Field of study Chemical and Process Engineering (0711)

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1 AUTUMN SEMESTER 2015 Period 1 September 7 October 16 Period 2 October 26 December 4 Exam and intensive week October Exam and intensive weeks December 7 18 NOTE! Period Study ECTS cr Course number Course level 2 M1 6 BJ02A2040 Advanced Process Design Period 1 4 = course is arranged twice a year M1 = 1 st year Master M1 2 = 1 st and 2 nd year Master M2 = 2 nd year Master 2 M1 6 BJ02A3020 Chemical Separation Methods 1 M2 5 BJ02A3040 Crystallization 1 M1 5 BJ02A4030 Green Chemistry 2 M1 5 BJ02A4010 Industrial Water Treatment 1 M1 5 BJ02A3010 Membrane Technology 1 2, INT M1 6 BJ02A2010 Modeling of Unit Operations M2 7 BJ02A4040 Processing of Biomaterials 1 M2 4 BJ02A2060 Product Design 1 2 M2 10 BJ02A2070 Project on Process and Plant Design Preliminary course descriptions on pages 2 7. See final course descriptions in Study Guide in Uni portal (mid June 2015). Learning agreement is created in Mobility Online system during application process. More information about applying, i.e. Guide for Applicants, is available on > Apply to LUT > Exchange studies Course registration is done online before the semester start. Method of registration and deadlines are announced in Uni portal (Studies and services > Enrolment > Course registration) Course schedules are published in Uni portal in mid June (8)

2 BJ02A2040 ADVANCED PROCESS DESIGN 6 ECTS cr Year and Period M.Sc. (Tech.) 1 Period 2 N. N. Person in Charge: N. N. Upon completion of the module, the student will be able to estimate physical and chemical properties of substances for initial design information carry out process synthesis (determination of process structure, selection of unit operations and equipment type, arrangement of process flows, process integration..) carry out process analysis (computer aided investigation of the operation of the selected process structure, computation of material and energy balances, simulation ) optimize the process (structure and conditions) The students will learn to use modern simulation tool (ASPEN) in difficult and realistic process design and development tasks. Modes of Study Lectures 24 h, exercises 24 h, 1st period. Assignments 50 h. Self study 58 h. Evaluation 0 5, written examination 100%, assignments passed. Study materials To be announced later. Further Information BJ01A5030 Prosessisimuloinnin perusteet passed. This course has 1 5 places for open university students. More information on the web site for open BJ02A3020 CHEMICAL SEPARATION METHODS 6 ECTS cr Replaces the course BJ90A0720 Chemical Separation Methods Year and Period M.Sc. (Tech.) 1 Period 2 Professor, D.Sc. (Tech.) Tuomo Sainio After the module the student can describe the principles of main chemical separation methods can describe industrial uses of the chemical separation methods understands the dynamic behavior of periodically operated separation processes can select methods and materials for separation and purification of complex mixtures Fundamentals of adsorption and ion exchange; separation materials; dynamics of adsorption and ion exchange columns; industrial liquid solid and gas solid adsorption processes. Industrial scale chromatography; batch and continuous operation modes; process performance; application examples. Liquid liquid chromatography. Liquid liquid extraction; application in separation of organic compounds and separation of metals. Modes of Study Lectures 20 h, 2nd period. Simulations and exercises 20 h, 2nd period. Reports, other home assignments and self study 110 h. Evaluation 0 5, written examination 70%, reports and presentations 30 %. Study materials Lecture material will be distributed via Moodle. Further Information This course has 1 10 places for open university students. More information on the web site for open 2(8)

3 BJ02A3040 CRYSTALLIZATION 5 ECTS cr Year and Period M.Sc. (Tech.) 2 Period 1 Professor, D.Sc. (Tech.) Marjatta Louhi Kultanen Doctoral Student, M.Sc. (Tech.) Bing Han Doctoral Student, M.Sc. (Tech.) Mehdi Hasan Doctoral Student, M.Sc. (Tech.) Alexander Sokolov Person in Charge: Professor, D.Sc. (Tech.) Marjatta Louhi Kultanen After completing the module the student can: explain the fundamentals of industrial crystallization and precipitation (solid liquid equilibrium, supersaturation as driving force, crystallization methods, kinetics, population density, crystal size distributions, polymorphism, solvate and hydrate formation, mass transfer in crystallization and dissolution, realtime process monitoring and process control) explain crystallization as purification, separation and concentration unit operation, recovery method of chemicals from side streams predict solubility of electrolyte solutions (multi component solutions, Pitzer model) explain principles of nanocrystallization list and describe the operation of the most important industrial crystallizers sizing of industrial crystallizers (batch process, continuous process by Mixed Suspension Mixed Product Removal (MSMPR) theory) estimate process conditions for batch processes (cooling policy, seeding policy) calculate heat balances for cooling and evaporative crystallization processes (Aspen Plus) characterization methods of crystalline end products Theory, operation and design of crystallizers. Crystallization as purification, separation and concentration method. Crystallization from solution and melt. Solid liquid and solid gas liquid precipitation processes. Mass transfer of reactant dissolution and absorption. Process Analytical Technology (PAT) in crystallization processes. Modes of Study Lectures 12 h, exercises 18 h, crystallization equipment demonstrations 4 h, seminar 16 h, 1st period. Assignments and self study 80 h. Evaluation 0 5, assignments and seminar 100%. Study materials Davey, R. J., Garside, J., From Molecules to Crystallizers, Oxford, Oxford University Press, Lecture materials. Further Information This course has 1 10 places for open university students. More information on the web site for open BJ02A4030 GREEN CHEMISTRY 5 ECTS cr Year and Period M.Sc. (Tech.) 1 Period 1 Professor, D.Sc. (Tech.) Mika Sillanpää Researcher, D.Sc. (Tech.) Eveliina Repo Person in Charge: Professor, D.Sc. (Tech.) Mika Sillanpää Principles of green chemistry and green engineering Industrial ecology Typical hazardous compounds, national and global trends Safe chemicals, safe processes Surface reactions Catalysis as a means to improve materials efficiency Case studies Learning the principles of green chemistry and their practical applications as well as the concepts of green chemistry such as industrial ecology. Learning to recognize the methods, processes, and the 3(8)

4 parts of the processes that follow the principles of green chemistry. Getting to know how to prevent pollution with the aid of green chemistry. Also course include learning the principles of green chemistry in depth using case studies. These include finding green solutions for the problems arising in different processes of environmental technology. Case exercises will be conducted as a group work and each group will present the results. Each student will give a seminar presentation of the topic related to the principles of green chemistry. Modes of Study Lectures 14 h, 1st period. Case studies 16 h, final seminar 10 h, 1st period. Independent workload: Literature work and homework, altogether about 90 h. Total workload: 130 h. Evaluation 0 5, seminar and literature work 40%, homework 20%, case studies 40%. Study materials Stanley E. Manahan, Green Chemistry and the Ten Commandments of Sustainability, ChemChar Research, Inc., 2006, manahans@missouri.edu. Lecture notes. Moodle. BJ02A4010 INDUSTRIAL WATER TREATMENT 5 ECTS cr Year and Period M.Sc. (Tech.) 1 Period 2 Professor, D.Sc. (Tech.) Mika Sillanpää Researcher, D.Sc. (Tech.) Eveliina Repo Person in Charge: Professor, D.Sc. (Tech.) Mika Sillanpää By the end of the course, the student is expected to have knowledge about: Treatment of water emissions, Solid waste disposal Environmental regulations and trends Case studies Learning the methods of industrial wastewater treatment such as coagulation, flocculation, adsorption, advanced oxidation processes (AOPs), and electrochemical methods as well as environmental analytics. Students also will be familiarized with novel techniques such as nanotechnology in water treatment and environmental analytics. Comparison of different industrial wastewater treatment techniques will be considered in the course from economical, environmental and technical sides. Case exercises will be conducted as a group work using Moodle discussion forums and group meetings. Weekly homework exercises related to the topic of each week are returned via Moodle. The course is related to sustainability. Modes of Study Lectures 12 h, exercises 16 h, case studies, 2nd period. Independent workload: literature work and homework, altogether approx. 106 h. Total workload approx. 130 h. Evaluation 0 5, literature work 50%, case studies 30% and homework 20%. Study materials Lecture notes. Moodle. BJ02A4030 Green Chemistry BJ02A3010 MEMBRANE TECHNOLOGY 5 ECTScr Replaces the course BJ50A0001 Membraanitekniikka 4(8)

5 Year and Period M.Sc. (Tech.) 1 Period 1 Professor, D.Sc. (Tech.) Mika Mänttäri Associate Professor, D.Sc. (Tech.) Arto Pihlajamäki Post Doctoral Researcher, Docent, D.Sc. (Tech.) Mari Kallioinen Person in Charge: Professor, D.Sc. (Tech.) Mika Mänttäri At the end of the course a student is expected to know how to: explain the basic terms and membrane processes interpret observed phenomena in the separation process and their influence to the separation process compare the feasibility of membrane materials, modules and manufacturing processes choose the most appropriate membrane and membrane process for a separation process identify the possibilities, benefits and limits of membrane processes Membrane processes (micro, ultra and nanofiltration, reverse osmosis, pervaporation, etc.). Manufacturing membranes, membrane materials and structures Phenomena in membrane processes (fouling, concentration polarisation, etc.). Modules. Separation mechanisms. Characterisation of membranes. Applications. The course is related to sustainability. Modes of Study Lectures 24 h, self study (Moodle) 30 h, seminar presentations 18 h, laboratory works and their reporting 24 h, preparation for exam and exam 24 h, 1st period. Total design 120 h. Evaluation 0 5, written examination 70%, seminar and laboratory works 30%. Possible extrapoints from Moodleassessments (0 10). Study materials Lecture presentations and additional material (Moodle): book chapters and articles. Mulder, M., Basic Principles of Membrane Technology, 2nd ed., Kluwer, 1996/2003. BJ02A2010 MODELING OF UNIT OPERATIONS 6 ECTS cr Replaces the course BJ30A0600 Yksikköprosessien mallinnus Year and Period M.Sc. (Tech.) 1 Period 1 2, INT 43 N.N. Person in Charge: Associate Professor, Ph.D. Tuomo Kauranne Professor, Ph.D. Heikki Haario After a module the student can describe steady state and transient unit operations with mathematical models can validate models and estimate parameters from experimental data can apply phenomenon based models in process development and design tasks, such as sizing, optimization, and scale up can use mathematical and simulation software Mechanistic mathematical models in research and design. Steady state and transient models. Models in different stages of process life cycle. Parameter estimation. Simulation. Optimization. Scale up. Modern modeling and simulation software. Modes of Study Lectures 24 h, exercises 14 h, 1st period. Home assignments 70 h, self study 46 h. Home assignments passed, no exam. Total workload 154 h. Evaluation 1 5 Further Information This course has 1 15 places for open university students. More information on the web site for open 5(8)

6 BJ02A4040 PROCESSING OF BIOMATERIALS 7 ECTS cr Year and Period M.Sc. (Tech.) 2 Period 1 2 Professor, D.Sc. (Tech.) Kaj Backfolk Doctoral Student, M.Sc. (Tech.) Katriina Mielonen Various invited lectures from industry Person in Charge: Professor, D.Sc. (Tech.) Kaj Backfolk After completing the module, the student ought to Understand modern forest biorefinery processes and modern pulp industry Describe process integration concepts, energy and source efficient solutions and development trends. Get insight into current state and development potential, and role of economy and policy aspects. Raw materials resources, pre treatment methods, biochemical and chemical conversion, thermochemical conversion, pulping methods (cooking, bleaching), dissolving pulp manufacturing, carbohydrate production, lignin removal and purification, fuel from lignocellulosics (1st generation, 2nd generation, 3rd generation), competing resources and processes to forest biorefinery, future outlook and R&D trends. Modes of Study Lectures 40 h, 1st 2nd period. Self study 60 h. Project works (case studies or mill problem solving): 60 h. Excursion (optional). Evaluation 0 5, written examination 70%, project work 30%. Study materials Selected chapters in Biorefining of Forest Resources (R. Alén) and/or Integrated Forest Biorefineries. Challenges and Opportunities (L. P. Christopher). Lecture material will be distributed via Moodle. BJ01A5050 Biojalostamot BJ02A4050 Biomaterials Design and Application BJ02A2060 PRODUCT DESIGN 4 ECTS cr Replaces the course BJ40A0100 Product Design Year and Period M.Sc. (Tech.) 2 Period 1 N. N. Person in Charge: N. N. Upon completion of the module, the student will be able to nominate and classify chemical products analyze customers needs create and develop ideas for chemical products compare product ideas and make selections apply his/her chemical engineering knowledge in product design nominate and describe computer aided methods for chemical product design The lectures concern theory of chemical product design. Also several examples of product development projects will be described. The exercises include small tasks in the field of idea generation and product design. These will be performed as teamwork. Modes of Study Lectures 12 h, exercises 12 h, 1st period. Self study and preparation for exercises 80 h. 6(8)

7 Evaluation 0 5, written examination 100%. Study materials Lecture material, Moodle. BJ02A2070 PROJECT ON PROCESS AND PLANT DESIGN 10 ECTS cr Replaces the course BJ30A0500 Project on Process and Plant Design Year and Period M.Sc. (Tech.) 2 Period 1 2 N. N. Person in Charge: N. N. Upon completion of the module, the student will be able to apply his/her chemical engineering knowledge to real industrial process design project perform technical and economical design calculations solve real design problems starting sometimes from limited and incomplete initial information seek and create novel solutions to design problems The projects are carried out in the groups of five students. The topics are from industry. A typical topic is a feasibility study of a process covering a brief market survey, comparison of process alternatives, preliminary process design (process flow diagram, mass and energy balances, sizing of main equipment), lay out, cost and profitability estimation. Different aspects are emphasized in different projects, depending on the topic. Modes of Study Lectures 5 h, project meetings, 1st period. Lectures 5 h, project meetings, 2nd period. Design and project work about 250 h, 1st 2nd period. Evaluation 0 5, design reports 100%. Study materials Lecture material, Moodle. Further Information BJ01A5020 Prosessi ja tehdassuunnittelu passed. This course has 1 5 places for open university students. More information on the web site for open 7(8)

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