The Impact of Hydration Dynamics on the Control of a PEM Fuel Cell
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1 The Impact of Hydration Dynamics on the Control of a PM Fuel Cell Syed K. Ahmed Donald J. Chmielewski Department of Chemical and nvironmental ngineering Illinois Institute of Technology Presented at the Annual Meeting of the AICh: November 006
2 Outline PMFC Model Mat. & nergy Balances and lectrochemistry Membrane Model Controller Analysis Feedback Control Feedback/Feed-forward Control
3 Polymer lectrolyte Membrane Fuel Cell (PMFC) H H H H e - e - O H + N H H + O H + H O N O O N H O H O O N H O N H O Generated power due to enthalpy released by the reaction: H + ½ O H O H Anode H + lectrolyte O Cathode H O (H ~ 58 kcal/mole H )
4 Dynamic Model of PMFC Cooling Air In Anode In (H, H O) Solid Material H H O H + H + H + H + H + Insulator Current Collector O N Jacket xhaust Cathode Air in Parameters based on 1 kw scale. Humidified hydrogen feed Anode xhaust H + H + H + MA H O Cathode xhaust Air cooling is assumed. cell
5 Material Balances in the Anode Gas V V F an an an dc C H dt dc ( an) dt F in an C F in an F C in an H C ( r H, in ( an), in J F an ( an) F C an H ) A C ( an) mem r H A J mem ( an) A mem lectrochemical Reaction Rate ----> Flux of Water to the Membrane ----> r H ( an) J
6 Material Balances in the Cathode Gas V V F ca ca ca dc O dt dc C ( ca) dt F in ca F C in ca F C in ca r O C O, in ( ca), in J F ca ( ca) C F O ca C A mem r O ( ca) A mem J ( ca) A mem lectrochemical Reaction Rate ----> Flux of Water to the Membrane ----> r O ( ca) J
7 nergy Balances (Reaction Chamber Gases) Cathode Chamber Gas V ca dt dt ca F in ca T in ca F ca T ca UA C p ca ( T Tca ) sol Anode Chamber Gas V an dt dt an F in an T in an F an T an UA C p an ( Tsol Tan)
8 nergy Balances (Cooling Jacket and Solid Material) Cooling Jacket Gas V jac dt dt jac F in jac T in jac F jac T jac UA C p jac ( T T ) jac sol Solid Material sol C V UA ( T T ) UA p sol sol dt dt ca UA ( Tan Tsol) QgenAmem an ca sol jac ( T jac T sol )
9 Reaction, Heat & Power Rates lectrochemical Reaction Rates: (molar generation per area of membrane) r H j r O F j 4F Heat Generation Rate: (per area of membrane) Q gen ( H f, ) r H P e Power Generation Rate: (electrical energy generation rate per area of membrane) Pe j cell
10 lectrochemistry Why we need it Reaction rates depend on j, current Heat Generation depen on current Need cell ( j) cell cell
11 lectrochemistry cell ner act ohm mt
12 lectrochemistry (Ideal Voltage) cell ner act ohm mt Nernst Potential: ner o RT sol F ln P H P H P 1/ O O
13 lectrochemistry (Kinetic Losses) cell ner act ohm mt Activation Loss: xchange Current Density: 1 RT sol ln j / act F j o j o o ( ( ca) C / o O C O ) j o
14 lectrochemistry (Loss Due to Ionic Resistance) cell ner act ohm mt Ohmic Loss: ohm IR j t mem Membrane Thickness: t mem Ionic Conductivity:
15 lectrochemistry (Mass Transfer Losses) cell ner act ohm mt Mass Transfer Loss: mt 1 1 RT sol F ln j L j L j Limiting Current Density: j F K L mt C ( ca) O Mass Transfer Coefficient: K mt D ( ca) GDL t GDL
16 Outline PMFC Model Mat. & nergy Balances and lectrochemistry Membrane Model Controller Analysis Feedback Control Feedback/Feed-forward Control
17 Hydration Model for MA Anode Solid Material Current Collector In Cathode (H, H O) H Air in O H + H + H O H + H + H + N Anode xhaust H + H + H + H O Cathode xhaust MA
18 Hydration Model for MA Anode Solid Material Current Collector In Cathode (H, H O) H Air in O H + H + H O H + H + H + N Anode xhaust H + H + H + H O Cathode xhaust MA
19 Water Transport in the Membrane LCTRO-OSMOTIC DRAG DIFFUSION
20 Water Transport in the Membrane Water Flux Mechanisms: J diff D e C ( mem) z J drag j F
21 Hydration Model for MA quations of Change: C ( mem) J ( mem) t z J mem) J diff J drag D C ( ( mem) z j F
22 Hydration Model for MA quations of Change: C ( mem) J ( mem) t z J mem) J diff J drag D C ( ( mem) z j F
23 Hydration Model for Membrane Boundary Conditions ) ( ) ( z C D t C mem O H e mem O H m O H ca O H mem O H e an O H mem O H e z r J F j z C D z J F j z C D at 0 0 at 0 ) ( ) ( ) ( ) (
24 Concentration Profiles ( mem C ) ( ) m ( mem) C H O 0 ( an) C HO ˆ ( mem ) C o ( ca) ˆ ( mem) C C HO m ( mem C ) ( z) HO Anode Gas GDL Membrane GDL Cathode Gas τ a τ m τ c
25 Water Fluxes Into the Membrane ( C ) ( ) mem HO m ( an) C HO ˆ ( mem ) C o ( mem) C H O 0 ( ca) ˆ ( mem) C C HO m ( C ) ( z) mem HO Anode Gas GDL Membrane GDL Cathode Gas δ a δ m δ c J ( an) k ( an) gdl [ C ( an) Cˆ ( an/ mem) ] J ( ca) k ( ca) gdl [ C ( ca) Cˆ ( mem / ca) ]
26 Water Vapor at Membrane Surface a an, mem aan, gas aca, mem a ca, gas
27 Water Vapor at Membrane Surface a an, mem aan, gas aca, mem a ca, gas Activity in Membrane: C ( mem) N s ( 0) C ( a ) an, mem ( a ) a ( mem) N 39.85a ( s mem ) ( a 36.0a 3 ca, mem )
28 Water Vapor at Membrane Surface a an, mem aan, gas aca, mem a ca, gas Activity in Membrane: C ( mem) Activity in Gas: a Cˆ N s ( 0) C ( a ) ( an/ mem) an, gas vap sol ( mem / ca) CH O RTsol ( T p an, mem ( a ) a ) ( mem) 39.85a ˆ N ( s mem ) ( a 36.0a a 3 ca, gas ca, mem p RT vap sol ) ( T sol )
29 Steady-State Water Content A/cm A/cm λ=ho/so A/cm Length Across PM (cm)
30 Dynamic Model of PMFC Cooling Air In Anode In (H, H O) Solid Material H H O H + H + H + H + H + Insulator Current Collector O N Jacket xhaust Cathode Air in Parameters based on 1 kw scale. Humidified hydrogen feed Anode xhaust H + H + H + MA H O Cathode xhaust Air cooling is assumed. cell
31 λ=ho/so3 - Membrane Conductivity A/cm A/cm A/cm Length Across PM (cm) z) z0.0036
32 lectrochemistry (Loss Due to Ionic Resistance) cell ner act ohm mt Ohmic Loss: ohm IR j t mem dz ( z) 0 Ionic Conductivity: z) z0.0036
33 Outline PMFC Model Mat. & nergy Balances and lectrochemistry Membrane Model Controller Analysis Feedback Control Feedback/Feed-forward Control
34 Current Set-Point Tracking Transportation Applications j j (sp) Current Controller MV PMFC
35 Current Controller
36 Current Controller
37 Current Controller
38 Current Controller
39 Current Controller
40 Current Controller
41 Water Fluxes Into the Membrane
42 Current Controller
43 Current/Temperature Controller T s(sp) j (sp) Current Controller + - PI cell j PMFC T s F j
44 Current/Temperature Controller
45 Current/Temperature Controller
46 Current/Temperature Controller
47 Current/Temperature Controller
48 Feed-forward Controller Feed-forward Controller F c o, F a o j (sp) T s(sp) Current Controller + - PI cell j PMFC T s F j
49 Feed-forward Controller
50 Feed-forward Controller
51 Feed-forward Controller
52 Feed-forward Controller
53 Water Content by the Cathode GDL
54 Feed-forward Controller
55 Conclusion What is the Impact of Hydration Dynamics on the Fuel Cell? Fuel cell is unpredictable and a better controller needs to be attached
56 Acknowledgements Argonne National Laboratory Department of Chemical & nvironmental ngineering, IIT
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