Product Approval Sheet
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1 Product Approval Sheet Customer : Issued no : Revision no : Product description : Metallized Polypropylene film capacitors Product code : PCPW 245 Application : CUSTOMER Checked Confirmed Approved PILKOR Headquarters : 38, Woncheondong, Yeong tonggu, Suwonsi, Gyeonggido, Korea PILKOR Electronics Co., Ltd. TEL FAX China factory : No 25 Zoutai South Road Rongcheng City, Shandong Province China Rongcheng PILKOR Electronics Co., Ltd. TEL ~3 FAX, * Please send it back to us before placing order.
2 . (General) 2. (Characteristics) 3. (Mark & Packing) 4. (Test Requirements) Page Page 8 Page Page TYPE SPECIFICATION PILKOR ELECTRONICS CO., LTD.
3 ( DClink application ) QUICK REFERENCE DATA Capacitance range Capacitance tolerance Rated voltage (V Rdc ) Non recurrent surge voltage (Vpk) Max. repetitive peak voltage (Vpkr) Max. nonrepetitive peak current (Ipkr) Dissipation factor (DF) Insulation resistance (IR) Test voltage with terminals (Vtt) Test voltage with terminals (Vtc) IEC Climatic category Temperature range Life time expectancy Reference Potting & Encapsulation material.5μf to μf ±5%, ±% 450, 700, 900, Vdc 563, 875, 25, 375Vdc.5 x V Rdc (max. 30min. within one day).5 x Ipk at KHz(C 30uF), at KHz(C >30uF) 3,000s after minute of electrification at (500)Vdc.5 x V Rdc applied for s 3KV 5060Hz applied for 60s 40/ 5 / ~ +5,000 hours at V R, 70 40,000 hours at V R, 85 IEC / IEC67 Qualified in accordance with UL94V0 FEATURES APPLICATIONS. SelfHealing. High capacitance density. High ripple current. Low contact resistance. Low loss dielectric. dclink applications.. High frequency, high current applications. Industrial and motor speed control. Welding equipment Please refer to caution and warning at before using these products. TYPE SPECIFICATION OF 20 ( C ) PILKOR ELECTRONICS 20 QSN07568
4 ( DClink application ) Ordering Information l b l b h h lt lt P±0.5 dt P±0.5 dt P±0.5 < 2pin type > < 4pin type > PCPW 245 X X X X X X Type series Capacitance Code L R S T Voltage 450V 700V 900V V Code L Q T Original pitch 27.5mm 37.5mm 52.5mm Code Available versions Product (l max ) Packing Lead length Lead Ctol. method & Height Type Pitch ( P ) 6 Loose in box ±% lt = 5.0±.0mm 2pin Loose in box ±5% lt = 5.0±.0mm 2pin Loose in box ±% lt =25.0±2.0mm 2pin Loose in box ±5% lt =25.0±2.0mm 2pin ±% lt = 5.0±.0mm 2pin ±5% lt = 5.0±.0mm 2pin A ±% lt = 5.0±.0mm 4pin D ±5% lt = 5.0±.0mm 4pin TYPE SPECIFICATION 2 OF 3042 ( C ) PILKOR ELECTRONICS 202 QSN07568
5 ( DClink application ) Packing Information SMALLEST PACKING QUANTITIES Loose in box ( SPQ ) lt = 5.0 ±.0mm lt = 25.0 ± 2.0mm lt = 5.0 ±.0mm 3.0 x 23.0 x x 25.0 x x 28.0 x x 3.0 x x 33.0 x x 35.0 x x 39.0 x x 43.0 x x 45.0 x x 45.0 x x 50.0 x TYPE SPECIFICATION 3 OF 3042 ( C ) PILKOR ELECTRONICS 203 QSN07568
6 ( DClink application ) V Rdc = 450Vdc Cap ( μf ) b x h x l P±0.5 4pin Vpk = 563 Vdc dv/dt (V/us ) Ipk Code Irms () ESR (2) PCPW 245 (mω) Tol. ± 5% / lt = 5± mm 2pin 4pin 2pin 4pin 2pin 4pin Loose in box Pitch = 27.5 ± 0.5 mm dt = 0.8 dt = x 28.0 x * * * * LL x 28.0 x * * * * LL x 3.0 x * * * * LL756 Pitch = 37.5 ± 0.5 mm dt =.0 dt = X 33.0 X * 6.7 * QL456 QLD X 33.0 X * 6.7 * QL4206 QLD X 35.0 X * 6.0 * QL4226 QLD X 35.0 X * 5.2 * QL4256 QLD X 39.0 X * 3.8 * QL4306 QLD X 39.0 X * 3.2 * QL4356 QLD X 43.0 X * 2.9 * QL4406 QLD X 43.0 X * 2.7 * QL4456 QLD X 45.0 X * 2.7 * QL4506 QLD506 Pitch = 52.5 ± 0.5 mm dt =.2 dt = X 45.0 X * * * * TLD X 45.0 X * * * * TLD X 45.0 X * * * * TLD X 50.0 X * * * * TLD X 50.0 X * * * * TLD7 () Max. at KHz, +70 (2) Typical values at KHz TYPE SPECIFICATION 4 OF 3042 ( C ) PILKOR ELECTRONICS 203 QSN07568
7 ( DClink application ) V Rdc = 700Vdc Vpk = 875 Vdc Cap ( μf ) b x h x l P±0.5 4pin dv/dt (V/us ) Ipk Code Irms () ESR (2) PCPW 245 (mω) Tol. ± 5% / lt = 5± mm 2pin 4pin 2pin 4pin 2pin 4pin Loose in box Pitch = 27.5 ± 0.5 mm dt = 0.8 dt = x 25.0 x * * * * LR x 28.0 x * * * * LR x 3.0 x * * * * LR7805 Pitch = 37.5 ± 0.5 mm dt =.0 dt = X 33.0 X * 9.2 * QR46 QRD X 35.0 X * 7.8 * QR426 QRD X 39.0 X * 6.0 * QR456 QRD X 39.0 X * 4. * QR4206 QRD X 43.0 X * 3.7 * QR4226 QRD X 43.0 X * 3.4 * QR4256 QRD X 45.0 X * 3. * QR4306 QRD306 Pitch = 52.5 ± 0.5 mm dt =.2 dt = X 45.0 X * * * * TRD X 50.0 X * * * * TRD X 50.0 X * * * * TRD606 () Max. at KHz, +70 (2) Typical values at KHz TYPE SPECIFICATION 5 OF 3042 ( C ) PILKOR ELECTRONICS 203 QSN07568
8 ( DClink application ) V Rdc = 900Vdc Cap ( μf ) b x h x l P±0.5 4pin Vpk = 25 Vdc dv/dt (V/us ) Ipk Code Irms () ESR (2) PCPW 245 (mω) Tol. ± 5% / lt = 5± mm 2pin 4pin 2pin 4pin 2pin 4pin Loose in box Pitch = 27.5 ± 0.5 mm dt = 0.8 dt = x 25.0 x * * * * LS x 3.0 x * * * * LS7505 Pitch = 37.5 ± 0.5 mm dt =.0 dt = X 35.0 X * 9.2 * QS4805 QSD X 39.0 X * 7.8 * QS46 QSD X 39.0 X * 6.0 * QS426 QSD X 43.0 X * 4. * QS456 QSD X 45.0 X * 3.7 * QS486 QSD86 Pitch = 52.5 ± 0.5 mm dt =.2 dt = X 45.0 X * * * * TSD X 45.0 X * * * * TSD X 50.0 X * * * * TSD X 50.0 X * * * * TSD356 V Rdc = Vdc Cap ( μf ) b x h x l P±0.5 4pin Vpk = 375 Vdc dv/dt (V/us ) Ipk Code Irms () ESR (2) PCPW 245 (mω) Tol. ± 5% / lt = 5± mm 2pin 4pin 2pin 4pin 2pin 4pin Loose in box Pitch = 27.5 ± 0.5 mm dt = 0.8 dt = x 25.0 x * * * * LT x 3.0 x * * * * LT7305 Pitch = 37.5 ± 0.5 mm dt =.0 dt = X 33.0 X * 9.3 * QT4505 QTD X 35.0 X * 8.5 * QT4605 QTD X 39.0 X * 6.9 * QT4805 QTD X 43.0 X * 5.4 * QT46 QTD X 43.0 X * 4.3 * QT426 QTD26 Pitch = 52.5 ± 0.5 mm dt =.2 dt = X 45.0 X * * * * TTD X 45.0 X * * * * TTD X 45.0 X * * * * TTD256 () Max. at KHz, +70 (2) Typical values at KHz TYPE SPECIFICATION 6 OF 3042 ( C ) PILKOR ELECTRONICS 203 QSN07568
9 ( DClink application ) CHARACTERISTICS Test Votage. Test Voltage ( between terminations ) :.5 x V R applied for s. Test Voltage ( between leads and case ) : 3KV 5060Hz applied for 60s Dissipation Factor Rated voltage 450Vdc / 700Vdc 900Vdc / Vdc Capacitance C 30uF C >30uF Dissipation factor ( x 4 ) khz khz 5 20 Insulation Resistance The insulation resistance is measured after a voltage has been applied for minute ±5 second. The voltage being ±5V for the 450V versions and 500V±50V for the 700V / 900V / V versions Pitch : 27.5mm ; RC (Ω F) > 30,000 s Pitch : 37.5mm & 52.5mm ; RC (Ω F) >,000 s TYPE SPECIFICATION 7 OF 20 ( C ) PILKOR ELECTRONICS 20 QSN07568
10 ( DClink application ) THE GRAPHS OF CHARACTERISTICS.0 ESR (450Vdc) 000 Impedance (450Vdc) uF 35uF 50uF uF 35uF 50uF 0. 0 ESR (700Vdc) Impedance (700Vdc) uF 30uF uF 30uF 0. 0 ESR (900Vdc) Impedance (900Vdc) ESR (Vdc) 000 Impedance (Vdc) uF 0 8uF 0 TYPE SPECIFICATION 8 OF 20 ( C ) PILKOR ELECTRONICS 20 QSN07568
11 ( DClink application ) PERMISSIBLE VOLTAGE AND CURRENT AS A FUNCTION OF FREQUENCY [Vrms] Permissible voltage (450Vdc) [Arms] Permissible current (450Vdc) uF 35uF 50uF 0. 50uF 35uF 25uF 0. [Vrms] Permissible voltage (700Vdc) [Arms] Permissible current (700Vdc) uF 30uF 0. 30uF 20uF 0. [Vrms] Permissible voltage (900Vdc) [Arms] Permissible current (900Vdc) [Vrms] Permissible voltage (Vdc) [Arms] Permissible current (Vdc) uF 0. 8uF 0. TYPE SPECIFICATION 9 OF 20 ( C ) PILKOR ELECTRONICS 20 QSN07568
12 ( DClink application ) PRODUCT MARKING Capacitors are marked on the top or on the top and one side with the following information :. Rated capacitance code in accordance with IEC Tolerance on rated capacitance : J : ± 5 % K : ± %. Rated (DC) Voltage ( e.g. 450 V ). Code for dielectric material (MKP). Manufacturer's type designation ( PCPW 245 ). Manufacturer's name (PILKOR) Example of marking 20u K 450V PILKOR PCPW 245 MKP WK... Marking on the top or side PACKAGE MARKING The package containing the capacitors is marked as shown. PILKOR Electronics POWER ELECTRONIC CAPACITOR MKP RAD POTTED TYPE 22.0uF ±5% 450V 40/5/56 BATCH NO PCPW 245QJ uF ±5% DATE 9 450Vdc LINE MARKING EXPLANATION Manufacturer`s name 2 Sub family 3. Pb free marking(jedecstd97) 4 Type description 5 Capacitance value, tolerance, Voltage and climatic category (IEC) 6 Batch no. & production period year and week code 7 Quantity and Product code (3NC) 8 Capacitance, tolerance and voltage TYPE SPECIFICATION OF 20 ( C ) PILKOR ELECTRONICS 20 QSN07568
13 ( DClink application ) TEST REQUIREMENTS No ITEM TEST Conditions REQUIREMENTS Capacitance ) Temperature : 25 ±2 2) Frequency : khz ±200Hz 3) Test voltage : 5Vrms Max. Shall be with in prescribed tolerance range Dissipation factor Dielectric strength Insulation Resistance Damp heat steady state 6 Endurance 7 Rapid change of temperature ) Temperature : 25 ±2 2) Frequency : khz ±200Hz 3) Test voltage : 5Vrms Max. Leadlead :.5 x V Rdc, s Leadcase : 3KV(50~60Hz), 60s at V, min for V Rdc < 500V at 500V, min for V Rdc 500V +5±2 = upper category temp. Duration t= 30min 5 cycles DF < (for C 30uF) DF < (for C>30uF) no breakdown, flash over (cutoff current ma) RC (Ω F) > 3,000 s 40±2, 90~95%RH, 56days ΔC/C < ±3% at KHz ΔDF < 0.00 at KHz IR < 50% of specified limit 85±2 :.25 x V Rdc, 0hrs ΔC/C < ±5% at KHz 5±2 :.0 x V Rdc, 0hrs ΔDF < 0.00 at KHz IR < 50% of specified limit 40±2 = lower category temp. Visual : No abnormality ΔC/C < ±3% at KHz ) Lead pull test Dia.( mm ) Load (N) Time (sec) ΔDF < 0.00 at KHz IR < 50% of specified limit No abnormality such as cutting, slack of termination 8 Robustness of termination 0.5<d.2 ±(s) 2) Lead bend test(2cycle) Dia.( mm ) Load (N) Time (sec) 0.5<d (s) 9 Solderability Resistance to soldering heat Vibration Nonactivated colophony flux 50 Solder bath temp. : 245 ± 5 Immerse time : 2 ± 0.5s Solder bath temp. : 260 ± 5 Dipping time : ± 0.5s Hz to 55Hz Amplitude : 0.75mm or acceleration 98m/s 2 6hrs Good tinning as evidenced by free flowing of the solder with wetting of the terminations (>95%) Visual : No abnormality ΔC/C < ±3% at KHz ΔDF < 0.00 at KHz IR < 50% of specified limit Visual : No abnormality ΔC/C < ±3% at KHz ΔDF < 0.00 at KHz IR < 50% of specified limit TYPE SPECIFICATION OF 20 ( C ) PILKOR ELECTRONICS 20 QSN07568
14 CONSTRUCTION Product type ; Metallized Polypropylene film capacitors Model name ; PCPW 245XXXXXX e3 () (2) (3) (4) MKP film (5) Description Material PILKOR ELECTRONICS CO., LTD
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