Features and Application
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- Melissa Morton
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1 I turs n pplition ris I turs n pplition I ris I is yont ouplin suminitur oniurtion with hih ontt nsity, il or smllr wir u, nrl-purpos pplitions. hs nvironmntrsistin onntors r 00% soop-proo. ins r rss in lont shlls to prvnt th possiility o nin ontts whn plus r soop into th mtin rptls. his mily o onntors is or in 5 rptl-mountin styls. hy inlu squr ln rptls, or oth ront n rr pnl (wll) mountin; squr ln rptls, or oth ront n rr ox mountin; n jm nut rptls whih inorport O rin sls, sin or rr pnl hol mountin. tnr plus provi I prottion y inorportin ontinuous strip o tth rounin inrs ttnutin intrrn up to z. ity-svn insrt rrnmnts pr I--560 r tool n qulii to I ris I, utilizin 2 to 28 ontts. ontts om in sizs 22, 22, 20, 6, 2, n 8 (ox n twinx), trmintin wir sizs rom 28 u to 2 u inluin oxil l. los-ntry okt Insrt r iltri sokt hs l-in hmrs or positiv linmnt o pins (vn prtilly nt within pr-stlish limits) with sokts. Intril in Insrt l is moistur rrirs roun h pin, whih mt into l-in hmrs o hr sokt insrt, provi iniviul ontt slin. Intril sl is nvr touh y srvi tools. lstomr ir lin rommt lin ovr wi rn o wir imtrs is ssur y tripl wir sl in h vity t th rr o th onntor. uprior ontt tility r rls rimp ontt systm turs stmp ryllium-oppr rtinin lip ptivt y mol-in shoulrs o h ontt vity in th insultor. rr-insrt 8969 plsti tool xpns th tins yon th shoulr, rlsin th ontt. hll olriztion ltrnt ky/kywy positions prvnt ross mtin o jnt onntors hvin intil insrt rrnmnt. hs onntors r vill in wi rn o shll mtrils n inishs. luminum shlls r or in ltrolss nikl, oliv r mium n riht mium. Othr inishs suh s noi n zin olt r vill upon rqust to ommril llouts only. In ition, w or pssivt stinlss stl shlls with stnr nvironmnt-rsistin insrts (ommril llouts only), n or hihly orrosiv nvironmnts, nikl-luminum-ronz shlls with stnr nvironmnt-rsistin insrts (ommril llouts only). nivrsl I/ ool sinl, xpnl plsti tool is us or oth insrtion n rmovl o ontts. oop-roo sin ss pins in lont shlls minimiz th possiility or ontt m. In lin mtin pplition, mtin shlls nnot soop th pins, n us shortin or nin o ontts. 3
2 I rormn piitions ris I rormn piitions Oprtin mprtur n inish : -65 to +75 (-85 to +347 ) inish : -65 to +200 (-85 to +392 inish : -65 to +50 (-85 to +302 ) tril n ltin t (inish) luminum shll, oliv r mium ovr nikl s luminum shll, ltrolss nikl inish luminum shll, silvr to liht irisnt yllow olor (riht) mium ovr ltrolss nikl orrosion sistn inishs n withstn 500-hour slt spry. inish withstns 48-hour slt spry. urility inimum o 500 mtin yls nvironmntl l ir, mt onntors with spii ssoris tth, shll mt th ltitu-immrsion tst spii in I lui sistn onntors rsist spii immrsions in I--7808, I , I--5606, 2- hvron oil, oolnol 25, I (-8), I (-4, -5), -424 yp I, n othr solvnts n lnin nts. hll-to-hll onutivity inish =.0 millivolt mximum potntil rop inishs n = 2.5 millivolts mximum potntil rop hilin tivnss I n I ttnution t th spii rqunis mt th rquirmnts o I I shilin tivnss o mt onntors with I kshlls is msur in trixil rio rquny lk ixtur. I shilin tivnss is msur t th intr o mt onntors n tst y th mo-stirr thniqu spii in mtho 3008 o I hok n irtion quirmnts ir, mt onntors shll not m, nor shll thr urrnt intrruption lonr thn on miroson whn sujt to th ollowin: tnr hok t onntors withstn puls o pproximt hl sin wv o 300 ± 5 prnt mnitu with urtion o 3 ± millisons ppli in thr xs pr I--344, mtho ih Impt hok hn mount s spii in I--90, r, rop o 400 l. mmr rom oot, 3 t n 5 t ppli to onntor in thr xs, totlin nin impts. irtion t onntors, with propr ssoris, withstn th ollowin virtion lvls: in irtion pr I--202, mtho 204, tst onition. nom irtion pr I--344, mtho 2005, tst onition n tst onition I, ttr t mint tmprtur. olt tin ust Oprtin olt st olt st olt st olt st olt ( vl) vl 50,000 t. 70,000 t. 00,000 t. rvi tin () I II ot: h stlishmnt o ltril sty tors is lt ntirly to th sinr, s h is in th st position to know xtly wht pk volts, swithin urrnts, trnsints, t., n xpt in prtiulr iruit. 4
3 I rt umr vlopmnt ris I ilitry n ro-ltri rt umr vlopmnt il. rix ro rix hll yp = ront, wll mount rptl = 66 (ro p/n) = I rounin plu = 67 (ro p/n) = m nut rptl = 68 (ro p/n) = ront, ox mount rptl = 96 (ro p/n) = r, ox mount rptl = 05 (ro p/n) = r, wll mount rptl = 56 (ro p/n) lss = ith. thr (27466, 27467, & 27656) = m s in lin ov ut is not pprov or nw sin (-nut is not inlu) = o. thr, ox mount (27496 & 27505) hll iz 9,, 3, 5, 7, 9, 2, 23 or 25 inish (tril & ltin) = luminum shll, silvr to liht irisnt yllow olor (riht) mium ovr nikl s = luminum shll, oliv r mium ovr ltrolss nikl s = luminum shll, ltrolss nikl inish = tinlss stl shll, pssivt (ro p/n only) Insrt rrnmnt p 9 thru 2 ontt tyl = in = okt = in onntor lss pins (with intnt to us non-stnr pin ontts) = okt onntor lss sokts (with intnt to us non-stnr sokt ontts) olriztion (yin) = orml (Omitt in prt numr),,, or ( & kywys r not vill in shll siz 9) oiition (pplis to ro prt numrs only) 0 = ss ontts (is not mrk on th prt) 340 = onntor kitt with 85049/27- -nut 34 = onntor kitt with 85049/49-2- striht lmp 342 = onntor kitt with 85049/47 riht nl lmp onsult tory or othr moiitions ot : h onntor is urnish with ontts unlss orr lss ontts (/) s ollows: On spr ontt or insrts rquirin throuh 26 o h ontt n two sprs or insrts with mor thn 26 ontts n minimum o on slin plu up to 0% o th numr o ontts. pr ox n winx ontts r not suppli. On insrtion/ rmovl tool or h ontt siz is lso inlu. ot 2: ropr prt numr mrkin hs no 0 in ront o sinl iit shll siz (9) n no 0 in ront o sinl iit lyout. xmpl o h: n In oth, or norml is omitt. In ition, or must now mrk in ront o th prt numr. 5
4 27466 ront, ll ountin ptl 66 yont ouplin, rimp movl, r ls, oop-roo.323(33.60).29(5.56) I..060(.52) O IO O O O 4x 4 IO OO 5 5 s s omplt rt umr ontts, lin lus n ools Insrt rrnmnts rormn piitions Insrt vilility n ontt Inormtion olriztion hll iz Ø Ø Ø ssory o. o ±.020 ±.5 () hr ximum th inh mm inh mm inh mm inh mm inh mm inh mm -2 inh mm / / / / / / / / /
5 27656 r, ll ountin ptl 56 yont ouplin, rimp movl, r ls, oop-roo.350 (34.29).29 (5.56) I.060 (.52) O IO O O O 4x 4 IO OO 5 omplt rt umr 5 ontts, lin lus n ools s 9 2 Insrt rrnmnts 4 rormn piitions s 6-8 Insrt vilility n ontt Inormtion 3 olriztion ot: p 4 or pnl thiknss. hll iz Ø Ø Ø ssory o. o ±.020 ±.5 () hr ximum th inh mm inh mm inh mm inh mm inh mm inh mm -2 inh mm / / / / / / / / /
6 27496 ront, ox ountin ptl 96 yont ouplin, rimp movl, r ls, oop-roo.04(28.04).060(.52) O IO O 4x 4 IO OO.32(7.93) 5 5 s s omplt rt umr ontts, lin lus n ools Insrt rrnmnts rormn piitions Insrt vilility n ontt Inormtion olriztion hll iz Ø Ø Ø Ø ±.020 ±.5 () ximum ximum inh mm inh mm inh mm inh mm inh mm inh mm inh mm inh mm
7 27505 r, ox ountin ptl 05 yont ouplin, rimp movl, r ls, oop-roo.00(27.94).060(.52) O IO O 4x 4 IO OO 5 5 s s omplt rt umr ontts, lin lus n ools Insrt rrnmnts rormn piitions Insrt vilility n ontt Inormtion olriztion ot: p 4 or pnl thiknss. hll iz Ø Ø Ø Ø ±.020 ±.5 () ximum ximum inh mm inh mm inh mm inh mm inh mm inh mm inh mm inh mm
8 27468 m ut ptl 68 yont ouplin, rimp movl, r ls, oop-roo.308 (33.22).920 (23.37).90 (23.).65 (5.62).598 (5.9).060 (.52) O IO Ø Ø O o. O Ø 3 O I Q 4 IO "O"-I OO 386 I.25(3.8).062(.57) O OO 5 5 s s omplt rt umr ontts, lin lus n ools Insrt rrnmnts rormn piitions Insrt vilility n ontt Inormtion olriztion hll iz Ø Ø Ø ssory o. o m ut hr lt ximum ±.06 ±.4 ±.06 ±.4 hr th lss 2 ±.005 ±.3 inh mm inh mm inh mm inh mm inh mm - 2 inh mm / / / / / / / / / / / / / / / / /
9 27467 I rounin lu 67 yont ouplin, rimp movl, r ls, oop-roo. OI I I.294 (32.87) O.060(.52) O IO I O o. O 4 IO.29(5.56) I OO 5 5 s s omplt rt umr ontts, lin lus n ools Insrt rrnmnts rormn piitions Insrt vilility n ontt Inormtion olriztion Ø Ø Ø o. o ssory hr hll inimum ximum th lss 2 ximum iz inh mm inh mm inh mm / / / / / / / / /
10 38999/9 ummy tow ptl 09 ummy tow ptl, yont ouplin rt umr oniurtion I. rix / ro rix 0 9- hll yp 9 = rptl, ummy stow, yont ouplin hll iz 9 25 (ot: sinl iit or shll siz 9) tril inish = luminum, mium Oliv r = luminum, riht mium ovr ikl s (ro p/n only) = luminum shll, ltrolss ikl inish (ro p/n only) = tinlss stl shll, pssivt (ro p/n only) = luminum, lk ikl (ro p/n only) = ronz (ro p/n only) I Ø ±.00 Ø ±
11 I olriztion ris I yin ositions O 5 ots:. tin o rptl shown (plu is opposit). 2. h mstr kywy (ky) hs vrious positions rltiv to ; th minor kywys (kys) rmin ix s shown. In th orml position, th mstr kywy (ky) is t 95 rom. 3. h nls or ivn onntor r th sm whthr it ontins pin or sokt insrts. 4. h insrt rrnmnt os not rott rltiv to mstr kywy (ky). yin ositions hll iz
12 I ris I ln n m ut ptls nl utouts nl utouts O I O.25(3.8).062(.57) I 4x I = ot : ln ountin imnsions (Ø utout n ) list only or k o pnl mountin (27505 n 27656). ot 2: inlus mountin hrwr. ln n m ut ountin imnsions hll iz Ø Ø Ø +.000* +.00* () inimum ±.005 ±.3 ximum inh mm inh mm inh mm inh mm inh mm inh mm * 6.70* * olrn ±.0mm (±.004 ) 4
13 I ontts, ools n l lus ris I ontts, lsti Insrtion/movl ools n l lus pplition in ontts okt ontts l lus Insrtion/movl ools lsti ontt iz yp ilitry o. ilitry o. ilitry o. ilitry o. 22 owr/inl 39029/ / * owr/inl 39029/ / /4-0 22* owr/inl 39029/ / owr/inl 39029/ / /4-0 6 owr/inl 39029/ / / owr/inl 39029/ / ox ox 39029/ / / ox ox 39029/ / ox ox 39029/ / / winx winx 39029/ / /4-2 rimpin n tl Insrtion/xtrtion ools ontt iz/ rimp ool ositionr ositionr Insrtion ool xtrtion ool yp or in ontts or okt ontts tl tl ilitry o. ilitry o. ilitry o. ilitry o. ilitry o. 22, 22* 22520/ / / / / * 22520/ / / / / / / / / / / / / / / / / / / / /-04 2 ox Innr 22520/ / / / /8-0 2 ox Outr 22520/ / / ox Innr 22520/ / /2-3 8 ox Outr 22520/ / / /8-3** 8969/8-4 i losur i losur 8 winx ntr 22520/ / / winx Outr 22520/ / /5-200 & Intrmit ontt n ir t st urrnt olt rimp ll t ir n inish ir Ø n st x. rop ll i. inimum ll pt inimum ximum ontt iz mps illivolts inh inh mm mm 2 inh mm inh mm ± * ± * ± ± ± ± * Intiv or nw sin ** Insrtion tool is not rquir. ot : st urrnt n ximum olt rop whn tst with silvr-plt wir t 25. ot 2: iz 2 ox ontts purhs in ulk. ot 3: iz 8 ox ontts r us with 7/ l, whil siz 8 winx ontts r us with 7/ l. 5
14 I ontt Instlltion Instrutions ris I ontt Instlltion Instrutions rimpin ontts. lt th pproprit rimp tool n nsur tht th propr rimp h positionr is us. 2. yl th tool to sur th inntors r opn. 3. trmin th orrt sltor sttin or th wir siz rom th t plt on th positionr (turrt h ssmly) n st th sltor kno on th rimp tool to mth. 4. l th ontt, mtin n irst, into th tool. 3. l th orrt insrtion tool on th ontt so tht th wir runs lon th roov in th tool. (ool tip will utt inst th shoulr.) ol th plu or rptl oy irmly. 4. innin with ntr vity, insrt th ontt into th insultor with slow, vn prssur until th ontt snps into position. k sur th ontt n tool r hl prpniulr to th o th insrt urin th ontt instlltion or th rommt oul m. 4. I ontts r not insrt ll th wy prior to rmovin insrtion tool, o not try to rinsrt th insrtion tool. Inst, rmov th ontt n try in; othrwis rinsrtin th insrtion tool my m th insi o th ontt vity. 5. Insrt th stripp wir into th hollow n o th ontt. sur th wir is insrt s r s it will o. 6. los th tool ompltly to rimp. nlss th tool is los ompltly, th tool will not rls th ontt. 7. mov th rimp ontt rom th tool. hk th insption hol to vriy tht th wir is ully insrt. Insrtion o ontts. or insrtin th ontts, unsrw th ssoris (lmps, kshlls or ptrs) rom rr o plu or rp tl. li th hrwr ovr th wir unl in th propr orr or rssmly tr ll th ontts r insrt. 2. o ssist insrtion o ontts, lurit insultor (rommt) vitis with isopropyl lohol. lohol will vport n will not lv onutiv ilm. ution: vr us ny lurint othr thn isopropyl lohol. 5. mov tool n hk th o th onntor or propr ontt instlltion. ropr instlltion my lso hk y pullin k lihtly on th wir to mk sur th ontt is proprly st. ompltion tr ll th vitis hv n ill, sli th hrwr k into position on th onntor n tihtn. xtrtion o ontts (work). li th hrwr k ovr th wir unl. 2. lt th pproprit tool. l th wir into th xtrtion tool o th pin or sokt. 3. lowly sli th xtrtion tool own wir into th ontt vitis until th tool tip ottoms inst th ontt shoulr, xpnin th lip rtinin tins. ol th wir irmly in th tool n pull th wir ontt n tool striht out o th rr o th insultor. iz in ontt okt ontt si rimp ool in ositionr okt ositionr Insrtion/movl ool / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /-04 lu 22520/-04 lu 8969/ / / / /-04 llow 22520/-04 llow 8969/4-04 or ox n twinx ontts rr to instrutions tht r suppli with ontts. 6
15 I ris I Insrt vilility n ontt Inormtion pr I--560 Insrt vilility n ontt Inormtion Insrt ro-ltri rvi otl Quntity o ontts rrnmnt ttus o. o (y iz) ris I Q ool tin ontts * s s s s s s I s s I s s I s s I 5 5-3* s s s s s s I s s I s s I s s I * s s s s s s I s s II s s I s s I s s I s s * s s s s I s s I s s II s s I s s * s s s s I s s II 9-28 s s I s s I s s I s s * s s nxt p or hll izs 2 thru 25 lyouts. * ot pprov or nw sin. ool n qulii ut thir sprt pitorils r not shown on ps 9 thru 2, s thy r th sm s orrsponin (-35) lyouts tht tk th sm quntity o 22 ontts, ut r suppli with 22 ontts inst. 7
16 I ris I Insrt vilility n ontt Inormtion pr I--560 Insrt vilility n ontt Inormtion (ontinu) Insrt rrnmnt ro-ltri rvi otl Quntity o ontts ttus o. o (y iz) ris I Q ool tin ontts * s s s s I 2-6 s s II s s s s I s s I ** / s I 4 4 (owr) 2-75 s s winx 4 4 (winx) 23-* s s *** s s s s II s s I s s s s I s s I * s s s s I s s I s s I s s I s s s s I s s I, ox (ox) 25-6 s s I 6 6 * ot pprov or nw sin. ool n qulii ut thir sprt pitorils r not shown on ps 9 thru 2, s thy r sm s orrsponin (-35) lyouts tht tk th sm quntity o 22 ontts, ut r suppli with 22 ontts inst. ** 2-48 lyout is not to I It is tool n intn or ommril us only. *** ot pprov or nw sin. itoril is shown on p 20. 8
17 I--560 Insrt rrnmnts (in ront iw) or I ris I onntors Insrt rrnmnts iws #22, #20, I -2 2#6, I -4 4#20,I -5 5#20, I -35 3#22, #20, I -99 7#20, I 3-4 4#6, I 3-8 8#20, I #22, # 20, I #6, II 5-5 #6, 4#20, I 5-8 8#20, I 5-9 9#20, I #22, #6, 8#20, I #2, I 7-8 8#6, II # 20, I #22, #6, 2 # 20, I 9
18 I--560 Insrt rrnmnts (in ront iw) or I ris I onntors Insrt rrnmnts iws j h 9- # 6, II #6, 26 #20, I 9-30 #6, 29 #20, I # 20, I #22, 2- #2, I 2-6 6# 6, II # 22, j i h r q k m n p j i s h r q k m t n p #6, 37#20, I #20, I 2-48** 4#8owr,I # 8winx, winx h i * 85#22, # 6, II #20, I #22, * Intiv or nw sin. ** ot I--560 lyout (not Q.). 20
19 2 I--560 Insrt rrnmnts (in ront iw) or I ris I onntors Insrt rrnmnts iws # 2, 2#6, I h k m n p q r s t u v w x y z #20, I i j k m n p q r s t u v w x y z #6, 48#20, I h k m n p q r s t u v w x y z #2, I # 6, 23#20, I h k m n p r s t u v w x q #6, I # 20,4#6, 2#8ox,I/ox h k m n p r s t u v w x y z q #20, I h j k m n r s t u v w x y z i q # 22, #20, I
Features and Application
I--38999 turs n pplition ris I I 38999 I turs n pplition I--38999 ris I is yont ouplin suminitur oniurtion wit i ontt nsity, il or smllr wir u, nrl-purpos pplitions. s nvironmntrsistin onntors r 00% soop-proo.
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