APEX DYNAMICS, INC. Stainless
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1 APE DYNAMICS, INC. HIGH PRECISION PLANETARY GEARBO AB / ABR Series Stainless
2 High precisin planetary gearbx AB / ABR series Apex Dynamics, Inc. is the wrld s mst prductive manufacturer f servmtr drive planetary gearbxes fr precisin autmatin machinery. Frm ur 00,000+ square ft ISO 0:00 manufacturing facility, based in Taichung, Taiwan, we manufacture t stck using the newest precisin machine tls and quality test and inspectin equipment. Cmplete fcus n quality and precisin allws us t prduce ur high quality gearheads at precisin levels dwn t less than arc minute (/0 th f a degree), with cnsistency and high reliability. Based n mre than twenty years f accumulated manufacturing and marketing experience, plus the highest level f technical prductin capabilities, Apex Dynamics, Inc. designs and builds technically advanced, high speed, lw backlash serv applicatin planetary gearbxes. Our Break thrugh patented technlgy (ver patents), prvides the custmer with the ptimum high precisin helical reducer at a reasnable price. We are cntinuusly imprving prcesses, finding prper and effective methds t prvide custmers new slutins fr difficult applicatins, and develping new prducts. The primary fcus in daily peratin is quality. We pride urselves n ur dedicatin t quality; ur duty is custmer satisfactin. APE
3 APE DYNAMICS, INC. AB Series Ordering Cde AB0 00 S P MOTOR Gearbx Size: AB0, AB00, AB00A, AB0, AB0A AB, AB, AB0, AB0 Shaft Optin: S: Smth Output Shaft S: Output Shaft with Key S: DIN 0 Mtr Designatin: Manufacturer Type And Mdel Rati: Stage:,,,,,,, 0 Stage:, 0,, 0,,,, 0, 0, 0, 0,, 00 Backlash: P0: Micr Backlash P: Reduced Backlash P: Standard Backlash Ordering Example: AB000SP / SIEMENS FT 0AF ABR Series ABR0 00 S P MOTOR Gearbx Size: ABR0, ABR00, ABR0 ABR, ABR, ABR0, ABR0 Shaft Optin: S: Smth Output Shaft S: Output Shaft with Key S: DIN 0 Mtr Designatin: Manufacturer Type And Mdel Rati: Stage:,,,,,,, 0,, 0 Stage:, 0,, 0,,,, 0, 0, 0, 0,, 00, 0,, 0, 0, 00 Backlash: P0: Micr Backlash P: Reduced Backlash P: Standard Backlash Ordering Example: ABR000SP / SIEMENS FT 0AF 0 by APE DYNAMICS, INC. APE DYNAMICS, INC. reserves mdificatin and cpyrights f all technical specificatins, illustratins and drawings in this catalg in allwance fr cntinuus prducts develpment and advancement. Fr the newest data and infrmatin, please visit
4 High precisin planetary gearbx AB / ABR series Specificatins / AB Series Gearbx Perfrmance Mdel N. Nminal Output Trque T N B Emergency Stp Trque T NOT Nminal Input Speed n N Max. Input Speed n B Micr Backlash P0 Reduced Backlash P Standard Backlash P Trsinal Rigidity Max. Radial Lad F rb CC Max. Axial Lad F ab D Service Life Efficiency Weight Operating Temp Lubricatin Degree f Gearbx Prtectin Munting Psitin Nise (n =000rpm, i=0, N lad) E Nm Nm rpm rpm arcmin arcmin arcmin Nm/arcmin N N hr % kg db(a) Stage,,,,,,,,,,, Rati ~00 ~00 ~00 ~0 A ~00 ~0 ~00 ~0 ~00 ~00 ~00 ~00 ~00 ~0 ~00 ~0 ~00 ~00 ~00 ~00 ~00 AB0 AB00 AB00A AB0 AB0A AB AB AB0 AB , 0,00, ,00, ,00, ,00, ,000, , , , 0 0,00, ,00, ,00, ,00, ,000, , ,00, ,00, ,00, ,000, ,00 0, times f Nminal Output Trque,000 0,000,000 0,000,000 0,000,000,000,000,000,000,000,000,000,000,000,000,000 0,0,0,0,,0,,00,0 0,0,00,00,0 0,000,000 0,000 % % C~ C Synthetic lubricatin ils IP all directins 0 0 Gearbx Inertia Mdel N. Stage A Rati AB0 AB00 AB00A AB0 AB0A AB AB AB0 AB Mass Mments f Inertia J kg cm A. Rati ( i=n in / N ut ) B. Max. acceleratin trque T B = 0% f TNOT C. Applied t the utput shaft center at 00 rpm D. Fr cntinuus peratin, the service life time is less than 0,000hrs E. These values are measured by gearbx with rati = 0 (stage) r rati = 00 (stage) at,000 rpm withut lad. By rati smaller than 0, the nise value wuld be db higher
5 Dimensins Ordering Cde (stage, Rati i=~0) / AB Series APE DYNAMICS, INC. L ØD L L C L C C0 C B h L L H ØC ØD g ØD ØC ØD ØD L C C C ØC L L ØD h ØD j D L0 L D Shaft Optin S Shaft Optin S Shaft Optin S Dimensin D D D j D g D D D AB0 AB00 AB0 AB AB AB0 AB0 0. M x 0.P 0. 0 M x 0.P M x.p 0 0 M x.p 0 M x P 0 M0 x.p D h L L L L L L L L0 0. L L [unit: mm] 0 0 M0 x.p L... C C M x 0.P 0 M x 0.P 00 M x P 0 M x.p M0 x.p M x.p M x.p C / / / C C C C C C C0 B h H DIN0. C~C0 are mtr specific dimensins (metric std shwn). Refer t and Design Tl t view yur specific mtr munting system.. AB0 rati, 0 ffers C ptin; AB00 rati, 0 ffers C ptin. W x 0. x W x. x W x. x 0 x x m 0 x x m 0 x x m 0 W x x 0 x x m.. W x x 0 x x m W0 x x 0 x x m
6 High precisin planetary gearbx AB / ABR series Dimensins (stage, Rati i=~00) / AB Series L ØD L L C L C C0 C ØD g ØD ØC ØC ØD ØD L C C C ØC AB00A / AB0A B h L L L L C L L C L C0 H ØD j D L0 ØD h L D ØD ØD g ØC ØC Shaft Optin S Shaft Optin S Shaft Optin S L C C [unit: mm] Dimensin AB0 AB00 AB00A AB0 AB0A AB AB AB0 AB0 D D... D j D g D D M x 0.P M x 0.P M x.p M x.p M x P M0 x.p M0 x.p D 0 D h L L 0 L L 0 L L 0 0 L L L. L 0. L... C C M x 0.P M x 0.P M x 0.P M x 0.P M x P M x P M x.p M0 x.p M x.p C / / / /. / / / C 0 0 C C.. C 0 0 C.... C..... C B h 0 0 H.. W x 0. x DIN0 W x. x W x x W x x W0 x x 0 x x m 0 x x m 0 x x m 0 x x m 0 x x m 0 x x m. C~C0 are mtr specific dimensins (metric std shwn). Refer t and Design Tl t view yur specific mtr munting system.
7 APE DYNAMICS, INC. Specificatins / ABR Series Ordering Cde Gearbx Perfrmance Mdel N. Gearbx Inertia Stage Rati 0 0 A ABR0 ABR00 ABR0 ABR ABR ABR0 ABR ,0,00,00,00,000,,0,000,0,00, , ,00, ,00, , ,00, ,00,0 Nminal Output Trque T N Nm ,00, ,000, , ,00, ,00, ,00, ,000, , , ,00,0 00 0,00, ,000, , ,00 B Emergency Stp Trque T NOT Nm, ~00 times f Nminal Output Trque Nminal Input Speed n N rpm, ~00,000,000,000,000,000,000,000 Max. Input Speed n B rpm, ~00 0,000 0,000,000,000,000,000,000 Micr Backlash P0 arcmin ~0 ~00 Reduced Backlash P arcmin ~0 ~00 Standard Backlash P arcmin ~0 ~00 Trsinal Rigidity Nm/arcmin, ~00 0 C Max. Radial Lad F rb N, ~00 0,0,0,00,0,00 0,000 C Max. Axial Lad F ab N, ~00,,0,00,0,000 D Service Life hr, ~00 0,000 Efficiency Weight % kg ~0 ~0 % ~00 ~00 %..... Operating Temp C, ~00 0 C~+ C Lubricatin Synthetic lubricatin ils Degree f Gearbx Prtectin, ~00 IP Munting Psitin, ~00 all directins Nise (n =000rpm, i=0, N lad) E db(a), ~00 0 A Mdel N. Stage Rati ABR0 ABR00 ABR0 ABR ABR ABR0 ABR0 ~ Mass Mments f Inertia J kg cm ~ ~ A. Rati ( i=n in / N ut ) B. Max. acceleratin trque T B = 0% f TNOT C. Applied t the utput shaft center at 00 rpm D. Fr cntinuus peratin, the service life time is less than 0,000hrs E. These values are measured by gearbx with rati = 0 (stage) r rati = 00 (stage) at,000 rpm withut lad. By rati smaller than 0, the nise value wuld be db higher
8 High precisin planetary gearbx AB / ABR series Dimensins (stage, Rati i=~0) / ABR Series L ØD ØD L L L C ØD L C C C C ØD g ØD C ØC B h L L ØC ØC C0 L L H ØD h ØD j D L0 L D Shaft Optin S Shaft Optin S Shaft Optin S Dimensin D D D j D g ABR0 ABR00 ABR0 ABR ABR ABR0 ABR D D M x 0.P M x 0.P M x.p M x.p M x P M0 x.p M0 x.p D 0 D h L L L L L L L L0 0. L L L C C C C C C C C C C0 B h H DIN0 / / W x 0. x 0 x x m. 00 M x P / W x. x 0 x x m 0 M x.p W x x 0 x x m [unit: mm] M x 0.P M x 0.P M0 x.p M x.p M x.p W x. x 0 x x m W x x 0 x x m W0 x x 0 x x m. C~C0 are mtr specific dimensins (metric std shwn). Refer t and Design Tl t view yur specific mtr munting system.
9 APE DYNAMICS, INC. Dimensins Ordering Cde (stage, Rati i=~00) / ABR Series L ØD ØD L L L C ØD B h L L L L H ØD h C ØD g ØD L C C C ØC ØC ØC C0 C ØD j D L0 L D Shaft Optin S Shaft Optin S Shaft Optin S Dimensin D D D j D g D D D D h L L L L L L L L0 L L L C C C C C C C C C C0 B h H DIN0 ABR0 ABR00 ABR0 ABR ABR ABR0 ABR M x 0.P / M x 0.P / 0 M x 0.P /. / 00 M x P / W x 0. x W x. x 0 x x m 0 x x m 0 x x m 0 0 [unit: mm] 0 0 M x 0.P M x 0.P M x.p M x.p M x P M0 x.p M0 x.p M x.p M0 x.p M x.p C~C0 are mtr specific dimensins (metric std shwn). Refer t and Design Tl t view yur specific mtr munting system. 0 W x x 0 x x m.. W x x 0 x x m W0 x x 0 x x m
10 High precisin planetary gearbx AB / ABR series Selectin f the Optimum Gearbx Select a Larger Gearbx S Cycle Operatin YES Calculate the Rati i (Eq.) Calculate the Mean Output Trque T (Eq.) m NO Calculate the max. Acceleratin Trque T (Eq.) max T max<tb T m<tn Selectin Start ED<0% t wrk<0mins (Eq.) S Cntinuus Operatin NO Calculate the Rati i (Eq.) Calculate the Mean Output Trque T (Eq.) m T m<tn Cnsult us NO Select a Larger Gearbx Output Speed Lads n Output Shaft Output Trque T a T c T p T d t a Mtin Prfile t c t cycle Time t a + t c+ td. ED = x 00%, t wrk = t + t + t t cycle Index : a. Acceleratin, c. Cnstant, a c d d. Deceleratin, p. Pause (Eq.) t d t p YES Calculate the Mean Output Speed nm and the Nminal Output Speed n f Gearbx (Eq.) N YES. i n m n wrk n m Output Speed f the Mtr n wrk Wrking Speed (Eq.) Select a Smaller Rati i in Larger Mtr If Needed NO n m<nn YES Calculate the Mean Radial F and Axial Lads rm F n Output Shaft f Gearbx (Eq.) am Calculate the Permitted Radial FrB and Axial Lads F ab n Output Shaft f Gearbx F rm<frb F am<fab YES NO Select the Required Backlash and Shaft Optin T T n refer t page B N N Select a Larger Gearbx F rb FaB refer t page 0. T = m a a a c c c + d d d n t T +n t T n t T. T max =TmB i ks η where K is s K s na t a+nc t c+nd td T mb Max. Output Trque f the Mtr η Efficiency f the Gearbx (Eq.) N. f Cycles / hr 0 ~,000,000 ~,00,00 ~,000,000 ~,000,000 ~,000 (Eq.) Order yur APE Gearbx Recmmended (fr S Cycle Operatin) The general design is given fr. n a = n d = nc na t a + nc t c+nd td n m = n = N n N i t + t + t a c d (Eq.) J L i x J m The ptimal design is given fr J L i J m J L Lad Inertia J m Mtr Inertia. F = rm F = am a a ra + c c F rc + d d Frd n t F n t n t na t a+nc t c+nd td a a aa + c c F ac + d d Fad n t F n t n t na t a+nc t c+nd td (Eq.)
11 APE DYNAMICS, INC. Permitted Radial and Axial Lads The permitted radial and axial lads n utput shaft f the gearbx depend n the design f the gearbx supprting bearings. APE use the extensin straddle versized ball bearing design. It can take heavy lad frm bth axes. F Radial Lad r F Axial Lad a Permitted Radial Lad F rb [ N ] On Center Psitin f Shaft 00,000 0,000,000 0,000 0,000,000,000,000,000 AB0 / ABR0 AB0 / ABR0 AB / ABR AB / ABR AB0 / AB0A / ABR0 AB00 / AB00A / ABR00 If radial frce F exert n the r center f the utput shaft =/ x L. Under varius perating cnditin the lifetime is ver * 0,000 hurs. The permitted radial lad is given n left diagram Output Speed n [ rpm ] AB0 / ABR0 Psitin Lad Factr k b Psitin [ mm ] AB0 / ABR0 AB00 / AB00A / ABR00 AB0 / AB0A / ABR0 AB / ABR AB / ABR AB0 / ABR0 AB0 / ABR0 If radial frce F nt exert n r the center f the utput shaft </ x L r >/ x L The permitted radial and axial lad can be calculated by the psitin lad factr K n the b left diagram. S service life 0,000 hrs 0
12 APE00AB/ABR Series.0ETWN
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