Heat Transfer Augmentation through Electric Fan Heater Using Computational Fluid Dynamics

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1 Pa. J. Engg. & Appl. Sci. Vol. 0, Jan., 0 (p. -) eat ransfer Augmentation through Electric Fan eater Using Computational Fluid ynamics M Ahmad, M Shafiq and I. A. Chaudhry 3. search Scholar Mathematics epartment University of Engineering and echnology, Lahore, Paistan. Assistant Professor Mathematic epartment University of Engineering and echnology, Lahore, Paistan 3. Professor, Mechanical Engineering epartment Faculty of Mechanical Engineering University of Engineering and echnology, Lahore, Paistan ijazahmad@uet.edu.p Abstract Air flow through electric fan heater channel is governed by coupled, non-linear partial differential equations; these equations have to be solved within on irregular domain subject to various initial and boundary conditions. Computational Fluid ynamics (CF) replaces fluid flow equations by a set of algebraic equations, these algebraic equations can be solved using digital computers. Wall to air heat transfer augmentation is the most critical part of the electric fan heater design process. he objective of this study is to design an electric fan heater with heating channel 70cm long by 70cm wide by cm high. Wall to air heat transfer augmentation will be accomplished by placing turbulence promoters inside the heating channel. he effects of turbulence promoters on heat transfer augmentation will be studied using Computational Fluid ynamics (CF),. Key Words: CF, eat Augmentation,. Introduction For the last 0 years, electronics has developed and become a part of our lives. As the number of applications that involved electronics increases, the successful operation of electronic systems becomes a major consideration. Electric fan heaters are among the electronic devices which are being used intensively these days. In winter, the use of electric fan heaters is un-avoidable, they are used in houses, offices, class-rooms, vehicles and even in industries. Electric fan heaters provide us warm air; this is accomplished by blowing air through heating channel. hat is why, wall to air heat transfer enhancement is the most critical part of electric fan heater design. We will use to examine the wall to air heat transfer augmentation. Wall to air heat transfer will be accomplished by placing turbulence promoters in the heating channel. We would loo at the effects of protrusions height; we will model the heating channel for the range of ynolds s numbers. solves Fluid ynamics equations by discretizing a continuous domain into a finite number of control volumes. he solution that any such numerical program generates should be validated by comparing it to a set of experimental data; but once its validity has been established, the program can be used for various design purposes, within the limits imposed by assumptions on which it was based.. Literature view P. Sivashanmugam, S. Suresh and P.K. Nagarajan [] studied the heat transfer augmentation in a circular tube fitted with regularly spaced helical inserts using and compared the simulation data with literature values. emirel and, Al-Ali and BA, Abu-Al-Saud [] (999) studied the characteristics of wall to air heat transfer in a large rectangular paced duct and found that introduction of spherical pacing into the air flow passage increases the wall to air heat transfer approximately three times compared with that of empty duct. Greiner, Chen and Wirtz [3] studied the heat transfer augmentation in grooved channels and found 30% heat transfer enhancement over the smooth channel. an, Zhang and Lee [4] studied the effects of rib orientations and angles to enhance heat transfer. hey found that V-shaped ribs with 4 and 60-degree angles gave the highest heat transfer enhancement.

2 Pa. J. Engg. & Appl. Sci. Vol.0, Jan., 0 3. Geometry and Grid Arrangement he geometry of heating channel under consideration is illustrated in figure. he heating channel passing through the body of electric fan heater is 70cm long by 70cm wide by cm high. here are nine rib-lie copper protrusions inside the channel; four protrusions are on the upper side and five are on the bottom of the channel. Each protrusion is 70cm long by cm wide by cm high. Fig. eating channel As the results are invariant with respect to z- direction due to insulated side walls, so we tae - model for the analysis of results. 4. sults from Literature he hydraulic diameter,, for parallel plates is twice the channel height, : () he ynolds number is: V R () he sset number for fully developed turbulent flow ( R 000) in a rectangular channel [] is: h Pr (3) Where h is the coefficient of heat transfer, and stands for the thermal conductivity. he friction factor for fully developed turbulent flow ( R 000) in a rectangular channel [6] is: f (4) R. merical Solution Using post processing module, we can have velocity, temperature, total heat flux etc at every point in the flow field. he sselt number is calculated as Fig. Model for the heating channel h flu ( w '' q )( ) () Where ' ' q is the total surface heat flux, w is the temperature of the wall, and represents the temperature of the air at the inlet. Fig. 3 Grid for heating channel he geometry and the grid were generated using Gambit the preprocessing module of the code. he geometry and grid for both, the smooth channel and the channel with protruding ribs were created in Gambit and imported into. he friction factor is calculated as f flu P V L (6) In this equation, P is the pressure drop near the end of plate, L is the length corresponding to

3 eat ransfer Augmentation through Electric Fan eater Using Computational Fluid ynamics P, V is the mean velocity, and density. is the fluid 6. sults And iscussion 6. Smooth Channel ere we consider the smooth channel to verify the validity of fluent results. We consider three different cases with following properties of air at 300 temperature []. able Properties of air at 300 Property Symbol Value ensity 3.774g / m Kinematic viscosity ynamic viscosity m / s Conductivity 0.064W / m Specific heat Prandle number C p 00.7J / Kg Pr g / ms Fig. otal heat flux at different positions at bottom plate (m/s) In this case the inlet velocity of the channel was taen as m/s and m/s. he upper and bottom walls of the channel were ept at temperature 380. was run for different grid cells in the y-direction, and we observed that satisfactory results are obtained for 0 cells in the vertical direction. he following data was obtained from. Fig.6 Velocity vectors at different positions aving data from and using excel sheet, we have the following graphs. Vs V=m/s, 0 cells in Fig. 4 Velocity magnitudes at different positions at bottom plate (m/s) Fig. 7 Comparison of and results (m/s) 3

4 f f Pa. J. Engg. & Appl. Sci. Vol.0, Jan., 0 Vs Figure 7 shows plots of velocity vectors for channel with protruding ribs cm. From the figure, we can observe that the mixing of air has increased and therefore causes wall to air heat transfer enhancement. V=m/s, 0 cells in Fig Comparison of and results (m/s) Figure 7, 8 and 9 show that the results are very close to the baseline results. 0 Enhanced V=m/s Rib eight cm Vs Enhanced Fig. Vs Enhanced (cm Rib) Vs Vs (.0 cm) 0 (.0cm) 0. 0 cells in cells in Fig. 9 Comparison of and results for friction factor 6. Effect of Protruding Ribs here are nine thin rib-lie copper protrusions inside the channel; four protrusions are on the upper side and five are on the bottom of the channel. Each protrusion is cm high by cm wide by 70cm long. Fig.0 Velocity vectors at different positions (cm Rib) Fig. Comparison of (.0cm) and results for friction factor Figure plots versus results for protrusions height of cm as well as the baseline smooth channel results. Figure plots f versus results for protrusions height of cm as well as the baseline smooth channel results. he results show larger increases in the sselt number over the entire ynolds number range. It has been found that the introduction of the protruding ribs (cm) into the air passage increases the wall-to-air heat transfer approximately.3-3. times compared with that of smooth channel, correspondingly, the friction factor increases approximately 6-30 times. It has been found that the introduction of the protruding ribs (.cm) into the air passage increases wall-to-air heat transfer approximately. 4. times compared with that of smooth channel, correspondingly, the friction factor increases approximately 0-0 times. 4

5 f eat ransfer Augmentation through Electric Fan eater Using Computational Fluid ynamics 7. Conclusions CF simulation for the heat transfer augmentation in a rectangular heating channel with ribbed walls has been explained in this research paper using version 6., the data obtained by simulation show that protruding ribs increase the wall to air heat transfer as well as the friction factor. 8 ferences Fig. 3 Velocity vectors at different positions (.cm Rib) Enhanced V=m/s Rib eight.cm Vs Enhanced Fig.4 Vs Enhanced (.cm Rib) Vs (.cm) [] P. Sivashanmugam, S. Suresh and P.K. Nagarajan, CF Simulation of eat ransfer Augmentation in a Circular ube Fitted with gularly Spaced elical wist Inserts in Laminar Flow under Constant eat Flux [] emirel, Y; Al-Ali, ; Abu-Al-Saud, BA. Enhancement Of Convection eat-ransfer In A ctangular uct, ELSEVIER SCI L, APPLIE ENERGY; pp: 44-4; Vol: 64 [3] Greiner, M., Chen, R.F. and Wirtz, R.A., 99. Passive eat ransfer Enhancement on a Flat Surface in a Grooved Channel, ASME/JSME hermal Engineering Proceedings Vol.3, p (.cm) 0 cells in 0 0. [4] an, J.C., Zhang, Y.M. and Lee, C.P., 99. Augmented eat ransfer in Square Channels with Parallel, Crossed, and V-Shaped Angled Ribs, ASME-, Vol. 3, p [] J.P. olman, eat ransfer Ninth Edition, McGraw-ill, Inc. Fig. Comparison of (.cm) and results for friction factor [6] Victor L. Streeter, E. Benjamin Wylie, Fluid Mechanics, McGraw-ill, Inc

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