Inspection Report(PSI)
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1 Inspection Report(PSI) AsiaInspection Limited. All rights reserved R-us PRODUCT DESCRIPTION Client Name: Anonymous Company Product Name: COFFEE TABLE,STOOL Inspection location: Inspection date: 06/March/2015 Expected shipment date: 07/March/2015 Your internal reference number: 1XXXA Reference # / SKU # 26XXXXXX/01,26XXXXXX/02,26XXXXXX/03, 26XXXXXX/04,26XXXXXX/01,26XXXXXX/01,26XXXXXX/01 P/O number: 1XXXA Supplier: DEF Table Company Order quantity: 2389 Pieces Pieces ready for inspection: 2389 Pieces Reference sample available: Yes Generate Statistics on your Dashboard by clicking one of below 2 buttons. (You may choose after clicking to communicate or not your decision to your factory) OVERALL INSPECTION RESULT: Failed (Client has the final decision to Reject or Approve) AI-QR-16-01A Page 1 of 67
2 INSPECTION RESULT SUMMARY Result Findings/Remarks CRITICAL MAJOR MINOR Found Max WORKMANSHIP (defectives list) Beyond AQL Checked Most serious defects found: 4 crack MAJ 3 holes- MAJ 2 scratch- MAJ 1 missed painting-maj 1 un even surface-maj 1 damage stool MAJ TESTS Failed Wobbling and MC tests Failed QUANTITY OK PRODUCT COLOR OK STYLE / CONSTRUCTION PRODUCT DIMENSIONS & WEIGHT ARTWORKS / LABELS PACKING & PACKAGING SHIPPING MARKS OK Not OK N/A N/A OK Found different product height as against client specifications OTHER REMARKS Carton re-packed with AI stickers after inspection. Only 7 cartons were inspected out of 125 cartons due to less worker capacity and also due to lack of time. Failed test results after performing : Wobble test and MC test AI-QR-16-01A Page 2 of 67
3 INSPECTION STANDARDS Inspection type Pre-Shipment Inspection Sampling standard ISO (Mil Std 105E) Sampling level AQL for Critical defective II Not Allowed AQL for Major defective 2.5 AQL for Minor defective 4.0 Sampling size for Cri/Maj/Min Number of inspected pieces Total quantity of cartons in your shipment Quantity of cartons available for inspection Number of cartons inspected Number on the inspected cartons 125 / 125 / 125 Pieces 125 Pieces 2389 pieces 2389 pieces 125 pieces No carton number Number of Mandays spent: 1 Inspector 1: Ardi Aman Jaya Report Approver : Brij Kishore Mishra QUALITY CRITERIA 1. Quantity Expected Result Result Actual Finding / Comments 80%of the total order quantity must be finished and packed-order qty: 2389 Pieces OK 2389 pieces ready AI-QR-16-01A Page 3 of 67
4 Ordered Ready Inspected C Barcod Item Cart Cart Weight Size Weight Size Qty art Qty Qty e on on (kg) (cm) (kg) (cm) on number XXXXXX 0 /01 pie ces x52x x kg 6.5kg cm 0 x50 cm kg 47x46x kg 35x33x 26XXXXXX cm cm /02 pie 7 ces kg 37x47x kg 35.5x31 26XXXXXX cm x45cm /03 pie 3 ces kg 36x48x kg 35x35x 26XXXXXX cm cm /04 pie 0 ces kg 49.5x kg 46.5x29 26XXXXXX 0 0 x47cm x44.5 /01 pie 3 cm ces kg 557x kg 56x XXXXXX 0 0 x41cm x40cm /01 pie 6 ces 30 26XXXXXX /01 pie ces TOTAL pie ct ces kg 62x62.5 x62 cm kg 60x59.5 x60.5c m ct piec ct piec es es Quantity of packed products: 770 pieces Quantity of finished & unpacked products: 1619 pieces (still stocked at ABC supplier) Quantity of semi-finished products: Nil Piece s/ inbox 1 piece s 1 piece s 1 piece s 1 piece s 1 piece s 1 piece s 1 piece s Pie ces/ Cart on 1 piec es / 1 ct 1 piec es / 1 ct 1 piec es / 1 ct 1 piec es / 1 ct 1 piec es / 1 ct 1 piec es / 2 ct 1 piec es / 1 ct AI-QR-16-01A Page 4 of 67
5 Pictures: AI-QR-16-01A Page 5 of 67
6 AI-QR-16-01A Page 6 of 67
7 AI-QR-16-01A Page 7 of 67
8 2. Colours Expected Result Result Pantone code OK No pantone Comments Check from PO# 1XXXA Pictures: AI-QR-16-01A Page 8 of 67
9 3. Style / Construction AI-QR-16-01A Page 9 of 67
10 Expected Result Result Actual Finding / Comments OK Style conform to the specifications AI-QR-16-01A Page 10 of 67
11 4. Product dimensions a. Dimensions 1: 26XXXXXX/01 NATURE LIMIT: Expected Result Result Actual Finding / Comments COFFEE TABLE BEPPE TYPE: , TEAKWOOD ALUMINIUM, MAX.WEIGHT 100KG, B/H/T: 50/50/50 CM Not OK 49Lx44.5Wx50H 2: 26XXXXXX/02 COFFEE TABLE GALLO TYPE: , TEAKWOOD NATURE ALUMINIUM, MAX.WEIGHT LIMIT: 100KG, B/H/T: 35/45/35 CM Not OK 35Lx33Wx45.5H 3: 26XXXXXX/03 COFFEE TABLE AYRTON TYPE: , TEAKWOOD NATURE ALUMINIUM, MAX.WEIGHT LIMIT: 100KG, B/H/T: 35/45/35 CM Not OK 35Lx31Wx45H 4: 26XXXXXX/04 COFFEE TABLE YUAN TYPE: , TEAKWOOD NATURE ALUMINIUM, MAX.WEIGHT LIMIT: 100KG, B/H/T: 35/45/35 CM OK 35Lx35Wx45.5H AI-QR-16-01A Page 11 of 67
12 5: 26XXXXXX/01 COFFEE TABLE DENT TYPE: , BLUE, MAHAGONY THREE LEGS, MAX.WEIGHT LIMIT: 100KG,B/H/T: 60/60/60 CM OK AsiaInspection Limited. All rights reserved 60Lx59.5WX60.5H 6: 26XXXXXX/01 COFFEE TABLE CONFUSION TYPE:131384,TOP:TEMPERE D GLASS CLEAR 80X80CM,TEAK WOOD NATURE B/H/T:60/60/60CM,BEL.100K G Not OK Teak wood = 56Lx56.5Wx40H Temple clear glass = 80x80 cm 7: 26XXXXXX/01 STOOL BAYOU TYPE:130125,TEAKWOOD NATURE BENT SEATING AREA B/H/T:30/50/30CM,BEL.100K G Not OK 46.5Lx29.5Wx44.5H b. Weight Expected Result Result Actual Finding / Comments N/A Check from po#1xxx4 with 7 item as below picture MEASUREMENT TABLE - Actual Finding Expected Approval Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 sample 1: 26XXXXXX/01 N/A 49x44.5x5 49.5x45 49x44x x48x50 49x47x50 cm B/H/T: 50/50/50 CM 0 cm x50.5 cm cm cm 2: 26XXXXXX/02 B/H/T: 35/45/35 CM N/A 35x33x45. 5 cm 34.5x33.5x 45 cm 35x32.5x45.5 cm 35x33x44.5 cm 34x33x45cm AI-QR-16-01A Page 12 of 67
13 3: 26XXXXXX/03 B/H/T: 35/45/35 CM 4: 26XXXXXX/04 B/H/T: 35/45/35 CM 5: 26XXXXXX/01 B/H/T: 60/60/60 CM 6: 26XXXXX/01 B/H/T:60/60/60CM 7: 26XXXXXX/01 B/H/T:30/50/30CM N/A 35x31x45 cm N/A 35 x35x45.5 cm N/A 60x59.5X 60.5cm N/A 57x56.5x3 8 cm Glass 80x80 cm N/A 46.5x29.5 x44.5 cm AsiaInspection Limited. All rights reserved 35x32x45c 35x31.5x45 34x31x x33x45.5c m cm cm m x35x45cm x35.5x45 x35x45 cm x35x44.5 cm cm 60x59.5X6 60x60X60. 60x59.5X6 60x59.5X59. 0cm 5cm 0cm 5cm 56.5x56.5x 58x56.5x41 59x57x40 58x57.5x39 40 cm cm cm cm Glass Glass Glass Glass 80x80 cm 80x80 cm 80x80 cm 80x80 cm m 47x30x x30x x29.5x 48x29.5x44.5 cm.5 cm 45 cm cm Pictures: Item# 26XXXXXX/01 Length size Length size AI-QR-16-01A Page 13 of 67
14 Width size Width size Height size Height size AI-QR-16-01A Page 14 of 67
15 Weight Item#26XXXXXX/02 weight Length size Length size Width size Width size AI-QR-16-01A Page 15 of 67
16 Height size Height size Weight Item#26XXXXXX/03 Weight Length size Length size AI-QR-16-01A Page 16 of 67
17 Width size Width size Height size Height size Weight Item# 26XXXXXX/04 Weight AI-QR-16-01A Page 17 of 67
18 Length size Length size Width size Width size AI-QR-16-01A Page 18 of 67
19 Height size Height size Weight Item#26XXXXXX/01 Weight AI-QR-16-01A Page 19 of 67
20 Length size Length size Width size Width size Height size Height size AI-QR-16-01A Page 20 of 67
21 Weight Item# 26XXXXXX/01 Weight Length size Length size AI-QR-16-01A Page 21 of 67
22 Width size Width size Height size Height size Weight Weight AI-QR-16-01A Page 22 of 67
23 Item# 26XXXXXX/ AsiaInspection Limited. All rights reserved Length size Length size Width size Width size AI-QR-16-01A Page 23 of 67
24 Height size Height size Weight Weight 5. Artworks / Labels Logo Client s comments: Did you get an artwork or physical reference of the logo in your hand during Inspection? No No artwork/logo affixed on products Label AI-QR-16-01A Page 24 of 67
25 Expected Result Result Actual Finding / Comments N/A DEF ABC Company (hang tag size 12x8 cm) and barcode available on each products. Pictures: AI-QR-16-01A Page 25 of 67
26 AI-QR-16-01A Page 26 of 67
27 AI-QR-16-01A Page 27 of 67
28 6. Packing and packaging a. Unit packing: Expected Result Result Actual Finding / Comments OK Unit packing with single layer carton box and single face /corrugated paper wrapped as below picture Pictures: Item# 26XXXXXX/01 Item# 26XXXXXX/02 AI-QR-16-01A Page 28 of 67
29 Item# 26XXXXXX/03 Item# 26XXXXXX/04 Item# 26XXXXXX/01 AI-QR-16-01A Page 29 of 67
30 Item# 26XXXXXX/01 Item# 26XXXXXX/01 AI-QR-16-01A Page 30 of 67
31 b. Inner packing: Expected Result Result Actual Finding / Comments N/A No inner packing c. Outer packing: Expected Result Result Actual Finding / Comments N/A Outer packing with single face/ corrugated paper wrapped (1 pc/ carton) Sealing method (Ex:staples - adhesive - plastic band - metal band): N/A Sealed with rope and adhesive Number of pieces per carton (on 5 cartons) N/A Carton # Reference # # of pieces No carton number 26XXXXXX0 1 1 pieces/ct AI-QR-16-01A Page 31 of 67
32 Pictures: AsiaInspection Limited. All rights reserved No carton 26XXXXXX0 1 pieces/ct number 2 No carton 26XXXXXX0 1 pieces/ct number 4 No carton 26XXXXXX0 1 pieces/ct number 1 No carton 26XXXXXX0 1 pieces/ct number 1 26XXXXXX01 26XXXXXX04 26XXXXXX01 26XXXXXX02 AI-QR-16-01A Page 32 of 67
33 26XXXXXX01 Single face/corrugated paper Single layer box Sealed with rope Sealed with adhesive Sealed with adhesive and rope AI-QR-16-01A Page 33 of 67
34 d. Dimensions of export cartons: (on 5 cartons) Expected Result Result Actual Finding / Comments L: cm x W: cm x H: cm N/A Carton number L x W x H (cm) 26XXXXXX01 53 x 52x 53.5 cm 26XXXXXX02 47x46x49cm 26XXXXXX04 36x48x37.5 cm 26XXXXXX x30x47cm 26XXXXXX01 62x62.5x62cm Pictures: 26XXXXXX01 Length size Length size Width Width size AI-QR-16-01A Page 34 of 67
35 Height size 26XXXXXX02 Height size Length size Length size AI-QR-16-01A Page 35 of 67
36 Width size Width size Height size 26XXXXXX04 Height size AI-QR-16-01A Page 36 of 67
37 Length size Length size Width size Width size Height size Height size AI-QR-16-01A Page 37 of 67
38 26XXXXXX AsiaInspection Limited. All rights reserved Length size Length size Width size Width size AI-QR-16-01A Page 38 of 67
39 Height size 26XXXXXX01 Height size Length size Length size AI-QR-16-01A Page 39 of 67
40 Width size Width size Height size Height size e. Weight of cartons: (on 5 cartons) Expected Result Result Actual Finding / Comments Maximum weight of Export Cartons: N/A Carton number Weight (kg) 26XXXXXX01 8kg 26XXXXXX02 5kg 26XXXXXX04 7kg 26XXXXXX01 9.5kg 26XXXXXX01 11kg (1 kg = 2.2 Lbs / 1 lb = 0.45 kg) AI-QR-16-01A Page 40 of 67
41 Pictures: 26XXXXXX01 26XXXXXX02 26XXXXXX04 AI-QR-16-01A Page 41 of 67
42 26XXXXXX01 26XXXXXX01 AI-QR-16-01A Page 42 of 67
43 7. Shipping Marks Expected marking (front): a. Carton Front Mark Expected Result Result Actual Finding / Comments OK Please refer to below picture b. Carton Side Mark Expected Result Result Actual Finding / Comments OK Please refer to below picture Pictures: AI-QR-16-01A Page 43 of 67
44 F Front mark Front Mark TESTS AND SPECIAL REQUIREMENTS Test description Comments from Inspector Result Perform a carton drop test on the export cartons: Yes Performed carton drop test 3 pieces Passed Assembly check --follow the instruction manual -Ease of assembly, and fixing center should be accurate. Any failure in assembling is a critical issue. -S1 (5 Pieces) Found OK on 5 pieces Passed AI-QR-16-01A Page 44 of 67
45 Moisture content check for wooden parts-for indoor products shall be within 7%-12%;for outdoor products shall be within 8%-16%-S3 (13 Pieces) Checked on 13 pieces Found moisture content more than 16 % Failed AI-QR-16-01A Page 45 of 67
46 Base stability test-no any wobbling of flat surface-s1 (5 Pieces) Found wobbling issue for item 26XXXXXX03 & 26XXXXXX01 Failed AI-QR-16-01A Page 46 of 67
47 Painting / lacquering / powder coating /Leather check-only color and gloss, no need to use 3M tape, variation should not be more than 4~5%-I (50 Pieces) Found OK on 50 pieces Passed AI-QR-16-01A Page 47 of 67
48 All accessories check-all components and parts check based on parts list on instruction sheet. Missing item not allowed. Pay special attention on the units that included with screws and nuts. This kind of unit will have a special cord/rope outside to mark the carton-i (50 Pieces) Found OK on 50 pieces Passed AI-QR-16-01A Page 48 of 67
49 AI-QR-16-01A Page 49 of 67
50 Function check (including which can be checked after assembling) --S1 (5 Pieces) Found OK on 50 pieces Perform a barcode-scanning test.-the barcode should be scannable and have the correct number-s2 (8 Pieces) All barcode scanned well Passed AI-QR-16-01A Page 50 of 67
51 For the nature wood, please check with factory to see if they had done the treatment again woodworm or not, ask for the fumigation report for the raw material, and provide such information for client.--ii (125 Pieces) AsiaInspection Limited. All rights reserved No fumigation report for the raw material N/A SAMPLE COLLECTION [ 0 ] pieces of shipment samples were randomly collected by inspector for Lab Testing [ 0 ] pieces of defective samples were collected by inspector for Client [ 0 ] pieces of good samples were collected by inspector for Client [ 0 ] pieces of samples were randomly collected by inspector for Client DEFECTIVES LIST CRI MAJ MIN Picture Splits and cracks outside more than 2%, crushed or broken,holes MAJ Crack-MAJ AI-QR-16-01A Page 51 of 67
52 Crack - MAJ Crack - MAJ Crack - MAJ AI-QR-16-01A Page 52 of 67
53 Holes-MAJ Holes-MAJ Nonfunctional /sharp Holes-MAJ AI-QR-16-01A Page 53 of 67
54 point and sharp edge (May injure customer) CRI Failing assembly(impossible to assemble the products) CRI Blister, bubbles, rough surface >2%, sanding through veneer or solid wood finish MAJ Machine mark, cutting mark, uneven edge, warp, discoloration, filler, dent mark and scratch marks MAJ AsiaInspection Limited. All rights reserved Scratch mark-maj Scratch mark-maj AI-QR-16-01A Page 54 of 67
55 Uneven edge-maj Unfilled knots more than 5% MAJ Unstable, wobbling unit MAJ Damage stool-maj AI-QR-16-01A Page 55 of 67
56 Missing/wrong components/ missed painting MAJ AsiaInspection Limited. All rights reserved Missed painting - MAJ Wrong color or style or type MAJ Variance to the drawing but still can be assembled, slight dirt/stain, poor painting MIN Dirty-MIN AI-QR-16-01A Page 56 of 67
57 Glue-MIN Poor painting-min Poor painting-min AI-QR-16-01A Page 57 of 67
58 DEFECTIVES LIST SUMMARY Cri Maj Min AQL result Number of Defectives found Maximum Allowed Beyond AQL No. of Inspected samples CRI: defective pieces found out of acceptable among 125 pieces inspected at level Not Allowed MAJ: 12 defective pieces found out of acceptable among 125 pieces inspected at level 2.5 MIN: 4 defective pieces found out of acceptable among 125 pieces inspected at level 4.0 AI-QR-16-01A Page 58 of 67
59 ADDITIONAL PICTURES Your Product AI-QR-16-01A Page 59 of 67
60 AI-QR-16-01A Page 60 of 67
61 Other Pictures AI-QR-16-01A Page 61 of 67
62 Finished and packed products AsiaInspection Limited. All rights reserved Repacked carton with AI sticker Repacked carton with AI sticker AI-QR-16-01A Page 62 of 67
63 Draft report AsiaInspection Limited. All rights reserved AI-QR-16-01A Page 63 of 67
64 Cartons AsiaInspection Limited. All rights reserved Total cartons Inspected cartons Total cartons Inspected cartons AI-QR-16-01A Page 64 of 67
65 Factory Disclaimer AsiaInspection Limited. All rights reserved AI-QR-16-01A Page 65 of 67
66 Code of Conduct AI-QR-16-01A Page 66 of 67
67 IMPORTANT NOTES THE ABOVE RESULT(S) REFLECT(S) ASIAINSPECTION LIMITED S FINDINGS AT THE TIME AND PLACE OF INSPECTION. THIS REPORT DOES NOT RELEASE THE BUYER OR SELLER FROM CONTRACTUAL RESPONSIBILITIES, NOR DOES IT PREJUDICE THE BUYER S RIGHT OF CLAIM TOWARD THE SELLER/SUPPLIER FOR COMPENSATION FOR ANY APPARENT AND/OR HIDDEN DEFECTS NOT DETECTED DURING INSPECTION OR OCCURRING ANYTIME THEREAFTER. End of the Report AI-QR-16-01A Page 67 of 67
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