) 00 (Solid) 002 (Solid) 050 (Solid) 4mm 4mm 4mm 4mm Item Number Satin Black Antique Nickel Rubbed Copper Silver Vein Copper Vein Oil Rubbed Bronze 3

15 MILAN COLLECTION Note: Not all images are to scale. All dimensions in inches unless specified. Side View Side View N e w e l s 3 / 4 9 / / / / (Solid) 30mm 09 (Solid) 30mm 8 9 / / 6 4 / 2 4 / (Solid) 4mm 053 (Solid) 4mm 3/4 is included in the overall height for the pin tops on the balusters. 090 Newel 09 Newel 4

16 VICENZA COLLECTION 5 3 / / / 4 6 / 4 2 / 4 7 / 2 7 / 2 5 / 4 7 / 2 7 / / 4 4 / / / 8 7 / 2 7 / 2 5 / 4 7 / / 4 4 / / 4 4 / 4 30 (Solid) 330 (Hollow) 2mm 302 (Solid) 3302 (Hollow) 2mm 332 (Hollow) 2mm 3322 (Hollow) 2mm 33(Solid) 333 (Hollow) 2mm Item Number Satin Black Antique Nickel Rubbed Copper Silver Vein Copper Vein Oil Rubbed Bronze

17 VICENZA COLLECTION Note: Not all images are to scale. All dimensions in inches unless specified. N e w e l 9 / 2 4 / 4 9 / / 8 4 / 4 6 / 2 23 / 4 4 / 4 39 (Solid) 30mm 5 7 / (Solid) 3332 (Hollow) 2mm 39 Newel Pictured here with 382 & 38 shoes and 30 & 302 balusters. 3/4 is included in the overall height for the pin tops on the balusters. 6

18 MARSALA COLLECTION 9 / 6 5 / / 6 7 / / / / 4 7 / 8 25 / / / (Hollow) 4mm 50 (Solid) 50NK 50RC 502 (Solid) 53 (Solid) 350 (Hollow) Nickel Rubbed Copper 3502 (Hollow) 353 (Hollow) 4mm 4mm 4mm 4mm 4mm Item Number Satin Black Antique Nickel Rubbed Copper Silver Vein Copper Vein Oil Rubbed Bronze

19 MARSALA COLLECTION Note: Not all images are to scale. All dimensions in inches unless specified. 50 & 502 Balusters 3/4 is included in the overall height for the pin tops on the balusters. 8

20 FLORENCE COLLECTION S o l i d I r o n B a l u s t e r s O n l y 7 5 / / / 6 3 / / 8 4 / / / / / 6 3 / / / (Solid) 4mm 06 (Solid) 4mm 062 (Solid) 4mm 068 (Solid) 4mm Item Number Satin Black Antique Nickel Rubbed Copper Silver Vein Copper Vein Oil Rubbed Bronze 9

21 FLORENCE COLLECTION Note: Not all images are to scale. All dimensions in inches unless specified. 7 / / 8 5 / 8 5 / 8 9 / / / (Solid) 2mm 07 (Solid) 2mm 072 (Solid) 2mm 074 (Solid) 6mm Hammered Round Balusters NOTE: 070, 07, 072 and 074 are hammered round therefore square shoes are not required. Any round iron baluster can be installed in round drilled holes and secured with Crown Heritage Epoxy. 3/4 is included in the overall height for the pin tops on the balusters. 20

22 ROMA COLLECTION A v a i l a b l e i n B o t h S o l i d & H o l l o w B a l u s t e r s 4 7 / / 8 3 / / 8 2 / 4 2 / 4 4 / / / / 8 20 (Solid) 320 (Hollow) 4mm 202 (Solid) 3202 (Hollow) 4mm 22 (Solid) 322 (Hollow) 4mm Item Number Satin Black Antique Nickel Rubbed Copper Silver Vein Copper Vein Oil Rubbed Bronze Note: Not all images are to scale. All dimensions in inches unless specified. 2 3/4 is included in the overall height for the pin tops on the balusters.

23 FORMA COLLECTION Nominal size is 9/6. For more detailed information go to Index section page / 4 6 / 2 6 / / / / / / 4 4 / 2 4 / 2 2 / 2 2 / 2 2 / 2 2 / (Hollow) 2mm 3402 (Hollow) 2mm 3403 (Hollow) 2mm 3406 (Hollow) 2mm 3407 (Hollow) 2mm 3405 (Hollow) 2mm Item Number Satin Black Antique Nickel Rubbed Copper Silver Vein Copper Vein Oil Rubbed Bronze 22

24 ACCESSORY IRON ADD ACCESSORY IRON TO STRAIGHT BARS D e s i g n Y o u r O w n A c c e s s o r y I r o n S t a i r c a s e S t y l e ACCESSORY IRON NOT SHOWN TO SCALE Note: Accessory Iron available in Satin and Rubbed Copper only mm 4mm 9mm 866 2mm 4mm 9mm 865 2mm 4mm 9mm 864 2mm 4mm 9mm We offer several accessory iron designs that add design elements to your straight bar balusters. Shown here with the 86 scroll accessory mm 4mm 9mm 86 2mm 4mm 9mm (Hollow) 9mm (Hollow) 4mm (Hollow) 2mm 863/ / / /

25 IRON IRON COMPONENTS F o r g e d I r o n S h o e s I r o n K n u c k l e s 8 (2mm) 86 (2mm) 82 (2mm) SB/RC/NK/CV/SV SB/RC SB/RC/NK/CV/SV 82 (4mm) 87 (4mm) 822 (4mm) SB/RC/NK SB/RC SB/RC/NK 28 (9mm) 282 (9mm) SB/RC SB/RC L i g h t w e i g h t K n u c k l e s & S h o e s 83 (2mm) SB/RC/NK/CV/SV 832 (4mm) SB/RC 835 (2mm) SB/RC/RB Use with Straight Bars 383 (2mm) 38 (2mm) 386 (2mm) 382 (2mm) SB/RC/RB/AG 382 (4mm) 387 (4mm) 3822 (4mm) SB/RC/RB/AG SB/RC/RB SB/RC/RB/AG N e w e l H a r d w a r e F o r g e d I r o n N e w e l C o v e r 842 (30mm) 843 Newel installation hardware. 844 (30mm) Use with (30mm) To be used with the forged iron newels when installed on a knee wall. H a r d w a r e Pack Epoxy tips for 3039 available Epoxy Refill Used with 3038 gun 3038 Epoxy Gun Pack Epoxy Tips Use with Minute Epoxy Works in standard caulking gun (Tips not included) Pictured here with 370 & 3407 balusters Pack Epoxy tips for 3039 available. 24

26 FORGED IRON FORGED IRON INSTALLATION S t e p O n e B a l u s t e r s Here s your chance to be creative. Our forged iron stairways may be designed to your preference. Feel free to mix and match balusters that appeal to you. Almost any combination is acceptable. Balusters for the Balcony Our graceful belly balusters are specially designed for balconies. They are a great way to make your stairway unique! S t e p T w o N e w e l s You may choose either a forged iron or a wood newel. Forged iron newels may be used in Over-the-Post installations. Wood newels may be used in both Post-to-Post and Over-the-Post stairways. If you choose a wood newel installation, consider one of our many box newels combined with forged iron balusters, they make a beautiful stairway (see pages 33-36). Installation Using a Box Newel Handrail Profiles S t e p T h r e e H a n d r a i l s Again, we offer a wide array of styles with matching fittings. See page 57 for the handrails that may be used with our forged iron stairways. S t e p F o u r T i p s Many building codes require three balusters on a tread. Check with your local code officials if you have any doubts about compliance. Because these balusters are handcrafted, they may vary slightly in size. Please check each baluster and newel before you drill the hole for it. Illustration Gooseneck may require a longer baluster Intermediate Landing S t e p F i v e C o m p o n e n t s Balusters are offered in both square and round shapes and may be installed with or without shoes. Each requires that the appropriately-shaped hole be cut in the tread and handrail. One way to cut the square hole is by drilling a round hole in the wood the same size as the baluster s overall width. Then, chisel out the hole to make it square (see illustration 2). 25

27 DESIGN AND INSTALL FORGED IRON STAIRWAYS Illustration 2 Chiseling a square hole from a round hole Illustration 3 If you use shoes, you may decide to drill a round hole and not chisel it square. This hole will be the size of the diagonal measurement of the baluster and will be hidden by the shoe (some shoes have set screws to hold them in place [see illustration 3]). We recommend using epoxy in the hole. You may apply the epoxy in one of two ways: () If you have only a few steps to install, you may put the epoxy in the hole before the baluster. Apply a small amount of epoxy you don t want it to overflow when the baluster is inserted. Then, put the shoe on the baluster and place the baluster in the hole. Continue up the staircase. Important: The cure time for epoxy is approximately 5 minutes, so you must proceed with speed once you ve started the process! (2) If you have several steps to install or if you don t feel comfortable with scenario # then place the baluster in the hole before applying the epoxy. Put the epoxy in the hole between the baluster and the side of the hole (see illustration 3). Do not get epoxy on any wood surfaces that you are going to finish. Setting a square baluster in a round hole Angle shoe under handrail Illustration 4 If you are using round forged iron balusters, you may drill a small hole through the baluster and insert a small finishing nail into the wood. Or, you may fit the baluster into a hole of the same size drilled into the tread and allow it to turn. Angle shoes are used beneath the handrail and where the baluster connects to the treads, and also on installations where a knee wall is used (see illustration 4). A set screw on the side of the shoe will hold it in place. (NOTE: The Angle of the rake top baluster shoes can be adjusted to the proper angle by using a hand held grinder or by clamping each shoe on the chop saw and cutting the proper angle.) Angle shoe and kneewall Illustration 5 Riser An easy method for mounting forged iron newels on intermediate landings Forged iron newels are installed differently depending upon their locations: Starting step: Cut a square hole into the tread and riser plates. The hole must be a good, tight fit around the newel. A mortising bit is very helpful for cutting this square hole. Intermediate landing: Drill two holes in the side of the newel and attach the newel to the riser. This is the easiest and strongest method (see illustration 5). Balcony: Cut square holes into the floor. Then, depending on under-floor access, either screw the newel into a joist (similar to the way an intermediate newel is screwed into a riser) or attach the newel to the front of the balcony with the appropriate screws. NOTE: USE THE 843 NEWEL INSTALLATION HARDWARE TO INSTALL 30MM FORGED IRON NEWELS 26

28 CABLE RAILINGS Open up your view! Cable railing is attractive, strong, and virtually maintenance free. Better yet, cable doesn t obstruct your view. The fittings are made of marine grade stainless steel so they can be used for exterior decks or interior stairs. Our fittings are designed especially for railings. So, unlike other cable fittings you may see, our fittings are sleek with no bulky clamps, rough edges or exposed cable ends. Crown Heritage Cable Systems are simple to install, come in convenient pre-cut kits and have three styles to accommodate any stair or deck design. 27

29 CHOICE KIT 02 SERIES Cable for any budget Outside of post mounting system. Stud fitting designed to be concealed within the post. Can be used on level runs or stair. Works with wood or metal posts. Available kits lengths: 5, 0, 5, 20, 25, 30, 40, 50 PREFERRED KIT 262 SERIES Installs with ease Outside of post mounting system. Designed to be concealed within the post. Can be used on level runs or stair. Ideal for double post corners. Tensions with only a hex wrench. Available kits lengths: 5, 0, 5, 20, 25, 40 SELECT KIT 300 SERIES Sleek and Stylish Design Inside of post mounting system. Perfect for all level runs. Available kits lengths: 5, 0, 5, 20, 25, SERIES For the modern stair Inside of post mounting system designed for stair runs. Can also be used on decks with 45 degree corners. Available kits lengths: 5, 0, 5, 20 28

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31 CABLE RAILING TOOLS AND ACCESSORIES Cable Cutter (Part#3068) For burr-free cutting of cable. Cable Braces Use a brace every 48. Measures 3/4 x 3/4 x 42. Level runs (Part#423) Pre-drilled 3-/8 on center. Stair runs (Part#4200) Undrilled, includes angle bracket. (Available in both Anodized or Black) Note: Brace can also be an extra post or baluster. Cut-off Wheel (Part#3069) Cut cable flush with the ends of fittings. Ideal for the 02 and 262 kits. Cable Release (Part#3066) Releases cable from locking fitting before tensioning. Push Lag (Part#3059) Use with the 02 or 262 when you do not have access to the backside of the termination post. (Sold 2 per pack.) Bevel Washer (Part#3026W) Use with 02 or 262 when drilling your post on an angle. (Sold 4 per pack.) Post Protector (Part#306) Stainless Steel insert. Protects the post at areas where cable enters/ exits on an angle. (Sold 4 per pack.) Push Clevis Lag (Part#3057) Use with the 02 or 262 when you do not have access to the backside of the termination post. Pivots for angles. (Sold 2 per pack.) Stainless End Caps (Part#3063) Use with the 02. Caps for stud end. (Sold in packs of 0.) Cleaner (Part#3067) Cleans and protects from extreme conditions. WHICH SERIES BEST FITS YOUR NEEDS? 30

32 SPIRAL STAIRWAYS Crown Heritage Spirals are designed to your specifications and completely assembled at the factory with a custom formed handrail, then re-packaged for easy assembly at the job site. Crown Heritage Spiral Stairs provide an easier installation and a more appealing look than typical kit stairs. Choose from 20 models. See all models and options at 3

33 HARDWOOD COLLECTIONS Nothing compares to the natural beauty and timeless appeal of a wood balustrade. From traditional turned newel designs to handcrafted box newels, Crown Heritage offers what you need for your beautiful stair. Crown Heritage has eight signature wood collections and five attractive box newel designs. Box newels come in multiple sizes to fit any stair and have features designed to make installation a breeze. 32

34 FINISHED BEGINNINGS PREFINISHED Let Crown Heritage simplify your project. Finished Beginnings TM from Crown Heritage is a line of prefinished newels, handrails, treads and accessories. Going prefinished means less time on the jobsite which decreases cost. No on-site finishing eliminates harmful chemicals, dust and odors. Finished Beginnings TM uses a furniture grade finish which creates a look and feel of a noticeably higher quality product. Autumn Espresso Finished Beginnings TM is available in two finishes - Autumn and Espresso. Autumn offers classic warm honey tones whereas Espresso offers a more modern darker look. Finished Beginnings TM Espresso treads, matching 4040 newel and 600 handrail featured with 370 and 3702 iron balusters. TM = Notes item is available prefinished, in addition to standard unfinished. 33

35 H a n d r a i l s PRE-FINISHED STAIR PARTS /8" H x 2-/4" W 600P 2-3/8" H x 2-/4" W -/4" Plow /8" H x 2-5/8" W 620P 2-3/8" H x 2-5/8" W -3/4" Plow N e w e l s Box Newel /2" x 58" Base Sleeve 4076B 5" x 23-5/32" Box Newel /4" top, 6-/4" base 55" Starting Newel " x 48" Transition Newel " x 54" T r e a d s ", 48", 60" A c c e s s o r i e s 8070MR 48", 60" /4" Landing Tread 2', 6' Flooring for Landing Area 3/4" x 2-/2" x 48" 20 Piece Kit 7027 Rosette Button Plugs /2", ", -/2" Touch Up Kit 8095 Cove 5/8" x 3/6" Hot Melt Adhesive Hot Melt Applicator Construction Adhesive 409 shipped with bevel and square cap options. Neck trim shipped loose on box newels. 34

36 STAIN GRADE BOX NEWELS / / / / 4 6 / / / / / 4 7 / / / 8 22 / / B Sleeve (Sold Separately) / B Fits 4082/83/97 Sleeve (Sold Separately) 4082 Junior Box Newel I n t e r c h a n g e a b l e N e w e l C a p S y s t e m 409, 49, 4082, 4083, 4092, 4093, 4096, 4097 and 4098 box newels come with two interchangeable caps. Bevel Cap Square Cap 35 = Notes item is available prefinished, in addition to standard unfinished.

37 STAIN GRADE BOX NEWELS All dimensions in inches unless specified. 6 / Features true square corners / / 4 / / 2 7 / 4 / / / 8 22 / 2 22 / B Fits 4082/83/97 Sleeve (Sold Separately) 23 7 / Junior Box Newel Mitered Corner Newel Starting Newel Attachment Kit A B C D E F G Lag Screw 3094 assembly is required when a floor is hollow and no joist is available is required for joist installations. This 2 lag screw ensures a stronger bond with the joist. Warning: Standard 0 lag screws are not long enough to provide as secure a bond with the floor joist. A = Hollow Bottom Box Newel B = Sleeve C = Installation Block D = Finish Floor E = Sub-floor F = Starting Newel Attachment Kit G = 2 Lag Screw Hollow Bottom Newels Box Newel Details Installation Blocks Sleeve Two caps Product # 4082 Included Order Separate Included 4083 Included Order Separate Included 409 Included Included Included 4092 Included Included Included 4093 Included Included Included 4096 Included Included Included 4097 Included Order Separate Included 4098 Included Included Included 49 Included Included Included See page 68 for more newel hardware details. 36

38 PRIMED BOX NEWELS 4 & 5 P r i m e d B o x N e w e l s 4 NEWELS 5 NEWELS B F 4094NS 4094NSF 4094NCT 4094FNCT 4095B F 4095NS Sleeve Standard Standard Sleeve Standard (Sold Separately) Oak Trim Oak Trim (Sold Separately) Oak Trim THE ABOVE 4 & 5 NEWELS HAVE SOLID BOTTOMS Recommended installation hardware is 3072 or 3073 found on page 68. **Patent: US D465,584 S Patent: US D472,650 S 3 3 / / / / 6 T r i m K i t s 4094/4095 trim kit species options To be used with NCT newels 49 3 / / , 4094F, 4094NS, 4094NSF, 4094NCT, 4094FNCT F, 4095NS, NSF, 4095NCT 4095FNCT 4094CT Maple 4095CT Maple 4094CT Cherry 4095CT Cherry 4094CT Beech 4095CT Beech 37

39 PRIMED BOX NEWELS P r i m e d B o x N e w e l s 4095NSF 4095NCT 4095FNCT Standard Oak Trim 4076B Sleeve (Sold Separately) B Fits 4082/4083 Sleeve (Sold Separately) A f f o r d a b l e S t y l e Our patented, factory-primed Box Newels offer the same finish as our primed balusters for less installation time. Starting at under $00, our factory-primed Box Newels are affordable and beautiful upgrades from the industry-standard look. I n t e r c h a n g e a b l e N e w e l C a p S y s t e m 4082, 4083, and 4093 primed box newels come with two interchangeable caps. Bevel Cap Square Cap 38

40 CROWN SYSTEM CROWN SYSTEM The ingenious Crown System from Crown Heritage provides the ability to line up the rings or square top balusters along the rake of the rail while, at the same time, keeping the bottom squares of the balusters parallel with the tread. Only the Crown System is architecturally correct to ensure true, proper installation alignment resulting in visual perfection and style. Easier installation, perfect start-to-finish baluster alignment, reduced labor costs, and increased efficiency what more could you ask for? 805 Balusters 39

41 CROWN SYSTEM O n l y t h e C r o w n S y s t e m H a s P e r f e c t A l i g n m e n t Designed to meet building codes, the Crown System is an industry-first, stair system that visually aligns standard balusters with the rake of the rail and the tread something no other traditional stair system has been able to achieve in a 34 traditional rake rail height. From complying with the building codes to easier installation and reduced labor costs, the Crown System offers a smooth start, perfect finish, and industry-leading technology of perfect alignment. C r o w n S y s t e m The Crown System visually aligns balusters with the rake of the rail an d the tread. Creates visually perfect alignment Provides ease of installation Reduces labor costs PERFECT ALIGNMENT { Perfect alignment no other manufacturer can provide. C o m p e t i t o r s S y s t e m Competitors system cannot provide perfect alignment of balusters with the rake of the rail and the tread. Uneven alignment Blocks are different lengths Installation challenges No cost savings UNEVEN ALIGNMENT { The competition s uneven alignment 40

42 WOOD NEW ENGLAND COLLECTION H a n d r a i l s N o t P l o w e d 2-/4" 2 /4" 2-3/8 9/32" -/2" B-720 / 2 B-82 5 / 6 P i n T o p B a l u s t e r s B-777 / 2 B-892 / 4 B-894 / 4 B-89 / 4 26 / 6 28 / 6 3 / 6 34 / 6 35 / 2 38 / 2 4 / 2 3 / 8 33 / 8 36 / 8 39 / / / / / / / / / F i t t i n g s S h o e r a i l s a n d F i l l e t s B-730 ( Riser) No Cap B-73 (2 Riser) No Cap B-905 Rosette B-905A Rosette B-822 Quarterturn B-750 Vertical Volute 6004 Fillet 6045 Shoerail 6450 Fillet 6006 Shoerail S q u a r e T o p B a l u s t e r s B / 4 B-86 / / / 4 7 / 2 7 / 2 All dimensions in inches. 7 3 / / / / / 4 Note: Check local building codes for required handrail height and baluster spacing

43 NEW ENGLAND COLLECTION Reflecting the simple elegance of its colonial roots, the New England Collection features classic embellishments. Each handsome component evokes the warmth and craftsmanship of classic American design. O v e r - t h e - P o s t N e w e l s W i t h P i n T o p 2 / / 4 3 All dimensions in inches B-765 (43 ) B-895U (43 ) Dowel is removable. Dowel is removable. B-753/B-754 (43 ) B-766A (43 ) B-767A (58 ) B-768A (72 ) P o s t - t o - P o s t N e w e l s W i t h B a l l T o p 3 4 / 2 All dimensions in inches. / 2 3 / / 2 4 / / / 4 23 / 4 6 / 2 22 / 2 40 / 2 26 / / / / 4 3 / 8 B-769 (48 ) B-770 (54 ) B-775 (72 ) B-773 (58 ) B-776 (72 ) B-786 (43 / 2 ) B-787 (60 ) B-788 (67 / 2 ) B-885 (48 ) B-890 (60 ) Uses the patented Crown System of Alignment (see page 7) *Patent: US 6,769,22B 42

44 SIERRA COLLECTION H a n d r a i l s N o t P l o w e d P i n T o p B a l u s t e r s 20 3-length System / Crown System* / length System 3 / 4 25 Crown System 3 / 4 5 / 5 / / 2 7 / 4 5 / 5 / / 2 9 / 4 26 / 2 26 / / 4 24 / 25 / / / 4 24 / 25 / / 4 7 / / / 2 7 / 2 7 / / / 2 7 / / / / H a n d r a i l s P l o w e d 6005P 3 /4 600P /4 620P 3 /4 630P 3 /4 659P 3 /4 S q u a r e T o p B a l u s t e r s 2025 Crown System / Crown System 3 / 4 5 / 5 4 / 4 5 / 7 2 / 4 5 / 5 4 / 4 5 / 9 2 / / 24 4 / 4 25 / / / 24 4 / 4 25 / / 4 7 / 2 7 / 2 Note: Use 35, 37 / 2 and 44 lengths when using three balusters on a tread. Use 35 and 39 when using two balusters on a tread. / / / / Balusters 43

45 SIERRA COLLECTION The Sierra Collection is reminiscent of 8th century Spanish Colonial charm with its classic and bold character. The collection s well- balanced proportions and strong design make Sierra an enduring classic for any home. O v e r - t h e - P o s t N e w e l s W i t h P i n T o p 3 3 / 2 All dimensions in inches (43 ) Rake Newel 324 (48 ) Universal Newel 325 (58 ) Intermediate Newel 334 (48 ) Universal Newel 335 (56 ) Intermediate Newel P o s t - t o - P o s t N e w e l s W i t h B a l l T o p 3 All dimensions in inches. 3 / / / / / / / / / / / / / / / / (48 ) Universal Newel 3242 (54 ) Universal Newel 3245 (58 ) Second-floor Landing Newel 3246 (58 ) Intermediate Newel 3340 (48 ) Universal Newel 3342 (56 ) Universal Newel 3345 (56 ) Second-floor Landing Newel 44

46 WILLIAMSBURG COLLECTION H a n d r a i l s N o t P l o w e d P i n T o p B a l u s t e r s 3 / Crown System* FLUTE ROPE 5 / 4 5 / 4 5 / 2 9 / 4 4 / / / 4 7 / 2 7 / 2 / / Note: Use 35, 37 / 2 and 44 lengths when using three balusters on a tread. Use 35 and 39 when using two balusters on a tread. 905F Balusters & 9043F Newel H a n d r a i l s P l o w e d Williamsburg Post-to-Post 630P 659P 620P 6005P S q u a r e T o p B a l u s t e r s 3 / Crown System FLUTE ROPE 5 / 4 5 / 4 5 / 2 9 / 4 4 / / / 4 7 / 2 7 / 2 / / F Balusters 45

47 WILLIAMSBURG COLLECTION Found in many houses on The National Register of Historic Homes, the Williamsburg Collection is reminiscent of an age of hospitality and style in Colonial America. The balusters strategically aligned architectural squares give the stairway a graceful, elongated appearance. The pineapple finial on the Post-to-Post newels is the historic symbol of friendship. Choose from Plain, Flute and Rope designs. O v e r - t h e - P o s t N e w e l s 3 / 2 W i t h P i n T o p All dimensions in inches. FLUTE ROPE VARIES 23 / / / 2 (34 Rake Handrail) 7 / 2 7 / 2 VARIES 6 / (34 to 38 Rake Handrail) (either 30 or 34 Rake Handrail) 7 / (48 ) Universal Newel 9025 (56 ) Intermediate Newel 903 (40 / 2 ) Volute Newel Dowel is removable. P o s t - t o - P o s t N e w e l s 3 / 2 W i t h P i n e a p p l e T o p All dimensions in inches. FLUTE ROPE 5 / 2 5 / 2 5 / 2 5 / 2 Note: Due to the historic nature of the Williamsburg Collection, all Post-to-Post newels have a 5 /2 top block. This will require a gooseneck fitting to be used at the intermediate landing and second-floor landing. 7 / 2 9 / 2 7 / 2 7 / 2 20 (34 to 36 Rake Handrail) (56 ) Universal Newel 9048 (72 ) Intermediate & Second-floor Landing Newel 46

48 800S COLLECTION H a n d r a i l s N o t P l o w e d P i n T o p B a l u s t e r s 85 Crown System* 3 / Crown System 2 / 4 REED OCTAG. REED / / / / / / / 2 7 / 2 / / / / D Balusters & 480D Newel H a n d r a i l s P l o w e d 800s Over-the-Post Note: Use 35, 37 / 2 and 44 lengths when using three balusters on a tread. Use 35 and 39 when using two balusters on a tread. 630P 659P 620P 6005P S q u a r e T o p B a l u s t e r s 3 / Crown System REED OCTAG / / / / 2 / / Balusters & Newel 800s Post-to-Post Available in Mahogany

49 800S COLLECTION The 800s Collection blends simplicity of design with the strength of wood. Characterized by its classic double vase design and lamb s tongue drop shoulder, the stairway vividly recalls an era of inspired architecture and gracious living. Choose from Plain, Reed and Octagonal designs. O v e r - t h e - P o s t N e w e l s W i t h P i n T o p All dimensions in inches. 3 / REED 2 OCTAG. 2 ONLY (34 Rake Handrail) 27 VARIES / (43 ) Universal Newel 484 (48 ) Universal Newel 4825 (56 ) Intermediate Newel 483 (40 2 ) Volute Newel Dowel is removable. 482 (43 ) Rake Newel P o s t - t o - P o s t N e w e l s 3 / 2 W i t h U r n T o p All dimensions in inches. 2 REED 2 OCTAG / (30 to 36 Rake Handrail) / (56 ) Universal Newel 4845 (56 ) Second-floor Landing Newel 4866 (58 ) Intermediate Newel 48

50 CAROLINA COLLECTION H a n d r a i l s N o t P l o w e d P i n T o p B a l u s t e r s 3 / length System 206 Crown System* FLUTE TWIST OCTAG. FLUTE TWIST / 4 7 Matching Profiles / / / / / H a n d r a i l s P l o w e d 630P 659P 620P 6005P S q u a r e T o p B a l u s t e r s 3 / length System 2006 Crown System FLUTE TWIST OCTAG. FLUTE TWIST 7 5 / 4 5 / 4 5 / 2 9 / 4 20 Matching Profiles 2 3 / 24 4 / 4 25 / / Fluted Balusters Note: Use 35, 37 / 2 and 44 lengths when using three balusters on a tread. Use 35 and 39 when using two balusters on a tread / / /

51 CAROLINA COLLECTION The Carolina Collection, with its refined reminiscence of the Georgian and Greek Revival architecture, becomes an eloquent expression of Old-World romance. Defined by the baluster s elongated vase, this stairway brings 9th century elegance to your home. Choose from Plain, Flute, Twist and Octagonal designs. O v e r - t h e - P o s t N e w e l s W i t h P i n T o p 3 / 2 3 All dimensions in inches. FLUTE TWIST OCTAG. ONLY (34 Rake Handrail) 27 VARIES (43 ) Universal Newel 304 (48 ) Universal Newel 305 (56 ) Intermediate Newel 308 (72 ) Winder Newel 303 (4 ) Volute Newel Dowel is removable. 302 (43 ) Rake Newel P o s t - t o - P o s t N e w e l s 3 / 2 W i t h A c o r n T o p All dimensions in inches. FLUTE TWIST OCTAG / VARIES (30 to 33 Rake Handrail) (34 to 38 Rake Handrail) (Either 30 or 34 Rake Handrail) 24 VARIES 34 / / (48 ) Universal Newel 3042 (56 ) Universal Newel 3055 (72 ) Winder Newel 3045 (58 ) Second-floor Landing Newel 3046 (72 ) Winder Newel 3047 (58 ) Intermediate Newel 50

52 JEFFERSON COLLECTION H a n d r a i l s N o t P l o w e d P i n T o p B a l u s t e r s 3 / Crown System* FLUTE ROPE OCTAG. 5 / 4 5 / 4 5 / 2 9 / 4 4 / / / 4 7 / 2 855F Balusters & 850F Newel 7 / 2 / / Jefferson Over-the-Post Note: Use 35, 37 / 2 and 44 lengths when using three balusters on a tread. Use 35 and 39 when using two balusters on a tread. Note: Square top balusters are not available with the Jefferson Collection. 855 Balusters & 8542 Newel Jefferson Post-to-Post 5

53 JEFFERSON COLLECTION The Jefferson Collection recalls an era inspired by art, science and revolutionary thought. Slender and intricately crafted, the balusters are distinguished by their graceful hourglass double vase. O v e r - t h e - P o s t N e w e l s W i t h P i n T o p 3 / 2 3 All dimensions in inches. FLUTE ROPE ONLY (34 Rake Handrail) 27 VARIES (30 to 33 Rake Handrail) (34 to 38 Rake Handrail) (Either 30 or 34 Rake Handrail) (43 ) Universal Newel 854 (48 ) Universal Newel 8525 (56 ) Intermediate Newel 853 (4 ) Volute Newel Dowel is removable. 852 (43 ) Rake Newel P o s t - t o - P o s t N e w e l s 3 / 2 W i t h S p a d e T o p All dimensions in inches. FLUTE ROPE 5 /4 5 /4 5 /4 5 /2 4 / /4 (30 to 33 Rake Handrail) 2 3 /4 20 /4 (30 to 33 Rake Handrail) 8542 (56 ) Universal Newel 8545 (56 ) Second-floor Landing Newel 8547 (58 ) Intermediate Newel 52

54 HAMPTON COLLECTION H a n d r a i l s N o t P l o w e d P i n T o p B a l u s t e r s length System / length System 3 /4 530 Crown System* 3 /4 OCTAG. Matching Profiles /4 29 / / / /4 H a n d r a i l s P l o w e d / / Balusters & 4270 Newel Hampton Over-the-Post 630P 659P 620P 6005P Note: Use 35, 37 / 2 and 44 lengths when using three balusters on a tread. Use 35 and 39 when using two balusters on a tread. S q u a r e T o p B a l u s t e r s length System 3 / length System 3 / / Crown System 3 / / 4 OCTAG / specially for use with Hemlock -5/8 plowed rail 5 3 / 4 5 / 8 5 / / 8 9 / / / 2 7 / / 8 24 / 25 3 / / 8 7 / / / / / / / / / / /

55 HAMPTON COLLECTION Masterful dimensions and stalwart beauty define the Hampton Collection. This 20th century style is created for homeowners who prefer a strong, substantial stairway at a reasonable price. O v e r - t h e - P o s t N e w e l s W i t h P i n T o p OCTAG. ONLY 3 / 2 3 All dimensions in inches (34 Rake Handrail) 27 VARIES (43 ) Universal Newel 4274 (48 ) Universal Newel 4275 (56 ) Intermediate Newel 4278 (72 ) Winder Newel 4272 (4 ) Volute Newel Dowel is removable. 422 (43 ) Rake Newel P o s t - t o - P o s t N e w e l s W i t h B a l l T o p 3 / 2 All dimensions in inches. OCTAG. VARIES VARIES 3 /2 4500, /2 4664, , 4664, / / 2 VARIES 4503, /2 4505, / 2 VARIES /2 4502, 4664, / 2 VARIES Mushroom Top Ball Top Spade Top Colonial Ball Top 45 / (30 to 33 Rake Handrail) 53 / (30 to 38 Rake Handrail) 69 / (30 to 38 Rake Handrail) VARIES 6 / (30 to 33 Rake Handrail) 28 / (34 to 38 Rake Handrail) (30 to 38 Rake Handrail) (30 to 38 Rake Handrail) VARIES (30 to 38 Rake Handrail) 36 / (30 to 38 Rake Handrail) (30 to 38 Rake Handrail) 22 / (30 to 38 Rake Handrail) 4500 (48 ) Universal Newel 4502 (56 ) Universal Newel 4664 (48 ) Universal Newel (4 /2 square) 4665 (56 ) Universal Newel (4 /2 square) 4664 and 4665 are available in only (56 ) Second-floor Landing Newel 4505 (72 ) Intermediate Newel 4507 (48 ) Second-floor Landing Newel 4508 (58 ) Intermediate Newel (48 ) Universal Newel (56 ) Intermediate Newel (72 ) Winder Newel 4004, 4005 and 4006 are available in only , 4005, 4006 are available with Mushroom Top, Ball Top, Spade Top or Colonial Ball Top Finial. 54

56 COLONIAL COLLECTION H a n d r a i l s N o t P l o w e d P i n T o p B a l u s t e r s / length System / 2 Baluster / 4 Baluster / 4 Baluster / 4 Baluster / 4 Baluster 22 7 / / / 2 38 / 2 4 / / / / / 8 26 / 6 28 / 6 3 / 6 34 / 6 3 / 8 33 / 8 36 / 8 39 / / / / / / / /2 36, 39, 42 /2 3, 34, 36, 39, 42, 45 34, 36, 39, / 8 34, 36, 39, 42 2 / 4 34, 36, 39, 42 H a n d r a i l s P l o w e d Note: Use 35, 37 / 2 and 42 lengths when using three balusters on a tread. Use 35 and 39 when using two balusters on a tread. 600P S q u a r e T o p B a l u s t e r s / length System Crown System* 3-length System Crown System / / / / / / / / / / / / / / / / / / Balusters & 4040 Newel Colonial Post-to-Post and 506 have matching profiles and 5068 have matching profiles and 542 have matching profiles.

57 COLONIAL COLLECTION The Colonial Collection is a tradition directly from 9th century America. This stairway s classic proportions and understated design lend charm and character to any home s decor. O v e r - t h e - P o s t N e w e l s W i t h P i n T o p All dimensions in inches. 3 2 / / 4 Use with 400: See pages 67, 68 5 VARIES (43 ) Universal Newel 404 (48 ) Universal Newel 40 (43 ) Volute or 405 (58 ) Intermediate Newel Turnout Newel Pre-Bored 408 (72 ) Winder Newel for hardware. Dowel is removable (43 ) Rake Newel (43 ) Universal Newel Round Bottom 4060 (43 ) Universal Newel Round Bottom Dowel is removable. Dowel is removable. 5 P o s t - t o - P o s t N e w e l s *Note: Mushroom top newels standard on Colonial Collection. 2 / 2 5 Ball Top Newels Available 3 3 Available in primed finish 4040, 4042 and 2 / with mushroom and VARIES ball tops. 2 / 2 5 Ball Top Newels Available All dimensions in inches. 2 / VARIES 485 Ball Top 4 / Newels Available / , Acorn Top Newels Available 8 Acorn Top Newels Available VARIES 7 / (30 Rake Handrail) 23 / (34 to 38 Rake Handrail) 4 / (either 30 or 34 Rake Handrail) VARIES 22 / / (Either 30 or 34 Rake Handrail) VARIES 7 / (30 Rake Handrail) 25 / (34 to 38 Rake Handrail) 4 / (Either 30 or 34 Rake Handrail) VARIES 22 / / / / (Either 30 or 34 Rake Handrail) 4040 (48 ) Universal Newels 4042 (54 ) Universal Newels 4055 (72 ) Universal Newels 404 (48 ) Second-floor Landing Newel 4045 (58 ) Universal Newels 4046 (72 ) Intermediate Newels 4047 (54 ) Intermediate Newels 480 (48 ) Universal Newel 482 (56 ) Intermediate Newel 495 (72 ) Winder Newel 48 (48 ) Universal Newel 485 (56 ) Second-floor Landing Newel 486 (58 ) Intermediate Newel = Notes item is available prefinished, in addition to standard unfinished. 56

58 CLASSIC COLLECTION The Classic Collection is an understated symphony of planes and angles. The long, square balusters can be installed two ways: on the outside of the handrail for a fresh, modern effect, or beneath the handrail for a look inspired by the principles of Federal design. H a n d r a i l s N o t P l o w e d H a n d r a i l s P l o w e d S h o e r a i l s a n d F i l l e t s P / 4 600P 3 / Fillet 6008 Shoerail 6450 Fillet 6009 Shoerail B a l u s t e r s 5060 / 4 Baluster 5060 Primed / 4 Baluster / 4 Baluster 5360 Primed 3 / 4 Baluster 506 Eased Edge / 4 Baluster 536 Eased Edge 3 / 4 Baluster Note: Pre-Bored for either 3076 Dowel Screws or 2027 Dowel Pin Detail of eased edge baluster bottom N e w e l s 3 Newels /2 3 / 2 Newels 4 Newels 4 / 2 Newels 7 / /4 23 /2 VARIES VARIES VARIES / /4 24 Detail of Box Newel flutes 4300 (43 ) Universal 430 (48 ) Intermediate 4302 (58 ) Intermediate (43 ) 4087 (59.5 ) 4088 (67 ) 4000 (48 ) Universal 400 (56 ) Intermediate 4002 (48 ) Universal 4003 (56 ) Intermediate / (48 ) 4090 (58.5 ) 3 /8 Detail of Box Newel flutes 57 Bottom cap is included with newel

59 CRAFTSMAN WORKSHOP From curved rail for balconies to custom treads or steps, Crown Heritage can manufacture a range of custom products specific to your building project. We plan and design drawings based on your staircase specifications or from your drawings. We can produce your design in any of our available hardwood species. Whether it is a duplicate of a historical part or your own unique custom design, Crown Heritage can manufacture newels and balusters to your specifications with our Locatelli Copy Lathe. T h e W i d e s t S e l e c t i o n O f W o o d S p e c i e s O n Q u i c k T u r n a r o u n d Alder American Cherry Beech Black Walnut Brazilian Cherry Hemlock Hickory Mahogany Our wide selection of wood species is easy and convenient for builders, designers, architects, and dealers to add the beauty of rich wood style to any stair project. Choose from our 5 stock lumber species or let us find that exotic lumber species for you. 58 Maple New Heart Pine Poplar Red Oak White Oak Yellow Birch Yellow Pine

60 FITTINGS FITTINGS & COMPONENTS C a p s & E a s i n g s 9 / 4 R 9 / 4 R / /70 70/7 70S LH 70S RH 702/72 703/ / /730 72/73 7S LH 7S RH 722/ /733 4 Coped End S LH 72S RH Returned End Starting Easing 90 o Level 73S LH 73S RH 60 o Up Easing Over Easing Quarter Turn 4 3 / 4 Offset Rail 4 3 / 4 Offset Rail V o l u t e s & T u r n o u t s 9 / 4 R 5 / 4 R 0 5 / / 6 4 / / / Left-hand Volute 7035/ / Right-hand Volute o Left-hand Volute o Right-hand Volute 703/723 Left-hand Rising Volute 7036/7236 Right-hand Rising Volute 7040/ / Left-hand Turnout G o o s e n e c k s 7 3 / 6 6 / Left-hand 2 pc. Riser No Cap Right-hand 2 pc. Riser No Cap Left-hand 2 pc. Riser With Cap Right-hand 2 pc. Riser With Cap 7070/7 770/7 7270/ Left-hand or 2 pc. Riser No Cap 7075/76 775/ / Right-hand or 2 pc. Riser No Cap 7080/8 780/8 7280/8 7380/8 7580/8 Left-hand or 2 pc. Riser With Cap 7085/86 785/ / / /86 Right-hand or 2 pc. Riser With Cap 59

61 FITTINGS All dimensions in inches. 5 / 4 R 7 3 / / / 6 3 / 2 704/ / / / / / / / / / / Straight Coped End Plain Cap o Up Easing Starting Easing Over Easing Opening Cap Tandem Cap 90 o Level Returned End Returned End Quarter Turn Cap 35 o Level Cap H o w t o M a t c h F i t t i n g s a n d R a i l S t y l e s 7000 Series Fittings match 600 Rail Profile 7300 Series Fittings match 630 Rail Profile 4 / / / / / Right-hand Turnout 704/74 724/ Left-hand Turnout 7046/ / Right-hand Turnout 7032 Vertical Volute 700 Series Fittings match 600 Rail Profile 7200 Series Fittings match 620 Rail Profile 7500 Series Fittings match 659 Rail Profile 6 / /89 788/ / / /89 or 2 pc. Riser With Cap 7090/ / / / /75902 Left-hand or 2 pc. Riser 5 / 2 Offset To Center of Rail 7095/ / / / /75952 Right-hand or 2 pc. Riser 5 / 2 Offset To Center of Rail 709/ / / /7592 Left-hand or 2 pc. Riser With Cap 5 / 2 Offset To Center of Rail 7092/ / / /75922 Right-hand or 2 pc. Riser With Cap 5 / 2 Offset To Center of Rail 7096/97 796/ / / /97 or 2 pc. Riser With Cap 7098/99 798/ / / /99 or 2 pc. Riser No Cap 60

62 H a n d r a i l s All dimensions in inches. 6000P 600P Fillet included Fillet included P P 6450 Fillet included. 620P Fillet included P P ¾ 6450 Fillet included. S & h o e r a i l s 6004 Fillet 6008 Shoerail F 6450 Fillet 6050 Fillet 6009 Shoerail 6450 Fillet included Fillet included. i l l e t s 6004 Fillet 6045 Shoerail 6450 Fillet 6006 Shoerail 6450 Fillet 6245 Shoerail H o w R a i l s Wall Rail t o M a n d 6004 Fillet 606 Shoerail R a l l i t t i n g s 7023 Quarter Turn e m l o c k F W Fittings 6040 H a t c h 7024 Starting Easing 7025 Over Easing a i l 6005P 6060 Fillet 6206 Shoerail 659P Quarter Turn Starting Easing Over Easing Fillet included. W a l l R a i l s B e n d i n g 6060 Fillet included. R a i l s & M o u l d s B 60B 620B 630B 659B 7-piece Bending mould included with rail 9-piece Bending mould included with rail 8-piece Bending mould included with rail 0-piece Bending mould included with rail 8-piece Bending mould included with rail = Notes item is available prefinished, in addition to standard unfinished. 6

63 S t a r t i n g S t e p s Starting steps are shipped with cove and shoe moulding. Single Bullnose Starting Steps are reversible and can be cut for shorter lengths. Standard length is 48, but longer lengths are available. TREAD THICKNESS/RISER CODES 80XX = 32 Oak Tread/7 Oak 88XX = 32 Oak Tread/8 Birch 89XX = 3 6 Oak Tread/8 Birch All dimensions in inches. Crown Heritage offers 8 paintgrade risers Use With Volute and Turnouts XX2 and XX25 should be used only with an Over-the-Post system. Any volute or turnout may be used. Use With Square Top & Box Newels and 90 Starting Fittings Use XX40 and XX60 when placing any Post-to-Post starting newel at second riser. Use XX44, XX60, XX46 and XX66 when the starting fitting utilizes a 90 up easing. Use XX44 and XX64 with 600P and 620P or 600P volutes. Use XX46 and XX66 with 620P, 630P and 659P turnouts or volutes. 802, 882, Bow Front 8025, 8825, Bow Front Use XX0 and XX5 with 600, 600 and 620 turnouts or volutes. / / , 880, , 885, /2 Able to trim 2 /2 Able to trim Variable Starting Step: Allows 2 / 2 to be trimmed off each end to achieve opening. 807, 887, 897 Use XX3 and XX35 with 620, 630 and 659 turnouts or standard volutes and all climbing volutes. Use With Box Newels Use XX30 and XX50 with Box Newels. 803, 883, , 8835, , 8830, , 8850, Available in Mahogany in 48 lengths (all styles) and 60 lengths (XX3 and XX35 only). 62

64 T r e a d s Varies 8070 Plain Tread 32 x Plain Tread 32 x 0 2 Mitered Return Tread Reversible 8070MR Plain Tread 32 x 2 870MR Plain Tread 32 x 0 2 Varies 8070DMR Double Mitered Returned Treads: Overall width of tread does not include mitered returns. 8080RTD5 Return Nosing (Sold Separately) 8070HMR Hybrid Tread 32 x 2 Available in 48 and 60 lengths. Unseen carpeted area 8070RTD Retro Tread 8 minimum exposed area (Oak) T r e a d B l a n k s x 20 Nosed One Edge x 26 Square Edged x 34 Nosed Two Edge x 48 x 48 Square Edged 63 = Notes item is available prefinished, in addition to standard unfinished.

65 S k i r t b o a r d s 8073 Primed MDF Profiled Skirtboard 3 4 x 4 x Skirtboard 3 4 x 4 x Skirtboard 3 4 x 4 x 6 R i s e r s 8075 Riser 3 4 x Riser 3 4 x 8 L a n d i n g T r e a d 8090 Landing Tread 3 4 x Landing Tread 3 8 x MDF Riser 3 4 x Landing Tread 3 4 x B6 Bending Landing Tread 3 4 x 5 4 x 6 Oak Skirtboard Oak Veneer on one face, solid Oak edge-glued, fingerjointed panel substrate Maple Skirtboard Maple Veneer on one face, solid Maple edge-glued, fingerjointed panel substrate Poplar Skirtboard Solid Poplar edge-glued, fingerjointed panel White Oak Solid White Oak edge-glued, fingerjointed panel Oak Lineal Riser Solid Oak edge-glued, fingerjointed panel 64 pg. Model Description Size Red Oak Brazilian Cherry Cherry Hickory Maple MDF Poplar Stain Grade Poplar White Oak Yellow Pine Tread Blank 48 x X 8070 Plain --32 x -/ X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Plain 20 Deep X X 8070DMR Double Return --32 x -/ X X 8070MR Single Return --32 x -/ X X X X X X X X X X X X X X X X X X X X X X X X Tread Blank 26 Deep X X X Tread Blank 34 Deep X X X X 8075 Riser 3/4 x 7-/ X X X X X X X X X X X X X X X X X X X X X X X X X Skirtboard 60 2 X X X X 60 6 X X X X 8070 Solid Pine C & BTR Stepping x -/ X X X X X

66 ACCESSORIES T r e a d K i t s 8079 False Tread Kit For open tread right-hand or left-hand applications. Also can be used in closed tread applications. Tread kits include 8076 Risers which also can be purchased separately. 872 Closed Tread Kit All dimensions in inches Riser Open Treads RH Also Available: Open Treads LH Riser Closed Treads R. False Small Circle End Reversible Note: Product is reversible 802 Radius Cove and Shoe Set. Comes with Right-hand and Left-hand False Tread Cap Only Note: Picture shown is a left-hand N o s e s, M o u l d i n g s & B r a c k e t s / 2 / / 8 Thick 8 3 / 8 Thick 8085 Shoe Moulding / 2 x 3 / Cove Moulding 5 / 8 x 3 / / 6 x / 4 Tread Nosing 3 piece or lineal available / 4 x / 6 Tread Nosing with Cove 7028 Plain Bracket 7029 Scroll Bracket R o s e t t e s H e m l o c k R o s e t t e s 7026 Round Rosette 4 3 / 4 Diameter 7027 Oval Rosette 4 7 / 6 x 6 / SQ Square Corner Rosette 4 7 / 6 x 6 / Oval Rosette 4 x 5 / Recessed Round Rosette 4 Diameter 7202 Recessed Oval Rosette 4 9 / 6 x 5 3 / 4 N e w e l D r o p 4099 Newel Drop 2 3 / 4 x 3 / 4 = Notes item is available prefinished, in addition to standard unfinished. 65

67 DESIGN LIBRARY DESIGN LIBRARY Crown Heritage makes it easy to get the stair part CAD drawings, PDF files and information you need. The Design Library is a valuable tool and service for architects and designers to place our CAD-ready drawings directly into home plans. Getting your CAD-ready plans is FREE. Go to the Design Library at create an account and start downloading your files. It i s that easy. Downloading our CAD drawings is easy. 66

68 HARDWARE & MOUNTING & KITS MOUNTING KITS / 4 / 2 / 4 3 / Dowel Pin 300 Rail Bolt Oak and Poplar Plugs Included 3002 Brass Wall Rail Bracket 3004 Newel Mounting Kit 3005 Keylock Fasteners 3006 Newel Mounting Plate (For 3 to 3 2 Newels) * Hemlock 3 / 4 available for the 3009 post anchor SureTite TM Newel Post Fastener Oak and Poplar Plugs Included 3009 * / 2 Post Anchor Wood Plugs 6-Pack Pack Tapered Plugs 25/Pack For Flush Mount Installations 3026 Button Plugs 50/Pack 3032 Rail Bolt Driver Drill attachment for driving rail bolts into newels, fittings, walls and handrails Dowel Driver Drives the 3076 dowel screw. W a l l R a i l B r a c k e t s 3028 Satin Black 3028 Silver Vein 3028 Copper Vein 3028 Rubbed Copper 3028 Antique Nickel 3028 Oil Rubbed Bronze 3027 Brass 3027 Bronze 3027 Black 3027 Nickel 67

69 UNIQUE TO THE INDUSTRY HARDWARE & MOUNTING KITS All dimensions in inches Newel Post Fastener Starting Newel Attachment Kit Installation A B C Note: 3094 Patent pending Toggle Bolt assembly is sold separate from block. This assembly is required when a floor is hollow and no joist is available. A B C 3072 Starting Newel Attachment Kit* D E F D E G 3073 Newel Post Fastening Kit A = Hollow Bottom Box Newel B = Sleeve C = Installation Block D = Finish Floor 3094 Starting Newel Attachment Kit E = Sub-floor F = Starting Newel Attachment Kit G = 2 Lag Screw Patent pending hardware allows for sturdier and easier installation with a newel and starting step assembly is required when a floor is hollow and no joist is available Lag Screw 3074 is required for joist installations. This 2 lag screw ensures a stronger bond with the joist. Warning: Standard 0 lag screws are not long enough to provide as secure a bond with the floor joist Flush Mount Kit For flush mounting handrails to newels. 5 / 6 2 / / Dowel Screws Fully-threaded dowel screws for attaching balusters to treads. Available in packs of 20 or Rail/Post Fastener Fastens newels to risers and handrails to newels. ( bolt per package) 3092 Rail Bolt Wrench A versatile tool: Locates holes and pilot holes on handrails and rail drops, starts and tightens hex nut on rail bolt, tightens 2 hex nuts, drives 5 6 rail bolts. 68

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71 STAIR PART TERMS STAIR PART TERMS ILLUSTRATED AND DEFINED B a l u s t e r s The vertical posts which support the railing of the staircase. The term balustrade refers to the baluster and rail system. C o v e M o u l d i n g A decorative strip which, when attached to the underside of the tread nosing, covers the joint between the tread and riser. F i l l e t Strips which fill the plow between balusters on plowed handrail and shoerail. F i t t i n g s The stair parts used to form a smooth transition when the handrail changes height or direction. For example, starting a balustrade (volute, turnout, starting easing), at a landing (gooseneck) and at a balcony. H a n d r a i l s The horizontal or rake member of a balustrade system. It sits on top of the balusters and is supported by newel posts. N e w e l s The major support posts for the balustrade system. Larger and heavier than the balusters, newels are located at the bottom and top of a staircase and at turns and critical support areas of balcony rails. N o s i n g The portion of a tread or landing tread which protrudes beyond the face of the riser. R a k e The slope or angle of the staircase (also referred to as rake angle). 70 R i s e r s The vertical component of a stair which supports the treads. S h o e r a i l A piece running along the floor which is plowed for the insertion of balusters and fillets. S t a r t i n g S t e p s The first tread and riser at the bottom of the staircase. T r e a d s The horizontal portion of the staircase upon which you walk.

72 CORRECT STAIRS ARCHITECTURALLY CORRECT STAIRWAYS C r o w n S y s t e m H o w T o M a k e Y o u r S t a i r w a y A r c h i t e c t u r a l l y C o r r e c t The Crown System is available in standard baluster lengths. For the 3 / 4 balusters, those lengths are 35, 37 / 2, 39 and 44. For the / 4 balusters, those lengths are 3, 35, 37 / 2, 39 and 42. In most areas, the building codes require a 34 rake height and a 36 balcony or guardrail height. Please note that these balusters are designed to be cut at the top when installed. Available in standard lengths of 35, 37 / 2, 39 and 44, but sometimes also offered in 3 and 42 lengths for the / 4 balusters. { Our flutes, twists, reeds and ropes will line up correctly with the rake rail, offering a leading feature that other manufacturers cannot provide in a traditional stair balustrade. 206F For 34 or 35 rake heights: Using two balusters on the tread, choose the 35 baluster as the first baluster and the 39 baluster as the second baluster. When using three balusters on a tread, choose the 35, 37 / 2 and 44 balusters (or use the 42 baluster if you are using / 4 balusters). The top of these balusters will need to be trimmed up to / 2 to lower the rake rail to approximately 34 and/or to fit under the rail. Balcony Balusters Choose the 35, 37 / 2 or 39 balusters depending upon the height you would like to achieve on the balcony. Remember that a 35 baluster will achieve a balcony height of 36 and is code compliant in most areas. Starting Fitting Balusters When using / 4 balusters and for 34 and 35 rake heights, use 42 balusters under volutes and turnouts. When using 3 / 4 balusters and for 34 and 35 rake heights, use the 44 balusters under climbing volutes, regular volutes and turnouts. 3 - l e n g t h S y s t e m Available in 34, 38 and 42 lengths. The 3-length System aligns the bottom baluster squares with the rake of the rail. For 34 to 38 rake heights and two balusters per tread: For 34 to 35 rake heights, use a 34 first baluster and a 38 second baluster. For 35 to 38 rake heights, use a 38 first baluster and a 42 second baluster. For 34 to 38 rake heights and three balusters per tread: For 34 to 35 rake heights, use a 34 first baluster, a 38 second baluster and a 42 third baluster. For 35 rake heights, use a 38 first baluster, and 42 second and third balusters. When installing three balusters on a tread and using the 3-length System, at least two of the bottom baluster squares will need to be trimmed for proper alignment. Warning: At a 35 to 38 rake height, the 42 baluster may not be long enough to use under gooseneck fittings. Please note that these balusters are designed to be cut at the bottom when installed Rake Rake Angle Balcony Baluster Use 38 balusters for 36 balcony rail heights and 42 balusters for 42 balcony rail heights. Starting Fitting Baluster For 34 to 36 rake heights, use 42 balusters under the volute and 42 balusters under turnouts. Climbing volutes require 42 balusters. 7

73 ARCHITECTURALLY CORRECT STAIRWAYS O v e r - t h e - P o s t N e w e l s Volute Newel with a Dowel Bottom This starting newel is used on a starting step when the installer of the stair system prefers this method of installation. These newels are available with a removable dowel, allowing the installer to shorten the block on the newel if a shorter rake rail height is desired. The longest volute newel is used for 34 rake rail heights. Turnout Newel with a Dowel Bottom Turnout newels are available only in the Colonial Collection. Use this starting newel on a starting step when the installer prefers this method of installation. The newels come with a removable dowel, allowing the installer to lower the rake rail height if desired. The longest turnout newel is used for 34 rake rail heights. Universal Newel (43 long) Square Bottom This newel may be used on a starting step under a volute or turnout fitting and when the installer prefers to install Square Bottom newels. This newel also will allow the installer to vary the installation rake rail height easier than a volute newel. Also, use this newel on level runs or balconies where the installation is flush mounted or a one-rise drape is desired. Universal Newel (48 long) Choose this newel for the first floor or starting newel when a starting step is not being used, the rake rail height is 34 and a starting easing is being used. This newel also may be used when a longer drape is desired on a level run balcony. Intermediate Newel (56 or 58 long) Choose this newel for the intermediate landing newel and where long drapes are desired on a level run or balcony. Winder Newel (72 long) Use this newel on winder treads or pie-shaped treads at the intermediate landing. This newel also may be used at the intermediate landing when a newel drop is being used or a long drape is desired. P o s t - t o - P o s t N e w e l s Universal Newel (48 long with a 5 Top Block) Choose this newel for a starting newel or first floor newel when your rake rail height is less than 33. This newel also can be used for level run or balcony installations when a 5 top block newel is desired. Universal Newel (54 or 56 long with a 5 Top Block) Choose this newel when your rake rail height is 34 or higher. This newel also may be used when fittings are used to gooseneck into the second floor newel or balcony newel. In addition, use this newel at the intermediate landing when a 5 top block newel and a gooseneck fitting are being used and the newel will not be draped over more than one rise. This newel also may be used as a level run or balcony newel when a longer drape is desired. Intermediate Landing Newel (4 / 2 Top Block) Choose the longest 4 / 2 newel for all intermediate landings where fittings will not be used, and more than one rise is being draped. Only one intermediate newel is available in most collections. Intermediate Landing Newel (4 / 2 Top Block) Choose the shortest 4 / 2 newel for all intermediate landings where fittings will not be used and the newel will be face mounted to the first rise of the second flight of steps. This newel is not available in all collections. Second-floor Landing Newel ( Top Block) Choose this newel when the installation calls for a newel at the second floor or balcony and fittings will not be used. Winder Newel (5 Top Block) Choose the longest 5 top block newel when the installation has winder or pie-shaped treads at the intermediate landing. This newel also may be used at the intermediate landing when a newel drop is being used. 72

74 O v e r - t h e - P o s t T a k e - o f f G u i d e The following information will help you begin installation of an Over-the-Post Stair System, which is only for interior use. This list will allow the flexibility to comply with most building codes related to baluster spacing and handrail height. Always consult your local building codes before starting installation.. Starting Step: To be used with volute and turnout fittings. Length is determined from outside finished wall to outside finished wall. (see page 62) 2. Treads: Excluding the starting step, choose one tread for each step. Open-sided stairs require mitered return treads. Treads are available mitered on one side or both sides. For open-onone-side stairs, add /8 to the measured length between the finished walls and order the next longest standard length of tread. (see page 63) 3. Risers: The required number of risers will be one more than the number of treads chosen in No. 2. Do not choose a riser for the starting step. (see page 64) 4. Skirtboards: Skirtboards are used on both sides of the stairs, regardless of whether they are open or enclosed. Allow 3 per tread and round up to either 2 or 6 length. (Note, Crown Heritage Skirtboards are only available in 2 and 6 lengths) (see page 64) 5. Landing Tread: Choose enough landing tread for all landings and balconies. 5 /4 landing tread is used with 3 /2 newels. 3 /4 landing tread may be used with 3 newels. (page 64) 6. Cove Moulding: Choose enough footage to go under all landing tread and tread nosing, including tread returns. (page 65) 7. Starting Fitting: Choose from volute, turnout or starting easing. (pages 59-60) 8. Starting Newel: Choose either a volute newel or the shortest universal newel for the first floor. (pages 35-38, 4-57) 9. Intermediate Newel: Choose the 56 intermediate landing newel for two-rise applications where the newel will drape two rises. Choose the 72 newel if more than two rises are being draped. If the intermediate newel will not be draped, but is face mounted, the 48 newel may be used. (pages 35-38, 4-57) 0. Balcony Newel: Choose the shortest universal newel for flush mount installations or the 48 length when the newel will be draped or mounted below the floor surface. (pages 35-38, 4-57). Level Run: A universal newel should be used at least every eight feet of balcony run. At the corner of the balcony, use a quarter-turn cap over each newel. The 43 universal newel may be used for flush mounts. The 48 universal newel should be used if a draped installation is desired. (pages 35-38, 4-57) 2. Half Newel or Rosette: For the best installation, choose a half newel, which matches the other newels on the job. Alternately, choose a round rosette for all level rail connections and an oval rosette for all angle rail connections. (page 65) 3. Hardware: For a sturdy installation, choose the patented *Newel Mounting Kit #3072. Choose the appropriate newel mounting hardware for each newel post. (pages 67-68) 4. Balusters for Volutes and Turnouts: Four or six /4 balusters and four or five 3 /4 balusters are required under the volute. Turnouts require two /4 and one 3 /4 balusters. For 30 *Patent: US 6,769,22B 73 rake heights use 38 or 37 /2 balusters under the volute and use a 42 or 44 baluster under turnouts. For 34 rake heights, use a 42 baluster under volutes and turnouts. When using /4 balusters, choose the 42 baluster. When using 3 /4 balusters, choose the 44 baluster. Warning: Rake heights over 35 may result in the balusters not being long enough. (pages 4-57) 5. Balusters for Starting Easing With Cap: Use one 38 or 39 baluster under a starting easing if your rake height is 30. Use a 42 baluster if your rake rail height is 34. (pages 4-57) 6. Rake Balusters for 34 Rake Heights (3-length System): When using two balusters per tread, use the 34 baluster as the first baluster and the 38 baluster as the second baluster. When using three balusters on a tread, use the 34 baluster as the first baluster, a 38 second baluster and a 42 third baluster on the tread. The 38 and 42 balusters will require the bottom of the baluster to be trimmed. (page 7) 7. Rake Balusters for 34 Rake Heights (the Crown System): When using two balusters per tread, use the 35 baluster as the first baluster and the 39 baluster as the second baluster. When using /4 balusters, choose the 35, 37 and 42 balusters unless you have chosen the 506 then use the 36, 39 and 42 balusters. When using 3 /4 balusters, choose the 35, 37 and 44 balusters. The Crown System balusters are designed to be trimmed at the top of the balusters. (page 7) 8. Fittings for Landings: Choose the correct fitting for each newel. Half newels require an opening cap, which will be cut on the job. (pages 59-60) 9. Handrail: Choose the appropriate lineal footage of handrail. 3 per step is the average length needed. Our handrail comes factory shrink-wrapped to ensure the product stays clean and remains undamaged. (page 6) 20. Shoerail: If shoerail is desired, then choose the appropriate lineal footage. 3 per step is the average length needed. Our shoerail comes factory shrink-wrapped to ensure the product stays clean and remains undamaged. (page 6) 2. Fillet: Fillet is shipped tacked into all plowed handrails and shoerails. (page 6) 22. Wood Plug: A wood plug is needed for each hole bored in the newel. (page 67) 23. Dowel Screw: Where the screw method of installation is being used, choose one dowel screw for each baluster except for those balusters being used in a shoerail. This is a recommended, but optional, method of installation. (page 68) 24. Bracket: If desired, choose one bracket for each tread. (page 65)

75 ARCHITECTURALLY CORRECT STAIRWAYS P o s t - t o - P o s t T a k e - o f f G u i d e The following information will help you begin installation of a Post-to-Post Stair System, which is only for interior use. This list will allow the flexibility to comply with most building codes related to baluster spacing and handrail height. Always consult your local building codes before starting installation.. Treads: Excluding the starting step, choose one tread for each step. Open-sided stairs require mitered return treads. Treads are available mitered on one side or both sides. For open-on-one-side stairs, add /8 to the measured length between the finished walls and order the next longest standard length of tread. (pages 63) 2. Risers: The required number of risers will be one more than the number of treads chosen in No. 2. Do not choose a riser for the starting step. (page 64) 3. Skirtboards: Skirtboards are used on both sides of the stairs, regardless of whether they are open or enclosed. Allow 3 per tread and round up to either 2 or 6 length. (Note, Crown Heritage skirtboards are only available in 2 and 6 lengths). (page 64) 4. Landing Tread: Choose enough landing tread for all landings and balconies. 5 /4 landing tread is used with 3 /2 newels. 3 /4 landing tread may be used with 3 newels. (page 64) 5. Cove Moulding: Choose enough footage to go under all landing tread and tread nosing, including tread returns. (page 65) 6. Starting Newel: Choose the 48 universal newel, if available, for 30 rake rail heights and the 54 or 56 lengths for 34 rake rail heights. (pages 35-38, 4-57) 7. Intermediate Newel: Choose the appropriate intermediate landing newel with a 4 /2 top block when not using a fitting and a 5 top block. (pages 35-38, 4-57) 8. Second-floor Newel: Choose the appropriate second-floor landing newel with an top block if fittings are not being used. If fittings are being used, choose a 5 top block universal newel. (pages 35-38, 4-57) 9. Balcony Newel: Choose the shortest universal newel for flush mount installations or the 48 length when the newel will be draped or mounted below the floor surface. (pages 35-38, 4-57) 0. Half Newel or Rosette: For the best installation, choose a half newel, which matches the other newels on the job. Alternately, choose a round rosette for all level rail connections and an oval rosette for all angle rail connections. (page 65). Hardware: Choose the appropriate newel mounting hardware for each newel post. (pages 67-68) 2. Rake Balusters for 34 Rake Heights (3-length System): When using two balusters per tread, use the 34 baluster as the first baluster and the 38 baluster as the second baluster. When using three balusters on a tread, use the 34 baluster as the first baluster, a 38 second baluster and a 42 third baluster on the tread. The 38 and 42 balusters will require the bottom of the baluster to be trimmed. (page 7) 3. Rake Balusters for 34 Rake Heights (the Crown System): When using two balusters per tread, use the 35 baluster as the first baluster and the 39 baluster as the second baluster. When using /4 balusters, choose the 35, 37, and 42 balusters unless you have chosen the 506 then use the 36, 39 and 42 balusters. When using 3 /4 balusters, choose the 35, 37 and 44 balusters. The Crown System balusters are designed to be trimmed at the top of the balusters. (page 7) 4. Handrail: Choose the appropriate lineal footage of handrail. 3 per step is the average length needed. Our handrail comes factory shrink-wrapped to ensure the product stays clean and remains undamaged. (page 6) 5. Shoerail: If shoerail is desired, then choose the appropriate lineal footage. 3 per step is the average length needed. Our shoerail comes factory shrink-wrapped to ensure the product stays clean and remains undamaged. (page 6) 6. Fillet: Fillet is shipped tacked into all plowed handrails and shoerails. (page 6) 7. Wood Plug: A wood plug is needed for each hole bored in the newel. (page 67) 8. Dowel Screw: Where the screw method of installation is being used, choose one dowel screw for each baluster, except for those balusters being used in a shoerail. This is a recommended, but optional, method of installation. (page 68) 9. Bracket: If desired, choose one bracket for each tread. (page 65) 20. Handrail Hardware: Choose a #3078 Rail and Post Fastener or a #3075 Flush Mount Kit for each newel. (page 68) 74 Downloading our CAD drawings is easy.